Sunteți pe pagina 1din 10

NDT and E International 101 (2019) 94–103

Contents lists available at ScienceDirect

NDT and E International


journal homepage: www.elsevier.com/locate/ndteint

Interaction of SH guided waves with wall thinning T


a,∗ a a b
Alan C. Kubrusly , Miguel A. Freitas , Jean Pierre von der Weid , Steve Dixon
a
Centre for Telecommunication Studies, Pontifical Catholic University of Rio de Janeiro, Rio de Janeiro, 22451-000, Brazil
b
Department of Physics, University of Warwick, Coventry, CV4 7AL, UK

ARTICLE INFO ABSTRACT

Keywords: This paper investigates through experiment and finite element modelling, the interaction and mode conversion
SH guided waves phenomenon of SH0 and SH1 guided wave modes on a metal plate with machined wall thinning. Quantitative
Mode conversion analysis was performed by calculating the reflection and transmission coefficients at the leading and trailing
PPM EMAT linearly tapered edges, for incident SH0 and SH1 modes. Several geometries were evaluated by varying the taper
Wall thinning defects
length and depth. Experiments were performed with periodic permanent magnet array EMATs as transmitters
Reflection and transmission coefficients
and receivers, generating a single SH mode, whilst both SH0 and SH1 are received. Experimental and numerical
data show good agreement, revealing that the interaction of SH guided waves with such defects is complex when
mode conversion arises. The values of the reflection and transmission coefficients are non-monotonic along the
thinning depth and edge angle ranges. The quantitative results provide insight into the capabilities and lim-
itations of guided SH wave measurements for simple corrosion type defects, indicating that with current cap-
abilities, inspection of real defects will be limited to screening type measurements rather than detailed quan-
tification of the defect region.

1. Introduction sample thickness is such that higher order modes than the SH1 mode
can propagate, but for most typical sample thicknesses and EMAT wa-
The use of Shear Horizontal (SH) guided waves for non-destructive velengths, one is usually only considering cases where the original plate
evaluation of plates and pipes to detect defects such as cracks and thickness only supports SH0 and SH1 modes, and we will limit our
corrosion has been extensively reported in the literature [1–9]. In la- discussion to consideration of the interaction of just these two modes
boratory tests, notches and machined wall thinning sections are com- with wall thinning defects in this paper.
monly used as a first step approximation of a corrosion type defect Interest in the interaction of SH waves with discontinuities in the
[10–16]. According to the working frequency, two regimes of operation high frequency-thickness regime goes back decades, where Koshiba
are commonly defined, namely low and high frequency-thickness re- et al. [22] proposed an analytical approach combined with finite ele-
gimes [15–17]. In the latter, the operating frequency range en- ment method to analyse the scattering of SH waves in plates. Ditri [23]
compasses more than one mode. Otherwise, when the operating fre- analytically studied the scattering of SH waves in plate's discontinuities
quency only allows the fundamental, SH0, mode to propagate, one either as thickness reduction or different materials. Recently, Pau et al.
operates in the low frequency-thickness regime. In both regimes, the [15,16] quantitatively analysed the reflection and transmission coeffi-
interaction of the SH guided waves with the thinning regions, such as cients for incident SH0 waves in plates with abrupt thickness reduction.
corrosion-like defects, depends on the thinning geometry Pau used an analytical model based on the reciprocity principle in order
[2,10–13,18,19]. There is, however, an underlying difference in what to evaluate the coefficients, using only finite element simulations
concerns mode conversion in both regimes. In the low-frequency re- without experimental validation.
gime, when the incoming mode impinges upon a lower thickness region Interaction of SH guided waves in gradual thickness change was also
it is scattered and transmitted to this region without having its energy analysed since it represents a more relevant corrosion path geometry
shared between other propagating modes [2,11,13,20,21], whilst in the than discontinuities. Nurmalia et al. [18] experimentally investigated
high-frequency there may be mode conversion to other propagating SH guided waves in plates, and later torsional guided waves in pipes
modes either in reflection or transmission when interacting with defects [19], with thickness reduction at tapered edges, in few different edge
[9,14,18,19,22]. There are of course instances where the original angles, focusing on the case where the defective area presents a


Corresponding author.
E-mail address: alan@puc-rio.br (A.C. Kubrusly).

https://doi.org/10.1016/j.ndteint.2018.10.007
Received 12 May 2018; Received in revised form 28 September 2018; Accepted 18 October 2018
Available online 24 October 2018
0963-8695/ © 2018 Elsevier Ltd. All rights reserved.
A.C. Kubrusly et al. NDT and E International 101 (2019) 94–103

remaining thickness below the SH1 cut-off thickness and showed that
interaction depends on the taper length. When an SH mode impinges
upon the defect edge, part of it is reflected and part is transmitted to the
defective area. The scattered wave suffers partial mode conversion,
being distributed between SH0 and SH1 modes. The same effect is
observed when the guided waves leave the defect region, into the
thicker area. For abrupt defects there is strong mode conversion in both
edges. For very long tapers it was observed the phenomenon of total
transmission of the SH0 mode into and out of the defect and total re-
flection of SH1, without significant mode conversion in either case.
Interesting applications of total transmission of the fundamental mode
and total reflection of higher order modes through gradual tapers were
proposed elsewhere. Kwon et al. developed a thick waveguide trans-
Fig. 1. SH modes phase speed dispersion curves superposed to the probe op-
ducer able to generate exclusively the SH0 mode [24] and also per- erating region for SH0 excitation.
formed pipe inspection using only the fundamental torsional mode even
in the high-frequency regime [7,8]. Chen et al. [25] developed a uni-
directional transmission device for the SH1 mode. where n is the mode order, cT the shear wave speed, f the frequency and
Qualitative pipe inspection for corrosion at the high-frequency re- h the plate thickness [27]. Non-fundamental modes are only able to
gime has been performed using circumferential SH guided waves [3,9] propagate for a frequency-thickness product above a cut-off value.
and torsional guided waves [26]. The basic concept consists of a Therefore, at a fixed frequency, higher order modes cannot propagate if
screening system that transmits and receives the SH0 and SH1 modes the plate's thickness is below the cut-off thickness given by
using PPM EMATs. The presence of the defect introduces changes in the hcut off = n cT /2f . (2)
received signal, enabling defect identification by comparative change in
the scan appearance compared to a clear pipe section appearance. Apart SH guided waves present advantages such as simple dispersion
from signal amplitude changes, phase changes also suggested the pre- curves and no energy-leakage to a fluid in contact with the sample
sence of a defect due to the different propagating speeds of these modes, surface, making them attractive for pipeline inspection [3,9,26]. SH
and the speed dependence with thickness for the dispersive SH1 mode. guided waves can be generated and detected with periodic permanent
Since real corrosion defect can present varied thickness profiles magnet array (PPM) EMATs, which consist of an array of magnets with
[13,20,21], the analysis of tapered wall thinning models is a relevant an elongated spiral coil underneath [28,29]. The spacing or pitch of the
intermediate step to evaluate corrosion-like defects. The preliminary magnets in the PPM EMATs imposes a nominal wavelength on the
study on this type of geometry revealed that not only the depth but also generated waves. However, due to the finite number of magnets in the
the taper angle influence the behaviour of SH guided waves. This fact array, the EMAT has a wavelength bandwidth of waves that can be
appeals for a more deep investigation on the interaction and mode excited [29,30]. Together with the frequency bandwidth of the ex-
conversion of SH guided wave. Understanding the amount of reflection citation electric current applied to the coil, a region of operation in
and transmission and the degree of mode conversion, as a function of which SH waves can be generated or receiver is defined. In order to
the thinning depth and taper angle is, therefore, crucial for gaining the visualize the operating region it is convenient to plot it together with
knowledge required to interpret data and finally establish an inspection the dispersion curve, if the operating region crosses the dispersion
procedure that is able to provide quantitative information about a real curve of one mode then this one is generated and received pre-
corrosion defect or assess the inherent limitations and difficulties on the dominantly. Fig. 1 shows the SH dispersion curves for an 8 mm alu-
use of SH guided waves for detail defect profiling. Although the minium plate, according to Eq. (1), superposed on to the operating
aforementioned previous work has presented a helpful overview of the region of a 3 cycle 10 mm PPM EMAT, driven by an 8 cycle tone burst
phenomenon of the interaction of SH guided waves in the high-fre- current pulse at 311 kHz, plotted in the frequency-phase speed plane.
quency regime with tapered thinning regions, particularly [18] and The higher intensity of the operating region indicates the excitation
[19], there is still the lack of quantitative data for a comprehensive efficiency when mapped on to the dispersion curves. In the example
range of defect depths and edge taper angles. That is, few edge angle below, there would be efficient excitation of the SH0 mode between
and depth were analysed and a complete delineation of the mode roughly 290 kHz–330 kHz, with a less efficient excitation of the SH1
conversion behaviour is still unaccomplished. We address this in this mode at approximately 340 kHz.
paper by calculating the coefficients for reflection and transmission in
the leading and trailing edges of a wall thickness region with different 3. Finite element investigation
depths and edge angles, for both mode-converted and non-converted
modes. The fundamental (SH0) and first-order shear horizontal (SH1) 3.1. Numerical procedure and geometry
guided wave modes are individually generated and both of them are
separately received in each generation case. Numerical and experi- Numerical analysis was performed for an 8 mm aluminium plate
mental analysis is presented for plates with a machined thinner region using a commercial, time-domain, Finite Element Method (FEM) solver,
to simulate wall loss through corrosion. PZFlex©. The aluminium density and transverse wave speed used in the
model were set to 2698 kg/m3 and cT = 3111 m/s, respectively. The
geometry is shown in Fig. 2: the plate's plane lies in the x-y plane
2. SH guided waves and PPM EMAT (thickness in the y direction, length in the x direction), the chosen
solver allows simulation of SH waves in a two-dimensional model
Shear horizontal guided waves have displacement perpendicular to without the need of modelling the direction of particle displacement,
the propagation direction and parallel to the plate's surface. Apart from along the plate's width, in the z direction. The model effectively treats
the fundamental zero-order SH0 mode, all other higher order modes are the z direction as infinite and in the experimental geometry used, this is
dispersive, which means that the phase and group velocity are fre- a reasonable approximation. Both ends of the plate are terminated with
quency dependent. The phase velocity is given by: PZFlex©‘s built-in absorbing boundary conditions to avoid reflections. A
tapered thinner defect is modelled starting at 182 mm with a total
c = 2cT fh / 4f 2 h2 n2cT2 , (1) length of 150 mm. Depth, d, and edge angle, α, of the thinned region

95
A.C. Kubrusly et al. NDT and E International 101 (2019) 94–103

position, both before and after the defect. A very low amplitude SH1
mode is seen inside the thinner region, between 200 and 250 mm in
Fig. 3 (c).
Quantitative analysis was carried by calculating the coefficients for
reflection at the defect region edge, Rij, transmission to the region, Tij
Fig. 2. Plate and defect geometry. and transmission out of the region far end of the region, TTij. The
subscript i and j in the coefficient notation represents the generated and
received mode orders, respectively. These coefficients can be formally
were varied in order to analyse the behaviour as a function of the taper defined by
angle and the depth of thinned region. The linear taper can be described
Aj(1)
either by its angle or by its length, which is related to the angle by Rij = ,
Ai(1) + (5a)
= d cot ( ). (3)

The adopted defect total length is long enough so that the reflection Aj(2) + h d
Tij = ,
from both ends do not mix in the time domain signal, so that there is no Ai(1) + h (5b)
interference phenomenon on the coefficients (as addressed elsewhere
[2,10–13,15,16,21]). Here only the geometrical effect on the coeffi- Aj(3) +
TTij = ,
cients is analysed. Ai(1) + (5c)
The SH wave is generated by imposing a spatial force profile that
mimics the PPM EMAT induced forces in the specimen surface. This was where A is the maximum peak-to-peak amplitude of the received signal,
performed by applying forces at the nodes on the surface of the model the superscripts + and - mean the forward and backward propagating
along the z-direction according to the following equation: waves, respectively. The superscripts (1), (2) and (3) indicate the
reading positions: before the defect, on the defect and after the far end
f [i] = sin(2 x [i]/ ), N /2 x [i] N /2 , (4) of the defect, respectively, as shown in Fig. 2. Due to the operating
where f [i] is the applied force toward z direction at node i whose region, i and j can be 0 or 1 here, corresponding to the SH0 or SH1
longitudinal position at the surface is x [i], is the wavelength, and N modes, respectively. All coefficients are related to the incident wave,
the number of spatial cycles. Following Eq. (4), with N = 3 and = 10 Ai(1)+. It is worth highlighting that both the SH0 and SH1 modes inside
mm, the PPM EMAT induced force distribution is approximately si- the thinned region can contribute to TTij coefficients when a single
mulated without the need of including the EMAT in the model. This mode is incident on the thinned region's leading edge. For instance,
approach was adopted and validated previously elsewhere when the SH0 mode is generated, it is transmitted to the thinned region
[3,28,29,31]. The applied forces were varied in time following an ex- either as the SH0 mode or as the SH1 mode, giving rise to T00 and T01,
citation signal consisting of an 8 cycle tone burst with a centre fre- respectively. Both modes then propagate in the thinned region in-
quency of either 311 kHz or 367 kHz, according to the intended mode dependently and when they interact with the trailing edge a new mode
to be generated, the SH0 or the SH1 mode, respectively. In this paper, conversion can occur. Therefore, the SH0 or the SH1 modes transmitted
the operating region, formed by the EMAT spatial distribution and time- out of the region can be originated from either the SH0 or SH1 modes in
varying excitation signal used in the numerical model or applied to the the thinned region, even when only one single mode, either the SH0 or
amplifying electronics, in the experiment, is set wide enough both in SH1 mode, is generated. The following schematic illustrates the possi-
the frequency and in the wavelength ranges, so that mode conversion bilities for SH0 and SH1 modes transmitted away from the region due to
between the SH0 and SH1 modes can be detected with a conventional the incident SH0 on the region's leading edge:
PPM EMAT, with approximately similar sensitivity; as can be seen in
SH 0 (a)
Fig. 1 the operating region encompasses the two modes' dispersion SH 0
SH 1 (b)
curves. Single mode excitation and separation of possible mode-con- SH 0 ,
verted waves are then ensured by adopting the dual transmission and SH 0 (c )
SH 1
receiving technique proposed in Ref. [29]. SH 1 (d ) (6)
Fig. 3 (a) shows the particle velocity contour plot for a plate with a
3 mm defect at 50° edges, equivalent to a taper of about one quarter where the first arrow represents the transmission to the region and the
wavelength, for an SH0 incident mode. One can observe the reflections second, the transmission out of the region's far end. The SH0 mode that
at approximately 50 mm and the transmission out of the far end of the propagates away from the defect can arise from either case (a) or case
defect at approximately 350 mm. Before and after the thinner region (c) which are not, necessarily, clearly separated in time. This, however,
one can see that both, SH0 and SH1 modes, are mixed [28]. The only holds when the region remaining thickness is above the SH1 mode
technique proposed in Ref. [29] allows separation between the sym- cut-off thickness, otherwise cases (c) and (d) are no longer possible. A
metric and antisymmetric parts of the received signals at the surfaces. It similar argument applies to the SH1 modes that are transmitted from
can, however, be extended for all of the plate cross section, allowing the end of the thinned region. Therefore, here only one coefficient for
separation of waves profile across the thickness. These parts are shown the transmission out of the region, TTij, is calculated, which consist of
in Fig. 3 (b) and (c), respectively, where one can clearly identify the the two possibilities for the propagating modes inside the region.
presence of the symmetric SH0 and anti-symmetric SH1 at the same Strictly speaking, TTij is not a real transmission coefficient, (whereas Tij

Fig. 3. Normalized particle velocity for a plate with


3 mm defect at 50° edges at 116 μs (a), symmetric
component (b) and antisymmetric component (c).

96
A.C. Kubrusly et al. NDT and E International 101 (2019) 94–103

Fig. 4. Experimental (black) and simulation (red) signals for SH1 generated at 367 kHz in a plate with 2 mm (25% of thickness reduction) defect at 55° edges,
received before the defect (a and b), on the defect (c and d) and after the defect (e and f). Continuous and dashed rectangles represent the theoretical arrival times of
the direct and reflected waves, respectively. Non-mode converted signals (a, c and e), mode converted signals (b, d and f). The cross-correlation coefficients, r,
between experimental and simulated signals are shown on the top of each legend. (For interpretation of the references to colour in this figure legend, the reader is
referred to the Web version of this article.)

and Rij are real) but rather is a useful figure of merit to quantitatively thickness is below the SH1 cut-off thickness, its group speed is not a real
interpret the interaction phenomenon throughout a thinned region. number and thus a time gate for Ti1 cannot be defined. In this case, no
This is done because in practical measurements it is typically the time gate restriction is applied and the whole antisymmetric signal on
maximum signal amplitude that is the clearest observable parameter. the region is considered to calculate the Ti1 coefficient. This was done in
In order to calculate the coefficients, a time gate in which the for- order to allow analysis of any residual antisymmetric component inside
ward or backward waves are expected to arrive was defined for the SH0 the defect when the cut-off thickness is exceeded.
and SH1 signals according to the receiving position, tone burst time The time gates and signals for a plate with a 2 mm deep thinner
duration and group speed of the modes. It is worth noting that the region (25% of thickness reduction) at 55° edges are shown in Fig. 4 for
group speed is different not only when mode conversion occurs, but SH1 generation at 367 kHz, for the three receiver positions. The re-
also when SH1 propagates inside the thinner regions since it is dis- flected SH1 and SH0 modes are seen in Fig. 4 (a) and (b), respectively.
persive. Some additional remarks on the coefficient calculation are The transmission to the thinned region is shown in Fig. 4 (c) and (d), for
necessary. The square root in Eq. (3b) is included to compensate the the SH1 and SH0 modes, respectively. Finally, Fig. 4 (e) and (f) show
natural energy increase of a wave when it is transmitted into a thinner the SH1 and SH0 modes, respectively, transmitted out of the far end of
region of the plate without loss. When the thinned region remaining the thinned region.

Fig. 5. Coefficient due to SH0 generation as a function of defect depth and taper length. Continuous lines represent taper length at multiples of one quarter
wavelength, dashed lines represent defect depths of 25%, 38% (corresponding to remaining thickness equal to the cut-off thickness for the SH1 mode) and 75%.

97
A.C. Kubrusly et al. NDT and E International 101 (2019) 94–103

Fig. 6. Coefficient due to SH1 generation as a function of defect depth and taper length. Continuous lines represent taper length at multiples of one quarter
wavelength, dashed lines represent defect depths of 25%, 50% (corresponding to remaining thickness equal to the cut-off thickness for the SH1 mode) and 75%.

3.2. Coefficients for incident SH0 mode The coefficient T00, shown in Fig. 5 (c), is close to unity for long
tapers, regardless of the defect depth, whereas it decreases as the depth
Fig. 5 shows the coefficients, R00, R01, T00, T01, TT00 and TT01 as a increases for abrupt edges. The coefficient T01, Fig. 5 (d), tends to in-
function of the relative depth of the thinner region, d/h, and the taper crease with defect depth until the cut-off thickness is reached, then it
length per wavelength. Firstly, it is noticeable that the interaction is decreases to zero, as expected. For guided SH waves at 311 kHz, the cut-
very dependent on the taper length. Note that in Fig. 5 (a) and (b) there off thickness is 5 mm in aluminium, which corresponds to a defect
is an oscillatory pattern for R00 and R01, respectively, for some simu- depth of 3 mm, or 38% of thickness reduction, in the 8 mm thick plate.
lated defect depths. One can see that quasi-regular variations in the However, one may observe that between 38% and 50% defect depth,
reflection coefficients, R00 and R01, appear for high defect depths, T01 is non-zero. This happens because the pulse bandwidth is finite,
deeper than 75% of thickness reduction, and also at very low depths, of allowing frequency components whose cut-off thickness has not been
less than 25% of thickness reduction (more clearly shown in Figs. 9 and yet exceeded, to pass through the thinned region. As the remaining
10). This behaviour is similar to the one reported by Carandente et al. thickness decreases, T01 eventually vanishes. The coefficient TT00,
[13] for the SH0 mode impinging upon a tapered step-down defect in Fig. 5 (e), behaves similarly to T00. It shows values close to unity for
the low-frequency thickness regime. For intermediate depths, the re- long edges, when the taper length is more than two wavelengths. The
flection coefficient decreases in a less complex manner, as the taper coefficient TT01, for more abrupt edges, is maximum for defect depth of
length increases. The mode-converted reflection, R01, between one approximately half of the plate's original thickness, as shown in Fig. 5
quarter and half wavelength is very intense whereas the non-mode (f); its maximum value is about 80% for taper length less than one half
converted, R00, is very low. of the wavelength.

3.3. Coefficients for incident SH1 mode

Fig. 6 shows the coefficients as a function of the relative depth of the


thinner region and the taper length per wavelength when the SH1 mode
is generated. Coefficients R11 and R10, shown in Fig. 6 (a) and (b) re-
spectively, exhibit more variation along the depth and taper length
axes. The oscillatory pattern for shallow defects is quite similar to the
case in which the SH0 is generated. However, for deep defects, the
oscillation is not clearly exhibited, and it is only observed in R10 for
very deep defects, with d/h > 88%. For gradually tapered edges, two
very clear characteristics are observable in R11: for shallow defects,
when the cut-off thickness is not exceeded (which is 4.2 mm at 367 kHz,
corresponding to 3.8 mm depth, or 48% of thickness reduction), R11 is
close to zero, whilst for deep defects, it is almost unity. Detailed graphs
for defect depths of 25%, 75% and 88% of plate thickness are shown in
Figs. 12–14.
Fig. 6 (e) shows that the coefficient TT11 also has two distinct re-
gions, when the remaining thickness is above and below the SH1 cut-off
thickness. For smaller defect depths, TT11 decreases as the depth in-
Fig. 7. Experimental setup.
creases, with dependence on the taper length only between zero and

98
A.C. Kubrusly et al. NDT and E International 101 (2019) 94–103

Fig. 8. Experimental (symbols) and numerical (lines) coefficients for a SH0 generated at 90° defect (a) and (b), 45° (c) and (d) and 10° (e) and (f). Error bar denotes
one standard deviation for repetitions of each experimental point, defect depth and edge angle, in the same specimen.

Fig. 9. Experimental (symbols) and numerical (lines) coefficients R0j (a) and TT0j (b) for a defect with a depth equal to 25% of the plate thickness as a function of the
taper length.

Fig. 10. Experimental (symbols) and numerical (lines) coefficients R0j (a) and TT0j (b) for a defect with a depth equal to 75% of the plate thickness as a function of the
taper length.

one half of the wavelength. This behaviour is very similar to T11, sug- mode is generated, as is clear in a comparison of the values of R01 with
gesting that the influence of the SH1 mode inside the defect is dominant R10, and TT01 with TT10 in Figs. 5 and 6.
for the case when the SH1 mode is transmitted out of the defect. When The coefficient T11, shown in Fig. 6 (c), is unity for small defect
the remaining thickness goes below the cut-off thickness, the SH1 mode depths, showing that there is almost total transmission of SH1 into the
that arises after the defect is due to mode conversion from the SH0 defect. The behaviour along the taper length is approximately constant
inside the defect. In this case, TT11 decreases as the taper length in- for tapers longer than one half of the wavelength, exhibiting some
creases, since for very long tapers there is almost total reflection for the changes in T11 below this taper length. When the cut-off thickness is
SH1 mode as seen in Fig. 6 (a), and a very low amplitude mode-con- exceeded, T11 is effectively zero, as expected. There is maximum
verted SH0 wave transmitted to the thinned region, as seen in Fig. 6 (d). transmission of the mode converted SH0 mode to the thinner region,
TT10, Fig. 6 (f), exhibits similar behaviour to T10. It is also interesting to T10, for a taper length of approximately one quarter wavelength, as
note that, generally, there is more mode conversion in reflection and observed in Fig. 6 (d), at a defect depth of approximately 75%. As the
transmission when the SH0 mode is generated, than when the SH1 taper length increases, T10 decreases for all depths.

99
A.C. Kubrusly et al. NDT and E International 101 (2019) 94–103

Fig. 11. Experimental (symbols) and numerical (lines) coefficients for a SH1 generated at 90° defect (a) and (b), 55° (c) and (d), and 10° (e) and (f). Error bar denotes
one standard deviation for repetitions of each experimental point, defect depth and edge angle, in the same specimen.

Fig. 12. Experimental (symbols) and numerical (lines) coefficients R1j (a) and TT1j (b) for a defect with a depth equal to 25% of the plate thickness as a function of the
taper length.

4. Experimental validation aluminium plate. Four plates with different defect angles were ma-
chined, at 10°, 45°, 55°, and 90°. For each angle, a thinning region with
Experiments were performed using a RITEC® RPR-4000 Pulser/ depth from 1 mm down to 7 mm was machined in 1 mm steps. For each
Receiver to generate and receive the signals from PPM EMATs used as plate, machining started in the shallowest depth, the experiment was
transmitter and receiver. The excitation pulse was set to an 8 cycle tone performed, and then the same plate was remachined to the next depth.
burst at 311 kHz and 367 kHz to generate SH0 and SH1 modes re- Additional angles at 6 mm depth (25°, 30° and 35°) and 7 mm depth
spectively, as in the finite element simulations. After passing through (25°, 30° and 65°) were also machined for further experimentation.
the internal amplifier, the received signal was acquired by an oscillo- Dual excitation and reception on the upper and lower surfaces was
scope, with the driver and oscilloscope being connected to a PC to adopted in order to ensure single mode generation and to separate
automate data acquisition. Both emitter and receiver EMATs were 3 modes due to mode conversion following a procedure described pre-
cycle 10 mm nominal wavelength PPM EMATs from Sonemat Ltd. The viously [29]. Fig. 7 shows the experimental setup. Experimental and
test sample was an 8 mm thick, 800 mm long and 250 mm wide numerical signals are shown for a plate with a machined defect region

Fig. 13. Experimental (symbols) and numerical (lines) coefficients R1j (a) and TT1j (b) for a defect with a depth equal to 75% of the plate thickness as a function of the
taper length.

100
A.C. Kubrusly et al. NDT and E International 101 (2019) 94–103

Fig. 14. Experimental (symbols) and numerical (lines) coefficients R1j (a) and TT1j (b) for a defect with a depth equal to 88% of the plate thickness as a function of the
taper length.

with 25% of plate thickness deep at 55° in Fig. 4 for generation of the which was treated by including the probe spatial profile in the simu-
SH1 mode, received at the three positions. Numerical and experimental lated field. Nevertheless, differences still exist between the simplified
signals show good agreement. The cross-correlation coefficient between tone burst spatial profile adopted here and the exact one produced by
the numerical and experimental signals shown in Fig. 4 was calculated the magnetic field due to the PPM magnets array in the real probe. The
and presented in the legend of each plot. The worst values were ob- coefficients for 90°, shown in Fig. 8 (a) and (b), agree with those ob-
tained at position (1), 77% for non-mode converted and 20% for mode- tained numerically and theoretically calculated in Ref. [15]. A remark
converted. The former is due to the interference of the high voltage on the experimental coefficient is necessary to clarify the fact that
excitation pulse, used in the experiment, on the direct path received coefficient T01, presents a trend to increase for deeper defects, Fig. 8
signal, which can be seen around 40 µs in Fig. 4(a). The latter is due to (b), (d) and (f). This experimental artefact arises because the raw sig-
the inherent imprecision on the experimental mode selectivity proce- nals received inside the defect present high amplitude because the SH0
dure for the mode-converted signal, which does not completely elim- waves are very intense in this position, due to the energy concentration
inate the direct pulse, around 50 µs in Fig.4(b); a careful analysis of the in the thinner region. Since these raw signals are combined, following
experimental precision of the mode selection procedure is addressed in [29], in order to separate the mode-converted SH1 mode, then, any
Ref. [29]. Nevertheless, if one considers only the signal part inside the mode selectivity error in the experimental setup, which is intrinsically
dashed rectangles in Fig. 4(a) and (b), corresponding to the waves re- higher on the selection of a wave arising from mode conversion, is in-
flected at the defect leading edge, then the cross-correlation coefficient creased in this case.
is 93% in both cases. All other signals present high correlation coeffi- In order to verify non-monotonic characteristics for the coefficients,
cient, above 90%. The good agreement also confirms the effectiveness mainly for the reflection coefficient, a careful experimental investiga-
of the finite element simulations. tion was undertaken for defect depths of 75% and 88% of plate thick-
In order to calculate the experimental coefficients, one has to ness by machining additional plates with different edge angles. Figs. 9
compensate for attenuation of the experimental signals. The experi- and 10 show coefficients R0j and TT0j for defect depths of 25% and 75%
mental attenuation coefficient was calculated by measuring the re- of plate thickness as a function of the taper length. There is a clear non-
ceived signals in several positions in a non-defective plate. This was monotonic characteristic for the coefficients obtained in finite element
done for generating both SH0 and SH1 modes. One must also consider simulations, particularly for the reflection coefficient. For shallow de-
the wavelength change when mode conversion occurs. Wavelength shift fects (d/h ≤ 25%), the distribution of peaks and valleys of the reflec-
does not affect the received waves in the numerical model because tion coefficient of R00 and R01 are approximately the same, whereas, for
sensing can be done at just one point, but the EMAT is a finite sized deep defects, the taper length in which a maximum of R00 occurs is the
sensor with a spatial bandwidth [30]. Whilst the EMAT has a wide taper length in which a minimum of R01 occurs, and vice versa. As
operating region, as can be seen in Fig. 1, there is an effect on the shown in Fig. 10, the strong non-monotonic and oscillatory behaviour
experimental signals. In order to compare the coefficients from ex- for deep defect depths are clearly confirmed by experimental mea-
perimental and simulated data, one also has to compensate for the ef- surements with reasonable agreement with the numerical simulations.
fect of wavelength shift on experimental data, or include its effects on
the simulated data. Including the spatial bandwidth in the simulation is 4.2. Experimental results for incident SH1 mode
more straightforward and robust, because compensating for the wave-
length shift in the experimental data would require deconvolution of Similar experiments were done for generation of the SH1 mode.
the experimental signal, accounting for the transducer's spatial profile Fig. 11 shows all the coefficients for increasing thinner region depth at
and the wavelength of the mode-converted wave, which can inherently 90°, 55° and 10° fixed angles obtained through numerical and experi-
introduce errors due to the low amplitude of the raw data and sub- mental analysis.
sequent overcompensation. Including the spatial bandwidth in the si- The coefficients R1j and TT1j for the defect region of 25%, 75% and
mulation was done by simply convolving the simulated field with the 88% depths are shown in Figs. 12–14 as a function of the taper length.
theoretical probe spatial profile, which is a 3 cycles spatial tone burst It is clearly seen that for shallow defects, R11 and R10 decrease as the
with a 10 mm period. taper increases but in a non-monotonic way, presenting maxima and
minima. When the thinned region is thicker than the cut-off thickness of
4.1. Experimental results for incident SH0 mode the SH1 mode, total transmission is obtained for long tapers, i.e. R11 →
0 and TT11 → 1 as → ∞. For thinned regions with a thickness less than
Experimental coefficients for 90°, 45° and 10° defects as a function the cut-off thickness, total reflection occurs, i.e. R11 → 1 and TT11 → 0
of the defect depth are shown in Fig. 8 together with numerical coef- as → ∞. This means that the SH1 mode tends to be totally reflected
ficients showing very close agreement for non-mode converted waves. with no mode conversion. The results show highly non-monotonic be-
When dealing with mode conversion, simulations and experiments haviour. For d/h = 75% and 88%, Figs. 13 and 14, a very sharp dip in
show less precise agreement, although all the coefficient's trends are the R11 is found for taper length below half of the wavelength, then R11
same in both experiment and simulation. The less precise values related increases. At the same taper length, there is a maximum in the coeffi-
to mode-conversion are mainly due to the wavelength shift effect, cient TT11.

101
A.C. Kubrusly et al. NDT and E International 101 (2019) 94–103

5. Discussion cannot propagate further due to the low thickness. Additional low
amplitude reflections are also noticeable for the converted SH0, marked
The extensive investigation described in this paper has made it with dashed arrows in Fig. 15 (a), which in turns leads to successive
possible to observe some interesting and non-intuitive behaviour, re- interference. Similar reflections do occur for the SH1, however, their
garding the interaction of SH guided wave modes with wall thinning amplitudes are considerably lower than the main SH1 beam to be no-
regions simulating wall loss due to corrosion. It was confirmed that the ticed in Fig. 15(b). Therefore, the resulting intensity of the SH modes
taper length from the original thickness to the thinned region of the seen away from the defect's edge is due to the non-trivial interaction of
plate dictates the reflection and transmission coefficients at both edges the modes in the taper region which yields to the peculiar coefficient
of the defect region and the level of mode conversion, as previous work values along the defect depth and taper length ranges.
reported [3,8,18,19,24,25]. For very long tapers, there is no mode Concerning the use of SH guided waves for non-destructive eva-
conversion and the behaviour is relatively simple, there is either total luation of corroded plates and pipes [3,9,26], this results highlight that
transmission or total reflection. However, as the taper length decreases, the interaction is quite complex and for instance the use of baseline
the interaction becomes much more unpredictable than was previously signals obtained in a machined specimen with the most common, and
suggested in earlier work [3,8,18,19,24,25]. This paper rigorously de- easy to machine, rectangular cross section [2,10,11,14] will not re-
monstrates that reflection and transmission of SH guided waves through produce the phenomenon happening in real corrosion defects. Similar
even the simplified defect model adopted here is not monotonic, either conclusions have been reached in simpler cases, in which no mode
regarding defect depth or the edge angle. conversion was possible [13,20,21]. Nevertheless, the effect when
The observed coefficients' behaviour is due to the interaction of the mode conversion is possible is even more complicated and strongly
modes at both ends of the taper as well as along its length. At the low dependent on the defect shape. For instance, the reflection of the con-
thickness-frequency regime the periodical oscillation pattern for the verted mode can be higher or lower than in a specimen with a rec-
reflection coefficients as a function of the taper length was attributed to tangular shape defect, if the real defect presents its edges with inter-
the interference of the reflected waves at the two ends of the taper, mediate or lower angles, respectively. It is also worth noticing that the
since no reflection of the fundamental mode occurred within the taper, presence of a transmitted SH1 mode throughout a thinner region does
uniquely at the taper's ends [13]. This interference phenomenon is still not indicate the absence of a deep defect. In the case of a deep, but
somehow relevant for the SH0 here, since the periodical pattern still abrupt defect (90° edges), the SH1 mode is detected with significant
holds, with the same distributions of maxima and minima for shallow amplitude; and with higher amplitudes when the taper length is ap-
defects. The SH1 mode, on the other hand, does not necessarily reflect proximately one quarter wavelength, as shown in Figs. 13 and 14.
at the taper's end; when the remaining thickness is less than its cut-off Therefore, since the thinning rate of real corrosion defects is generally
thickness, the SH1 mode has to reflect, at the most, at the longitudinal unknown, the use of the presence or absence of a through transmitted
position whose thickness is equal to its cut-off thickness, instead of at SH1 mode in order to identify a deep defect, as has been employed
the taper's end, as also observed by Nurmalia et al. [18]. Since this elsewhere [9,26] is limited.
farthest reflection position depends on the taper length, the SH1 mode's Additionally, quantification of defect depth through the intensity of
coefficient cannot follow the same periodicity versus the taper length as either the reflected or transmitted waves, using converted or non-mode
the SH0 mode does. converted waves would be complicated. It is relevant to highlight that,
However, in the high thickness-frequency regime, the overall me- a tapered wall thinning is a more relevant model for corrosion defect
chanism is yet more complex and depends on other interference factors. than abrupt thickness reduction, but it is still not a completely realistic
When a new mode is converted it may undergo successive reflections descriptive of a corrosion defect shape, which may produce even more
and mode conversions not only at its ends but also within the taper, all complex behaviour, and consequently, quantification of defect geo-
of which contributes to the resulting reflected or transmitted modes. metry could be yet more complicated. For this reason, it would be
Fig. 15 shows a numerical example of the wave fields for SH0 and SH1 preferable to work on the low frequency-thickness regime [10,13].
around the leading edge of a 6 mm deep thinning region with about However, depending on the plate or pipe thickness, this may be un-
= 1.5 taper length when the SH1 mode was generated; a consider- feasible or impose some very restrictive operating conditions. For in-
able long taper was chosen in order to ease visualization along the taper stance, in thick plates, the low-frequency regime requires very low
length. The separated fields for the SH0 and SH1 modes are shown in frequency guided waves, which implies not only poor time resolution,
Fig. 15 (a) and (b), respectively. One can observe that the incoming SH1 but will also require long wavelengths, which in turn requires very
is progressively converted to the SH0, from the taper start point, large PPM EMATs to generate and receive the waves. Nevertheless,
marked with a dotted arrow in Fig. 15(a), until the position where taper alternative approaches for precise defect sizing could be attempted,
thickness reaches its cut-off thickness where it is strongly converted to such as a non-linear multivariable inversion approach based on the set
the SH0 mode and reflected back as the SH1 mode, marked with dashed of reflection and transmission coefficients for converted and non-con-
arrows in Fig. 15(a) and (b), respectively; recall that the SH1 mode verted modes calculated here. A similar idea was used in order to size

Fig. 15. Interaction of incident SH1 mode with a 6 mm deep defect at 20° edges. Normalized particle velocity field for (a) SH0 and (b) SH1 modes. Continuous
vertical lines denote the taper start and end positions, dashed vertical lines denote the position where the SH1 mode cut-off thickness is found.

102
A.C. Kubrusly et al. NDT and E International 101 (2019) 94–103

specific defect shapes in plates by means of both fundamental Lamb enhancing the first torsional mode by using magnetostrictive patch transducers.
wave modes [32,33]. This technique has, however, to be restricted to IEEE Trans Ultrason Ferroelectrics Freq Contr 2013;60(3):562–72.
[8] Kwon YE, Kim HW, Kim YY. High-frequency lowest torsional wave mode ultrasonic
an area that is likely to contain the defect, in order to properly identify inspection using a necked pipe waveguide unit. Ultrasonics 2015;62:237–43. 2015/
if the received signals come from a reflected or a transmitted wave. It is 09/01/.
also important to stress that this approach is very restrictive on the [9] Hirao M, Ogi H. An SH-wave EMAT technique for gas pipeline inspection. NDT E Int
1999;32(3):127–32. 1999/04/01/.
defect shape under consideration; therefore further assessments on in- [10] Demma A, Cawley P, Lowe M. Scattering of the fundamental shear horizontal mode
ferring real corrosion defects through coefficients of tapered edge defect from steps and notches in plates. J Acoust Soc Am 2003;113(4):1880–91.
model is necessary. [11] Demma A, Cawley P, Lowe M, Roosenbrand AG. The reflection of the fundamental
torsional mode from cracks and notches in pipes. J Acoust Soc Am
2003;114(2):611–25.
6. Conclusions [12] Ma J, Cawley P. Low-frequency pulse echo reflection of the fundamental shear
horizontal mode from part-thickness elliptical defects in plates. J Acoust Soc Am
Jun 2010;127(6):3485–93. (in eng).
The interaction of the fundamental and first-order shear horizontal
[13] Carandente R, Ma J, Cawley P. The scattering of the fundamental torsional mode
guided wave modes with wall thinning with different depths and taper from axi-symmetric defects with varying depth profile in pipes. J Acoust Soc Am
length in plates was experimentally and numerically investigated and Jun 2010;127(6):3440–8. (in eng).
the reflection and transmission coefficients were calculated. A vast [14] Nurmalia H, Nakamura N, Ogi H, Hirao M. Detection of shear horizontal guided
waves propagating in aluminum plate with thinning region. Jpn J Appl Phys
range of experimental measurements and finite element modelling were 2011;50(7S). 07HC17.
performed and good correlation was achieved. [15] Pau A, Achillopoulou DV, Vestroni F. Scattering of guided shear waves in plates
The reflection and transmission characteristics of SH guided waves with discontinuities. NDT E Int 2016;84:67–75. 2016/12/01/.
[16] Pau A, Achillopoulou DV. Interaction of shear and Rayleigh-Lamb waves with
with the most simple corrosion-like defects, simulated here, depend on notches and voids in plate waveguides. Materials Jul 2017;10(7). (in eng).
the degree of wall thinning and the length of the taper. There are [17] Khalili P, Cawley P. Relative ability of wedge-coupled piezoelectric and meander
complex interference effects that can occur on entering or exiting a coil EMAT probes to generate single-mode Lamb waves. IEEE Trans Ultrason
Ferroelectrics Freq Contr 2018;65(4):648–56.
defect region and within the defect region itself, where remaining wall [18] Nurmalia, Nakamura N, Ogi H, Hirao M, Nakahata K. Mode conversion behavior of
thickness and length of defect have an effect on transmission and re- SH guided wave in a tapered plate. NDT E Int 2012;45(1):156–61.
flection of SH guided waves. These characteristics make the reflection [19] Nurmalia H, Nakamura N, Ogi H, Hirao M. Mode conversion and total reflection of
torsional waves for pipe inspection. Jpn J Appl Phys 2013;52(7S). 07HC14.
and transmission of either converted or non-converted modes to be [20] Carandente R, Lovstad A, Cawley P. The influence of sharp edges in corrosion
complex and non-monotonic along the taper length or thinning depth. profiles on the reflection of guided waves. NDT E Int 2012;52:57–68. 2012/11/01/.
This would suggest that the use of SH guided waves, in the high fre- [21] Carandente R, Cawley P. The effect of complex defect profiles on the reflection of
the fundamental torsional mode in pipes. NDT E Int 2012;46:41–7. 2012/03/01/.
quency-thickness regime, for detailed profiling of real corrosion defects,
[22] Koshiba M, Hasegawa K, Suzuki M. Finite-element solution of horizontally polar-
which may produce even more complex behaviour, is complicated, ized shear wave scattering in an elastic plate. IEEE Trans Ultrason Ferroelectrics
being, thus, best suited to screening type approaches in NDT. Freq Contr 1987;34(4):461–6.
[23] Ditri JJ. Some results on the scattering of guided elastic SH waves from material
and geometric waveguide discontinuities. J Acoust Soc Am 1996;100(5):3078–87.
Acknowledgements 1996/11/01.
[24] Kwon YE, Jeon HJ, Kim HW, Kim YY. Waveguide tapering for beam-width control
Authors would like to thank the Brazilian National Council for in a waveguide transducer. Ultrasonics 2014;54(3):953–60. 2014/03/01/.
[25] Chen J-J, Song G-H, Han X. Asymmetric first order shear horizontal guided waves
Scientific and Technological Development, CNPq, for financial support. propagation in a tapered plate. Phys Lett 2015;379(36):2125–9. 2015/09/25/.
[26] Nurmalia, Nakamura N, Ogi H, Hirao M. EMAT pipe inspection technique using
References higher mode torsional guided wave T(0,2). NDT E Int 2017;87:78–84. 2017/04/
01/.
[27] Rose JL. Ultrasonic Guided waves in solid media. Cambridge University Press;
[1] Rajagopal P, Lowe MJS. Scattering of the fundamental shear horizontal guided wave 2014.
by a part-thickness crack in an isotropic plate. J Acoust Soc Am [28] Petcher PA, Dixon S. Mode mixing in shear horizontal ultrasonic guided waves.
2008;124(5):2895–904. Nondestr Test Eval 2016:1–20.
[2] Demma A, Cawley P, Lowe M, Roosenbrand AG, Pavlakovic B. The reflection of [29] Kubrusly AC, Freitas MA, Weid J P v d, Dixon S. Mode selectivity of SH guided
guided waves from notches in pipes: a guide for interpreting corrosion measure- waves by dual excitation and reception applied to mode conversion analysis. IEEE
ments. NDT E Int 2004;37(3):167–80. 2004/04/01/. Trans Ultrason Ferroelectrics Freq Contr 2018;65(7):1239–49.
[3] Clough M, Fleming M, Dixon S. Circumferential guided wave EMAT system for pi- [30] Dixon S, Petcher PA, Fan Y, Maisey D, Nickolds P. Ultrasonic metal sheet thickness
peline screening using shear horizontal ultrasound vol. 86. 2017. p. 20–7. measurement without prior wave speed calibration. J Phys Appl Phys
[4] Wang S, Huang S, Zhao W, Wei Z. 3D modeling of circumferential SH guided waves 2013;46(44):445502.
in pipeline for axial cracking detection in ILI tools. Ultrasonics 2015/02/01/ [31] Petcher PA, Burrows SE, Dixon S. Shear horizontal (SH) ultrasound wave propa-
2015;56:325–31. gation around smooth corners vol. 54. 2014. p. 997–1004. 4.
[5] Howard R, Cegla F. On the probability of detecting wall thinning defects with [32] Castaings M, Singh D, Viot P. Sizing of impact damages in composite materials using
dispersive circumferential guided waves vol. 86. 2017. p. 73–82. ultrasonic guided waves. NDT E Int 2012;46:22–31. 2012/03/01/.
[6] Howard R, Cegla F. Detectability of corrosion damage with circumferential guided [33] Singh D, Castaings M, Bacon C. Sizing strip-like defects in plates using guided
waves in reflection and transmission. NDT E Int 2017;91:108–19. 2017/10/01/. waves. NDT E Int 2011;44(5):394–404. 2011/09/01/.
[7] Kim HW, Kwon YE, Lee JK, Kim YY. Higher torsional mode suppression in a pipe for

103

S-ar putea să vă placă și