2018

FUNDAMENTAL OF
AUTOMATION SYSTEM
FUNDAMENTAL OF AUTOMATION PART 1 - 4 DAYS (SBL KHAS)

 Pneumatic

 Electrical System

 Sensor & Applications

 Industrial Motor Application

 Electrical Task

 Assessment on module

 Overview of Controller System

 Programmable Logic Control (PLC) Allan Bradley hardware overview

FUNDAMENTAL OF AUTOMATION PART 2 - 2 DAYS (SBL KHAS)

 Programming using Studio 5000

 Working with Programmable Logic Control (PLC) Allan Bradley

Prepared for:

First Solar Malaysia

http:// kismec.org.my
KISMEC
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Contents

OBJECTIVE .................................................................................................... 3

COURSE STRUCTURE .................................................................................. 3

TARGET PARTICIPANTS .............................................................................. 3

TRAINING MODULE ...................................................................................... 4

COURSE DURATION ..................................................................................... 4

COURSE DETAILS......................................................................................... 6

COURSE SCHEDULE .................................................................................... 8

TRAINING COST ............................................................................................ 9

TRAINER’S PROFILE .................................................................................. 10

ACCOUNT &
PREPARED BY: REVIEWED BY: APPROVAL
COSTING

Mahadzir Mat Rabi Rudy Said Hj. Amri Abu Hassan Mohd Yusuri Yusof

Manager Senior Manager Senior Manager Executive Director

Date: Date: Date: Date:

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OBJECTIVE

o To develop skills and talents in Industrial Automation field with the knowledge on
installation, troubleshooting and maintenance of industrial automation system.

o To increase talent pools for the workers that are involved with the design and
installation of automated system

o To support industries that require staffs with the knowledge in industrial automation.

LEARNING OUTCOME
Upon completion of this course: -
o Participants understand PLC system and the corresponding process
involvement with input and output.
o Participants are able to design an automated control system.
o Participants understand the safety, performance, and reliability of
automated systems installed in the field.

COURSE STRUCTURE

KISMEC recognizes the importance of employees, acquiring the right balance

between practical and theoretical knowledge. Therefore, our training programs
provide participants with thirty percent coursework and seventy percent hands-on
approach.

These have enabled graduates of our programs to adapt rapidly and apply their
knowledge gained in carrying out their duties at work.

TARGET PARTICIPANTS

Technician and Engineer

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TRAINING MODULE

The training contents is focused on Task based Learning concept that touched on
a specific case study in First Solar Malaysia. The whole automation system
comprising of three important sections - Input, Output and Process will be expanded
in Core Modules for a complete comprehension. Additional topics are also
introduced to the participants in order to facilitate the learning process of a control
system.

INPUT PROCESS OUTPUT

CORE MODULES ADDITIONAL TOPICS

INPUT PROCESS OUTPUT
Pneumatics Electrical: -
Analogue /Digital
Schematics drawing
Sensors
Electro pneumatics Wiring & Terminal
Technology
assignment
Programming Motor
Logic Controller Controls/Servo Trouble Shooting
(PLC) Motor techniques
Various types of
ALLAN BRADLEY HMI (FT View ME) Practical assessment
switches
Relays &
Contactors

COURSE DURATION

Classroom: Theory (30%) & Practical (70%)

FUNDAMENTAL OF AUTOMATION PART 1 - 4 DAYS (SBL KHAS)

FUNDAMENTAL OF AUTOMATION PART 2 - 2 DAYS (SBL KHAS)
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CLASS SCHEDULE
SCHEDULE 2018

MONTH Oct-18 Nov-18 Dec-18

CLASS W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
FUNDAMENTAL OF AUTOMATION PART 1 G1 G2 G3 G4 G5
FUNDAMENTAL OF AUTOMATION PART 2 G1 G2 G3 G4

G = GROUP PER 10 pax X 15 GROUP= 150 pax

SCHEDULE 2019

MONTH JAN 19 FEB 19 MAR19

CLASS W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
FUNDAMENTAL OF AUTOMATION PART 1 G6 G7 G8 G9 G10
FUNDAMENTAL OF AUTOMATION PART 2 G5 G6 G7 G8 G9 G10

MONTH APR 19 MAY 19 JUNE 19

CLASS W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
FUNDAMENTAL OF AUTOMATION
PART 1 G11 G12 G13 G14 G15
FUNDAMENTAL OF AUTOMATION
PART 2 G11 G12 G13 G14 G15
COURSE DETAILS
FUNDAMENTAL OF AUTOMATION PART 1

Pneumatic TOPICS DURATION

Safety
ISO Symbol And Standard
Pneumatic Air Generation
Pneumatic Component Identification
Design Methodology
Pneumatics Equipment Maintenance
Circuit Design For Pneumatic
DAY 1
Trouble Shooting Of Pneumatic System
Basic Pneumatic Application In Industry
Component Of pneumatics
Structure Of pneumatics
Design Of pneumatics Circuit
Maintenance Of pneumatics System
Trouble Shooting Of pneumatic System
Electrical
Systems
Electrical Fundamentals
Hazards & Dangers of Electricity
Basic understanding of Electricity
AC and DC
Voltage, Current and Resistance; Ohms Law
Using Multimeters to measure Voltage, current and
Resistance in Circuts DAY 2
Verifying a Circuit is De-Energized
Modes of failure; Open circuit,Short circuit and Ground Faults
Basic understanding of Sigle and Three-phase system
Lockout/Tagout (LOTO)
PPE
Developing Safe Work Practices
Sensors &
Applications
Introduction to Sensors
Types of Sensors
Application of Sensors
Basic sensors t/shooting methods
Industrial
Motor
Application DAY 3
Basic DC and AC Theory
Types of motors and the basic functionals
Motion control technology (Power FLEX)
Motion control system
Motion control interface
Demonstration of motion control opertion
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PLC
PLC Basics Intro ( Logix Studio 5000 )
Input/Output Modules
Safety Circuit
Control Logix system Fundamentals Studio 5000
PLC Processors 1 DAY
Locating I/O Tags and Devices in a ControlLogix System
Assigning a Computer’s IP Address
Pinging a Module’s IP Address
Rslinx

FUNDAMENTAL OF AUTOMATION PART 2 ( 2DAYS)

PLC (ALLAN BRADLEY PLC)

DURATION
Assigning IP Addresses Using RSLinx Classic

PLC Communication Setting ( USB /Serial )

Going Online and Downloading / Uploading

Drafting Basic Ladder Logic for a Studio 5000 Logix Designer Routine 1 DAY

Timer Instructions

Counter Instructions

Control Logix Fundamentals and Troubleshooting

Control Logix Maintenance and Troubleshooting

Isolating Ethernet /IP Network Problems

Diagnosing Problems with Ethernet /IP Modules 1 DAY

Diagnosing Problems with Ethernet /IP Network Components

FT view Basic
COURSE SCHEDULE
FUNDAMENTAL OF AUTOMATION PART 1.
4 DAYS PROGRAM.

Day Time ACTIVITY

Pneumatic
Electrical System
Sensor & Applications
9 am ~
1-4 Industrial Motor Application
5 pm Electrical Task
Assessment on module
Overview of Controller System
Programmable Logic Control (PLC) Allan Bradley

FUNDAMENTAL OF AUTOMATION PART 2.

2 DAYS PROGRAM.

Day Time ACTIVITY

Assigning IP Addresses Using RSLinx Classic

PLC Communication Setting ( USB /Serial )
Going Online and Downloading / Uploading
Drafting Basic Ladder Logic for a Studio 5000 Logix Designer Routine
Timer Instructions
9 am ~ Counter Instructions
1 -2 Control Logix Fundamentals and Troubleshooting
5 pm
Control Logix Maintenance and Troubleshooting
Isolating Ethernet /IP Network Problems
Diagnosing Problems with Ethernet /IP Modules
Diagnosing Problems with Ethernet /IP Network Components
FT view Basic
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ASSESSMENT

NO Module for Assessment Theory Assignment /

Practical
1 Pneumatic Written Test Practical
2 Electrical System Written Test Home Assignment
3 Sensor & Applications Written Test Practical
4 Industrial Motor Application Written Test Practical
5 Programmable Logic Control (PLC) Practical

KISMEC will assess all participants as follows: -

a) Each Individual will be assessed upon completion of each module.

b) Based on individual Assessment Report, KISMEC will judge the performance of each
participant and recommend them for Level 2 training accordingly.

TRAINING COST

NO OF NO OF TOTAL
PROGRAM TITTLE FEES/PAX DAYS PAX FEES HRDF
Fundamental Of Automation
Part 1 RM400 4 10 RM16,000 SBL KHAS READY
Fundamental Of Automation IN PROGRESS OF
Part 2 RM400 2 10 RM8,000 SBL KHAS

This fee includes training material, consumables, certificate and folder.

We also provide meals ( Breakfast / Lunch / Teabreak)

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TRAINER’S PROFILE

NO TRAINER SOURCE OF CERTIFICATION EXPERIENCE TRAINER

TRAINER /QUALIFICATIONS
POOLS
1 Electricals & KISMEC Hrdf Certified, Industry And Mr Sharul,
Electronics Degree Educations Ms Zawani
SKM Cert Mrs Afida
Chargeman
Profesional Cert

2 Controls KISMEC Hrdf Certified Industry And Mahadzir

Degree, Educations Muzamil
Meister
Profesional Cert
3 Mechanicals KISMEC Hrdf Certified Industry And Hidayah
Degree, Educations
Meister
Profesional Cert