Nissei Maintenance Manual

NEX Series
Maintenance
Manual
Development Div., Control Development Sec.
DSJ303001-01
Nissei Plastic Industrial Co., Ltd.

Understanding the manual
“Name” Name of the screen of the molding machine

〈Group〉 Group of setting unit Example: “Type of axis & polarity”, “Pressure holding”
‘Name’ Name of setting unit
{Set value} Value set in the setting unit
※ Setting unit that will not be valid unless the operation power is turned OFF
Set value Red line
The setting unit in a red rectangle shown above will not be valid after the value is changed
unless the “REBOOT” button on the “Machine adjustment” screen is pressed or the operation power
is turned OFF.
※ Precautions as to reading the adjusting conditions of other molding machines

When the adjusting conditions saved in other molding machines are read, the indication of the
position of injection, mold, and ejection will be incorrect even if the specifications of the machines
are the same. Be sure to conduct home position correction when adjusting conditions of other
machines are read.
When adjusting conditions of other machines with different specifications are read, reconfirm the
parameters concerned with motor operation, as well as specification values of the mechanism, before
operating the molding machine.
※ To show hidden screens with the machine after delivery

There are two methods to show hidden screens with the machine after delivery.
Use method (1) usually.
(1) Press the right corner of the screen where the time is indicated, and you will be asked to
input the password. After inputting the password, hidden screens can be selected. In the
case of a setting unit with a high-degree of risk, you will be asked to input another password as
well. The hidden screens will be locked when the setting unit is not selected or changed for a
certain period of time in excess of the time set in the “Password cancel time” setting unit on the
“Machine adjustment” screen.
The password should be confidential.
(2) Turn ON “DIP4” on the main CPU board.
DSJ303001-01
CONTENTS
Chapter 1 Adjustment of control board
1. Rough system diagram of TACT

2. TACT control board
2-1. Main CPU board
2-2. Axis control board
2-3. Panel board
2-4. Position detection board
3. I/O connector unit
4. Additional I/O analog unit (HLS) LED/DIP
5. Switch board
Chapter 2 Software downloading
1. Method of installing program in molding machine

2. Method of changing program
3. Method of restoring program
3-1. Method of restoring program by screen operation
3-2. Method of restoring program by DIP switch
4. Software management
Chapter 3 Adjustment of servo amplifier
1. Sanyo Electric servo amplifier

1-1. Sanyo Electric “QF amplifier”
1-1-1. QF amplifier Control board
1-1-2. QF amplifier Parameters
1-1-3. QF amplifier Amplifier parameter transfer procedure
1-1-4. QF amplifier Alarm
1-1-5. QF amplifier Encoder clearing procedure
1-1-6. QF amplifier Alarm history clearing method
2. Yasukawa Electric servo amplifier
2-1. Yasukawa Electric “Power block (PB) amplifier”
2-1-1. PB amplifier Control board
2-1-2. PB amplifier Parameter set values
2-1-3. PB amplifier List of alarms
2-1-4. PB amplifier Encoder clearing procedure
2-1-5. PB amplifier Torque command offset adjustment
2-1-6. PB amplifier Alarm history clearing method
2-2. Yasukawa Electric “ΣII amplifier”
2-1-1. ΣII amplifier Parameter set values
2-1-2. ΣII amplifier Encoder clearing procedure
2-1-3. ΣII amplifier Torque command offset adjustment
2-1-4. ΣII amplifier Alarm history clearing method
I DSJ303001-01
Chapter 4 Adjustment of inverter
1. Adjustment of inverter
2. Confirmation of injection unit (nozzle) operation
3. Confirmation of mold thickness adjusting motor operation
3-1. Direction of rotation
3-2. Polarity of encoder
Chapter 5 Servomotor operation
1. Encoder clearing
2. Confirmation of servomotor operation
2-1. Change of assembly mode
2-2. Adjustment of rotation speed 0 (zero)
2-3. Direction of rotation (torque command polarity) and encoder polarity
2-4. Confirmation of rated speed of rotation
Chapter 6 Operation of molding machine
1. Correction of home position

1-1. Injection axis
1-1-1. Correction of injection axis home position
1-1-2. Adjustment of injection axescrew backward overrun proximity switch
1-1-3. Adjustment of injection axis external encoder
1-2. Mold axis
1-2-1. Mold clamping completion position setting
1-2-2. Mold axis home position correction
1-2-3. Adjustment of mold thickness control unit
1-3. Ejector axis
1-3-1. Ejector stroke setting
1-3-2. Correction of ejector axis home position
2. Adjustment of load cell amplifier
2-1. Preparation for adjustment
2-2. Zero adjustment
2-3. Gain control
2-4. Adjustment of input voltage and TACT
2-5. Reference material for load cell amplifier
3. Adjustment and precautions when changed screw diameter is different
II DSJ303001-01
Chapter 7 Explanation of hidden adjustment screens
1. “Machine adjustment” screen

2. “Performance specification” screen
3. “Common adjustment” screen
4. “Temperature control” screen
5. “OT/ZC” screen
6. “HLS adjustment” screen
7. “Injection axis” screen
8. “Metering axis” screen
9. “Mold axis” screen
10. “Toggle” screen
11. “Ejector axis” screen
12. “Axis analog” screen
12-1. Cable connection for analog monitor
12-2. Output signal setting
12-3. List of types of monitors
12-4. Detailed setting
13. “Diagnosis” screen
14. “Axesetting diagnosis” screen
15. “Process diagnosis” screen
16. “Timer diagnosis” screen
17. “RAM test” screen
Chapter 8 List of NEX standard specification settings

7. Injection axis” screen
III DSJ303001-01
Operation Standard (Product name: Injection molding machine)
Control Development Sec.,
Name of Development Div. Control No.. ＤＳＪ３０３００１０１／
issuing di
Process No. Process name Work No. Work name
No.
Title Name of related procedure manual
NEX Series Maintenance Manual DSU103001－＊＊ Procedure manual Article
Introduction
The method of maintenance and adjustment of the electric injection molding machine, NEX
Series, is explained.
Before referring to this manual, prepare “SANMOTION AC SERVO SYSTEMS Q SERIES
TYPE E” issued by Sanyo Electric Co., Ltd. and “ΣIII Series Users Manual” issued by
Yasukawa Electric Corporation. (Each division is requested to contact respective makers for
the above-mentioned manual.)
The standard procedure are shown here. The actual work should conform to the procedure
manual issued by working divisions.
Revision 1: November 31, 2003
Chapter 2: 4. Change of Software management

Change of displayed program: Sub axis Slave axis
Chapter 3: Change of setting Group 3 04 page
Mold axis 03h Other axis 00h
Chapter 3: 1-1-6 Addition of alarm history clearing procedure
Chapter 3: 2-1-6 Addition of PB amplifier alarm history clearing procedure
Chapter 3: 2-2-4 Addition of ΣII amplifier alarm history clearing procedure
Chapter 3: Change and addition of PB amplifier notch filter
Distributed to Chapter 5: 1-2-2 Addition of mold axis home position correction B dimensions
Chapter 5: Change of procedures in item 2-3 and item 2-2 (0 speed adjustment should be
conducted first.)
Chapter 6: 3-1 Change of method when screw is changed (Addition of (3))
購買
Chapter 7: Change of 1. “Machine adjustment screen” (Addition of PS2 short-circuiting

品証１
button)
Chapter 7: Change of 15. “Process diagnosis screen (Addition of cycle error prediction
部管
生技 display)
Chapter 7: Change of “RAM test screen” (Addition of FUNC button)
１
Chapter 8: Change of set value

技電１
技油
ｽｸﾘｭ
制開原
機開１
特開
ｿﾌﾄ１
技研
技サ１
製造
検査 1 Date Modification record Approval Plan

技術
Examination
検査 2 1 Usui Arai
st
’０３・７・２９ Ogasawara
Edition
１
Process Revision ’０３・１１・２８ Correction due to change of set value and design change
Cooperative
company ’ ・・
Nissei Plastic Industrial Co., Ltd.

Note: Use the column of “Title/Name of related procedure manual when there is no “Process No./Work No.”
Form No.GY020402-01
Control board adjustment is explained in Chapter 1.
1. Rough system diagram of TACT Servomotor (One axis control board is used for a maximum of five axes.)
CL side I/O IN side I/O
Remote I/O terminal for addition

I/O connector unit terminal section Servo amplifier Servo amplifier power
Relay plate B AC200V
Power start Relay section PN line
Speaker Remote I/O
Power start Main CPU board Mold thickness encoder

Display panel LCD signal Axis control board
Communication Position detection board Screw position encoder（LIDC）
Panel board USB Transmitter Injection thickness load cell

USB Axis control board 2
DC24V TC input terminal block (6 points)
Each power supply TC input terminal block (2 points) (OP)
RS485 TC input terminal block (2 points) (OP)
CS／PB CT input terminal block (10 points)
Control output (10 points)
SW board DC5V Others DC24V Overrun prevention

Option DC12V DC24V
Emergency stop
CF Printer Operation box AC100V or AC200V
Option Sequencer power
Fig.1-1 Rough system diagram of TACT
１－1 DSJ303001-01
2. TACT control board
2-1. Main CPU board
Ｊ２１Ｊ２２
ＵＳＢＵＳＢ
Temperature
温調機接続controller 12V supply for PMC card
Ｊ１０Ｊ０６
connection
ＰＭＣカード用－１２Ｖ供給
Compact flash
Ｊ１６
コンパクトフラッシュ
Axis control board

Ｊ０７
(for horizontal connection)

軸制御ボード
（水平接続時）
Axis control board

Ｊ０８
(for （垂直接続時）
vertical connection)
ＣＮ２軸制御ボード
PMC card
Ｊ０４
ＰＭＣカード
ＬＥＤ１５
ＬＥＤ１６
PMC card
ＣＮ１Ｊ０５
ＬＥＤ１７
RTC battery holder

Ｊ０２ＰＭＣカード
ＲＴＣ用バッテリホルダ
ＤＩＰＳＷ
ＯＮ←　
8
7
6
5
4
3
Reset switch For LCD

ＳＷ１Ｊ２０ 2
1
リセットスイッチＬＣＤ用
8
7
6
ＬＥＤ 5
ＣＮ４ＲＯＭ 4
3
ＣＮ７ 2
1
Touch panel/speaker/backlight
Ｊ１９ＬＥＤ１９
Remote IO Power ON/OFF接点入力

contact input Power
ﾀｯﾁﾊﾟﾈﾙ/ｽﾋﾟｰｶ/ﾊﾞｯｸﾗｲﾄＪ１８Ｊ１１Ｊ０９
Power (Panel) (Axis control board)

Ｊ１５リモートＩＯ電源ON/OFF ２４Ｖ電源
電源（パネル）（軸制御ボード）
CPU cooling fan Remote IO

Ｊ２４Ｊ１７
ＣＰＵ冷却ファンＪ０３リモートＩＯＪ１４
Overrun prevention contact

ＬＡＮ＋２４Ｖ IN/OUT
暴走防止接点
Fig.1-2 Main CPU board
DIP explanation ON for the following specifications LED explanation ON for the following specifications
DIP8: Off-line test LED19: +24V
DIP7: Backup memory clear LED17: +5V
DIP6: Program updating LED16: +3.3V
DIP5: Touch panel calibration LED15: +12V
DIP4: Hidden screen display possible LED4-8: Unused
DIP3: Vacant LED3: Normal operation
DIP2: BIOS activation state display LED2: Process activation impossible because no condition
DIP1: Activation with FD possible is sent from HMI process
LED1: Process activation impossible because power SW is
pressed
１－2 DSJ303001-01
2-2. Axis control board
Analog monitor output
Ｊ７３
ＤＩＰ３アナログモニタ出力
LED2
Load cell input
LED9 LED16 Ｊ７２
ロードセル入力
Servo amplifier data

ＲＯＭ
J69 and J70 used in parallel
Ｊ６９
holding battery
サーボアンプデータ
保持用バッテリＪ６９とＪ７０
Servo amplifier data

LED6 Ｊ７０並列で使用
Main CPU board connection holding battery

Ｊ７６ LED5 サーボアンプデータ
メインＣＰＵボード接続ＪＰ２保持用バッテリ
LED1
2nd２軸目
axis 1１軸目
st
axis
１→３Ｊ６２Ｊ６１
ＪＰ１
LED24
ＤＩＰ４ LED17
4４軸目
th
axis 3３軸目
rd
axis
Ｊ６４Ｊ６３
２１ Enlarged view of J66

Ｊ６６拡大図
Encoder clear
４３
General-purpose
汎用入力 input 1-2: 1st axis
エンコーダクリア
Encoder clear
Ｊ７１６５
(Over travel, etc.) 3-4: 2nd axis
Ｊ６６１－２：１軸目
LED8
5-6: 3rd axis
エンコーダクリア３－４：２軸目
（ｵｰﾊﾞｰﾄﾗﾍﾞﾙなど）
24V power input
８７
7-8: 4th axis

Ｊ６７５－６：３軸目
Injection external encoder

Ｊ６５
11-12: Socket folder

Ｊ７４２４Ｖ電源入力７－８：４軸目
１０９
射出外部エンコーダ９－10：５軸目
11－12：ｿｹｯﾄﾌｫﾙﾀﾞ
１２１１
5th５軸目
axis
Ｊ６５
Mold thickness encoder
Ｊ７５
Fig.1-3 Axis control board

型厚エンコーダ
LED explanation ON for the following specificaiotns

LED1 : +5V DIP3/4 : All are reserves (Usually OFF)
LED2 : +3.3V JP1: 1-2 short for the 1st axis control board
LED5 : +15V 2-3 short for the 2nd axis control board
LED6 : -15V JP2 : For software debugging
LED8 : +24V (OPEN usually)
LED9/17 : ON after RAM check error
LED10/18 : ON after DPRAM check error
LED11/19 : ON after FPGA check error
LED12/20 : ON after overrun
LED13/21 : ON after handshake port error
LED14/22 : Reserve
LED15/23 : ON after main routine
LED16/24 : ON after interruption
１－3 DSJ303001-01
2-3. Panel board
Operation switch/display output

Color liquid crystal
Ｊ３６
Inverter
ＣＮ２Ｊ３２
カラー液晶操作スイッチ／表示出力
インバータ
Remote IO
Ｊ１８
Power cable
ＬＥＤ１リモートＩＯ
Ｊ３７
電源ケーブル
ＬＥＤ２
Touch panel
Ｊ３４
Touch panel/speaker/backlight
Ｊ１９タッチパネル
ﾀｯﾁﾊﾟﾈﾙ/ｽﾋﾟｰｶ/ﾊﾞｯｸﾗｲﾄ
ＬＥＤ３ＬＥＤ４
Speaker
HLS-s
Ｊ３５
スピーカ
Color liquid crystal
Ｊ３１
For LCD
カラー液晶
Ｊ２０
ＬＣＤ用
Fig.1-4 Panel board
LED explanation ON for the followiung specifications

LED1: +12V
LED2: +5V
LED3: +3.3V
LED4: HLS
2-4. Position detection board
No.********
Ｊ７４
LED explanation
Main CPU board ON for the following
FPGA
External encoder specifications

ﾒｲﾝCPUﾎﾞｰﾄﾞ
LED1: +5V power

外部ｴﾝｺｰﾀﾞ
LED2: Disconnection error

ROM
LED3: Overspeed error

ＣＮ１
LED3
Screw terminal
ネジ端子（ＦＧ）
LED2 LED1 ＴＢ１
Fig.1-5 Position detection board
１－4 DSJ303001-01
I/O connector unit
CN8 CN16
Greasing
ＣＮ８ 2 Greasing 2
ＣＮ１６
Confirmation of給脂２
constant-volume Alarm Constant-volume progression
ＣＮ１４ＣＮ１８
decompression
給脂２
警報（⇔Ｊ１１）
定量脱圧確認定量進行
Greasing (Red)
ＣＮ７
Confirmation of Constant-volume Greasing 1 Greasing 1 Ｌ１０（赤）
Greasing 1
1 ＣＮ１５ＣＮ１７
Constant-volume Constant-volume
給脂１ＣＮ９
decompression Confirmation of the number progression decompression
定量脱圧確認給脂１給脂１給脂１
of progression times
進行回数確認定量進行定量脱圧ＣＮ１９
（⇔ＣＮＢＸ）
Confirmation射出装置確認
of injection unit
ＣＮ４
(Red)
(Red)
Ｌ１（赤）
Ｌ９（赤）
(Red) (Red) (Red)
(Red) (Red)
Ｌ６（赤）Ｌ８（赤）Ｌ４（赤）
Confirmation射出装置確認
of injection unit
ＣＮ５
Ｌ５（赤）Ｌ７（赤）
Motor start/SSR cooling
ＣＮ１１
（ＯＰ）
/brake output
モータ起動／ＳＳＲ冷却
／ブレーキ出力
Confirmation of EJT backward plate

ＣＮ６
ＥＪＴ後退板確認
Gear motor normal/reverse

ＣＮ１２
CA8 abnormal
ギアモータ正・逆転
Motorモータ運転信号
operation signal
ＣＮ１
ＣＡ８異常
（ＭＣ３０）
Gear motor selection

ＨＬＳ－ｓＣＮ１３
ギアモータ選択
Each safety door circuit

ＣＮ２
(Red)
各安全ドア回路
Heating
Ｌ２（赤）ＣＮ１０
/mold cylinder
thermometer starting output
(Red)
加熱筒／
Ｌ３（赤）金型温度計起動出力
ＨＬＳ－ｓ
Confirmation of mold型厚装置確認
thickness unit
ＣＮ３
Ｓ２
HLS unit connection

ＣＮＡ（⇔Ｊ１７）（ＤＩＰ）
(Green)
ＨＬＳ機器接続
ON
ＲＵＮ（緑）
Additional HLS unit connection (Green)

ＣＮＢ OFF
追加ＨＬＳ機器接続５Ｖ（緑）
(Green)
ＤＮ（緑）
(Green) DC-DC Converter

Input/output power supply (±24V)
ＣＮＣ（⇔Ｊ４２）ＤＣ－ＤＣ変換器
入出力電源（±２４Ｖ）ＤＳ（緑）
ＴＢ９Ｓ１ＴＢ１１
（ＤＮ－）（ＤＩＰ１～８）（Y38～Y3F）
　→ＯＮ
ＴＢ３
（ＤＳ＋／ＤＳ－）
ＴＢ６
（X34～X37）
（Y34～Y37）ＴＢ８ ROBOT
ＴＢ１
（ＤＮ＋／ＤＮ－）（X2F～X33）ＴＢ１０ＴＢ１２
（Y2F～Y33）（X38～X3F）（ＤＮ＋）
Fig.1-6 I/O connector unit
１－5 DSJ303001-01
DIP Explanation LED explanation

“S1” “Green”
DIP1: Mold clamping interlock RUN: Board is in RAN state
DIP2: Mold unclamping interlock DN: DN power establishment
DIP3: Cycle start DS: DS power establishment
DIP4: Ejector forward start 5V: 5V power establishment
DIP5: Ejector backward start
DIP6: Injection interlock LED explanation
DIP7: Mold reunclamping interlock “Red”
DIP8: Takeout unit abnormal L1: RPY20A is operating
L2: RPY210A is operating
“S2” L3: RPY22A is operating
Use of terminal resistor/nonuse of switch L4: RPY23A is operating
“ON” setting usually L5: RPY2A is operating
“OFF” is used when communication circuit is L6: RPY2BA is operating
added according to optional specifications. L7: RPY2CA is operating
(Set by the optional section at that time) L8: RPY2DA is operating
L9: RPY2EA is operating
L10: RPY1FA is operating
Robot I/O signal allotment

〈Input: TB10〉〈Output: TB11〉
X38: Mold clamping interlock Y38: Auto
X39: Mold unclamping interlock Y39: Safety door
X3A: Cycle start Y3A: Injecting (Injection start signal DLA)
X3B: Ejector forward start Y3B: Mold clamping completion
X3C: Ejector backward start Y3C: Mold unclamping signal (Halfway/limit/temporary stop)
X3D: Injection interlock Y3D: Ejector forward start signal
X3E: Mold reunclamping interlock Y3E: Ejector backward start signal
X3F: Takeout unit abnormal Y3F: Molding abnormal
Note: Refer to the “Electric drawing” for the DIP switch setting.
１－6 DSJ303001-01
4. Additional I/O analog unit (HLS) LED/DIP
Address setting switch (6-bit)

Input monitor LED (Red) 0-7 Power LED (Red)
Termination switch
Communication monitor LED
Output monitor LED (Red) 8-15 (Red) Hold/NonHold setting switch
Fig.1-7 Additional I/O unit (HLS)
ADD
Note: The unit code 00 is unused.
（Code 00: Master code)
ＯＮ
ＯＦＦ
１２４８１６３２
Termination SW
When the unit code is 17: 1 + 16 = 17
HOLD／ＣＬＲＳＷ
Fig.1-8 Analog unit (HLS)
For address setting, refer to the electric drawing and “HLS adjustment” screen in Chapter 7
Explanation of hidden screen adjustment.
１－7 DSJ303001-01
5. Switch board
TOP
Operation
操作電源power
ＰＢ１０
Connection to panel
ＣＮ５０
パネルと接続
Power OFF line
CN50
ＣＮ５３ PB10
電源ＯＦＦライン
CN53
Motor power
ＰＢ２
モータ電源
PB2
Heater power
ＰＢ３１
Operation switch
ヒータ電源ＣＮ５１
操作スイッチ
CN51
PB31
Mold heater
ＰＢ３２
金型ヒータ（ＯＰ）
PB32
Fig.1-9 Switch board
１－8 DSJ303001-01
The method of TACT Software downloading is explained in Chapter 2.
The TACT software is in the compact flash (CF) memory.
1. Method of installing program in molding machine

The program is written according to the method shown below when the molding machine is operated
for the first time.
(1) Check the DIP switches on the main CPU board.

(Basically, turn ON the operation power when “4, 5, and 7” are ON.)
DIP setting after delivery: 4, 5, 6, 7, and 8 are ON

ＤＩＰＳＷ
4: Hidden screen display / 5: Touch panel calibration

ON OFF
8
6: Forced software download / 7: Backup memory clear

7
6
8: Off-line test (forced output)

5
4
Setting before shipment: All are OFF

3
The software is not downloaded forcibly. Set 6 in the OFF position. Set 8
2
1
in the OFF position from the beginning when the off-line test is not
conducted.
(2) After turning on the operation power, a screen for adjusting the touch position of the touch panel
appears. Set DIP5 in the OFF position at that time.
(3) The screen shown below appears. Press the center of the target that appears at the upper left
corner of the screen by using a pointed object.
An English sentence that reads “press the

center of the target, and repeat operations for
the target that moves” will appear at the
center of the screen.
Exercise care so as not to damage the
touch panel when pressing the target.
(3) T he target m oves from upper left → low er left → low er right → upper right. P ress the center of the
target. E ven if w orng place is pressed by m istake, continue operation. R eadjustm ent is possible on the
final screen.
２－１ DSJ303001-01
(4) When the four targets are touched, the completion screen shown below will appear.
An English sentence that reads “press here

to complete calibration” appears at the center of
the screen.
When completing the adjustment of the touch
panel, press the blue section at the center of
the screen.
When readjustment is desired, wait for ten
seconds without doing anything, and the screen
will return to (3), permitting readjustment.
(5) When the screen program is started, the backup memory is cleared, and “HMI Back Up Memory
erased” appears. Press “OK.”
(6) Then some time later, the “Condition switching” screen appears. Set DIP7 in the OFF position at
that time.
(7) Set the CF, which contains the adjusting conditions and starting molding conditions, in the
reader/writer and read the adjusting conditions. Then the starting molding conditions are read.
(8) Set DIP8 in the OFF position when the off-line test will not be conducted.
(It has been basically set in the OFF position.)
(9) Press the mechanical parameter “REBOOT” button on the “Machine adjustment” screen.
(The operation is similar to turning on the operation power again, and restarting will not take time.)
Now the software has been written in the molding machine.
When adjustment of hidden screen is completed, set DIP4 in the OFF position.
※ Follow the procedure shown below to forcibly download the software.

(1) Set FIP6 on the main CPU board in the ON position.
(2) Insert the CF that contains the operating system (OS) alone into the CPU board (J16).
(3) Connect the CF reader/writer (USB connection), and turn on the operation power.
(4) “Program update mode! Turn OFF DIP-6” appears on the screen. Set DIP6 in the OFF
position.
(5) “Please set the card for update” appears on the screen. Insert the CF for molding machine
software supply into the reader/writer.
(6) The molding machine software in the molding machine software supply CF is automatically
copied in the CF mounted on the CPU board. (This processing is called updating.)
(7) When updating begins, a black screen that shows the copying status appears.
(8) When updating is completed, the system is restarted automatically.
(9) Remove the molding machine software supply CF from the CF reader/writer.
２－２ DSJ303001-01
2. Method of changing program
Follow the method shown below to change the program.
※ Read the software of the specific machine No. in the same manner when starting operation.
(1) Make it possible to show hidden screens. (Refer to “Understanding the manual.”)
(2) Set the molding machine software (updating) CF in the reader/writer, and connect the
reader/writer to the USB terminal of the molding machine.
(3) Let the “Machine adjustment” screen be displayed, and check that the right icon of the
“Program update” button is as shown below.
Program update ←Before insertion of CF After insertion of CF Program update
(4) Press the “Program update” button of the machine adjustment axis.
(5) When updating begins, “Update Program Start” is displayed.
(Do not touch the screen at that time. It is not necessary to turn off the power to the motor
and heater during updating.)
(6) When updating is completed, “Up Completed” and “reboot soon” appear in this order, and the
machine is rebooted in 10 seconds.
(7) After rebooting, the software updating is completed. Press the “Memory media removal”
button on the “Condition switch” screen, and remove the CF.
3. Method of restoring program

Follow the method shown below to restore the original program after installing the latest program.
3-1. Method of restoring program by screen operation
(1) Let the “Machine adjustment” screen be displayed, and press the “RESTORE” button.
(The “RESTORE” button, when it is masked, means that there is no program to restore.)
(2) When restoration begins, “Restore Program Start” appears.
(Do not touch the screen at that time.)
(3) When restoration is completed, “Restore Completed” and “reboot soon” appear in this order, and
the machine is rebooted in 10 seconds. After rebooting, the restored program is used for
operation.
3-2. Method of restoring program by DIP switch

(1) While the operation power is OFF, set DIP1.2.8 on the main CPU board and turn ON the operation
power.
(2) “Program restore mode! Turn OFF DIP-1&2&8” will appear on the screen. Turn OFF DIP1&2&8.
(3) When restoration begins, “Restore Program Start” appears.
(Do not touch the screen at that time.)
(4) When restoration is completed, “Restore Completed” and “reboot soon” appear in this order, and
the machine is rebooted in 10 seconds. After rebooting, the restored program is used for
operation.
２－３ DSJ303001-01
4. Software management
The programs controlled on the 〈Machine adjustment〉 screen are explained.
〈Process on sequencer side〉〈Process on screen side〉

Sequencer ：ＳＱＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６ Screen definition ：ＴＢＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６
Axis master ：ＭＳＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６ HMI ：ＤＳＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６
Sub axis ：Ｍ２Ｘ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６ Waveform ：ＷＶＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６
FPGA ：ＪＫＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６ Print ：ＰＲＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６
Axis boot ：ＢＴＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６ NET ：ＮＥＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６
Temperature ：ＴＣＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６ DLA ：ＤＬＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６
Language ：ＴＸＸ１Ｘ２Ｘ３Ｘ４－Ｘ５Ｘ６
The two high-order characters represent the process.
(1) X1: Software version

(2) X2: Serial No. of specification Standard (0-9) Special order (A-Z)
(Processes on the screen side are X2X3X4: Simple serial No.)
(3) X3X4: Simple serial No.
(4) X5: “Controller” & “Hydraulic pressure/electricity” display (A: Electric + TACT)
(B: Hydraulic + TACT)
(5) X6: Serial No. of change (Serial No. of software change)
２－４ DSJ303001-01
２－５ DSJ303001-01
Adjustment of servo amplifiers is explained in Chapter 3. Serve amplifiers of respective
makers are explained.
1. Sanyo Electric servo amplifier

Precautions as to use of servo amplifiers made by Sanyo Electric.
Wait for sufficient time (2-3 seconds) before supplying the operation power again.
1-1. Sanyo Electric “QF amplifier”

The set values of the standard parameters for the QF servomotor amplifier made by Sanyo Electric
are shown below. Parameters are set by the operator built in the amplifier or software transfer PC.
Remote operators cannot be used.
For the details of amplifier alarms, etc., refer to “SANMOTION AC SERVO SYSTEMS Q SERIES
TYPE F” issued by Sanyo Electric.
※ Set the axis address with the RSW2 on the amplifier control board.
Set “1” for the amplifier control board, on which a cable is connected to “CN3,” and then set “2,” “3,”
and “4” toward the right side.
Set the SEL switch and rotary switch on the amplifier board as shown below for the NEX standard.
Setting switch Setting Contents

SEL switch (SEL1-SW) ON ON: Normal rotation side OT invalid
SEL switch (SEL2-SW) ON ON: Reverse rotation side OT invalid
Delay time setting
Rotary switch 0: None, 1:26ms, 2:52ms
3
RSW1 3:104ms, 4:156ms, 5:208ms
6:260ms, 7:312ms
When there is hardware over-travel (OT) specifications, for example, in the case of ANSI
specifications, set both SEL SW1 and SW2 in the OFF position and connect the OT circuit line to “CN8”
on the amplifier control board.
Delay time: Time from the input of OT signal till start of braking by hardware OT.
※ Method to confirm hardware OT

Remove the pin of the OT connection connector “CN8” on the amplifier control board, and check
that the hardware OT function operates.
NOTE: Once the hardware OT function is activated, there will be no operation in either direction.
For reconfirmation, connect the removed pin again and reset the hardware OT function.
When the hardware OT is used, the software OT is also used. Refer to “Chapter 7 Explanation of
hidden adjustment screen: OT/ZC screen” for setting and confirming the software OT.
３．１－１ DSJ303001‐0１
1-1-1. QF amplifier Control board
OT input
ＣＮ８
ＯＴ入力
Control signal
ＣＮ１
connection
制御信号接続
Analog digital
ＣＮ１０
monitor output
ｱﾅﾛｸﾞ･ﾃﾞｼﾞﾀﾙ
Reverse rotation OT unused

モニタ出力ＳＥＬ２
逆転ＯＴ不使用
Encoder connection
ＣＮ２ＯＦＦ
エンコーダ接続 ↓
ＳＥＬ１ ON: Unused

ＯＮ
Normal rotation OT unused

ONで不使用
正転ＯＴ不使用
LED: Power
Control board power
ＣＮ３ LED：電源
制御基板電源
Gate array Hardware OT delay time setting

ＲＳＷ１
ﾊｰﾄﾞOT遅れ時間設定
ゲートアレイ
Connection with the previous axis Connection with the next axis
ＣＮ５ＣＮ６
前軸からの接続次軸への接続
ＣＰＵ
Digital operator
Axis address setting
ＲＳＷ２デジタルオペレータ
軸アドレス設定
8. 8. 8. 8. 8.
Operation SW
▲　　▼
MODE WR/
操作SW
To amplifier unit CN2

Analog monitor
ＣＮ４
アンプユニットＣＮ２へｱﾅﾛｸﾞﾓﾆﾀ
MON1 MON2 5G
Personal computer RS232C port connection

ＣＮ７
Fig.3-1-1 QF amplifier control board

ﾊﾟｿｺﾝRS232Cﾎﾟｰﾄ接続
Press the digital operator display 〈MODE〉 key , and the display changes in the order shown below.
State display mode Monitor mode Trial試運転

operation/adjustment
・調整モードmode Basic mode
基本モード
状態表示モードモニタモード
→ → →
← ←
System parameter
ｼｽﾃﾑﾊﾟﾗﾒｰﾀ編集edit mode
ﾓｰﾄﾞ Parameter
ﾊﾟﾗﾒｰﾀ編集モードedit mode ｱﾗｰﾑﾄﾚｰｽ
Alarm trace
モードmode
The state display mode is explained on the next page.
３．１－２ DSJ303001‐0１
Contents of the “State display” mode of digital operator
Control power establishment, Position/speed control, reverse

amplifier display ON rotation OT
Main power ON, ready OFF Overload warning state
Main power ON, ready ON Regenerative overload warning

state
Servo ON (shape of figure 8) Battery warning state
Position/speed control, normal Alarm, alarm code display

rotation OT
1-1-2. QF amplifier Parameters

Parameters of the QF amplifier, which are very likely to be changed, are listed. For the
details of unlisted parameters, refer to “SANMOTION AC SERVO SYSTEMS Q SERIES TYPE
F” operation manual issued by Sanyo Electric.
〈System parameter〉
Page Name Setting range Set value
06 Combination motor type No. --- (0000-0000)
〈General parameters〉
Parameter Control Setting
Group Page Symbol Name Unit Set value
level ＄1 range
11 Standard TCNFILA Torque command notch filter A ST Hz 100~2000 2000
0
12 Standard TCNFILB Torque command notch filter B ST Hz 100~2000 2000
Amplifier function selection 304 (BIT) 03h: Mold axis

3 04 Basic PA304 High order: Over-traveling operation ST
Low order: DB operation (Mold axis only: 3; others: 0) 00h: Other axes
00 Basic MON1 Analog monitor output 1 selection ST 00h~0Fh 0Fh:OL_0_to_-6V

5
01 Basic MON2 ST 00h~0Fh
0E: No-load operation
Analog monitor output 2 selection time 1s/1V
$1: S is the effective parameter when speed control is selected, and T is the effective parameter when
torque control is selected.
３．１－３ DSJ303001‐0１
1-1-3. QF amplifier Amplifier parameter transfer procedure
The downloading procedures for Sanyo Electric QF amplifier parameters is described below.
For details, refer to “AC SERVO SYSTEMS Q SERIES TYPE S Setup Software Instruction
Manual” issued by Sanyo Electric.
1. Preparation
(1) Sanyo Electric “Q-Setup Software” shall have been installed in the personal computer
(hereinafter called “PC”).
(2) Use the special-purpose connection cable between the PC and servo amplifier.
(Type of connection cable: “QF-PC 2.8M”; part code: 0352X1999-20)
(3) Connect the cable to the serial port of the PC and to the QF amplifier board (Axis No.1)
“CN7” that is nearest to the power unit. Control boards from the axis No.1 onward
permit communication.
Axis No.1 Axis No.2 Axis No.3 Axis No.4
CN
Power unit
PC connection
(4) Data file for amplifier parameter
2. Starting the setup program

Click the icon, “Q-SETUP,” to start the PC interface software, and the main screen will
appear.
Menu bar
Click “End (X)” of “File (F)” on the menu bar to end the program, or click X (close) at the
upper right corner of the main screen.
３．１－４ DSJ303001‐0１
3. Transfer of parameters
3-1: Communication setting
Select “Communication (C)” – “Communication setting (S)” on the menu bar on the main
screen, and the window shown below will appear.
(1) Selection of communication port

Set the RS232C communication port.
Select COM1 usually.
(Change the port when COM1 is already used.)
(2) Baud rate setting
Select all axes
Set the speed of communication between PC and
servo amplifier.
Select “38600 bps” usually.
(3) Selection of axis No.
Select the communication axis No.
(Check the No.)
Select #1 to #4 for general-purpose machines.
Select additional axis Nos. when the number of
axes is 5 or more.
(4) Click the “OK” button and complete setting.
3-2. Confirmation of communication status
Select “Communication (C)” – “Off-line On-line (N)” on the menu bar on the main screen,
and after confirmation of the connection cable, the screen shown below will appear. (An error
is displayed when the connection cable is not connected.)
Click “Confirmation (C).”

Confirm that “Connected”
appears in the column of
status.
Click “End (X),” and the window

will close.
〈After clicking the “Confirmation (C)” button〉＞
When communication is established and the system is

in the “On-line” state, the “Q” mark at the upper right
corner on the main menu continues to move laterally.
３．１－５ DSJ303001‐0１
3-3: Transfer of parameter
Amplifier parameters saved in the parameter file are transferred to the amplifier (control
board).
Specification of axis
(1) Select “Parameter (P)” –
“Parameter transfer [File
Amplifier (A)]” on the main
menu, and the following screen
will appear.
(2) Specify the servo amplifier, to

which the parameter is to be Select all.
transferred, as the “Transfer
Press “Execute” after
destination” by specifying the setting all parameters.
axis No.
(3) Specify the data file as the

“Transfer source.” Click
[Reference], and the
selection dialog will appear.
Select the parameter file,
and click [Open (O)].
Note: When a wrong file is selected, the servomotor will not operate normally. Exercise care.
(4) Select all parameters for “Type of parameter to transfer.”

(5) Click [Execute], and the confirmation window will appear. Click [OK], and the data transfer
will begin.
Click [OK] to start
data transfer.
(6) “Writing …” will disappear, and when operation ends normally,

“Transfer end” will appear. Click [OK] to end operation.
(7) When there are other servo amplifiers for which data are to be transferred, change the axis
No. of [Transfer destination] and repeat the above-mentioned operations (1)-(6).
３．１－６ DSJ303001‐0１
3-4: Collation of parameters
Collate the parameters transferred to the servo amplifier (control board) with the
parameters in the data file of the transfer source PC.
Note: Collate parameters after transmitting parameters and turning on the power to
the molding machine again.
(1) Select “Parameter (P)” – “System parameter setting (S)” on the menu bar on the main
screen, and parameters will be read from the amplifier and the following screen will
appear.
Specification of axis No.
(2) Select [Disk (D)] – [Parameter collation (M)] on the menu bar, and the file selection
dialog will appear. Select the parameter file of the transfer source that is to be
collated.
(3) Click [Open (O)], and data collation will begin, and in succession to the display of
“Reading,” “Collating” will appear.
３．１－７ DSJ303001‐0１
(4) When collation is completed, the “Collation result” shown below appears. Nothing will
be displayed in the case of “match full.” Check that nothing is displayed usually.
When there is parameter difference, a list of different parameters is displayed. Check
the transmitted parameter file.
(5) Click [Close (C)] and end the operation.

(6) Parameter collation is possible also by selecting [Disk (D)]-[Parameter collation (M)] on
the menu bar on the “General parameter setting” and “Motor parameter setting”
screens.
〈Software operation environment〉

The following system configuration is necessary to use Sanyo Electric “Q-Setup Software.”
* PC IBMPC/AT compatibles
* CPU Pentium 133 MHz or above
* Memory 32MB or more
* Hard disk Free space of 5MB or more
* Monitor resolution 800 x 600 or more
* Number of colors 256 colors or more
* Others 1 or more RS-232C, FD drive
* OS Windows 95
Windows 98
Windows Me
Windows NT 4.0
Windows 2000 Professional
Windows XP Home Edition/Professional
３．１－８ DSJ303001‐0１
4. Servo amplifier parameter setting
Follow the procedures shown below to change the QF amplifier parameters.
(The digital operator on the amplifier control board also permits setting.)
(1) Conduct operations shown in “3-1 Communication setting” and “3-2 Confirmation of
communication status” that are explained before. (Enter the on-line status.)
(2) Select [Parameter (P)]-[General parameter setting (G)] on the menu bar, and parameters
will be read from the servo amplifier and the list of parameters shown below will appear.
(3) Change “Display level.”

Click [Change] of “Display level,” and select “Advanced level.”
Basic parameters, standard parameters, and higher-class parameters are displayed at
the advanced level.
３．１－９ DSJ303001‐0１
(4) Editing parameters to change

Change the “Group” tag on the screen, and select parameters to change. Then click
[Edit (E)] or double-click on the mouse, and the edit screen will appear.
Rough explanation
of parameters
Input a new set value. Click [OK], and the screen will return to the parameter setting
screen. The input value is displayed in red in the “Input value” column.
The input value is shown in red
(5) Writing in servo amplifier

Select [Amplifier (A)] – [Write in amplifier (W)] on the menu bar, and parameters are
written in the amplifier. When the display of “Writing” disappears, operation will end
normally.
(The red input value disappears.)
３．１－１０ DSJ303001‐0１
1-1-4. QF amplifier Alarm
Display of
PQM
QF QF amplifier
amplifier
amplifier alarm bit output alarm display
alarm
ALM ALM ALM ALM 1-digit LED
8 4 2 1
Name of alarm Contents of alarm display
AL_21 0 0 0 1 Power element error (Overcurrent) Drive module overcurrent 1

AL_22 0 0 0 1 Current detector error 0 Current detection value error 1
AL_23 0 0 0 1 Current detector error 1 Current detection circuit error -
Communication error of current detection
AL_24 0 0 0 1 Current detector error 2 -
circuit
AL_41 0 0 1 0 Overload Excessively large effective torque 2
Excessively large regenerative load
AL_43 0 1 0 1 Regeneration error J
factor
Amplifier ambient temperature
AL_51 0 0 1 1 Amplifier overheating 3
overheating
AL_52 0 0 1 1 Inrush resistance overheating Inrush resistor overheating 3
AL_53 0 0 1 1 DB resistance overheating DB resistor overheating H
External regenerative resistor
AL_55 0 0 1 1 External overheating E
overheating
AL_56 0 0 1 1 Motor overheating Motor thermal fan overheating h
AL_61 0 1 0 1 Overvoltage Main circuit DC voltage surplus 5
AL_62 1 0 0 1 Main circuit undervoltage Main circuit DC voltage drop 9
1-phase disconnection of 3-phase main
AL_63 1 0 1 0 Main power open-phase A
circuit power
AL_71 0 1 1 1 Control power undervoltage Control power voltage drop 7
AL_72 0 1 1 1 ±12V voltage drop ±12 V voltage drop 7
Encoder A-/B-phase pulse signal Increment encoder signal line
AL_81 1 0 0 0 8
error disconnection
Absolute encoder signal line
AL_82 1 0 0 0 Absolute signal disconnection 8
disconnection
Communication error between Initial processing error of increment
AL_84 1 0 0 0 8
encoder and amplifier absolute encoder
AL_85 1 0 0 0 Encoder initial processing error Encoder serial signal time-out 8
AL_86 1 0 0 0 CS error CS data position jump -
AL_A1 1 0 0 0 Encoder error 1 Encoder inside error detection 1 U
AL_B1 1 0 0 0 Increment encoder counting defect Increment encoder counting defect -
AL_B2 1 0 0 0 Encoder error 2 Encoder inside error detection 2 U
AL_C1 0 1 1 0 Over-speed Motor rotation speed exceeds 120% 6
Discrepancy between current command
AL_C2 1 1 0 0 Speed error C
and acceleration code
AL_C3 1 1 0 0 Speed feedback error Motor power line disconnection -
AL_E1 1 1 1 1 EEPROM error Error of EEPROM built in amplifier P
Check sum error in the entire EEPROM
AL_E2 1 1 1 1 EEPROM check sum error P
area
AL_E3 1 1 1 1 Internal RAM error Error in access to RAM built in CPU P
AL_E4 1 1 1 1 CPU-ASIC processing error CPU-ASIC access error P
Detection when inapplicable motor is
AL_E5 1 1 1 1 Parameter error 1 P
specified
Combination error of motor encoder and
AL_E6 1 1 1 1 Parameter error 2 P
amplifier code
AL_F1 1 1 1 1 Task processing error CPU interruption processing error F
Initial processing does not end within the
AL_F2 1 1 1 1 Initial time out F
specified time
For details, refer to “SANMOTION AC SERVO SYSTEM Q SERIES TYPE F” issued by Sanyo
Electric. If it is unavailable, refer to the alarm code QF amplifier alarm display and PQM amplifier
alarm display, and take appropriate measures according to the “PQ series Type M operation manual.”
３．１－１１ DSJ303001‐0１
1-1-5. QF amplifier Encoder clearing procedure
Conduct encoder clearing operation in cases where
“05*** XX axis driver error (Encoder/battery error)”
occurs in the axis, for which Sanyo Electric’s servo amplifier is used, when power is turned on and the
7-segment LED error code of the servo amplifier is 《AL_A1・AL_B2》.
(1) Connect the backup battery to the axis control boards J69 and J70.
(2) Select the “Type of encoder”: {ABS} and “Type of motor”: {Sanyo} for the axis of the axis control
board, for which the encoder is to be cleared. (Setting on TACT screen)
(3) When clearing the encoder of the motor connected to J61 of the axis control board, turn on the
operation power and short- circuit the 1-2 pins of J66 on the axis control board for 10 seconds or
more. (The 11-12 pin of J66 are provided with the short-circuiting socket.)
(4)When clearing the encoder of the motor connected to J62 (J63, J64, J65) of the axis control board,
turn on the operation power and short-circuit the 3-4 pins of J66 (5-6 pins of J666, 7-8 pins of J66,
and 9-10 pins of J66) of the axis control board for 10 seconds or more.
Refer to 2-2. Axis control board” in “Chapter 1 Adjustment of control board.”
(5) After short-circuiting, keep the short pin on the 11-12 pins of J66.
(6) Turn OFF and ON the operation power, and check that “05*** XX axis driver error (Encoder/user
constant error)” will not appear.
1-1-6. QF amplifier Alarm history clearing method

Clear the alarm history of the servo amplifier made by Sanyo Electric according to the following
procedure. (To clarify the alarm of servo amplifier after shipment)
(1) Press the “MODE” key of the amplifier control board several times to change the digital display to
《ALn.00》.
(2) When display is changed, press the “Up” or “Down” key to change to 《AL.dEL》, and keep
pressing the “WR” key for more than one second.
(3) Display will change to 《Y_ _n》.
(4) Press the “Up” key, and the display will change to 《rdy 》.
(5) Keep pressing the “WR” key for more than one second, and the display will change to 《- End -》 ,
and operation will end.
Note) Press “MODE” key several times to return to the original display after ending the operation or
when canceling the setting.
３．１－１２ DSJ303001‐0１
2. Yasukawa Electric servo amplifier
Precautions as to use of servo amplifiers made by Yasukawa Electric.
Wait for sufficient time (2-3 seconds) before turning on the operation power again.
When turning on the motor power again, wait for about 30 seconds.
2-1. Yasukawa Electric “Power block (PB) amplifier”

The digital operator is provided specially for the power block amplifier (hereinafter called the PB
amplifier).
Refer to theΣIII series digital operator operation manual issued by Yasukawa Electric for the usage of
the digital amplifier.
Refer to “ΣIII Series User’s Manual” issued by Yasukawa Electric for the details of amplifier alarms,
etc.
Set the slide switches on the PB amplifier control board as follows for the NEX standard.
Slide switch Setting Contents
1 OFF ON: Delay time is 20 ms.
3 ON ON: Delay time is 100 ms.
6 ON ON: Hardware OT invalid
7 ON ON: Normal rotation side OT invalid (Valid when 6 is used)
8 ON ON: Reverse rotation side OT invalid (Valid when 6 is used)
specifications, set slide switches 6, 7, and 8 in the OFF position and connect the OT circuit line to
“CN5” on the amplifier control board.
Delay time: Time from the input of OT signal till start of braking by hardware OT. The delay time is
set according to the addition of slide switches. (Example: 120 ms when “1” and “3” are
ON)

３．２－１ DSJ303001‐01
2-1-1. PB amplifier Control board
Slide SW
スライドＳＷ
For encoder connection
OFF→ON ＣＮ２
For ＣＮ６
motor thermo
1 エンコーダ接続用
2
switch connection
3
ﾓｰﾀｻｰﾓｽｲｯﾁ接続用 4
5
6
7
For OT connection
8 ＣＮ５
For control signal connection

ＣＮ１ＯＴ接続用
制御信号接続用
８.
For digital operator
ＣＮ３
connection
デジタルオペレータ
ＤＳ１接続用
CP3　CP2　CP1
GRN　MON2　MON1
For converter I/O

ＣＮ１０
connection
コンバータＩ／Ｏ
Small board
接続用
小基板
For converter I/O
ＣＮ１１
connection
コンバータＩ／Ｏ
接続用
For power block connection

ＣＮ３４
パワーブロック接続用

ＣＮ２４

ＣＮ１４
Fig.3-2-1 Yasukawa PB amplifier control board
Indication of DS1 servo amplifier status on the board
Servo OFF Servo ON
→ Normal rotation OT (Alternate switching) → Reverse rotation OT (Alternate switching)
→ → Normal/reverse rotation OT
→ → → Alarm (Alarm code display)
３．２－２ DSJ303001‐01
2-1-2. PB amplifier Parameter set values

Refer to “ΣIII Series User’s Manual” issued by Yasukawa Electric for unlisted parameters and
the details of parameters.
User Setting
Name Set before Setting unit
constant No. range
Pn006 Monitor 1 Monitor selection 001C - -
Pn007 Monitor 2 Monitor selection 001B - -
Pn408 Torque related function switch 0000 ※1 - -
Pn409 1st stage notch filter frequency 2000 ※1 1Hz 50~2000
Pn600 Regenerative resistor capacity 0 ※2 10W
※1: Input “Pn408:0001H” and “Pn409” when using the notch filter. (Used for all machines basically.)
Refer to the table below for the Pn409 set value.
Injection axis Metering axis Mold axis Ejector axis

１５０　(Hz) １５０　(Hz) １５０　(Hz) １５０　(Hz)
１００（Hz）１００（Hz）１５０　(Hz) １５０　(Hz)
ＮＥＸ４０００
１００（Hz）１００（Hz）１５０　(Hz) １５０　(Hz)

ＮＥＸ５０００
１００（Hz）１００（Hz）１００（Hz）１００（Hz）

ＮＥＸ６０００
ＮＥＸ７０００
※2: Calculate the value and capacity of the connected regenerative resistor by the following formula
and input them. (Setting should be the same for all axes.)
Calculate the capacity of connected regenerative resistor.: X x 0.2 (Used with 20% efficiency)
Calculate the value of connected regenerative resistor.: Y
Set value: X x 0.2 x Y/12.5 (The setting unit is “x 10 W.” Exercise care.)
(Example: When the regenerative resistor capacity is 1000 w and the regenerative resistor
value is 5Ω
1000 x 0.2 x 5/12.5 = 80 Therefore, set “8” for Pn600.)
<List of auxiliary functions>

User constant No. Function
Fn000 Display of alarm trace-back data
Fn006 Clearing the alarm trace-back data
Fn008 Absolute encoder setup and encoder alarm reset
Fn011 Confirmation of the type of motor
Fn01E Confirmation of the servo pack and servo motor ID
３．２－３ DSJ303001‐01
2-1-3. PB amplifier List of alarms

〈 List of alarm displays 〉
Alarm code output Possibility of
Monitor display Contents of alarm
Stopping method
ALO1 ALO2 ALO3 when alarm is given alarm resetting

Parameter breakage DB stop Impossible
Main circuit detection section error DB stop Possible
Ａ　０２０
ID error Impossible
Ａ　０３０
× × ×
Parameter setting error DB stop Impossible
Ａ　０３１
Dividing pulse setting error DB stop Impossible

Ａ　０４０
Combination error DB stop Possible

Ａ　０４１
× × Overcurrent or heat sink overheating DB stop Impossible

Ａ　０５０
Regeneration error DB stop Possible

Ａ　１００ ○
× Regeneration overload Zero speed stop Possible

Ａ　３００
Main circuit wiring error DB stop Possible

Ａ　３２０ ○ ○
Overvoltage DB stop Possible

Ａ　３３０
× ×
Undervoltage Zero speed stop Possible
Ａ　４００
○
Over-speed DB stop Possible
Ａ　４１０
×
Dividing pulse output over-speed DB stop Possible
Ａ　５１０
○ ○
Overload (Instantaneous max. load) Zero speed stop Possible
Ａ　５１１
Overload (Continuous max. load) DB stop Possible

Ａ　７１０
DB overload DB stop Possible

Ａ　７２０
Inrush resistance overload DB stop Possible

Ａ　７３０ ○ ○ ○
Heat sink overheating Zero speed stop Possible

Ａ　７４０
Encoder backup alarm DB stop Possible

Ａ　７Ａ０
Encoder sum check alarm DB stop Possible

Ａ　８１０
Encoder battery alarm DB stop Possible

Ａ　８２０
Encoder data alarm DB stop Possible

Ａ　８３０
Encoder over-speed DB stop Possible

Ａ　８４０
Encoder overheating DB stop Possible

Ａ　８５０
Speed command A/D error Zero speed stop Possible

Ａ　８６０
Torque (thrust) command A/D error Zero speed stop Possible

Ａ　ｂ１０
× × ×
Current detection error 1 DB stop Impossible
Ａ　ｂ２０
Current detection error 2 DB stop Impossible

Ａ　ｂ３１
System alarm (Sampling over) DB stop Impossible

Ａ　ｂ３２
System alarm (Stuck overflow) DB stop Impossible

Ａ　ｂＦ０
System alarm (Micro program error) DB stop Impossible

Ａ　ｂＦ１
System alarm (SCANA stop) DB stop Impossible

Ａ　ｂＦ２
System alarm (Host CPUWDT error) DB stop Impossible

Ａ　ｂＦ３
System alarm (Micro program WDT timer time-up) DB stop Impossible

Ａ　ｂＦ４
Overrun prevention detection DB stop Possible

Ａ　ｂＦ５
Encoder clearing error or multi turn limit setting error DB stop Impossible
Ａ　Ｃ１０
Encoder communication error DB stop Impossible

Ａ　Ｃ８０
Encoder parameter error DB stop Impossible

Ａ　Ｃ９０
×
Encoder echo pack error DB stop Impossible
Ａ　ＣＡ０
○ ○
Multi turn limit value discrepancy DB stop Impossible
Ａ　ＣＢ０
Excessively large position deviation alarm when servo is ON DB stop Possible

Ａ　ＣＣ０
DB stop Possible
Ａ　ｄ０１
Excessively large position deviation alarm due to speed limit when servo is ON
Power line open-phase Zero speed stop Possible
Ａ　ｄ０２
× ×
Input power overvoltage DB stop Possible
Ａ　Ｆ１０
○
Ａ　Ｆ２０
〈 Additional alarms 〉
× × Motor overheating DB stop Possible
Command input error (Command was given from host without turning off
× × ×
Ａ　Ａ２０ ○
Impossible
the power after JOG operation)
Ａ　０ｂ０
３．２－４ DSJ303001‐01
<List of warning displays>

Warning due to excessively large position deviation when servo is ON
Warning due to excessively large position deviation when servo is ON
Ａ　９００ × × ×
Overload warning
Ａ　９０１ × × ×
Vibration warning
Ａ　９１０ ○ × ×
Regenerative overload warning

Ａ　９１１ ○ × ×
Battery warning
Ａ　９２０ × ○ ×
Full-closed battery warning

Ａ　９３０ ○ ○ ×
Ａ　９３１ ○ ○ ×
2-1-4. PB amplifier Encoder clearing procedure

“05*** XX axis driver error (Over speed/encoder communication error)”
“05*** XX axis driver error (Position data/amplifier parameter)”
occur in the axis, for which Yasukawa Electric’s servo amplifier is used, when power is turned on and
the error code of the remote operator (attached to the molding machine) is A.810/A.820.
(2) Select the “Type of encoder”: {ABS} for the axis of the axis control board, for which the encoder
is to be cleared. (Setting on TACT screen)
(3) Select the “Type of motor”: {Yasukawa} for the axis of the axis control board, for which the
encoder is to be cleared. (Setting on TACT screen)
(4) Connect the digital operator to the axis of the servo amplifier control board, for which the
encoder is to be cleared.
(5) Operate the “MODE/SET” key to display “Fn000.”
(6) Operate the “ ”/” ” key to display “Fn008” and operate the “DATA” key to display “PGCL1.”
(7) Operate the “ ”/” ” key to display “PGCL5” and press the “DATA” key.
(8) When “done” is displayed, the encoder clearing operation is complete.
(9) Turn ON and OFF the operation power, and check that no encoder error is given.
2-1-5. PB amplifier Torque command offset adjustment

The command values on the TACT side and PB amplifier side must coincide with each other for
machines for which Yasukawa Electric servo amplifiers are used. Follow the procedures shown below.
(The motor power must be OFF during adjustment.)
(1) Connect the digital operator to the axis for which the torque command offset of the servo
amplifier control board is to be adjusted.
(3) Operate the “ ”/” ” key to display “Fn009” and press the “DATA” key.
(4) Operate the “ ”/” ” key to display “Ref Adjust” and press the “DATA” key.
(5) Operation is complete when “done” appears at the top of the screen.
３．２－５ DSJ303001‐01
2-1-6. PB amplifier Alarm history clearing method

Clear the alarm history of the servo amplifier made by Yasukawa Electric according to the following
(1) Connect the digital operator to the axis of the servo amplifier control board, for which the alarm
history is to be cleared. (Special for PB amplifier)
(2) Press the “MODE/SET” key to display the 《- FUNCITON - 》 screen at the upper right corner of
the screen.
(3) Select 《Fn006》 by “ ” or “ ” and press the “DATA” key.
(4) When the 《Alarm History Data Clear》 screen appears, press the “DATA” key to start.
(5) Operation is complete when 《Done》 appears at the upper left corner of the screen.
３．２－６ DSJ303001‐01
2-2. Yasukawa Electric “ΣII amplifier” (for parallel encoder)
The digital operator is used exclusively for theΣII amplifier. Refer to theΣII series digital operator
operation manual issued by Yasukawa Electric for the usage of the digital amplifier.
Refer to “ΣII Series User’s Manual/Design and Maintenance” issued by Yasukawa Electric for the
details of amplifier alarms, etc.
Set the slide switches on the board, to which the encoder cable is connected, as follows for the NEX
standard.
Slide switch Setting Contents
ON: Delay time is 20 ms.
１ＯＦＦ

２ＯＦＦ

３ＯＮ

４ＯＦＦ
ON: Hardware OT invalid

５ＯＦＦ
ON: Normal rotation side OT invalid (Valid when 6 is used)

６ＯＮ
ON: Reverse rotation side OT invalid (Valid when 6 is used)

７ＯＮ
８ＯＮ
specifications, set slide switches 6, 7, and 8 in the OFF position and connect the OT circuit line to “CN4”
on the amplifier control board.
Delay time: Time from the input of OT signal till start of braking by hardware OT.
The delay time is set according to the addition of slide switches. (Example: 120 ms
when “1” and “3” are ON)

2-2-1. ΣII amplifier Parameter set values
User constant
Type Injection Metering Mold EJT Name Notes
Setting
No.
１０２０ Function selection basic switch 1 3bit: “1” Motor overload error detection
００２０ Function selection application switch 1
Ｐｎ０００１０２０１０２０１０２０
０００３ Function selection application switch 2

Ｐｎ００１００２０００２０００２０
Function
1bit: “8” Overload monitor
Ｐｎ００２０００３ ※１０００３
selection Function selection application switch 3
0bit: “9” Cycle overload monitor
constant
Ｐｎ００３
００００ Fixed constant

００８９００８９００８９００８９
００００ Fixed constant

Ｐｎ００４００００　００００００００
Ｐｎ００５００００００００００００
Ｐｎ００６ ※２ ※２ ※２ ※２
※1: When the metering axis is used as an absolute encoder: “0003”

When the metering axis is used as an incremental encoder: “0103”
Check the motor nameplate. {ABS: Absolute encoder/INC: Incremental encoder}
※2: The setting parameter differs according to the motor capacity.
11kW・30kW: “0101”/45kW: “0111”/55kW: “0121”
３．２－７ DSJ303001‐01
User constant
Type Injection Metering Mold EJT Name Notes
Setting
No.
Speed loop gain (Hz)
Speed loop integral time constant (0.01 ms)
Ｐｎ１００ Setting at delivery
Position loop gain (1/s)

Ｐｎ１０１２０００２０００２０００２０００
Ration of moment of inertia (%)

Ｐｎ１０２４０４０４０４０
2 speed loop gain (Hz)

nd
Ｐｎ１０３００００
2nd speed loop integral time constant (0.01 ms)

Ｐｎ１０４４０４０４０４０
2nd position loop gain (0.01 ms)

Ｐｎ１０５２０００２０００２０００２０００
Bias (r/min)
Ｐｎ１０６４０４０４０４０
Bias addition width

Ｐｎ１０７００００
Feed forward (%)

Ｐｎ１０８７７７７
Feed forward time constant (0.01 ms)

Ｐｎ１０９００００
Gain related application switch Mode switch not used

Ｐｎ１０Ａ００００
Mode switch (Torque command: %)

Ｐｎ１０Ｂ０００４０００４０００４０００４
Mode switch (Speed command: r/mini)

Ｐｎ１０Ｃ２００２００２００２００
Mode switch (Acceleration: 10r/mini/s)

Ｐｎ１０Ｄ００００
Mode switch (Deviation pulse)

Ｐｎ１０Ｅ００００
On-line tuning related SW

Ｐｎ１０Ｆ００００
Gain related Ｐｎ１１１ Speed feedback correction (5)

Ｐｎ１１０００１２００１２００１２００１２
constant Ｐｎ１１２
１００１００１００１００
１００１００１００１００
Ｐｎ１１３１０００１０００１０００１０００
Ｐｎ１１４２００２００２００２００
Ｐｎ１１５３２３２３２３２
Ｐｎ１１６１６１６１６１６
Ｐｎ１１７１００１００１００１００
Ｐｎ１１８１００１００１００１００
Ｐｎ１１９５０５０５０５０
Fixed constant
Ｐｎ１１Ａ１０００１０００１０００１０００
Ｐｎ１１Ｂ５０５０５０５０
Ｐｎ１１Ｃ７０７０７０７０
Ｐｎ１１Ｄ１００１００１００１００
Ｐｎ１１Ｅ１００１００１００１００
Ｐｎ１１Ｆ００００
Ｐｎ１２０００００
Ｐｎ１２１５０５０５０５０
Ｐｎ１２２００００
００００ Position control command mode selection

Ｐｎ１２３００００
Ｐｎ２００００００００００００００
PG dividing ratio
ＴＡＣＴ side setting
Ｐｎ２０１
４ Electronic gear ratio (Numerator)
１０２４ ※３１０２４１０２４ for all-shaft 4096
１ Electronic gear ratio (Denominator)

Ｐｎ２０２
Position
４４４
related ０ Position command acceleration/deceleration time constant

Ｐｎ２０３１１１
constant ６５５３５ Multi return limit setting

Ｐｎ２０４０００
１６３８４ Fixed numerical value

Ｐｎ２０５６５５３５６５５３５６５５３５
００００ Position control function switch

Ｐｎ２０６１６３８４１６３８４１６３８４
０ Position command moving average time

Ｐｎ２０７００００００００００００
１０２４ Number of encoder pulses

Ｐｎ２０８０００
Ｐｎ２０９１０２４１０２４１０２４
※3: Set “1024” when the metering axis is used as an absolute encoder.
３．２－８ DSJ303001‐01
Internal setting speed 2 (r/min)
Speed
Internal setting speed 3 (r/min)
Ｐｎ３０２２００２００２００２００
related
JOG speed (r/min)
Ｐｎ３０３３００３００３００３００
constant
Soft start acceleration time
Ｐｎ３０４１０１０１０１０
Soft start deceleration time

Ｐｎ３０５００００
Speed command filter time constant (0.01 ms)

Ｐｎ３０６００００
Speed F/B filter time constant (0.01 ms)

Ｐｎ３０７４０４０４０４０
0.1V rated torque “20” because 2V = 100% rated torque

Ｐｎ３０８００００
Torque command filter time

Ｐｎ４００２０２０２０２０
constant (0.01 ms)

Ｐｎ４０１１００１００１００１００
Normal rotation torque limit (%)
Reverse rotation torque command (%)
Ｐｎ４０２８００８００８００８００
Torque
Normal rotation external torque limit (%)
Ｐｎ４０３８００８００８００８００
related
Reverse rotation external torque
Ｐｎ４０４８００８００８００８００
constant Ｐｎ４０５８００８００８００８００
command (%)
Emergency stop torque
Speed control under torque
Ｐｎ４０６８００８００８００８００
limitation
Torque related speed limit
Ｐｎ４０７１００００１００００１００００１００００
Notch filter frequency

Ｐｎ４０８００００００００００００００００ ※５
Positioning completion width

Ｐｎ４０９２０００２０００２０００２０００ ※５
Zero clamp level (r/min)

Ｐｎ５００７７７７
Rotation detection level (r/min)

Ｐｎ５０１１０１０１０１０
１０ Speed coincidence signal detection width (r/min)

Ｐｎ５０２２０２０２０２０
７ NEAR signal width

Ｐｎ５０３１０１０１０
１０２４１０２４１０２４１０２４ Overflow level

Ｐｎ５０４７７７
０ Brake command servo-off delay signal (10 ms)

Ｐｎ５０５
１００ Brake command output speed level (r/min)

Ｐｎ５０６０００
５０ Servo-off brake signal waiting time (10 ms)

Ｐｎ５０７１００１００１００
Sequence
２０ Instantaneous holding time (ms)
Ｐｎ５０８５０５０５０
related
８８０１８８０１８８０１８８０１ Input signal selection 1
Ｐｎ５０９２０２０２０
constant
５Ｅ４８５Ｅ４８５Ｅ４８５Ｅ４８ Input signal selection 2
Ｐｎ５０Ａ
８８８８８８８８８８８８８８８８ Input signal selection 3

Ｐｎ５０Ｂ
８８８８８８８８８８８８８８８８ Input signal selection 4

Ｐｎ５０Ｃ
３２１１３２１１３２１１３２１１ Output signal selection 1

Ｐｎ５０Ｄ
００００００００００００００００ Output signal selection 2

Ｐｎ５０Ｅ
００００００００００００００００ Output signal selection 3

Ｐｎ５０Ｆ
８８８８８８８８８８８８８８８８ Fixed constant

Ｐｎ５１０
００００００００００００００００ Output signal reverse rotation constant

Ｐｎ５１１
１０ Deviation level between motor overload positions

Ｐｎ５１２
Input “0” when internal regenerative

Other
Ｐｎ５１Ａ１０１０１０
Regenerative resistance capacity (x 10 W)
resistance is used.
constant
Ｐｎ６００ ※６ ※６ ※６ ※６
Ｐｎ６０１００００ Fixed constant
※4: Input a value calculated in proportion based on 3V = 1000 rpm. To be calculated by the rated
speed of rotation shown on the motor rating plate.
(Example: 4.5 V when the rated speed of rotation of the motor is 1500 rpm; therefore the input
value is “450.”)
※5: Change the Pn408/409 setting when the notch filter is used.
Pn408: “0001”/Pn409: “Set frequency”
NEX8000: All axes 150 Hz
※6: Calculate the capacity of regenerative resistor connected to each amplifier, and input the value by
using the set values shown below as a reference. (The formula is different from the PB amplifier.)
Forcibly cooled axis: Capacity of regenerative resistor (w) x 0.5
(Air-cooled) axis: Capacity of regenerative resistor (w) x 0.2
(Example: 1000 x 0.2 = 200w when 1000w regenerative resistor is air-cooled; therefore, set “20.”)
３．２－９ DSJ303001‐01
2-2-2. ΣII amplifier Encoder clearing procedure

“05*** XX axis driver error (Over speed/encoder communication error)”
“05*** XX axis driver error (Position data/amplifier parameter)”
occur in the axis, for which Yasukawa Electric’s servo amplifier is used, when power is turned on and
the error code of the remote operator (attached to the molding machine) is A.810/A.820.
(2) Select the “Type of encoder”: {ABS} for the axis, for which the encoder is to be cleared.
(3) Select the “Type of motor”: {Yasukawa} for the axis, for which the encoder is to be cleared.
(4) Turn ON the operation power again and keep supplying the power for more than three minutes.
(5) Turn OFF the operation power.
(6) Remove the encoder cable connector on the motor side. Short-circuit the R and S
(large-capacity type) on the motor side or the 13-pin and 14-pin (small-capacity type) for more
than two seconds.
Short-circuit 13 and 14
Short-circuit R and S
１３－１４間
Ｒ－Ｓ間ををショート
ショート
Large-capacity type Small-capacity type

(7) Attach the encoder cable to the motor.
(8) Turn ON the operation power and check that there is no encoder error.
2-2-3. ΣII amplifier Torque command offset adjustment

The command values on the TACT side and PB amplifier side must coincide with each other for
machines for which Yasukawa Electric servo amplifiers are used. Follow the procedures shown below.
(The motor power must be OFF during adjustment.)
(1) Connect the digital operator to the axis of the servo amplifier control board, for which the encoder
is to be cleared.
(3) Operate the “ ”/” ” key to display “Fn009” and operate the “DATA/SHFT” key
(4) Operate the “ ”/” ” key to display “rEF_o” and press the “DATASET” key.
(5) Operation is complete when “done” appears
３．２－１０ DSJ303001‐01
2-2-4. ΣII amplifier Alarm history clearing method

Clear the alarm history of the servo amplifier made by Yasukawa Electric according to the following
(1) Connect the digital operator to the axis of the servo amplifier control board, for which the alarm
history is to be cleared. (Special forΣII amplifier)
(2) Press the “DSPL/SET” key to select 《Fn000》.
(3) Select 《Fn006》 by “ ” or “ ” and press the “DATA” key.
(4) Press the “DATA/ENTER” key to display 《ErCLr》.
(5) Press “DSPL/SET” to display 《donE》.
(6) Operation is complete when 《ErCLr》 appears.
３．２－１１ DSJ303001‐01
Chapter 4 Adjustment of inverter
Adjustment of inverter to be conducted after the motor power is turned ON is explained in
Chapter 4.
1. Adjustment of inverter
Refer to the latest edition of the Work Standard “DSU103001-**” issued by the Electric Molding
Machine Sec., Technical Div. Without this adjustment, the injection unit/mold thickness adjustment
motor will not operate.
When an inverter made by another company (other than Fuji Electric) is used, contact the division in
charge of machinery.
※ Caution 1: Refer to the document issued separately when there is a turning control specification
for the injection unit.
※ Caution 2: Set values will affect the nozzle touch/mold thickness adjustment. Pay attention to
the change after adjustment.
2. Confirmation of injection unit (nozzle) operation

Check the moving direction of the injection unit.
When the moving direction is reversed, refer to the electric circuit diagram and change the wiring.
3. Confirmation of mold thickness adjusting motor operation

Check the operation of the mold thickness adjustment motor.
3-1. Direction of rotation

Check the direction of operation of the mold thickness unit. When the moving direction is reversed,
refer to the electric circuit diagram and change the wiring.
3-2. Polarity of encoder

(1) Turn “ON” the mold mounting switch on the〈Mold unclamping/clamping〉 screen.
(2) Let the 〈Toggle〉 screen appear.
(3) Move the mold thickness unit forward, and check that the value of “Mold thickness encoder PB”
on the screen decreases.
(4) When it increases, reverse the “Encoder polarity” setting.
(When it decreases, keep the “Encoder polarity” setting unchanged.)
※ The direction of rotation of the “Mold thickness encoder FB” will not change even if the polarity is
４－１ DSJ303001-01
changed.
※ When the “Mold thickness unit forward SW”/”Mold thickness unit backward SW” on the 〈Toggle〉
screen are turned ON, output continues until they are turned OFF. Be sure to turn OFF the
switch after confirmation of polarity.
(Pay special attention to the operation when the proximity switch of the mold thickness unit has
not been set.)
４－２ DSJ303001-01
Chapter 5 Servomotor operation
The method of operation of the servomotor, including the rotation and polarity of the
servomotor, is explained in Chapter 5.
1. Encoder clearing
When the “Encoder error,” which is one of driver errors, has occurred, clear the motor encoder.
Refer to Chapter 3 “Adjustment of servo amplifier” for the encoder clearing method.
2. Confirmation of servomotor operation

Check the Direction of rotation (Torque command polarity) and Direction of position display (Encoder
polarity) of the motor. Conduct the following operation when starting the molding machine.

Before confirmation, change the assembly mode temporarily. Do not change the control mode.
After confirmation, return the “Assembly mode” to {OFF}.
(1) Set the “Assembly” mode of the axis whose operation is to be confirmed to {Torque mode}.
(2) Press the “REBOOT” button for mechanical parameters on the “Machine adjustment” screen.
(The machine will be rebooted in about 10 seconds. Rebooting is completed when the screw cold
start prevention message appears.)
2-2. Adjustment of rotation speed 0 (zero)

If the zero level on the TACT side is different from that on the servo amplifier side, the machine may
rotate when the current command is “0.” Make adjustment so that the zero level of TACT is the same
as that of the servo amplifier.
Common to all axes
(1) Set the “Assembly mode” to {Torque mode}.
(3) Set the “Torque command offset” to {0.000V} temporarily.
(4) Set “Speed” of “Assembly adjustment” at 0% and “Pressure” at 100%.
(5) To stop the servo motor even after 《Injection》 (mold clamping or ejector backward), change
the “Torque command offset” of the axis for which speed of rotation zero adjustment is made.
(6) Turn the servo motor in the direction opposite to (5), and check that the servomotor will stop.
5－１ DSJ303001-01
2-3. Direction of rotation (torque command polarity) and encoder polarity
Make adjustment so that the servomotor will rotate in the correct direction during 《Forward》 or
《Backward》 operation.
Check that the polarity of the encoder is correct.
Injection axis/mold axis/EJT axis
(1) Set the “Assembly adjustment speed” at approx. {1%}.
(2) Conduct 《Forward》 operation manually (injection for the injection axis, mold clamping for the
mold axis, and EJT backward for the EJT axis).
(When the motor will not rotate, increase the “Speed” setting by every 1%.)
(3) Check the direction of rotation of the servomotor.
(4) When the direction of rotation of the servomotor is correct, proceed to (6). When the direction
of rotation is reversed, reverse the “Torque command polarity” switch.
(6) Repeat 《 Injection》 (mold clamping or ejector backward) and 《 Screw backward 》 (mold
unclamping or ejector forward) manually again, and check that the direction of rotation is correct.
(7) Then manually conduct 《Injection》 (mold clamping or ejector backward), and check to see if the
present position display decreases. If it is correct, stop operation here. If the present
position increases after 《Injection》 (mold clamping or ejector backward), reverse the
“Encoder polarity” switch.
(9) Manually conduct 《 Injection 》 (mold clamping or ejector backward), and check to see if
the ”Present position” decreases.
Method to operate EJT axis during adjustment

In order to operate the ejector axis when the “Assembly mode” of the ejector axis is in the {Torque mode}, turn ON
the “Ejector adjustment forward (backward)” switch on the “EJT axis adjustment” screen.
(1) Turn {OFF} the “Mold mounting” switch. Turn {ON} the “Ejector” switch.
(2) Set the mold position so that the present mold position mold open limit.
(The home position of the mold axis may be corrected to change the present mold position.)
(3) Turn {ON} the “Ejector adjustment forward” and set the mold CS at the 《Mold unclamp》 position, and 《Ejector
forward》 will be conducted.
(Turn {OFF} the “Ejector adjustment backward” switch.)
(4) Turn {ON} the “Ejector adjustment backward” and set the mold CS at the 《Mold unclamp》 position, and
《Ejector backward》 will be conducted.
(Turn {OFF} the “Ejector adjustment forward” switch.)
5－２ DSJ303001-01
Metering axis
(1) Set the “Assembly adjustment speed” at approx. {1%}.
(2) Conduct 《Metering》 manually.
(3) Check the direction of rotation of the servomotor.
(4) When the direction of rotation of the servomotor is correct, proceed to (7). When the direction
of rotation is reversed, reverse the “Torque command polarity” switch.
(6) Repeat 《Metering》 manually again, and check the direction of rotation.
(7) Then manually conduct 《Metering》, and check to see if the “FB position pulse” is in the
increasing direction
(8) If the metering pulse display direction is correct, stop operation here. If the metering pulse
display direction is reversed, reverse the “Encoder polarity” switch.
(9) Manually conduct 《Metering》 , and check to see if the “FB position pulse” is in the increasing
direction.
2-4. Confirmation of rated speed of rotation

Check to see if the servomotor rotates at the “Rated speed of rotation” when the assembly
adjustment speed is set at 100% and the assembly adjustment torque is set at 100% after the
“Assembly mode” is set to the {Speed mode}.
Common to all axes
(1) Set the assembly mode to “Speed mode.”
(2) Wind the tape with a reflection seal around the circumference of the motor pulley.
(3) Input the value shown on the list of NEX set values as the “Rated speed of rotation” of the axis
for which the rated speed of rotation is to be adjusted.
(5) Set the “Speed” of “Assembly adjustment” at {100%} and “Pressure” at {100%}.
(6) Conduct 《Injection》 (mold clamping/ejector backward/metering) manually.
(7) Measure the speed of rotation with a speed indicator and record the result.
(8) Conduct 《Screw backward》 (mold unclamp/ejector forward) manually, and conduct operation
(7) in the same manner.
Check the injection axis, mold axis, and ejector axis.

Now initial adjustment of confirmation of the motor are completed. Turn “OFF” the assembly mode.
5－３ DSJ303001-01

The home position correction procedure for each axis, hidden adjustment screens, and
diagnosis screens are explained in Chapter 6.
1. Correction of home position

The home position correction method of each axis is explained.
1-1. Injection axis

1-1-1. Correction of injection axis home position
Match the actual mechanical screw position with the displayed position. Make adjustment
assuming that the position at which the screw holding ring touches the back of the heating cylinder is
0.00 mm.
(1) Turn OFF the motor power.

(2) Turn the timing belt by hand, and move the screw until it touches the screw holding ring
section.
(3) Set the “Home position correction position” on the “Injection axis” screen at {0.00mm}.
(4) Set the “Home position correction” on the “Injection axis” screen in the {ON} position.
(5) Manually conduct 《Injection》 and 《Screw backward》, and check to see if the actual position
is the same as the displayed position.
(6) If they are different, make adjustment again.
1-1-2. Adjustment of injection axis screw backward overrun proximity switch

Adjust the position of the proximity switch so that it will be +1.2 to 1.3 mm longer than the injection
stroke specification value for machines to which a proximity switch for screw backward overrun is to
be attached.
1-1-3. Adjustment of injection axis external encoder

Adjust the external encoder that controls the injection axis.
(1) Set the “Encoder operation mode” of the “Injection axis to {debug + err}.
(2) Set the external encoder specification to “Encoder mm” and “Encoder pulse,” and set the
“Monitoring width” as well.
(4) Move the injection axis to check to see if the polarity of the external encoder is correct.
(Check to see if the position display of the motor and external encoder is correct or not on the
“Injection axis” screen.)
(5) If it is correct, proceed to (6). If not, reverse the polarity and conduct operation (3) again.
(6) Change the “Encoder operation mode” to {External} and conduct only (3), and finish
adjustment.
６－１ DSJ303001-01
1-2. Mold axis
1-2-1. Mold clamping completion position setting
(1) “Mold axis” screen: Input {200} for “Mold clamping completion pulse.”
(2) “Mold axis” screen: Input {0} for “Setting 0 mm-Ofpls.”
1-2-2. Mold axis home position correction
Match the position of the actual movable plate position with the displayed position.
Note: Check that the present position of the EJT is at the backward limit when correcting the
mold axis home position.
(1) Set the “Mold mounting” on the “Mold clamp/unclamp” screen in the ON position.
(2) When a mold is mounted, move the mold thickness adjusting unit backward so that the mold
will not touch at the mold clamping completion position.
(3) Turn OFF the power to the motor, and turn the pulley by hand to move the crosshead forward
as much as the B dimension.
Pressure receiving plate

B dimension
Guide rod arm
Guide rod TB
Type of machine B dimension (mm)

Guide
Guide
Guide rod
rodrod
TBTB ＮＥＸ３００３．９０
ＮＥＸ５００２．６３
ＮＥＸ１０００２．５１
ＮＥＸ２０００２．４０
ＮＥＸ４０００２．５８
ＮＥＸ５０００６．０８
ＮＥＸ６０００２．６５
ＮＥＸ７０００２．８８
CL ballrod
Guide screw
TB CL ball screw nut
ＮＥＸ８０００７．６６
Crosshead
※ B dimension: Distance between the end face of the ball screw nut and the end face of the
ball screw
(4) Set the “Home position correction position” on the “Mold haft” screen at {0.00 mm}.
(5) Set the “Home position correction” on the “Mold axis” screen in the {ON} position.
(6) Measure the distance (A) between the stationary plate and the movable plate with a silver
scale.
※ Do not use a convex because the accuracy is insufficient.
(7) Set the mold unclamping stop position at a position greater than 1/2 of the stroke (standard:
1/2-2/3), and open the mold up to the mold unclamping stop position.
(8) Measure the distance (B) between the stationary plate and the movable plate with a silver
scale.
(9) Input the actual mold open distance { (Distance B) – (Distance A)} for the “Home position
correction position” on the “Mold axis” screen.
Continued to the next page.
６－２ DSJ303001-01
(10) Turn off the motor power, and turn {ON} the “Home position correction” switch on the “Mold
axis” screen to correct the home position.
(11) Continue mold unclamping until the display of the present position stops at {0.00 mm} while
the “Mold mounting” is ON.
(12) Repeat operations (6)-(9).
(13) Check that the difference between the actual mold open distance {(Distance B) – (Distance
A)} measured with a silver scale and the displayed “Mold position” is less than 1 mm.
(14) If not, return to operation (6), and repeat the above-mentioned operations.
1
1-2-3. Adjustment of mold thickness control unit

When the home position of the mold axis is corrected, correct the home position of the mold
thickness adjusting unit.
(1) Clamp the mold to enter the state in which the mold is not touched (mold clamping force has
not been generated).
(2) Measure the distance between the stationary plate and movable plate with a silver scale.
(3) Input the distance measured in (2) to the “Mold thickness preset value” on the “Toggle” screen.
Adjust the proximity switch for mold thickness unit forward/backward overrun.
[Range of adjustment] Forward overrun: Make adjustment within the range of min. mold
thickness – 5.00 mm ± 2.00 mm.
Backward overrun: Make adjustment within the range of max. mold
thickness + 5.00 mm to + 9.00 mm.
1-3. Ejector axis
1-3-1. Ejector stroke setting
(1) “Ejector axis screen: Input the value shown in the list of NEX set values1 for the “Stroke.”
(2) “Ejector axis” screen: Set the “Backward position” in the 〈Adjustment〉 window at {0.5 mm}.
1-3-2. Correction of ejector axis home position

Match the actual ejector position with the displayed position.
(1) Turn OFF the motor power.

(2) Turn the pulley by hand, and bring the tip of the ejector rod to the surface of the mold clamping
plate.
(3) Input {1.0 mm} for the “Home position correction position” on the
“Ejector axis” screen.
(4) Set the “Home position correction” on the “Ejector axis” screen in the {ON} position.
(5) Move the ejector 《Forward》 and 《Backward》.
(6) After stopping the ejector at the ejector backward position, check that the tip of the ejector rod
is 0.5 mm below the surface of the mold clamping plate. Check that the display of the
present position is 0.5 mm at that time.
(7) Set the “Ejector foremost position” at the EJT stroke + 1 mm, move the ejector, and check that
the displayed present position is the same as the measured value.
1
The forward overrun position is “Stroke” + 0.5 mm, and the backward overrun position is 0.25 mm.
６－３ DSJ303001-01
2. Adjustment of load cell amplifier

Load cells are used to detect the injection pressure of electric molding machines. Adjust the load
cell amplifier.

(1) Connect the position terminal of the tester to the line No.734 (V + terminal) and the negative
terminal to the line No.735 (V – terminal).
(2) Set the “Load cell” on the “Injection axis” screen in the {Use} position.
(3) Set the “Pressure detection off-set” on the “Injection axis” screen at {0.000V}.
(4) “Injection axis” screen: Input {7.00V} for “rated pressure detection” in the 〈Adjustment〉
window.
(5) Turn ON the power to the motor.
(6) When resin is remaining on the screw, purge it for removal.
When resin has not flowed yet (during inspection starting), proceed to 2-2.
(7) “Injection” screen: Turn ON the “Injection pressure home position correction” switch in the
〈Auxiliary〉 window to conduct injection pressure home position correction operation.
(8) “Has material supply stopped and resin purged?”
will appear. Select {Yes}.
(9) When {Yes} is selected, “Preparation for home
position correction.
Wait.” will appear on the screen.
(10) Some time later, “Zero point correction operation required?”
will appear on the screen. Leave it as it is and conduct operations shown on the next page.
６－４ DSJ303001-01
2-2. Zero adjustment

Connect the positive terminal of the tester to the line No.734 (V + terminal) and the negative
terminal to the line No.735 (V – terminal).
Turn the ZERO trimmer so that the tester voltage will be within the range of {0 ±2 mV}.
It is OK even if the injection resin pressure display on the screen in not “0.”
2-3. Gain control

Turn ON the CALIB switch, and turn the SPAN trimmer so that the tester voltage will be the “Load
cell adjusting voltage” shown below.
Turn the SPAN trimmer so that the tester voltage will be within the range of {Load cell adjusting
voltage ±2mV}.
[Calculation of load cell adjusting voltage]
３．５　　Rated capacity of load cell (kN)

Load cell adjusting voltage (V) ＝　　
Rated output of load cell (mV/V)　Injection force (kN)
2-4. Adjustment of input voltage and TACT

Match the input voltage from the load cell amplifier with the voltage level on the TACT side.
Conduct the operations in Chapter 6, 2-1, and match the voltage level automatically.
When the operation (10) in Chapter 6, 2-1 is completed, press {Yes} and finish operation.
When the operation has not reached (10) in Chapter 6, 2-1, conduct the operations in 2-1, and
when operation has reached (10), select {Yes} and finish operation.
６－５ DSJ303001-01
2-5. Reference material for load cell amplifier

Rated capacity of load cell [kN] : Refer to the load cell amplifier test report (Different according to the
type)
Rated output of load cell [mV/V] : Refer to the load cell amplifier test report (Different according to the
type)
Injection force [kN] : Refer to the performance specification (Different according to the
machine type)
A/D input under rated pressure [V] : 7.0 Fixed irrespective of the machine type
CALIB depression output [mV/V] : 0.5 Fixed irrespective of the machine type
Method of calculation of load cell control voltage
Load cell control voltage (V)

CAL depression output（０．５）
＝A/D input (7.0) under rated pressure　　
Injection force (kN)
Rated output of load cell (mV/V)　　　
Rated capacity of load cell (kN)
Name and usage of each terminal of voltage output type load cell amplifier (Type: CSA-521-S01A)
Name of
terminal Name Usage
block
ＳＰＡＮ
Bridge power (+)
Amplifier input (-) Connection to
Ａ
ＺＥＲＯＣＡＬＩＢ
Bridge power (-) strain gauge
Ｂ
ＯＮ
Amplifier input (-) type converter

↑ Ｃ
Shield
ＯＦＦＤ
Voltage output
Ｅ
terminal (+)
Voltage output
Ｖ＋
Voltage output
terminal (-)
Ｖ－
Grounding terminal
Power input terminal
Ｆ．Ｇ
Supply power
Power input terminal
ＤＣ２４＋
－＋ＤＣ２４－
FG V- V+ ＥＤＣＢＡ
ZERO trimmer Zero adjustment
DC24V
SPAN trimmer
ＺＥＲＯ
Gain control
ＳＰＡＮ
ＣＡＬＩＢＣＡＬＤＩＰ
６－６ DSJ303001-01
3. Adjustment and precautions when changed screw diameter

is different
The values of “Injection stroke” and “Injection force” shown in the molding machine performance
specifications may differ in some types of machines when the screw diameter changes. Make
adjustment again according to the procedure shown below.

(1) Change of “Injection stroke”
Select the screw after change on the “Performance specification” screen. (Resupply of power
or “REBOOT” is necessary.)
(2) Change of “Injection force”
Be sure to refer to the 《Injection molding machine performance specifications》 attached to
the operation manual, and check to see if the values of “Injection force” are the same before
and after the screw diameter is changed.
Finish adjustment when the values are the same. If not, refer to Chapter 6, 2-3 “Gain
control,” calculate the adjustment voltage, and readjust the load cell amplifier.
(3) “Change of the set value on the hidden screen”
Check “Chapter 8 List of NEX standard specification settings” to see if there is any points to
change on the hidden screen for injection, in addition to the change points shown on the
“Performance specification” screen.
６－７ DSJ303001-01
Hidden adjustment screens are explained in Chapter 7.
７－１ DSJ303001-01
Name Contents Notes

Select the dry operation mode.
Low-pressure dry: Dry operation without nozzle transfer or screw
Dry operation switching
rotation
High-pressure dry: Dry operation only without screw rotation
Mold clamping/unclamping only: Dry operation with mold
Turn it ON when PS2 (nozzle touch pressure rise confirmation Forcibly turned OFF when
PS2 short circuit
proximity switch) is used for inspection. power is turned OFF
The software on the main side alone is restarted when the “REBOOT”
For mechanical parameters
button is pressed.
Effective if used when red frame setter is changed.
Serial No. Input the machine No. of each machine.
Air blowing Set for the air blowing specification. 1 circuit/2 circuits
Core specification Set for the core specification.
Simultaneous meteringSet
specification
for the simultaneous metering specification.
Password specification
Set for the password specification.
NET specification Set for the NET specification.
SPC specification Set for the SPC specification.
<Unit specification>
ｍｍ/ｓ／ｃｍ3/ｓ／
Injection V setting unitSetting the injection velocity setting unit
ｉｎｃｈ/ｓ／％
Injection P setting unitSetting the injection pressure setting unit ＭＰａ／ｋｇｆ/ｃｍ2／ｐｓｉ／％
Position unit Setting the position unit
ｍｍ＆ｃｍ3／ｉｎ＆ｃｍ3
ｍｍ／ｉｎｃｈ／
Temperature unit Setting the temperature unit

Injection V display unitSetting the injection velocity display unit ｍｍ/ｓ／ｃｍ3/ｓ／ｉｎｃｈ/ｓ
℃／Ｆ
Injection P display unitSetting the injection pressure display unit ＭＰａ／ｋｇｆ/ｃｍ2／ｐｓｉ

Metering velocity unit Setting the metering velocity unit ｒｐｍ／ｇ/ｓ／％
High-pressure mold clamping
Setting the
P unit
high-pressure mold clamping pressure unit ｋＮ／ｔｏｎｆ／％
Used to update the TACT control program.

Program updating Press the button after inserting the CF in which the control software is
saved, and updating will begin automatically.
Time from lock cancellation to automatic locking when setting is not

Password
changed in cases where the passwords is used and hidden screen
cancellation time
cannot be seen.
Automatic screen deletion
Set the time necessary until the screen is automatically deleted.
Adjustment condition printing
Printing the adjustment condition
７－２ DSJ303001-01
Name Contents Notes

Screw selection Select the specification of the screw to use.
〈 Injection side 〉
Screw diameter
Injection volume
Plasticizing capacity
Max. injection pressure
Refer to the performance specification.
Max. injection holding pressure
Input the molding machine specification.
Injection rate
Injection stroke
Rated injection velocity
Speed of screw rotation
<Mold clamping side>
Clamping force
Mon. mold thickness
Max. mold thickness
Refer to the performance specification.
Max. mold open distance
Input the molding machine specification.
Tie bar interval
Die plate dimensions
Min. mold dimensions
７－３ DSJ303001-01
７－４ DSJ303001-01
Name Contents Notes
Constant
volume/progression/oil-
Greasing 1 operation Selection of the method of greasing for molding machine immersion/progression &
constant volume/oil-immersion
&% constant volume
Manual greasing 1 Manual greasing switch for greasing 1 constant volume
Greasing 1 constant volume
Number of automatic greasing interval cycles for greasing 1 constant volume
Interval
Automatic greasing time for greasing 1 constant volume
Greasing time
Greasing 1 constant volume Automatic greasing delay time for greasing 1 constant volume
Greasing termination delay Additional greasing time when pressure does not rise within the greasing time
Injection greasing Manual greasing for greasing 1 progression (Used basically for injection greasing)
Greasing 1 progression
Number of automatic greasing interval cycles for greasing 1 progression
Interval
Automatic greasing time for greasing 1 progression
Greasing time
Number of greasing Proximity switch counts in the progression valve for greasing 1 progression
termination times
Greasing 2 operation ON when two greasing pumps are used
Manual greasing 2 Manual greasing switch for greasing 2 constant volume
Number of automatic greasing interval cycles for greasing 2 constant volume
Interval
Automatic greasing time for greasing 2 constant volume
Greasing time
Greasing 2 constant volume Automatic greasing delay time for greasing 2 constant volume
Greasing termination delay Additional greasing time when pressure does not rise within the greasing time
Nozzle decompression time for automatic operation

Nozzle decompression TM
Backward output is impossible unless it is longer than nozzle brake TM.
Nozzle brake TM Timing from nozzle forward/backward output OFF till braking
Timing from servo OFF till servo ON
Servo ON TM
Timing from servo ON till servo OFF
Automatic operation switching Signal for automatic operation to be output to Y38 Auto/Fully-auto
High-velocity cycle check
Use of axis cpu Switch for software debugging
emulator
<Signal tower output> Setting is valid only when signal tower is used
Alarm ON/flicker
Set when signal tower is used
Manual OFF/ON/flicker
Set the signal tower according to the specification for respective operations
Auto Refer to the option manual/instructions for details. OFF/ON/flicker
Production completion OFF/ON/flicker
７－５ DSJ303001-01
Name Contents Notes

Heater disconnection alarm ON for heater disconnection alarm specification
Cold start delay TM Delay time for cold start
Number of units Input of the number of thermometers
<Temperature board adjustment 〉
Temperature controller Yokogawa (Y)/RIKA 6 ch (R)/RIKA 8

########################################################################
selection ch (R)
Main channel for simultaneous temperature rise of group 2

G1 master Channel that takes the longest time for temperature rise Channel
(Refer to G1 master for details.)
Set the channel for simultaneous temperature rise for group 1.
G2 master Set the group of simultaneous temperature rise, and set the channel, which Channel
Main
takes thechannel for time
longest simultaneous temperaturerise,
for temperature rise ofas
group
the1master.
G1 group Set Set
thethe channelfor
channel thatsimultaneous
takes the longesttemperature
time for temperature rise.group 2. (Refer to G1 group.)
rise for bit compatible Refer to the next page
《For RIKA》Set 0 to find the waste time and gradient by ST or RT. Set the channel that takes the longest
For oil temperature: On-board
G2 group time for temperature rise when the simple setting shown below is used. bit compatible Refer to the next page
For others: Terminal selection
Input the number of UB03’s. (Check the parts list.) On-board/terminal
ch1 input (R)
One UB03 increases 2 chs. (A maximum of two UB03’s can be increased in one unit.) Setter only for RIKA
Input the number of UB03’s. (Check the parts list.)
Extension (Y) Setter only for Yokogawa
One UB03 increases 2 chs. (A maximum of two UB03’s can be increased in one unit.)
CPU temperature upper limit CPU temperature upper limit alarm value
CPU fan starting temperatureTemperature at which the CPU fan begins to rotate.
Fan stop temperature Temperature at which the CPU cooling fan stops
Mother board Upper limit alarm value for LM84 attached to the mother board (main CPU
temperature upper board)
７－６ DSJ303001-01
Hexadecimal numbers are used to set G1/G2.
Refer to the table below and set the temperature channel (1: used for group; 0: unused) to be set for
the group.
←Temperature channel
Binary number Decimal Hexadecimal
５ｃｈ４ｃｈ３ｃｈ２ｃｈ１ｃｈ
bit4 bit3 bit2 bit1 bit0 number number

００００００００
００００１１０１
０００１０２０２
０００１１３０３
００１００４０４
００１０１５０５
００１１０６０６
００１１１７０７
０１０００８０８
０１００１９０９
０１０１０１００Ａ
０１０１１１１０Ｂ
０１１００１２０Ｃ
０１１０１１３０Ｄ
０１１１０１４０Ｅ
０１１１１１５０Ｆ
１００００１６１０
１０００１１７１１
：
Comparison between binary and hexadecimal numbers

１１１１１３１１Ｆ
“ Board １ setting “ window
７－７ DSJ303001-01
《Precautions as to simultaneous temperature rise》

● Yokogawa
○ Regular adjusting method
1. Lower the heating cylinder temperature approximately to the room temperature.
2. Set 0 for the G master.
3. Set the temperature of the nozzle and heating cylinder at an appropriate value.
4. Turn on the heating cylinder heater to start temperature rise.
5. Find the zone in which the temperature rise is slowest.
6. Set the No. of the zone, in which the temperature rise is slowest, in the G master.
○ Simple setting method
1. Set the zone, in which the temperature rise is slowest, in the G master.
● RIKA
○ Regular adjusting method
1. Lower the heating cylinder temperature approximately to the room temperature.
2. Set 0 for the G master.
3. Set the temperature of the nozzle and heating cylinder at an appropriate value.
4. Set the control method to ST or ST + RT.
5. Turn on the heating cylinder heater to start temperature rise.
6. Wait until ST ends.
7. The waste time and gradient are set automatically.
(Use 0 for the G master.)
○ Simple setting method
1. Set the zone, in which the temperature rise is slowest, in the G master.
2. Set I constant ÷ 2 for the waste time. (Usually 26 for nozzle and 130 for heating cylinder)
3. Set P constant x 72 ÷ waste time for the gradient. (Usually 10 for nozzle and 4 for heating cylinder)
(Note)
When the simple method is used, internally multiply the waste time by 1.2 and the gradient by 0.8 for the zone set in the G
master.
《Ziegler Nichols formula》
The waste time and gradient mentioned above are based on the expression of relations between Ziegler Nichols PID and
waste time/gradient.
P = (1/1.2)・(R/T)・L
I = 2L
D = 0.5 L DSJ303001-01
R is temperature rise (℃), T is time (seconds), L is waste time (seconds), P is P constant (℃), I is integration constant
７－８
Name Contents
Temperature zone selection Set the name such as the heating cylinder temperature zone and mold temperature controller.
Max. value Set the maximum value of temperature. 400℃ is the standard for RIKA.
Disconnection alarm when the value of heater disconnection alarm 1 〉measured value 1
Heater disconnection alarm 1
It is judged to be heater disconnection if a current larger than this set value flows when power is supplied to the heater.
Heater disconnection alarm 2 Disconnection alarm when the value of heater disconnection alarm 2 〉measured value2 (Refer to the above.)
The current value when power is supplied to the heater is displayed. –0.1 is displayed when measurement is
Measured value of current
impossible in the case
Set the temperature of method.
control Yokogawa. ON/OFF control PID control
《RIKA》
ST + RT: The waste time and gradient are automatically found while conducting self-tuning.
RT: The waste time and gradient are found automatically.
P control
《Yokogawa M & C》
#########################################################################################
ST: Self-tuning.
[ST & RT methods]

Turn off the power to the heater and lower the temperature to the normal temperature. Set the molding temperature and
select ST as the control method.
Control method Turn on the power to the heater and wait for tuning to end. When ST ends, the PID constant is found, and when RT ends,
the waste time is found.
In the case of ST + RT, the PID, waste time, and gradients are found.
《Self-tuning》
PID can be found even if mutual interference is great in the control subject, which does not permit auto-tuning.
#########################################################################################
Select the direction of control. (Increase in control quantity: Normal control) Reverse control for heating, and
Control method
normal control for cooling.
Cycle time Control cycle time: 1 second for SSR and 28 seconds for contactor and valve
Filter Filter function (Temporary delay calculation)
Bias function (Standard contact compensation function by external environment) Input the correction value for the
Bias
measured value.
Type Set the type of thermocouple. (K/J)
Set the temperature control group. (Heating cylinder (A)/heating cylinder (B)/MOLD/drop port (A)/drop port
Subject
(B)/hydraulic fluid)
〈 RIKA 〉
Control response Control response setting Set Slow usually. (Slow/Medium/Fast)
Self-tuning Display of starting auto tuning
Control waste time (Basic data for simultaneous temperature rise)
Prevention of excessive
ムダ時間
Excessive temperature rise prevention function Prevention of excessive temperature rise due to interference
temperature rise
Gradient Gradient setting for temperature rise (Basic data for simultaneous temperature rise)
〈 Yokogawa 〉
Fusion alarm when the value of heater fusion alarm 1 〈 measured value of heater current OFF
Heater fusion alarm 1
Heater fusion alarm is given if a current greater than this set value flows when the heater is OFF.
Heater fusion alarm 2 Alarm hysteresis setting (Parameter concerned with upper/lower alarm)
Measured value of current Display of the current value when power is not supplied to the heater. –0.1 is displayed when measurement is impossible.
Super Overshoot control function for which fuzzy reasoning is used
Hysteresis Alarm hysteresis setting (Parameter concerned with upper/lower alarm)
Switching SP width Cooperative control up to the setting (Refer to the specification for details.)
７－９ DSJ303001-01
〈Example〉The setting shown above is for the general-purpose NEX. When the safety door is
opened, the input that is put to input 1 is turned off to prevent the third axis of the mold motor
from rotating in the mold clamping direction (-OT).
Name Contents Notes

《Main axis》
Axis selection Select the axis that uses signal 1

〈Signal 1〉
Function selection Select the function to use

±OT: Over-travel/zero
Input logic Set the input logic A contact/B contact

clamp/OFF
〈Signal 2・3〉
Same as signal 1
The method to set and confirm the over-travel circuit (OT) that stops the servomotor by electric
contact input is shown on the next page. The NEX uses both software OT, in which the TACT axis
brakes the motor by means of software, and hardware OT, in which the driving circuit is cut off by
means of hardware for dynamic braking. The hardware OT is basically added to the USA
specifications.
７－１０ DSJ303001-01
※ Setting the software OT
Confirm the operation specifications before setting.

Connect the signal wire to the “J71” connector of the axis control board.
“Signal 1-3”
Input of “IN-1”: Signal 1, “IN-2”: Signal 2, and “IN-3”: Signal 3 in the electric drawing.
OT/ZC on the diagnosis screen permits confirmation.
“Axis selection”
Turn “ON” the axis for software OT.
1st axis: Injection, 2nd axis: Metering, 3rd axis: Mold, and 4th axis: EJT for general-purpose machines
usually.
“Function selection”
OFF :Unused
Zero clamp : Stop in both directions
+ OT : Stop only when the encoder pulse is in the increasing direction
(“Screw backward”/”Metering”/”Mold unclamp”/”EJT forward” for general-purpose
machines usually)
- OT : Stop only when the encoder pulse is in the decreasing direction
(“Injection”/”Mold clamping”/”EJT backward” for general-purpose machines usually)
“Input logic”
Selection of “Contact A” or “Contact B” through which the set function is to be activated. Select
“Contact B” usually.
※ Confirmation of software OT
Remove the signal line from the OT connection connector “J71” on the axis control board, and
check that the operation in the prohibited direction stops (software OT function) and the operation
not in the prohibited direction continues.
When using the hardware OT, refer to “Chapter 3 Adjustment of servo amplifier” and confirm the
setting of the hardware OT on the servo amplifier side.
７－１１ DSJ303001-01
Name Contents Notes

HLS
Set the number of HLS units which are to be connected by means of
Number of extension
hardware.
addresses
〈 HLS option input/output 〉
Number of OP units Set the number of units for input/output
OP1 address Set the input/output address
From OP2 onward Same as OP1 address
Set the number of additional HLS units (analog included) as the “Number of HLS extension
addresses.” Set the “Number of OP units” for input and output, respectively.
《Example》
Screen setting for additional HLS
When three units of HLS are to be added and one of them is for analog HLS connection:
(Provided that there are 8 input points and 8 output points)
“Number of HLS extension addresses”: 3/“Number of OP units Input”: 2/“Number of OP
units Output”: 2/“OP1 address Input”: 4/“OP1 address Output”: 4/“OP2 address
Input”: 5/“OP2 address Output”: 5/“Number of analog units Input”: 1/“Number of analog
units Output”: 1/“Analog OP1 address Input”: 6/“Analog OP1 address Output”: 6
DIP setting for additional HLS hardware
Specify the address for the additional HLS by the DIP switch.
1st:4/2nd:5/3rd (Analog):6 DIP for terminating resistance is also ON.
※ Set the DIP of the terminating resistance in the ON position only for the HLS connected finally.
７－１２ DSJ303001-01
３－９
7. “Injection axis” screen
Name Contents Notes

“Injection axis” screen
Assembly adjustment velocity Velocity setter when the assembly mode is “Torque mode” and “Velocity mode”
Assembly adjustment Pressure (current limit) setter when the assembly mode is “Torque mode” and
pressure “Velocity mode”
Used for machine starting. Check the direction of rotation/encoder polarity in
Assembly mode
the torque mode.
“Position/pressure” for injection
Control mode Select the control mode
axis usually
Load cell Selection of use/nonuse of load cell
Encoder polarity Setting the increase/decrease of position data
Torque command polarity Setting the current (torque) limit
Torque command offset Zero (0) control setter for torque (current) command
Pressure detection Setter to control the voltage level of the load cell amplifier and TACT
offset Automatically changed during injection pressure home position correction
〈 Home position correction 〉
Home position ON when the present position is to be changed to the position set as the home
correction position correction position
Home position
Set the present position as the position where correction is desired.
correction position
〈 External encoder 〉
Polarity Setting the polarity of external encoder
Encoder operation
External encoder use selection switch External/debug + ERR/debug
mode
Error when the difference between the position (motor) display and the position
Encoder monitoring width
(external) display exceeds the set value
External encoder mm Set the pulse change quantity of the external encoder when the external encoder
Encoder pulse is moved by a specific distance (mm).
７－１３ DSJ303001-01
Name Contents Notes

<Machine specifications>
Type of encoder Select the type of the encoder used
Type of motor Select the maker of the motor used
ＡＢＳ／ＩＮＣ／ＡＢＳ２
Set the number of pulses that change when the servomotor rotates by one turn.
Encoder pulse
8192 basically
Rated torque Set the rated torque of the motor specification value.
Rated torque command Set the rated torque command value.
Set the instantaneous max. current of the motor specification.
Instantaneous max.
Instantaneous max. torque = {Instantaneous max. armature current/rated
torque
armature current} x 2
Rated speed of rotation Set the speed of motor rotation when the velocity is 100%.
Value obtained by adding the moment of inertia of the mechanism to the
Moment of inertia
moment of inertia of the motor
Moment of inertia of
Set the moment of inertial of the motor.
motor
Ball screw lead Lead of the ball screw
Torque/pressure conductivity
One of surge pressure suppression parameters
Stroke Set the stroke
Parameter used when FFG・disturbance observer is used
Set spring constant
Prevention of unstable control due to the specific load state
<Number of pulley teeth>
Motor Set the number of teeth of the pulley on the motor side.
Ball screw Set the number of teeth of the pulley on the ball screw side.
７－１４ DSJ303001-01
“Adjustment” window
Name Contents Notes
Determine the moving average width for the value of inclination set by the linear
＜ＩＮＪ＞
S-shape factor acceleration/deceleration factor. A smooth curve is drawn at the velocity change
point. The S-shape acceleration/deceleration factor is unused when 0ms is set.
One of the stopping confirmation conditions. It is judged that the operation stopped at the set
Stopping completion velocity
velocity.
One of the stopping confirmation conditions. It is judged that the operation
Stopping waiting TM
stopped when the preset time comes.
Over-velocity alarm setting An over-velocity alarm is given when the FB velocity exceeds the preset value.
Braking TMG Time until the brake is released when the motor with brakes is used.
Positioning is conducted when the present position is the target position ± positioning
Positioning completion width
completion width.
Position deviation overflow The deviation overflow error occurs when the position deviation exceeds the preset value.
Injection start TMG Timing from PS2 sensing to injection start
Target pressure is purging
Injection decompression TMG Decompression during injection decompression timing after injection time is over
backpressure.
Detection of the reverse direction of feedback position. Movement as much as the set pulse
Target position margin is permitted. There is no check during velocity control and pressure control because there is
no target position.
Injection decompression velocity
Velocity limit for injection decompression
L
Holding pressure reduction
Torque limiter for holding pressure reduction
torque
Screw backward torque Torque limiter on the screw backward side for other than holding pressure
Injection limit pressure
The number of shits is counted when the preset value of rated pressure detection x injection
Number of limit injection pressure limit pressure exceeds the FB pressure. (Error when five shots continue)
exceeding times
Operation is possible by as much as the preset value during pressure control even if a
Margin pulse
moving direction prohibition command is given.
Comparison with standard value
Pressure drift admission width Pressure drift admission width for load cell
when decompression ends
Rated pressure detection The preset voltage is the voltage under the rated pressure.
Acceleration/deceleratio
Setting the lower limit for injection acceleration/deceleration time
n time lower limit
〈 Purging 〉
Set the coefficient for acceleration/deceleration to the target velocity.
Purging acceleration/deceleration
Set the time from 0 to the rated velocity.
time
Acceleration/deceleration time setting for purging
Purging Set the coefficient for acceleration/deceleration to the target pressure.
compression/decompressio Set the time from 0 to the rated pressure.
n time Acceleration/deceleration time setting for purging
Purging backpressure Backpressure setting for purging and manual metering (without backpressure).
７－１５ DSJ303001-01
“Gain control 1” window
７－１６ DSJ303001-01
Name Contents Notes
〈 Filling 〉
Filling position LG Position loop proportional gain for filling
Filling position F.F.G. Position loop feed-forward gain for filling
Filling pressure LG. Pressure loop proportional gain for filling
Integral G variable Setting the range of decreasing the integral gain effect for filling
range Storage effect is 0 when velocity is 0 (zero).
Filling velocity LG. Velocity loop proportional gain for filling
Filling velocity integral
Velocity loop integral gain for filling
time constant
Filling pressure integral
Pressure loop integral gain for filling
time constant
Filling velocity integration + L Plus-side limiter of the integral term of the velocity loop for filling
Filling velocity integration - L Minus-side limiter of the integral term of the velocity loop for filling
Filling pressure
Pressure loop differential gain for filling
differential G.
Filling driving velocity Setting the range of transfer control area before switching to pressure control
switching G. during filling (100 = 1% of rated injection pressure/1 = 100%)
Filling pressure delay
Surge pressure suppression gain for filling
forecast G.
Filling pressure delay + Plus-side velocity for starting pressure delay control (surge pressure suppression
Starting velocity control) for filling
Filling pressure delay - Minus-side velocity for starting pressure delay control (surge pressure
Starting velocity suppression control) for filling
Filling transfer switching Range setting before switching to pressure control during filling (Range before
start pressure deviation target pressure)
〈 Disturbance observer 〉 Making up the difference between load model and feedback (influence of disturbance) by command
Filter time constant Primary delay filter (Large setting for small effect) Unusable at 0
Transfer switching factor
Voltage (with respect to the rated pressure) at which the disturbance observer becomes effective
etting the range of transfer control area before switching before the disturbance
Transfer velocity G
observer becomes effective (100 = 1% of rated injection pressure/1 = 100%)
〈 Velocity observer 〉 Stable control for slow velocity (Correction of velocity detection delay)
Inertia M identification G Gain used for identification calculation for moment of inertia (0 for no calculation) Large set value Large effect
Velocity assumption
Gain used for velocity assumption calculation (0 for no calculation) Large set value Large effect
correction G
Inertia M holding Not conducted when the result of identification calculation of the moment of
condition inertial is less than the preset value
Inertia M + Limiter
The result of identification calculation of the moment of inertial is limited.
magnification
Inertia M - limiter
magnification
７－１７ DSJ303001-01
“Gain control 2” window
７－１８ DSJ303001-01
Name Contents Notes
〈 Pressure holding 〉
Pressure holding
Position loop proportional gain for pressure holding
position LG.
Pressure holding
Pressure loop proportional gain for pressure holding
pressure LG.
Pressure holding
Setting the range of decreasing the integral gain effect for pressure holding
integral G variable
Storage effect is 0 when velocity is 0 (zero)
range
Pressure holding
Velocity loop proportional gain for pressure holding
velocity LG.
Pressure holding velocity
Velocity loop integral gain for pressure holding
integral time constant
Pressure holding
pressure integral time Pressure loop integral gain for pressure holding
constant
Pressure holding min.
Min. integral time constant for the variable range of pressure holding integral G
Pressure holding
Plus-side limiter of the integral term of the velocity loop for pressure holding
velocity integration + L
Pressure holding
Minus-side limiter of the integral term of the velocity loop for pressure holding
velocity integration - L
Pressure holding
Pressure loop differential gain for pressure holding
pressure differential G.
Pressure holding driving Setting the range of transfer control area before switching to pressure control
velocity switching G. during pressure holding (100 = 1% of rated injection pressure/1 = 100%)
Pressure holding pressure
Surge pressure suppression gain for pressure holding
delay forecast G.
Pressure holding pressure Plus-side velocity for starting pressure delay control (surge pressure suppression
delay + Starting velocity control) for pressure holding
Pressure holding pressure Minus-side velocity for starting pressure delay control (surge pressure
delay - Starting velocity suppression control) for pressure holding
Pressure holding
Range setting before switching to pressure control during pressure holding
transfer switching start
(Range before target pressure)
pressure deviation
〈 Backpressure 〉
Backpressure position LG. Position loop proportional gain for backpressure
Backpressure pressure LG. Pressure loop proportional gain for backpressure
Backpressure integral G Setting the range of decreasing the integral gain effect for backpressure
variable range Storage effect is 0 when velocity is 0 (zero).
Backpressure holding velocity
Velocity loop proportional gain for backpressure
LG.
Backpressure velocity
Velocity loop integral gain for backpressure
Backpressure pressure
Pressure loop integral gain for backpressure
Plus-side limiter of the integral term of the velocity loop for backpressure
integration + L
Minus-side limiter of the integral term of the velocity loop for backpressure
integration - L
Pressure loop differential gain for backpressure
differential G.
Backpressure driving Setting the range of transfer control area before switching to pressure control
velocity switching G. during backpressure (100 = 1% of rated injection pressure/1 = 100%)
Surge pressure suppression gain for backpressure
delay forecast G.
Backpressure pressure Plus-side velocity for starting pressure delay control (surge pressure suppression
delay + Starting velocity control) for backpressure
Backpressure pressure Minus-side velocity for starting pressure delay control (surge pressure
delay - Starting velocity suppression control) for backpressure
Backpressure transfer
Range setting before switching to pressure control during backpressure (Range
switching start pressure
before target pressure)
deviation
７－１９ DSJ303001-01
Name Contents Notes

〈 MTG assembly adjustment 〉
Assembly adjustment velocity Velocity setter when the assembly mode is “Torque mode” and “Velocity mode”
Assembly mode Used for machine starting. Check the direction of rotation/encoder polarity in the torque mode.
Control mode Select the control mode. “Velocity” for metering axis usually
Torque command polarity Setting the current (torque) limit
〈 Machine specifications 〉
Select the type of the encoder used.
Type of encoder
ABS/INC/ABS2
Type of motor Select the maker of the motor used.
Encoder pulse
8192 basically
Instantaneous max. torque
Instantaneous max. torque = {Instantaneous max. armature current/rated armature current} x 2
Moment of inertia
Moment of inertia of motor Set the moment of inertial of the motor.
〈 Number of pulley teeth 〉
７－２０ DSJ303001-01
Name Contents Notes

〈 Screw rotation 〉
Stopping completion One of the stopping confirmation conditions. It is judged that the operation
velocity stopped at the set velocity.
Stopping waiting TM
Over-velocity alarm
An over-velocity alarm is given when the FB velocity exceeds the preset value.
setting
Positioning completion Positioning is conducted when the present position is the target position ±
width positioning completion width.
Position deviation The deviation overflow error occurs when the position deviation exceeds the
overflow preset value.
Set the coefficient for acceleration to the target velocity.
Acceleration time Set the time from 0 to the rated velocity.
Motor acceleration time
Set the coefficient for deceleration to the target velocity.
Deceleration time Set the time from 0 to the rated velocity.
Motor deceleration time
Load cell zero
Speed of screw rotation during injection pressure home position correction
adjustment VS
７－２１ DSJ303001-01
“Gain control” window
Name Contents Notes

〈 Screw rotation 〉
Position LG. Position loop proportional gain for metering
Position F.F.G. Position loop feed-forward gain for metering
Velocity LG. Velocity loop proportional gain for metering
Velocity integral time
Velocity loop integral gain for metering
constant
Velocity integration +
Plus-side limiter of the integral term of the velocity loop for metering
Limiter
Velocity integration -
Minus-side limiter of the integral term of the velocity loop for metering
Limiter
〈 Disturbance observer 〉　　Making up the difference between load model and feedback (influence of disturbance) by command
〈 Velocity observer 〉　　Stable control for slow velocity (Correction of velocity detection delay)
Inertia M identification G Gain used for identification calculation for moment of inertia (0 for no calculation)
Velocity assumption
Gain used for velocity assumption calculation (0 for no calculation)
correction G
Inertia M + Limiter
magnification
Inertia M - limiter
magnification
７－２２ DSJ303001-01
７－２３ DSJ303001-01
Name Contents Notes

〈 MOLD assembly adjustment 〉
Assembly adjustment
Velocity setter when the assembly mode is “Torque mode” and “Velocity mode”
velocity
Used for machine starting. Check the direction of rotation/encoder polarity in
Assembly mode
the torque mode.
Control mode Select the control mode. “Position” for mold axis usually
Torque command
Setting the current (torque) limit
polarity
〈 Home position correction 〉
Home position ON when the present position is to be changed to the position set as the home
correction position correction position
Home position
Set the present position at the position where correction is desired.
correction position
Mold clamping
High-pressure mold clamping completion position pulse
completion pulse
Setting 0 mm-Ofpls Mold driving adjustment setter
７－２３ DSJ303001-01
Name Contents Notes

〈 Machine specifications 〉
Select the type of the encoder used.
Type of encoder
ABS/INC/ABS2
Encoder pulse
8192 basically
Instantaneous max.
Instantaneous max. torque = {Instantaneous max. armature current/rated
torque
armature current} x 2
Moment of inertia
motor
Ball screw lead Lead of the ball screw.
Stroke Set the stroke.
High-pressure mold
Set the lower limit of the preset value for high-pressure mold clamping.
clamping lower limit
〈 Number of pulley teeth 〉
７－２４ DSJ303001-01
７－２５ DSJ303001-01
Name Contents Notes
<MOLD>
Stopping completion One of the stopping confirmation conditions. It is judged that the operation
velocity stopped at the set velocity.
Stopping waiting TM
Over-velocity alarm
An over-velocity alarm is given when the FB velocity exceeds the preset value.
setting
Positioning completion Positioning is conducted when the present position is the target position ±
width positioning completion width.
Position deviation The deviation overflow error occurs when the position deviation exceeds the
overflow preset value.
Mold clamping
Set the number of admission pulses for high-pressure mold clamping.
admission pulse
Mold unclamping
Set the number of admission pulses for mold open limit position.
admission pulse
Detection of the reverse direction of feedback position. Movement as much as
Target position margin the set pulse is permitted. There is no check during velocity control and pressure
control because there is no target position.
Mold unclamp signal Unclamping/open
Mold unclamp signal output (Y3C)
output limit/temporary stop
High-pressure mold
Set the high-pressure mold clamping velocity.
clamping velocity
Torque time constant Time constant to gradually lower the torque under collision control
Mold decompression
Set the mold decompression velocity.
velocity
Mold decompression
Mold decompression time
TM
Acceleration time for mold unclamping start
Mold clamping start
acceleration time
Intermediate slow-velocity/low-
Mold Mold acceleration/deceleration time
pressure switching position
acceleration/deceleratio Set the coefficient for acceleration/deceleration to the target velocity.
2-stage mold unclamping/mold
n time Set the time from 0 to the rated velocity.
unclamping temporarily stop
High-pressure Acceleration/deceleration time during high-pressure operation Used also for mold
acceleration/deceleration Set the coefficient for acceleration/deceleration to the target velocity. decompression/initial mold
time Set the time from 0 to the rated velocity. unclamping
〈 Mold mounting 〉
Mold unclamping torque
Set the mold unclamping torque for mold mounting.
for mold mounting
The width that leads to judgment that the mold motor has stopped when the
Mold stop detection
quantity of movement of the mold motor is within the mold stop detection width
width
during mold stop detection TM setting while the mold is being mounted
Mold mounting Set the coefficient for acceleration/deceleration to the target velocity.
acceleration/deceleration Set the time from 0 to the rated velocity.
time Mold motor acceleration/deceleration time for mold mounting
The width that leads to judgment that the mold motor has stopped when the
Mold stop detection
quantity of movement of the mold motor is within the mold stop detection width
time
during mold stop detection TM setting while the mold is being mounted
７－２６ DSJ303001-01
Name Contents Notes

<MOLD>
Position LG. Position loop proportional gain for mold
Position F.F.G. Position loop feed-forward gain for mold
Velocity LG. Velocity loop proportional gain for mold
Velocity integral time
Velocity loop integral gain for mold
constant
Velocity integration +
Plus-side limiter of the integral term of the velocity loop for mold
Limiter
Minus-side limiter of the integral term of the velocity loop for mold
Limiter
〈 Disturbance observer 〉　　Making up the difference between load model and feedback (influence of disturbance) by command
〈 Velocity observer 〉　Stable control for slow velocity (Correction of velocity detection delay)
Inertia M identification G Gain used for identification calculation for moment of inertia (0 for no calculation)
Velocity assumption
correction G
Inertia M + Limiter
magnification
Inertia M - limiter
magnification
７－２７ DSJ303001-01
“Mold protection” window
Name Contents Notes

〈 Mold protection 〉
Select the monitoring items.
《No monitoring》Torque command alone is used for monitoring.
《Torque command》Monitoring by torque command (No meaning)
《Velocity》Monitoring by velocity
《Position deviation》Monitoring by position deviation
Detection item 《Torque command differentiation》Monitoring by the derivative value of torque command
《Acceleration》Monitoring by acceleration
《Position deviation differentiation》Monitoring by the derivative value of position deviation
Items that can be actually monitored are torque command, torque command differentiation, and
acceleration.
Set the method to find the standard value.
《Maximum value》
Standard value
Standard value = Mean value + (Max. value – Mean value) x Gain
specification
《Standard deviation》
Standard value = Mean value + Standard deviation x Gain
Specify the symbol.
《Torque command》 Monitor symbol Reverse of torque command polarity Comparison symbol
PLUS
Monitor symbol Velocity Monitor symbol MINUS Comparison symbol MINUS
《Position deviation》 Monitor symbol MINUS Comparison symbol PLUS
Comparison symbol
《》
《Torque command differentiation 》 Monitor symbol Reverse of torque command polarity
Comparison symbol PLUS
《Acceleration》 Monitor symbol PLUS Comparison symbol PLUS
《Position deviation differentiation》 Monitor symbol MINUS Comparison symbol PLUS
Primary delay filter for torque input
Torque monitor filter
Monitoring is not strict when large, and detection errors occur when small.
Set the analog multiplier for torque output.
Gain for low-pressure
Detection errors are prevented in the section where dispersion is great when the
mold clamping
setting is large.
Dislocation detection Set the allowable dislocation width between standard value and actually
width measured value. (There is not much meaning.)
Primary delay filter for input value.
Differential input filter Input to differential filter
Detection is not strict when large, and detection errors occur when small.
Teaching torque Set the low-pressure mold clamping torque during teaching.
Set the analog multiplier for monitoring.
Gain for detection
Detection errors are prevented in the section where dispersion is great when the
standard
setting is large.
Set the allowable phase difference between standard waveform and actually
Allowable width of time
measured waveform.
difference
Set the differential time △T.
Differential filter
Foreign matter detection is conducted when the difference between the
feedback velocity and slow-velocity set value becomes smaller than this set
Velocity detection width
value after the slow-velocity low-pressure position is passed.
Set 0 to make this function invalid.
７－２８ DSJ303001-01
Name Contents Notes

High-pressure mold
clamping proportion K
Set value used for mold clamping force adjustment
High-pressure mold
clamping constant
<Toggle>
Link A
Link B
Link C
Link D Set the length of each link.
Link E
Link H1
Link H2
Effective tie bar Input the effective length of tie bar for mold clamping. Used for
length calculation of mold clamping allowance.
<Mold thickness unit>
Braking timing of mold thickness unit (time from braking TMG till
Mold thickness braking TMG
output)
Monitoring of transfer pulse of mold thickness unit. The mold
Mold thickness transfer
thickness unit is judged to have stopped when the deviation is smaller
detection width
than the detection width for a certain time.
Mold thickness preset Set the distance between the fixed plate and movable plate while the
value toggle is being extended.
Mold thickness Number of pulses per rotation of the encoder for mold thickness
encoder pulse adjustment
Mold thickness nut lead Lead of the clamp nut of the mold thickness adjustment mechanism
Select the increasing/decreasing direction of the encoder for mold
Encoder polarity thickness adjustment. Make adjustment so that the encoder will
decrease when the mold thickness unit moves forward.
Number of mold
thickness encoder teeth
The deceleration ratio is calculated by the number of encoder teeth
A and the number of clamp nut teeth.
Number of mold
thickness nut teeth
７－２９ DSJ303001-01
Name Contents Notes

<EJECT assembly adjustment>
Assembly Velocity setter when the assembly mode is “Torque mode” and
adjustment velocity “Velocity mode”
Assembly Pressure (current limit) setter when the assembly mode is “Torque
adjustment pressure mode” and “Velocity mode”
Used for machine starting. Check the direction of rotation/encoder
Assembly mode
polarity in the torque mode.
“Velocity/position” for
Control mode Select the control mode.
ejector axis usually
Torque command
Setting the current (torque) limit
polarity
Torque command
Zero (0) control setter for torque (current) command
offset
<Home position correction>
Home position ON when the present position is to be changed to the position set as
correction the home position correction position
Home position
Set the present position as the position where correction is desired.
correction position
Ejector adjustment
Ejector adjustment forward switch
forward
Ejector adjustment
Ejector adjustment backward switch
backward
７－３０ DSJ303001-01
Name Contents Notes

<Machine specifications>
Type of encoder Select the type of the encoder used.
Set the number of pulses that change when the servomotor rotates by
Encoder pulse one turn.
8192 basically
Rated torque
Set the rated torque command value.
command
Instantaneous max.
Instantaneous max. torque = {Instantaneous max. armature
torque
current/rated armature current} x 2
Rated speed of
Set the speed of motor rotation when the velocity is 100%.
rotation
Value obtained by adding the moment of inertia of the mechanism to
Moment of inertia
the moment of inertia of the motor
motor
Ball screw lead Lead of the ball screw.
Stroke Set the stroke.
<Number of pulley teeth>
７－３１ DSJ303001-01
Name Contents Notes

<EJECT>
Determine the moving average width for the value of inclination set by the
linear acceleration/deceleration factor. A smooth curve is drawn at the
S-shape factor
velocity change point. The S-shape acceleration/deceleration factor is
unused when 0ms is set.
Stopping completion One of the stopping confirmation conditions. It is judged that the
velocity operation stopped at the set velocity.
One of the stopping confirmation conditions. It is judged that the
Stopping waiting TM
operation stopped when the preset time comes.
Over-velocity alarm An over-velocity alarm is given when the FB velocity exceeds the preset
setting value.
Positioning Positioning is conducted when the present position is the target position
completion width ± positioning completion width.
Position deviation The deviation overflow error occurs when the position deviation exceeds
overflow the preset value.
Acceleration/decelera
tion time
Motor acceleration/deceleration time
Backward low torque
The ejector backward pressure is changed to the backward low torque
Backward low torque when the backward low torque position is reached.
position
Backward position Ejector backward stop position
Detection of the reverse direction of feedback position. Movement as
Target position
much as the set pulse is permitted. There is no check during velocity
margin
control and pressure control because there is no target position.
７－３２ DSJ303001-01
<EJECT>
Name Contents Notes
Position LG. Position loop proportional gain for EJT

Position F.F.G. Position loop feed-forward gain for EJT
Velocity LG. Velocity loop proportional gain for EJT
Velocity integral
Velocity loop integral gain for EJT
time constant
Velocity integration
Plus-side limiter of the integral term of the velocity loop for EJT
+ Limiter
Minus-side limiter of the integral term of the velocity loop for EJT
Limiter
<Disturbance observer> 　　Making up the difference between load model and feedback (influence of disturbance) by command
<Velocity observer> 　　Stable control for slow velocity (Correction of velocity detection delay)
Inertia M identification Gain used for identification calculation for moment of inertia (0 for no
G calculation)
Velocity assumption
correction G
Inertia M holding Not conducted when the result of identification calculation of the
condition moment of inertial is less than the preset value
Inertia M + Limiter The result of identification calculation of the moment of inertial is
magnification limited.
Inertia M - limiter The result of identification calculation of the moment of inertial is
magnification limited.
７－３３ DSJ303001-01
３－９
12. “Axis analog” screen
Analog signal output from a maximum of 6 channels is possible.

The output cycle is “100 μsec” only for 1ch and “500μsec” for the other channels.
12-1. Cable connection for analog monitor

Insert the analog monitor cable into the connector “J73” for the analog monitor signal output on the
axis control board.
12-2. Output signal setting

(1) Select the axis for which analog output is desired.
No.1-No.5 settings correspond to J61-J65 of the respective axis control boards.
Check the electric diagram before setting.
(2) Type of monitor
Select the type from the 29 types of monitor outputs. (Refer to the list on the next page for
details.)
(3) Polarity
Select the polarity of the output signal.
７－３４ DSJ303001-01
12-3. List of types of monitors
The types and output levels (default) of analog output signals are shown below.
Type of signal Signal level Contents
Velocitysetting (V) Velocity set value
Velocitycommand (Vc) Input of velocity loop
１０００ｒｐｍ＝３Ｖ
Velocitymonitor (Vf) Rotation speed monitor for servomotor

Current command (Ic) Rated torque command = 100% = 2V Torque command to amplifier
+ torque limiter Rated torque command = 100% = 2V

± torque limiter command
– torque limiter Rated torque command = 100% = 2V
Pressure setting (P) Direct output of load cell value Pressure set value
Pressure command (Pc) Direct output of load cell value Pressure command after orbit generation
Pressure monitor (Pf) Direct output of load cell value Pressure monitor from load cell
Overload monitor –6V= Dephasing Overload monitor (Monitor 1 from servo amplifier)
＋１Ｖ＝１ｓｅｃ、＋１０Ｖ＝１０ｓｅｃ(Delay) Cycle execution load monitor
Cycle execution load
－１Ｖ＝１ｓｅｃ、－１０Ｖ＝１０ｓｅｃ(Compaction) (Monitor 2 from servo amplifier)
Servo ON 0V: Servo OFF; 5V: Servo ON Servo ON signal
Position command (ScA) －ＯＴ～＋ＯＴ＝０～１０Ｖ Output of present position between ±over-travel
Lower 12 bits of encoder pulse
Position command (ScB) Output of pulse value as it is
(0 pulse = -10V; 4096 pulse = 10V)
Position deviation (Se) Position deviation
Present position (SfA) Output of present position between ±over-travel
２０４８pulse＝１０Ｖ
Lower 12 bits of encoder pulse

－ＯＴ～＋ＯＴ＝０～１０Ｖ
Present position (SfB) Output of pulse value as it is
(0 pulse = -10V; 4096 pulse = 10V)
0V: Other than position/pressure; 1V: Under
Position/pressure control
position control; 2V: Control is being Control monitor during position/pressure control
monitor
transferred; 3V: Under pressure control
Position command V component A １０００ｒｐｍ＝３Ｖ Velocity command without S-shape after orbit generation
Position command V component B １０００ｒｐｍ＝３Ｖ
Position command P component Output velocity of pressure group
軌道生成後のＳ字ありの速度指令
Processing time 1 １００μｓ＝８Ｖ Processing time monitor of 100μs task of CPU1

Processing time 2 ５００μｓ＝８Ｖ Processing time monitor of 500μs task of CPU1

Processing time 3 １００μｓ＝８Ｖ Processing time monitor of 100μs task of CPU2
Processing time 4 ５００μｓ＝８Ｖ Processing time monitor of 500μs task of CPU2
Specified address When 2byte, 4byte low-orders are selected Output monitor of the specified address
(Master CPU) bit: 1 = 1V, 2 = 2V (For master CPU)
Specified address When 4byte high-order is selected Output monitor of specified address
(Slave CPU) 0 = 0V-231 = 10V (For slave CPU)
Qtyof dephasing 3000-pulse 10V Qty of dephasing
ＯＦＦ No signal output
12-4. Detailed setting

Set when detailed change of output of analog output signals is desired.
(Offset, filter, output level, etc.)
“Multiplier selection” : Used to change the output level of the default value in item 3.
The setting method differs for every item. Refer to the software delivery
specifications for detail.
“Offset” : Changing the offset value of the output signal level
“Filter” : Output of value after moving average filter that is set by the filter constant
(Multiplication by output cycle)
“Multiplier setting” : Effective when “Arbitrary setting” is selected for “Multiplier selection”
Refer to the software delivery specifications for the details of setting.
“Address” : Set when the specified address monitor is selected for the output data.
Data address setting
“Size” : Set when the specified address monitor is selected for the output data.
Data size setting
７－３５ DSJ303001-01
13. “Diagnosis” screen
Display of each input/output

Coincides with the electric diagram (wiring).
７－３６ DSJ303001-01
“Axis diagnosis”
Selection of the axis to display by setting “Axis No.”
“The rough windows of all axes used are displayed by “Axis diagnosis.”
<STATUS> Monitor display

Name Contents Notes
Preparation completion (Mechanical parameters have been set.)
Completion of returning to home position
ＲＤＹ
Servo ON
ＯＲＧ
Completion of positioning (width)

ＳＯＮ
Completion of positioning (time)

ＩＰＷ
Returning to home position operation

ＩＰＳ
Dephasing
ＯＲＥ
±ＳＩ ± position limiter under limitation

ＬＧ１／ＬＧ２
±Ｖｌ ± velocity limiter under limitation

±Ｔｌ ± torque limiter under limitation
Under pressure control
Zero clamping
Ｐｃｒ
Servo ready
ＺＣ
Under control (0: Not executed; 1: Position; 2: Position/pressure; 3:

ＳＶ－ＲＤＹ
Velocity/position; 4: Velocity)
ＥＸＳＴ
７－３７ DSJ303001-01
<ALARM> Alarm display
Name Contents Notes
Sanyo Electric amplifier alarm
Yasukawa electric amplifier alarm
Ａｌ１
Nisso Electric amplifier alarm

Ａｌ２
Sanyo Electric batterywarning/error

Ａｌ３
Nisso Electric batterywarning/error

ＢＷ１／ＢＥ１
ＳＯ± ± software over-travel error

ＢＷ３／ＢＥ３
Position deviation overflow error

Encoder error
ＳＥＯ
Over-velocity error
ＥＮＣ
Torque command hardware error

ＯＳ
Stop waiting time over error

ＴＣＨ
Target position setting over

ＷＴＭ
ＯＴ± ± over-travel error

ＳＭＯ
<COMMAND> Command display

Name Contents Notes
Servo ON
Servo OFF
ＳＯＮ
Start of returning to home position

ＳＯＦ
Suspension of returning to home position

ＯＧＳ
Deceleration stop
ＯＧＥ
Instantaneous stop
ＲＤＳ
Position deviation clear

ＳＴＰ
Alarm reset
ＳＥＣ
Cycle start
ＡＲＴ
ＣＹＳ
<SETTINGS> Setting display

Name Contents Notes
Command No. ◆: 1st command ◇: 2nd command : 2nd command being exE
ecuted
xplanation of letters put in ※
Transmitted data on the 1st command axis side
※Ｎｏ．◆◇□
V: Velocity command
Transmitted data on the 1st command time constant axis side P: Pressure command
※１
Transmitted data on the 2nd command axis side Sm: target position
ｄ※１
Tl: Torque limiter

Transmitted data on the 2nd command time constant axis side
※２
Velocityloop command No.

ｄ※２
Pressure loop command No.

Ｖｌｐ　Ｎｏ．
Position loop command No.

Ｐｌｐ　Ｎｏ．
Position limiter command No.

Ｓｌｐ　Ｎｏ．
Velocitylimiter command No.

Ｓｌ　Ｎｏ．
Ｖｌ　Ｎｏ．
<MONITOR> Monitor display

Name Contents Notes
Feedback pulse
36. Position deviation pulse
Ｓｆ
37. External encoder pulse

Ｓｅ
38. Feedback velocity

Ｓｆ２
39. Torque command value

Ｖｆ
40. Feedback pressure

Ｔ
41. Encoder communication counter Normal receiving

Ｐｆ
42. Encoder communication counter CRC error

ＲＣＶ
ＣＲＣ
７－３８ DSJ303001-01
14. “Axis setting diagnosis” screen
Name Contents Notes

Group of data that have been transmitted to the axis
(0-31 onlyfor velocityand 0-15 for others)
Ｄａｔａ　Ｍｏ．
Refer to the next page.
Acceleration-deceleration/pressure increase-decrease coefficient setting
Ｓｅｌｅｃｔ
Switching position pulse setting

Ｒａｍｐ
Switching position pressure setting

Ｃｎｇ　Ｓ
Switching position time setting

Ｃｎｇ　Ｐ
Ｃｎｇ　ＴＭ
７－３９ DSJ303001-01
<Select: Velocity (V)>
Contents Notes
0: No switching; 1: Position;
Ｂｉｔ
Switching selection 2: Pressure; 3: Position ∧Pressure;

4: Position ∨Pressure; 5: Timer
ｂｉｔ０～２
Position switching encoder selection 0: For motor control; 1: External

Transfer direction 0: Positive; 1: Negative
ｂｉｔ３
Pressure direction 0: Positive; 1: Negative

ｂｉｔ４
Velocitycontrol 2nd
ｂｉｔ５
deceleration stop
ｂｉｔ６０：ＯＦＦ、１：ＯＮ
Velocitycontrol 2 nd
instantaneous stop
ｂｉｔ７０：ＯＦＦ、１：ＯＮ
Initial value for switching 0: Continuation of orbit; 1: Present velocity

+ velocity limiter switching SW 0: + velocity limiter; 1: Present velocity
ｂｉｔ８
– velocity limiter switching SW 0: + velocity limiter; 1: Present velocity

ｂｉｔ９
Velocity control transfer direction 0: Positive; 1: Negative

ｂｉｔ１０
Other axis selection for

ｂｉｔ１１
velocity control
ｂｉｔ１２０：ＯＦＦ、１：ＯＮ
Selected axis No. n-1: n axis (n: 1-5)
V: Set velocity
ｂｉｔ１３～１５
<Select: Torque (T)>

Contents Notes
Ｂｉｔ
ｂｉｔ０～２
Position switching encoder selection

0: For motor control; 1: External
ｂｉｔ３

ｂｉｔ４
TL±: Setting ± Torque limiter

ｂｉｔ５
<Select: Torque (Sm)>

Contents Notes
Ｂｉｔ

ｂｉｔ０～２

ｂｉｔ３

ｂｉｔ４
0: Without turning back

ｂｉｔ５
Operation when target position is changed
1: With turning back
ｂｉｔ８
Sm: Set position pulse
<Select: Torque (P)>

Contents Notes
Ｂｉｔ

ｂｉｔ０～２

ｂｉｔ３

ｂｉｔ４
0: Without turning back

ｂｉｔ５
Operation when target position is changed
1: With turning back
ｂｉｔ８
Positive direction transfer prohibition
1: Prohibition
Negative direction transfer prohibition
1: Prohibition
ｂｉｔ９
Integral term resetting for pressure

0: Without
groupresetting; 1: With resetting
ｂｉｔ１０
P: Pressure setting
ｂｉｔ１１
７－４０ DSJ303001-01
15. “Process diagnosis” screen
<Status>
Name Contents Notes
0: Mold clamping; 1: Nozzle forward; 2: Injection; 3: Cooling; 4: Metering;
Automatic process
5: Nozzle backward; 6: Mold unclamping; 7: Ejection; 8: Intermediate
0: Start; 1: Core; 2: High-velocity; 3: Intermediate slow; 4: High-velocity 2; 5: Low
Mold clamping
pressure; 6: CPN2; 7: High pressure; 8: Mold servo OFF; 9: Core; 10: Completion
Nozzle forward 0: Forward start; 1: Forward; 2: Braking TMG; 3: Dummy; 4: Completion
0: Start; 1: 1st velocity; 2: 2nd velocity; 3: 3rd velocity; 4: 4th velocity; 5: 5th velocity; 6: 6th
Injection velocity; 7: VPV deceleration; 8: VP switching; 9: CPN2 mold clamping; 10: 1st pressure; 11:
2nd pressure; 12: 3rd pressure; 13: Decompression; 14: Completion
0: Start; 1: Decompression before metering; 2: Starting TMG; 3: Monitor data
transmission; 4: Metering start; 5: 1st velocity; 6: 2nd velocity; 7: 3rd velocity; 8:
Metering
Decompression start; 9: Decompression; 10: Monitor transmission when metering
is interrupted; 11: Vacant; 12: Completion
0: Mold decompression TMsetting; 1: Injection decompression waiting; 2: MIP
Cooling
waiting; 3: Completion
0: Backward start; 1: Backward; 2: Braking TMG; 3: Dummy; 4: Dummy; 5: Cooling
Nozzle backward
waiting; 6: Completion
0: Start; 1: Core; 2: Decompression; 3: Initial unclamping; 4: High-velocity 1; 5: High-
Mold unclamping
velocity 2; 6: Slow; 7: Servo lock check; 8: Core; 9: Completion
0: Start; 1: Forward; 2: Temporary stop; 3: Number of times check; 4: Backward; 5:
Ejector
Number of times check; 6: Completion
0: Initialization; 1: Mold clamping completion position check; 2: Mold mounting mold clamping; 3:
Mold mounting mold unclamping; 4: Position calculation; 5: Mold thickness backward; 6: Mold
mounting mold unclamping; 7: Dummy; 8: Dummy; 9: Mold thickness forward; 10: Mold
Mold thickness mounting mold clamping; 11: Dummy; 12: Mold thickness backward; 13: Mold mounting mold
adjustment clamping; 14: Mold thickness forward; 15: Dummy; 16: Dummy; 17: Mold thickness forward;
18: Temporary mold thickness calculation; 19: Mold mounting mold unclamping; 20: Dummy;
21: Mold thickness forward; 22: Termination processing; 23: High-pressure mold clamping
confirmation; 24: Automatic mold thickness adjustment end
ｄｅｂｕｇ 24. 0: Dummy
７－４１ DSJ303001-01
<Command>
Same as 〈Command〉 on the “Axis diagnosis” screen
<Process>
Name Contents Notes
1: Injection process; 2: Screw backward process; 3: Injection
Injection decompression process; 14: Adjustment mode injection; 15: Adjustment
mode screw backward
1: Metering process; 2: Screw backward in screw backward process after
metering; 3: Screw forward in screw backward process after metering
Metering
(SM+ SD); 4: Screw forward in screw backward process after metering
(target forward position); 14: Adjustment mode metering
1: Mold clamping process; 2: Mold unclamping process; 3: Mold
mounting mold clamping process; 4: Mold decompression process; 5:
Mold torque gradual lowering process; 6: Mold clamping during
automatic mold thickness adjustment; 7: High-pressure mold clamping
Mold clamping
during automatic mold thickness process; 8: Automatic mold thickness
adjustment mold unclamping; 9: Mold unclamping during automatic mold
thickness adjustment; 14: Adjustment mode mold clamping; 15:
Adjustment mode mold unclamping
1: Ejector process; 2: Manual forward process; 3: Manual backward
Ejector
process; 14: Adjustment mode forward; 15: Adjustment mode backward
７－４２ DSJ303001-01
16. “Timer diagnosis” screen
Screen used for software debugging (Operation check for each timer)
７－４３ DSJ303001-01
17. “RAM test” screen
Select the following items from “ATRRIBUTE.”

Items: Sequence local memory/PCI local bus/Adjustment condition/Molding condition/Work
data/Plan/Actual results/Status data/Temperature data/Injection monitor/Metering monitor/Cycle
monitor/I/O analog diagnosis/Process diagnosis/RAM test/Axis monitor/Mold protection data/Timer
diagnosis/Axis setting diagnosis/Set waveform/Main master/Main-slave/Submaster/Sub-slave
It is possible to set addresses in “ADDRESS1-8” and see the written data.
The white frame at right next to the data display frame is used to directly write data at the forcibly set
address.
The byte display permits reading (writing) as much as settings.
“Debug” is a software inspection switch.
“FUNC” is a history screen clear switch.
７－４４ DSJ303001-01
The list of set values for NEX as of the day when this work standard is issued is shown in Chapter 8.
The set values shown in the list are for the standard specification. Take
appropriate measures according to the separate instructions for special
specifications.
For the mechanical specifications, refer to "Performance specifications for injection molding
machines" and "List of set values for NEX."
Note: "STANDARD," "HIGH," and "LOAD" represent the standard specifications,

high-velocity specifications, and high-load specifications, respectively.
1. "Machine adjustment" screen
名称３００５００１０００２０００４０００５０００６０００７０００８０００

ドライ運転切換ＯＦＦ
メカパラ用設定なし
シリアル番号機番入力
ＰＳ２短絡ＯＦＦ
エア吹き
仕様によってＯＮ
コア仕様
計量同時仕様ＯＮ
パスワード仕様
ＮＥＴ仕様仕様によってＯＮ
ＳＰＣ仕様
＜単位仕様＞　　標準の出荷機設定
射出Ｖ設定単位ｍｍ／ｓ
射出Ｐ設定単位ＭＰａ
位置単位ｍｍ
温度単位 ℃
射出Ｖ表示単位ｍｍ／ｓ
射出Ｐ表示単位ＭＰａ
計量速度単位ｒｐｍ
高圧型締Ｐ単位ｋＮ
プログラム更新設定なし
ＲＥＳＴＯＲ設定なし
パスワード
１０
解除時間
画面自動消去２０
調整条件印刷設定なし
８－1 DSJ303001-01
2. "Performance specification" screen
＜Injection side＞ "Screw selection" shall conform to the specification of each machine.
Screw Injection Plasticization Max. Max. injection Rated injection Speed of
Name dia. volume capacity injection holding Injection rate Injection stroke
velocity screw
pressure pressure （cm2／s）
Injection rotation
type STANDARD/HIGH/LOA (rpm)
（ｍｍ）（ｍｍ／ｓ）
（ｍｍ） (cm ／s) （ｋｇ／ｈ）
2
（ＭＰａ）（ＭＰａ） STANDARD/HIGH/LOAD STANDARD/HIGH/LOAD
D
1 16 13 8 255 235 なし/ 66 /52
2E なし/ 65 /65 なし/ 330 /260 400
2 19 18 13 196 167 なし/ 94 /74
1 19 23 11 255 235 なし/ 94 /74 なし/ 80 /80
3E なし/ 330 /260 350
2 22 35 16 210 175 なし/ 125 /99 なし/ 92 /92
1 22 35 16 255 233 なし/ 125 /99
5E 2 26 49 23 196 167 なし/ 175 /138 なし/ 92 /92 なし/ 330 /260 350
3 28 57 32 169 144 なし/ 203 /160
1 26 59 19 265 238 106/ 159 /127
9E 2 28 69 28 243 205 123/ 185 /148 112/ 112 /112 200/ 300 /240 300
3 32 90 40 186 157 161/ 241 /193
1 28 77 28 265 243 123/ 185 /148
12E 2 32 101 40 223 186 161/ 241 /193 125/ 125 /125 200/ 300 /240 300
3 36 127 54 176 147 204/ 305 /244
1 32 117 40 265 230 161/ 201 /161
18E 2 36 148 54 218 182 204/ 255 /204 145/ 145 /145 200/ 250 /200 300
3 40 182 75 176 147 251/ 314 /251
1 36 163 54 255 215 178/ 254 /183
25E 2 40 201 75 211 174 220/ 314 /226 160/ 160 /160 175/ 250 /180 300
3 45 254 102 167 137 278/ 398 /286
1 40 226 62 245 215 220/ 314 /226
36E 2 45 286 91 206 170 278/ 398 /286 180/ 180 /180 175/ 250 /180 250
3 50 353 123 167 137 344/ 491 /353
1 45 326 91 243 205 278/ 382 /286
50E 2 50 403 115 197 166 344/ 471 /354 205/ 205 /205 175/ 240 /180 250
3 56 505 155 157 132 431/ 591 /443
1 50 442 115 249 210 314/ 393 /314
71E 2 56 554 156 199 167 394/ 493 /394 225/ 225 /225 160/ 200 /160 250
3 63 701 209 157 132 499/ 623 /499
1 50 550 115 249 210 314/ 393 /314 280/ 280 /280
100LE 2 56 776 156 199 167 394/ 493 /394 315/ 315 /315 160/ 200 /160 250
3 63 982 209 157 132 499/ 623 /499 315/ 315 /315
1 63 1107 209 201 161 499 250
140LE 355 160
2 71 1406 246 158 127 633 210
1 80 2111 303 186 149
210LE
2 90 2672 410 147 118
＜Mold clamping side＞

Name Clamping Min. mold Max. mold Max. mold open Tie bar intervals Die plate dimensions Min. mold dimensions
Machine force thickness thickness distance (H x V) (H x V) (H x V)
type
NEX300 294 150 305 535 290×290 420×430 200×200
（ｋＮ）（ｍｍ）（ｍｍ）（ｍｍ）（ｍｍ）（ｍｍ）（ｍｍ）
NEX500 490 170 360 610 330×330 474×474 235×235

NEX1000 784 200 385 685 385×385 545×545 270×270
NEX2000 1080 220 410 760 420×420 607×607 295×295
NEX4000 1765 250 510 960 530×530 770×770 375×375
NEX5000 2160 275 560 1090 590×590 850×850 415×415
NEX6000 2740 320 610 1210 660×660 955×955 465×465
NEX7000 3530 350 690 1340 735×735 1055×1055 520×520
NEX8000 4510 375 770 1570 820×820 1190×1190 580×580
８－2 DSJ303001-01
3. "Common adjustment" screen
名称３００５００１０００２０００４０００５０００６０００７０００８０００

給脂１動作進行＆定量　（仕様によって異なる）油浸＆定量（仕様によって異なる）
手動給脂 OFF
定量インターバル１００００　（ドライ運転時５００）
定量給脂時間９０
定量給脂終了遅延１０２０３０１０
給脂２仕様 OFF ON
手動給脂２ OFF
型給脂
１００００
給脂２定量
（ﾄﾞﾗｲ運
インターバル
転時
０５００）
給脂２定量
９０
給脂時間
射出２定量
３０
給脂終了時間
ノズル圧抜TM ０．００
ノズルブレーキTM ０．１０
サーボON　TM ０．２０
自動運転切換自動
高速周期チェック５ｍｓ
軸cpuｴﾐｭﾚﾀｰ使用０
＜積層灯出力＞
警報点灯　（積層灯使用する場合は命令書等参照する事）
手動積層灯使用の場合のみ設定
自動各動作時に合わせた表示になるように設定
生産完了詳細はオプションマニュアル／命令書参照
Name 2･3･5･9･12･18･25E 36E 50E 71E 100LE 140LE 210LE
Injection greasing OFF（Manual greasing SW ）
Progression interval
Progression greasing
５０００　（dry operation ５００）
time
６０１２０
Number of progression
greasing terminations
２３５
Set only when injection progression greasing is used. Not set for oil immersion.
(Oil immersion for 50E and above basically)
※ "Injection greasing progression" and "Greasing 1 constant volume" are used for injection
greasing for 140E and above.
The interval/greasing time/delay time setting of "Injection 1 constant volume" are the same as
those for NEX300-2000.
８－3 DSJ303001-01
4. "Temperature control" screen
１８Ｅ１８Ｅ
名称２Ｅ３Ｅ５Ｅ９Ｅ１２Ｅ
山洋安川
ヒータ断線警報ＯＦＦ
冷起遅延ＴＭ２０
台数１
＜温度ボード調整＞
温コン選択メーカ選択　横河　／　理化
Ｇ１マスター５５５５５５５
Ｇ２マスター０
Ｇ１群１Ｆ
Ｇ２群０００
ｃｈ１入力（Ｒ）理化専用設定器　オンボード／ターミナル
拡張（Ｙ）横河専用設定器　拡張ある場合（７ｃｈ以上の場合）設定
ＣＰＵ温度上限８４
ＣＰＵファン
５５
開始温度
ファン停止温度４５
マザーボード９０
温度上限
名称２５Ｅ３６Ｅ５０Ｅ７１Ｅ１００ＬＥ１４０ＬＥ２１０ＬＥ

ヒータ断線警報ＯＦＦ
冷起遅延ＴＭ２０
台数１
＜温度ボード調整＞
温コン選択メーカ選択　横河　／　理化
Ｇ１マスター２２２５５
Ｇ２マスター０
Ｇ１群１Ｆ
Ｇ２群０００
ｃｈ１入力（Ｒ）理化専用設定器　オンボード／ターミナル
拡張（Ｙ）横河専用設定器　拡張ある場合（７ｃｈ以上の場合）設定
ＣＰＵ温度上限８４
ＣＰＵファン
５５
開始温度
ファン停止温度４５
マザーボード９０
温度上限
８－4 DSJ303001-01
"Board 1 setting" window
１８Ｅ１８Ｅ
山洋安川
＜共通＞
温度ゾーン選択各温度ゾーン名選択
最大値４００．０
ヒータ断線警報１０．０
ヒータ断線警報２０．０
制御方式１～５ｃｈ：ＰＩＤ　　６ｃｈ：ＯＮ／ＯＦＦ
制御方向１～５ｃｈ：逆制御　　６ｃｈ：正制御
サイクルタイムＳＳＲ：１．０　　接触器：２８．０　　（落下口：２８．０）
フィルタ０
バイアス０．０
タイプＫ
対象１～５ｃｈ：加熱筒（Ａ）　　６ｃｈ：落下口（Ａ）　　　
＜理化＞
制御応答ｓｌｏｗ
セルフチューニングＯＦＦ
ムダ時間ノズル：２６　　その他：１２０
過昇温防止ＯＦＦ
勾配ノズル：１０　　その他：４
＜横河＞
ヒータ溶着警報１０．０
ヒータ溶着警報２０．０
スーパーＯＮ
ヒステリシス０．０
切換ＳＰ幅０．０

＜共通＞
温度ゾーン選択各温度ソーン名選択
最大値４００．０
ヒータ断線警報１０．０
ヒータ断線警報２０．０
制御方式１～５ｃｈ：ＰＩＤ　　６ｃｈ：ＯＮ／ＯＦＦ
制御方向１～５ｃｈ：逆制御　　６ｃｈ：正制御
サイクルタイムＳＳＲ：１．０　　接触器：２８．０　（落下口：２８．０）
フィルタ０
バイアス０．０
タイプＫ
対象１～５ｃｈ：加熱筒（Ａ）　　６ｃｈ：落下口（Ａ）
＜理化＞
制御応答ｓｌｏｗ
セルフチューニングＯＦＦ
ムダ時間ノズル：２６　　その他：１２０
過昇温防止ＯＦＦ
勾配ノズル：１０　　その他：４
＜横河＞
ヒータ溶着警報１０．０
ヒータ溶着警報２０．０
スーパーＯＮ
ヒステリシス０．０
切換ＳＰ幅０．０
８－5 DSJ303001-01
5. "OT/ZC" screen
名称３００５００１０００２０００４０００５０００６０００７０００８０００

＜メイン軸＞
＜信号　１＞
軸選択第３軸：ＯＮ
機能選択－ＯＴ
入力論理Ｂ接
＜信号　２・３＞
特注仕様及びＡＮＳＩ対応時に設定
The software judges that the direction in which the encoder pulse increases is +OT (over-travel).
Screw backward, metering, mold unclamping, and ejector forward are +OT.
The NEX standard machine uses the safety door input only, using -OT only for mold clamping.
For the details of setting, refer to "Chapter 7 Explanation of hidden adjustment

screens/"OT/ZC" screen.
Check the electric diagram and specifications for special specifications and ANSI before
setting.
6. "HLS adjustment" screen
名称３００５００１０００２０００４０００５０００６０００７０００８０００

ＨＬＳ
電気図面参照
拡張アドレス数
＜ＨＬＳオプション入出力＞
ＯＰ台数電気図面参照
ＯＰ１　アドレス
ＯＰ２以降
Set the address on the 〈HLS adjustment〉 screen when there are additional input/output.
Set the DIP switch of the input/output terminal and electric circuit.
Use the value in the place of the number of tens of the line No. as the address. (It begins with 4.)
For the details of setting, refer to "Chapter 7 Explanation of hidden adjustment

screens/"HLS adjustment."
８－6 DSJ303001-01
7. Injection axis" screen
１８Ｅ１８Ｅ
山洋安川
＜ＩＮＪ　組立調整＞
組立調整速度１
組立調整圧力１
ｴﾝｺｰﾀﾞ動作ﾓｰﾄﾞ外部
組立モードＯＦＦ
制御形態位置／圧力
ロードセル使用
エンコーダ極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ
トルク指令極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ
ﾄﾙｸ指令ｵﾌｾｯﾄ立上げ時調整する事（基本的に０）
圧力検出ｵﾌｾｯﾄロードセルアンプゼロ調時調整する事
＜原点補正＞
原点補正ＯＦＦ
原点補正位置０．００
＜外部エンコーダ＞
極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ
エンコーダ監視幅１０．００
外部ｴﾝｺｰﾀﾞｍｍ１．００
エンコーダパルス２５０

＜ＩＮＪ　組立調整＞
制御形態位置／圧力
ロードセル使用
エンコーダ極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ
トルク指令極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ
圧力検出ｵﾌｾｯﾄロードセルアンプゼロ調時調整する事
＜原点補正＞
＜外部エンコーダ＞
極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＰＵＬＳＰＵＬＳＭＩＮＵＳ
エンコーダ監視幅１０．００
外部ｴﾝｺｰﾀﾞｍｍ１．００
エンコーダパルス２５０
８－7 DSJ303001-01
１８Ｅ１８Ｅ
山洋安川
＜機械仕様＞
エンコーダ種類山洋：ＡＢＳ２　／　安川：ＡＢＳ
モータ種類メーカ選択
エンコーダパルス８１９２
標：48.0 標：70 標：95.5 標：95.4
定格トルク 35 48 70 高：95.5 高：125 高：156.9 高：159
負：95.5 負：125 負：156.9 負：159
定格トルク指令２．０００
標：6 標：5.2 標：4.8 標：5
瞬時最大トルク５６５．２高：4.8 高：5 高：4.8 高：4.8
負：4.8 負：5 負：4.8 負：4.8
標：2893 標：2400 標：2157 標：2157
高：2475 高：2475 高：2310
定格回転数高：2180 高：1985 高：1719 高：1719
負：2507 負：2507 負：2340
負：2194 負：1906 負：1625 負：1625
標：224 標：344 標：455 標：515
高：112 高：188 高：298
慣性モーメント高：402 高：448 高：720 高：640
負：116 負：183 負：292
負：398 負：456 負：726 負：646
標：95 標：186 標：255 標：315
ﾓｰﾀ慣性モーメント 69 95 186 高：255 高：255 高：424 高：344
負：255 負：255 負：424 負：344
ボールネジリード１６
標：160 標：160 標：180 標：
高：150 高：140 高：150
ﾄﾙｸ/圧力伝導率高：150 高：160 高：140 高：
負：負：負：
負：負：負：130 負：
設定バネ定数７５
＜プーリ歯数＞
標：28 標：30 標：32 標：32
高：28 高：28 高：30
モータ高：32 高：34 高：36 高：36
負：28 負：28 負：30
負：32 負：34 負：36 負：36
標：108 標：96 標：92 標：92
高：56 高：56 高：56
ボールネジ高：62 高：60 高：66 高：66
負：72 負：72 負：72
負：78 負：72 負：78 負：78
８－8 DSJ303001-01

＜機械仕様＞
エンコーダパルス８１９２４０９６
標：95.4 標：159 標：191 標：191 標：191
定格トルク高：159 高：191 高：高：高： 350.00
負：159 負：191 負：負：負：
標：5.0 標：4.8 標：5.8 標：5.8 標：5.8
瞬時最大トルク高：4.8 高：5.8 高：高：高：５．８
負：4.8 負：5.8 負：負：負：
標：2215 標：1750 標：1890 標：1800 標：1800
定格回転数高：1980 高：1980 高：高：高： 1605
負：1800 負：1823 負：負：負：
標：546 標：692 標：1807 標：1630 標：1630
慣性モーメント高：647 高：893 高：高：高： 7022
負：682 負：961 負：負：負：
標：315 標：344 標：462 標：462 標：462
ﾓｰﾀ慣性モーメント高：344 高：462 高：高：高： 1310
負：344 負：462 負：負：負：
ボールネジリード１６２０１６２０
標：150 標：160 標：150 標：190 標：190
ﾄﾙｸ/圧力伝導率高：170 高：160 高：高：高：
負：120 負：負：負：負：
設定バネ定数７５
標：32 標：36 標：40 標：40 標：40
モータ高：36 高：40 高：高：高： 32
負：36 負：40 負：負：負：
標：108 標：96 標：144 標：120 標：120
ボールネジ高：76 高：84 高：高：高： 107
負：96 負：108 負：負：負：
８－9 DSJ303001-01
"Adjustment" window
Nam e
S a n yo Ya s u ka w a
１８Ｅ１８Ｅ
２Ｅ３Ｅ５Ｅ９Ｅ１２Ｅ
≪ IN J ≫
S - s h a p e fa c to r
S to p c o m p l e ti o n
０
ve l o c i ty
２
S to p w a i ti n g T M
O ve r - ve l o c i ty a l a r m
０
s e tti n g
１２０
B ra k in g T M
P o s i ti o n i n g
０．００
c o m p l e ti o n w i d th
２５
P o s i ti o n d e vi a ti o n
o v e r fl o w
５２４２８７
In j e c ti o n s ta r t T M G
In j e c ti o n
０．００
d e c o m p re s s io n T M G
０．３０
T a r g e t p o s it io n m a r g in
In je c t io n d e c o m p r e s s io n
０
v e lo c it y L ( D if f e r s 3 3 0 ・ 3 0 0 m m /s ：１５％　　 2 6 0 ・ 2 5 0 ・ 2 4 0 m m /s ：２０％
a c c o r d in g t o in je c t io n 2 0 0 m m /s ：２５％　　 1 8 0 ・ 1 7 5 m m /s ：３０％　　 1 6 0 ・ 1 5 0 m m /s ：３５％
v e lo c it y )
H o ld in g p r e s s u r e
d e c o m p r e s s io n t o r q u e
１００
S c r e w b a c kw a r d to r q u e
In je c t io n lim it p r e s s u r e
２０
１．１０
P r e s s u r e d r i ft
M a rg in p u ls e ２５
a d m i s s i o n w i d th
５．０
R a te d p r e s s u r e
d e te c ti o n
７．０００
S T AN D AR D S T AN D AR D S T AN D AR D S T AN D AR D
A c c e l e r a ti o n /d e c e l e r a H IG H ： 0 .0 4 H IG H ： 0 .0 4 H IG H ： 0 .0 5 ： 0 .0 5 ： 0 .0 6 ： 0 .0 6
ti o n ti m e l o w e r l i m i t LOD： LOD： LOD： H IG H ： 0 .0 5 H IG H ： 0 .0 4 H IG H ： 0 .0 5 H IG H ：
：
L O AD ： L O AD ： L O A D ： 0 .0 4 L O AD ：
H o ld in g p re s s u re
p o s i ti o n i n g v e l o c i ty
u p p e r lim it
３０．０
P u r g i n g a c c e l e r a ti o n /
＜ P u rg in g ＞
d e c e l e r a ti o n ti m e
１２５
P u r g in g c o m p r e s s io n /
d e c o m p r e s s io n t im e
１７５
P u r g in g b a c k p r e s s u r e １．５

≪INJ≫
Ｓ字係数０
停止完了速度２
停止待ちＴＭ０
過速度ｱﾗｰﾑ設定１２０
ブレーキＴＭＧ０．００
位置決完了幅２５
位置偏差オーバーフロー５２４２８７
射出開始ＴＭＧ０．００
射出圧抜ＴＭＧ０．３
目標位置マージン０
射出圧抜速度Ｌ 330・300mm/s：１５％　　260・250・240mm/s：２０％
（射出速度で異なる） 200mm/s：２５％　　180・175mm/s：３０％　　160・150mm/s：３５％
保圧減圧トルク１００
スクリュ後退トルク２０１０
射出限界圧力１．１０
マージンパルス２５
圧力ﾄﾞﾘﾌﾄ容認幅５．０
定格圧力検出７．０００
標：0.05 標：0.04 標：0.05 標：0.06 標：0.06
加減速時間下限高：0.04 高：0.04 高：高：高：
負：0.04 負：負：負：負：
保圧位置決速度上限３０．０
＜パージ＞
ﾊﾟｰｼﾞ加減速時間１２５１７５
ﾊﾟｰｼﾞ加減圧時間１７５
ﾊﾟｰｼﾞ背圧力１．５
８－10 DSJ303001-01
"Gain control 1" window
１８Ｅ１８Ｅ
山洋安川
≪充填≫
充填位置ＬＧ．９０．０９０．０９０．０９０．０９０．０９０．０
充填位置Ｆ．Ｆ．Ｇ．７０．０７０．０７０．０７０．０７０．０７０．０
圧力ＬＧ．７．０７．０７．０７．０５．０５．０
積分Ｇ可変範囲３．０３．０３．０３．０３．０３．０
充填速度ＬＧ．４００．０４００．０４００．０４００．０４００．０４００．０
充填速度積分時定数３０３０３０３０３０３０
圧力積分時定数２０
充填速度積分＋Ｌ２０００００００００
充填速度積分－Ｌ２０００００００００
圧力微分Ｇ．５
追込速度切換Ｇ．１０
φ：１６
高：300 標：200 標：250 標：250 標：
高：275
圧力遅れ予測Ｇ． φ：１９高：250 高：275 高：300 高：250 高：
負：
高：275 負：負：負：負：250 負：
負：
圧力遅れ＋開始速度２．０
圧力遅れ－開始速度２．０
移行切換開始圧力偏差０．５００
＜外乱オブザーバ＞
フィルタ時定数０
移行切換係数１．０００
移行速度Ｇ．０
＜速度オブザーバ＞
慣性Ｍ同定Ｇ．０
速度推定補正Ｇ．０
慣性Ｍﾎｰﾙﾄﾞ条件０
慣性Ｍ＋ﾘﾐｯﾀ倍率２０
慣性Ｍ－ﾘﾐｯﾀ倍率１．０
８－11 DSJ303001-01

≪充填≫
標：90
充填位置ＬＧ．高：70 ９０．０６０．０６０．０６０．０６０．０
負：70
充填位置Ｆ．Ｆ．Ｇ．７０．０７０．０７０．０７０．０７０．０７０．０
圧力ＬＧ．４．０４．０４．０３．０３．０３．０
積分Ｇ可変範囲４．０４．０４．０４．０４．０４．０
標：400
充填速度ＬＧ．高：300 ４００４００．０４００．０４００．０３５０．０
負：300
充填速度積分時定数５０５０５０５０５０５０
圧力積分時定数２０
充填速度積分＋Ｌ２０００００００００
充填速度積分－Ｌ２０００００００００
圧力微分Ｇ．５
追込速度切換Ｇ．１０
標：200 標：350 標：200 標：300 標：300
圧力遅れ予測Ｇ．高：500 高：350 高：高：高：標：
負：400 負：負：負：負：
圧力遅れ＋開始速度２．０
圧力遅れ－開始速度２．０
移行切換開始圧力偏差０．５００
移行切換係数１．０００
移行速度Ｇ．０
８－12 DSJ303001-01
"Gain control 2" window
１８Ｅ１８Ｅ
山洋安川
≪保圧≫
保圧位置ＬＧ．９０．０９０．０９０．０９０．０９０．０９０．０
保圧圧力ＬＧ．３．０３．０３．０３．０３．０３．０
保圧積分Ｇ
１０．０
可変範囲
保圧速度ＬＧ．４００．０４００．０４００．０４００．０４００．０４００．０
保圧速度
３０３０３０３０３０３０
積分時定数
保圧圧力
１０１０１０２０２０２０
積分時定数
保圧最低積分
０
時定数
保圧速度積分＋Ｌ２０００００００００
保圧速度積分－Ｌ２０００００００００
保圧圧力微分Ｇ．０
保圧追込
１０
速度切換Ｇ．
標：200 標：250 標：250 標：
保圧圧力
1000 1000 1000 高：1000 高：1000 高：250 高：
遅れ予測Ｇ．
負：負：負：250 負：
保圧圧力遅れ
２．０
＋開始速度
保圧圧力遅れ
２．０
－開始速度
保圧移行切換
１．５００
開始圧力偏差
≪背圧≫
背圧位置ＬＧ．５０．０５０．０５０．０５０．０５０．０５０．０
背圧圧力ＬＧ．３．０３．０３．０３．０３．０３．０
背圧積分Ｇ
０．０
可変範囲
背圧速度ＬＧ．２００．０２００．０２００．０２００．０２００．０２００．０
背圧速度
５０５０５０５０５０５０
積分時定数
背圧圧力
２００２００２００２００２００２００
積分時定数
背圧速度積分＋Ｌ２０００００００００
背圧速度積分－Ｌ２０００００００００
背圧圧力微分Ｇ．０
背圧追込
１０
速度切換Ｇ．
背圧圧力
０
遅れ予想Ｇ．
背圧圧力遅れ
２．０
＋開始速度
背圧圧力遅れ
２．０
－開始速度
背圧移行切換
１．５００
開始圧力偏差
８－13 DSJ303001-01

≪保圧≫
標：90
保圧位置ＬＧ．高：70 ９０．０６０．０６０．０６０．０６０．０
負：70
保圧圧力ＬＧ．３．０３．０３．０３．０３．０２．０
保圧積分Ｇ
１０．０
可変範囲
標：400
保圧速度ＬＧ．高：300 ４００４００．０４００．０４００．０３５０．０
負：300
保圧速度
５０５０５０５０５０５０
積分時定数
保圧圧力
２０２０２０２０２０２０
積分時定数
保圧最低積分
０
時定数
保圧速度積分＋Ｌ２０００００００００
保圧速度積分－Ｌ２０００００００００
保圧圧力微分Ｇ．０
保圧追込
１０
速度切換Ｇ．
標：200 標：350 標：200 標：300 標：300
保圧圧力
高：500 高：350 高：高：高：標：
遅れ予測Ｇ．
負：400 負：負：負：負：
保圧圧力遅れ
２．０
＋開始速度
保圧圧力遅れ
２．０
－開始速度
保圧移行切換
１．５００
開始圧力偏差
≪背圧≫
背圧位置ＬＧ．５０５０．０５０．０５０．０５０．０３０．０
背圧圧力ＬＧ．３．０３．０３．０３．０３．０３．０
背圧積分Ｇ
０．０
可変範囲
背圧速度ＬＧ．２００．０２００．０２００．０２００．０２００．０２００．０
背圧速度
５０５０５０５０５０５０
積分時定数
背圧圧力
２００２００２００２００２００２００
積分時定数
背圧速度積分＋Ｌ２０００００００００
背圧速度積分－Ｌ２０００００００００
背圧圧力微分Ｇ．０
背圧追込
１０
速度切換Ｇ．
背圧圧力
０
遅れ予想Ｇ．
背圧圧力遅れ
２．０
＋開始速度
背圧圧力遅れ
２．０
－開始速度
背圧移行切換
１．５００
開始圧力偏差
８－14 DSJ303001-01
8. "Metering axis" screen
１８Ｅ１８Ｅ
山洋安川
＜MTG　組立調整＞
組立モード OFF
制御形態速度
エンコーダ極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ
トルク指令極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ

＜MTG　組立調整＞
制御形態速度
エンコーダ極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ
トルク指令極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ
１８Ｅ１８Ｅ
山洋安川
＜機械仕様＞
エンコーダ種類ＩＮＣ
定格トルク１４．５１７２１．５４９５０７０７０
瞬時最大トルク６．４６．４６．６７７５．２５．８
定格回転数１４００１４００１４００１２８６１２８６１３８４１３８４
慣性モーメント０
ﾓｰﾀ慣性モーメント１８３８５５９５９５１８６２８１
モータ２４２４２４２８２８２６２６
ボールネジ８４９６９６１２０１２０１２０１２０
名称２５E ３６E ５０E ７１E １００LE １４０LE ２１０LE

＜機械仕様＞
エンコーダ種類ＩＮＣＡＢＳ
エンコーダパルス８１９２４０９６
定格トルク７０１２４２１０２１０２１０５３７
瞬時最大トルク５．８４．８４．８４．８４．８５．６
定格回転数１５２３１１２５１０５９１２３５１２３５７００
慣性モーメント０．０００
ﾓｰﾀ慣性モーメント２８１３１５４８０４８０４８０１４８０
モータ２６３２３４３４３４３４
ボールネジ１３２１４４１４４１６８１６８１１３
８－15 DSJ303001-01
"Adjustment" window
１８Ｅ１８Ｅ
山洋安川
≪スクリュ回転≫
Ｓ字係数５０
位置決完了幅１００
位置偏差
５２４２８７
オーバーフロー
加速時間５００
減速時間１３０
ﾛｰﾄﾞｾﾙｾﾞﾛ調ＶＳ１．０

Ｓ字係数５０
位置決完了幅１００
位置偏差
５２４２８７
加速時間５００
減速時間１３０
ﾛｰﾄﾞｾﾙｾﾞﾛ調ＶＳ１．０
８－16 DSJ303001-01
"Gain control" window
１８Ｅ１８Ｅ
山洋安川
位置ＬＧ．６０．０６０．０６０．０６０．０６０．０６０．０
位置Ｆ．Ｆ．Ｇ．０
速度ＬＧ．２００．０２００．０２００．０２００．０２００．０２００．０
速度積分時定数５０５０５０５０５０５０
速度積分＋ﾘﾐｯﾀ２０００００００００
速度積分－ﾘﾐｯﾀ２０００００００００
名称２５Ｅ３６Ｅ５０Ｅ７１Ｅ１００Ｌ１４０ＬＥ２１０ＬＥ

位置ＬＧ．６０６０６０６０６０４０
位置Ｆ．Ｆ．Ｇ．０
速度ＬＧ．２００２００２００２００２００３５０
速度積分時定数５０５０５０５０５０５０
８－17 DSJ303001-01
9. "Mold axis" screen
名称３００５００１０００２０００４０００５０００６０００７０００８０００

＜MOLD　組立調整＞
制御形態位置
ロードセル不使用
エンコーダ極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ
トルク指令極性ＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳＭＩＮＵＳ
＜原点補正＞
型締完了パルス２００
設定0mm-Ofpls ０
名称３００５００１０００２０００４０００５０００６０００７０００８０００
＜機械仕様＞
８１９２４０９６
　　　　※１（4096）
定格トルク１２７
１４．５２１．５３５４８７０９５．４９５．４１９１
　　　　※１（　　　）
瞬時最大トルク４．８
６．４６．６５６５．８５．０５．０５．６
　　　　※１（　　　）
定格回転数２０００２０００２０００２０００２０００１９００２０００２０００２０００
慣性モーメント１１１７
１０８１８７２２７３４０６３２９２４９４３１９２２
　　　　※１（　　　）
ﾓｰﾀ慣性ﾓｰﾒﾝﾄ３１５
１８５５６９９５２８１３１５３１５４６２
　　　　※１（　　　）
ボールネジリード２５２５２５２８２８３２３２３２３２
ストローク２３０２５０３００３５０４５０５３０６００６５０８００
高圧型締圧下限５０．００
モータ２６２６２８３０３２３２３２３４４０
ボールネジ３２３２４０４６５６５８６８７６９８
※１：ＮＥＸ７０００の（　）内の数値は１４０ＬＥ以上の射出の組合せ時
８－18 DSJ303001-01
"Adjustment" window
名称３００５００１０００２０００４０００５０００６０００７０００８０００
≪ＭＯＬＤ≫
Ｓ字係数２０２０２０２０３０３０３０４０４０
位置決完了幅５０
位置偏差
５２４２８７
型締容認パルス１０００
型開容認パルス２００
型開信号出力開限
高圧型締速度１００
トルク時定数０
型圧抜速度２０３０
型圧抜ＴＭ０．４００．５０１．００
型締開始加速時間２５０２５０２００２００２００３００３００３００３００
型加減速時間２５０２５０２００２００２００２５０２５０３００３００
高圧加減速時間１５０１５０１５０１５０１５０２００２００２５０２５０
＜型取付＞
型取付型開トルク３０
型停止検出幅１０
型取付加減速時間２５０３００
型停止検出ＴＭ０．９９
名称３００５００１０００２０００４０００５０００６０００７０００８０００
≪ＭＯＬＤ≫
位置ＬＧ．８０．０
８０．０８０．０８０．０８０．０８０．０８０．０８０．０４０．０
　　　　※１（　　　）
位置Ｆ．Ｆ．Ｇ．７０．０７０．０７０．０７５．０７５．０７５．０７５．０７５．０７０．０
速度ＬＧ．３００．０
６００．０４００．０４００．０４００．０３００．０３００．０３００．０３００．０
　　　　※１（　　　）
速度積分時定数８０
３０３０３０５０８０８０８０８０
　　　　※１（　　　）
※１：ＮＥＸ７０００の（　）内の数値は１４０ＬＥ以上の射出の組合せ時
８－19 DSJ303001-01
"Mold protection" window
名称３００５００１０００２０００４０００５０００６０００７０００８０００
検知項目加速度
基準値仕様最大値
モニタ符号ＰＬＵＳ　（型軸のエンコーダ極性と逆設定）
比較符号ＰＬＵＳ
ﾄﾙｸﾓﾆﾀ用ﾌｨﾙﾀ２
低圧型締力用ｹﾞｲﾝ１．５０
位置ｽﾞﾚ検出幅１００００
微分入力フィルタ１０
教示中トルク５０．０
検知基準用ゲイン１．５０
時間ズレ許容幅３
微分フィルタ８
速度検出幅０．５
ｄｅｂｕｇ００００００００
10. "Toggle" screen

Name
High-pressure mold
３００５００１０００２０００４０００５０００６０００７０００８０００
clamping proportion K
High-pressure mold Set value determined during mold clamping force adjustment
clamping constant
＜ Toggle ＞
Link A
Link B
１６５．０１８０．０２０５．０２４０．０３００．０３４５．０３９０．０４２０．０５１０．０
Link C
１２５．０１３３．０１６３．０１８７．０２４０．０２７６．０３１２．０３３７．０４１０．０
Link D
６２．０７０．０７５．０９０．０１０７．０１２３．０１３６．０１３８．０１８０．０
Link E
２８０．０２７５．０３００．０３２５．０４４０．０５００．０５６５．０６１０．０７３５．０
Link H1
５８．３７１．８７５．０９２．５１１０．０１３０．０１４８．０１７５．０１７５．０
Link H2
４５４５．０４５．０５０．０６５．０７５．０８４．０９５．０１１５．５
Effective tie bar

1403.0 1567.0 1753.0 1969.0 2385.0 2739.0 2963.0 3226.0 3845.0
１１０１２７．０１４２．０１７０．０２０６．５２４１．０２７０．０３００．０３４０．０
length
＜ Mold thickness unit ＞
Mold thickness
braking TMG
０．２０
Mold thickness transfer
detection width
３０
Mold thickness Set the distance between the fixed plate and movable plate
preset value while the mold clamping force is not applied.
Mold thickness
encoder pulse
８００
Mold thickness nut
lead
Encoder polarity ＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳ
３．００３．００３．００４．００４．００４．００６．００６．００６．００
Number of mold
thickness encoder
teeth A
５１２５１１０１０４７２０
Number of mold
thickness nut teeth B
Backward SW
９２５１８３２７２９１３５８０
Forward SW
ＯＦＦ
ＯＦＦ
８－20 DSJ303001-01
11. "Ejector axis" screen
名称３００５００１０００２０００４０００５０００６０００７０００８０００

＜EJECT　組立調整＞
制御形態速度／位置
ロードセル不使用
エンコーダ極性ＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳ
トルク指令極性ＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳＰＬＵＳ
＜原点補正＞
ｴｼﾞｪｸﾀ調整前進ＯＦＦ
ｴｼﾞｪｸﾀ調整後退ＯＦＦ
名称３００５００１０００２０００４０００５０００６０００７０００８０００
＜機械仕様＞
８１９２４０９６
　　　　※２（4096）
３５．０
定格トルク※２５９．５５９．５５９．５５１８．６２８．４２８．４７０．０
（　　　）
瞬時最大トルク５．４
６．８７．４７．４７．４４．８５．２５．２５．０
　　　　※２（　　　）
定格回転数２４３７２４３７２４３７２７４２２２４０２５００２５００２４１１２０００
慣性モーメント０．０００
ﾓｰﾀ慣性ﾓｰﾒﾝﾄ８９
５．４１２１２１２４６６７．５６７．５２８１
　　　　※２（　　　）
ボールネジリード１０１０１０１０１２１２１２１２１２
ストローク　※１５１７１７６８６１１１１２１１３１１５１１６１
モータ２６２６２６２６３０２８２８２８３８
ボールネジ３２３２３２３６４８５０５０５４６２
※１：エジェクタストロークは仕様値＋１ｍｍの値を入力する（表の値は＋１ｍｍされた値）
※２：ＮＥＸ７０００の（　）内の数値は１４０ＬＥ以上の射出の組合せ時
８－21 DSJ303001-01
"Adjustment" window
名称３００５００１０００２０００４０００５０００６０００７０００８０００
≪ＥＪＥＣＴ≫
Ｓ字係数０
位置決完了幅７０
位置偏差
５２４２８７
加減速時間７０３０３０３０７０７０７０８０１００
後退低トルク３０．０
後退低トルク距離３．００
後退位置０．５０

名称３００５００１０００２０００４０００５０００６０００７０００８０００
≪ＥＪＥＣＴ≫
位置ＬＧ．９０．０９０．０９０．０９０．０１２０．０９０．０９０．０１２０．０６０．０
位置Ｆ．Ｆ．Ｇ．０．０
速度ＬＧ．６００．０４５０．０４５０．０４５０．０４５０．０４００．０４００．０４５０．０３００．０
速度積分時定数７０１５０１５０１５０１５０１５０１５０１５０８０
８－22 DSJ303001-01

Nissei Maintenance Manual

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NEX Series

Development Div., Control Development Sec.

Nissei Plastic Industrial Co., Ltd.

“Name” Name of the screen of the molding machine

Set value Red line

※ Precautions as to reading the adjusting conditions of other molding machines

※ To show hidden screens with the machine after delivery

1. Rough system diagram of TACT

Chapter 2 Software downloading

1. Method of installing program in molding machine

Chapter 3 Adjustment of servo amplifier

1. Sanyo Electric servo amplifier

Chapter 5 Servomotor operation

Chapter 6 Operation of molding machine

1. Correction of home position

1. “Machine adjustment” screen

Chapter 8 List of NEX standard specification settings

1. “Machine adjustment” screen

Revision 1: November 31, 2003

Chapter 2: 4. Change of Software management

Chapter 7: Change of 1. “Machine adjustment screen” (Addition of PS2 short-circuiting

Chapter 8: Change of set value

検査 1 Date Modification record Approval Plan

Nissei Plastic Industrial Co., Ltd.

CL side I/O IN side I/O

Remote I/O terminal for addition

Relay plate B AC200V

Power start Relay section PN line

Speaker Remote I/O

Power start Main CPU board Mold thickness encoder

Communication Position detection board Screw position encoder（LIDC）

Panel board USB Transmitter Injection thickness load cell

DC24V TC input terminal block (6 points)

Each power supply TC input terminal block (2 points) (OP)

RS485 TC input terminal block (2 points) (OP)

CS／PB CT input terminal block (10 points)

Control output (10 points)

SW board DC5V Others DC24V Overrun prevention

CF Printer Operation box AC100V or AC200V

Option Sequencer power

Fig.1-1 Rough system diagram of TACT

Axis control board

(for horizontal connection)

Axis control board

RTC battery holder

Reset switch For LCD

Remote IO Power ON/OFF接点入力

Power (Panel) (Axis control board)

CPU cooling fan Remote IO

Overrun prevention contact

Fig.1-2 Main CPU board

Servo amplifier data

Servo amplifier data

Main CPU board connection holding battery

２ １ Enlarged view of J66

7-8: 4th axis

Injection external encoder

11-12: Socket folder

Fig.1-3 Axis control board

LED explanation ON for the following specificaiotns

Operation switch/display output

Fig.1-4 Panel board

LED explanation ON for the followiung specifications

２１ Enlarged view of J66

〈Process on sequencer side〉〈Process on screen side〉