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Thermal performance of latent heat storage for free cooling of buildings in a dry
and hot climate: An experimental study
Adeel Waqas ∗ , S. Kumar
Energy Field of Study, School of Environment, Resources, and Development, Asian Institute of Technology, P.O. Box 4, Klong Luang, Pathumthani 12120, Thailand
a r t i c l e i n f o a b s t r a c t
Article history: Experimental studies on the Phase Change Material (PCM) storage unit for building ventilation in dry and
Received 7 April 2011 hot climates were conducted to determine its thermal performance. The PCM unit stored the night time
Received in revised form 21 May 2011 coolness and used it for cooling the hot ambient air during day time. The influence of air flow rate and
Accepted 12 June 2011
the inlet air temperature on cold accumulation in PCM during charging process and cold extraction from
the PCM during discharging process were analyzed. The air temperatures used for charging of PCM were
Keywords:
20o C, 22o C and 24o C, while during the discharging process, it was at 36o C, 38o C and 40o C. The air flow
Free cooling
rates considered for charging of PCM were 4 and 5 m3 /hr/kg of PCM. Experimental observations showed
PCM
Latent heat storage
that solidification of PCM was more sensitive to the charging air temperature compared to the air flow
Building ventilation rate. When the charging air temperature was reduced from 22o C to 20o C, ∼33% less time was needed
Cold storage to completely solidify the PCM. Moreover, when the charging temperature was increased from 22o C to
24o C, ∼52% more time was required by the PCM to complete the solidification process. Changing the air
flow rate from 4 m3 /hr to 5 m3 /hr reduced the solidification time period up to ∼16%.
© 2011 Elsevier B.V. All rights reserved.
1. Introduction ambient air during hot day time and become liquid. Since, the
difference between night ambient temperature and day indoor
Summer nights in hot and dry climates are cooler compared to temperature is very small, PCMs operating within narrow tempera-
the day temperatures, and in some cases, night temperatures are ture range [1–4], present the best storage option for free cooling. In
well within the comfort temperature range. If this night coldness free cooling, PCM is solidified during night time by cool ambient air,
is stored and utilized during day time to achieve comfort tempera- known as the “charging process”. The stored cold is extracted during
tures in indoor space, mechanical ventilation/cooling can be either hot day time for cooling of the ambient air known as the “discharg-
totally eliminated during day time or at least can be limited only ing process”. During discharging process, the storage material, PCM
to certain period of day time. Storing ambient air coolness during is liquefied [5,6].
the night, and supply it to indoor during the day time is known Free cooling system using PCM packed bed to reduce the ven-
as “Free Cooling” [1]. However, an efficient and reliable (thermal) tilation load of the building was studied by Takeda et al. [7]. They
energy storage becomes necessary to ensure continuous opera- observed that the ventilation load of the building could be reduced
tion of free cooling systems. Latent heat thermal energy storage up to 62%, using PCM with melting point of 25 ◦ C. In another study
(LHTES) systems have many advantages due to their high-energy by Naganao et al. [8] the cold stored in PCM during night time
storage densities and smaller temperature differences possible reduced the cooling load of the building up to 92% using paraf-
as compared to sensible storage techniques. Latent heat thermal fin PCM embedded under the floor in the form of granules. In
energy storage materials or phase change materials (PCMs) absorb Beijing, China, PCM based free cooling technique enhanced the
and release thermal energy as they solidify and melt at (partic- comfort conditions of the building during day time by discharging
ular) constant temperature known as phase change temperature the 300 W cold in the living room [9]. Cylindrical PCM (RT20) stor-
[2–4]. PCMs, in free cooling applications, solidify during night time age integrated into ventilation system of the building working on
absorbing cold from ambient air and release the absorbed cold to free cooling principle provided more favorable comfort conditions
in the living space during hot day time [10] and reduced the size of
the mechanical ventilation system. PCM with melting point equal to
the average temperature of the hottest summer month was found
Abbreviations: PCM, phase change material; HTF, heat transfer fluid.
∗ Corresponding author. Tel.: +66 2 524 8305; fax: +66 2 524 5439. suitable for free cooling applications [11] for the European climatic
E-mail addresses: st106053@ait.ac.th, adeelwaqas@gmail.com (A. Waqas), conditions. Aluminum fins attached to the rectangular PCM con-
kumar@ait.ac.th (S. Kumar). tainer were observed advantageous to increase the thermal power
0378-7788/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.enbuild.2011.06.015
Author's personal copy
Table 1
Nomenclature Ambient minimum and maximum temperatures during summer season in
Islamabad-Pakistan.
cp air specific heat capacity of air (J/kg-K) Temperature (◦ C) May June July August
cp PCM specific heat capacity of PCM (J/kg-K)
Maximum (ambient) 37.0 39.0 38.0 34.0
ṁair1 air mass flow rate during charging process (kg/s) Minimum (ambient) 20.0 22.5 24.0 23.5
ṁair2 air mass flow rate during discharging process (kg/s)
Source: Pakistan Meteorological Department [17].
mPCM mass of the PCM (kg)
q̇charging heat transfer rate during charging process (J/s)
q̇discharging heat transfer rate during discharging process (J/s)
qinitial initial energy contained in PCM (J)
qcold abs amount of cold absorbed by PCM during charging
process (J)
qcold ext amount of extracted from PCM during discharging
process (J)
Tair-in air inlet temperature to storage unit (◦ C)
Tair-out air outlet temperature from storage unit (◦ C)
Tinitial initial temperature of PCM (◦ C)
Tm melting point of PCM (◦ C) Fig. 1. The experimental PCM storage unit used in the study.
Greek letters
latent heat (J/kg) • What will be the affect of ambient conditions (ambient air tem-
ε non dimensional cold perature) on solidification of PCM, when the cold is absorbed by
PCM from ambient?
• How would the air (heat transfer fluid) flow rate affect the solid-
ification of PCM?
• What will be the affect of ambient (air temperature) conditions
of the PCM cold storage during free cooling applications. PCM cold during discharging of PCM when the absorbed cold is extracted
storage filled with 3.6 kg of PCM (RT20) was able to cool down hot from PCM?
• Will it be feasible to utilize all the extracted cold from PCM for
the ambient air (∼27 ◦ C) to ∼24 ◦ C for about 2 h at an air flow rate
of 7.8 l/s [5]. A feasibility analysis of the PCM based free cooling space cooling purpose during the melting process of the PCM?
system was conducted by Zalba et al. [12]. They observed that free
cooling system needs an additional investment of 9%, with a pay Commercially available PCM in the melting range of 28–29 ◦ C
back period of 3–4 years, while electricity consumption was 9.4 was used as the storage material. The selected melting range of PCM
times lower than the conventional air conditioner. temperature falls into the comfort temperature range of the dry and
Charging air temperature and air flow rate through PCM stor- hot climates according to adaptive comfort criteria [18,19]. Accord-
age during charging process are the two key parameters affecting ing to the findings of Fergus [18] and Fergus and Humprehys [19],
the performance of the PCM based free cooling systems. Charging based on the adaptive thermal comfort principle, the occupants of
temperature should be able to complete the solidification of PCM the buildings in dry and hot climatic conditions feel comfortable
and airflow rate should be selected in such a way that it acceler- even at higher temperature up to 30 ◦ C. Fergus [18] have also sug-
ates the solidification process [12,13]. The effectiveness of the PCM gested the relation to find the comfort temperature based on the
based free cooling system in reducing the ventilation and cooling adaptive thermal comfort criteria. Since summer nights are short
load of the buildings during summer season is quite clear from the and days are long, this effect was also considered during solidifica-
above-mentioned studies [5–7,9–13]. Most studies on free cooling tion and melting of PCM.
of buildings have been conducted for climatic conditions where The paper is organized as follows: the experimental setup and
the ambient temperatures are very low (=<20 ◦ C), while day time parameters measured during experiment are described in Section
temperatures are not high (<34 ◦ C), and the summer season lasts 2. Section 3 discusses the procedure of the experiments. Section 4
for very short duration (few months) [5,10–12,14–16]. In certain discusses the thermal performance and heat transfer characteristic
regions of the world (like South Asian summer) summer season of PCM storage unit. Experimental results are discussed in Sections
lasts for several months and during these months, ambient temper- 5 and 6. Section 7 presents the major conclusions.
atures vary significantly during the whole summer season. For one
month, the charging temperatures may be low enough that PCM 2. Experimental setup
is completely solidified while in few months the night tempera-
tures may not be low enough for complete solidification of PCM. A prototype storage unit was fabricated and installed in a
Similarly, during day time the ambient temperature may be high controlled environmental chamber (to simulate the ambient con-
(40 ◦ C) during some months, while in other months it may not be ditions of hot and dry climate) to study the performance of the
very high (34 ◦ C). Therefore, it is important to know how the free PCM storage unit. The evironmental chamber consists of an air-
cooling system for the ventilation of buildings will function in dry conditioning unit (4.3 kW) to cool the chamber down to 10 ◦ C. This
and hot climatic conditions. The variation of ambient (minimum could be controlled by a digital thermostat. A heating system of
and maximum) temperatures during summer is shown in Table 1 2 kW capacity was used to heat the chamber up to 50 ◦ C, and was
for Islamabad-Pakistan [17]. controlled manually by the control unit located outside the cham-
An experimental study was conducted to find the applicability ber. A dehumidifier controlled the humidity inside the chamber.
of the PCM based free cooling option for cooling of buildings in dry The PCM storage unit used for the experimental study was an
and hot summer conditions (Table 1). Specifically, the study was open air circuit type as shown in Fig. 1. Air enters the storage unit at
designed to answer the following questions: point 1 and leaves at 6 as shown in Fig. 1. A fan at point 2 forces the
Author's personal copy
Table 2 Table 4
Parameters measured during experiment. Experimental study details.
Fig. 2. (a) PCM in the liquid phase for filling in the PCM capsule. (b) PCM capsule.
• Charging process PCM in the form of sensible energy when the temperature of the
Knowing the inlet and exit temperatures of air and the air flow PCM starts dropping below the melting temperature after PCM is
rate, the heat transfer rate between air and PCM during charging solidified.
process was determined using the following relation [5,6]: • Discharging process
During the discharging process, the heat transfer rate between
q̇charging (J/s) = ṁair1 cp-air (Tair-out − Tair-in ) (2)
air and PCM is calculated from Eq. (5).
The amount of cold transferred from air to PCM charging pro-
q̇discharging (J/s) = ṁair2 cp-air (Tair-in − Tair-out ) (5)
cess is defined by Eq. (3) [5,6]:
t The cold extracted from PCM by hot air within the discharging
qcold abs (J) = ṁair1 cp-air (Tair-out − Tair-in )dt (3) time period is calculated as follows [5]:
0 t
Non dimensional cold (ε) absorbed by the PCM is the ratio qcold ext (J) = ṁair2 cp-air (Tair-in − Tair-out )dt (6)
between the the cold absorbed by PCM during certain time period 0
and the initial energy of PCM (before the start of the solidification • Efficiency of cold extraction till threshold temperature is reached
process). “ε” suggests how much cold has been absorbed by PCM The cold execrated during discharging process till threshold
during charging process within a given time period. temperature (TTh ) was calculated using Eq. (7).
qcold abs
Cold absorbed by PCM = ε = Cold extracted at threshold temperature (%)
qinitial
if Amount of cold extracted till thershold tempetarture
= (7)
Cold absorbed by PCM is less than initial energy, Total amount of cold extracted during discharging process
then ε < 1
Cold absorbed by PCM is equal to initial energy of PCM (4)
5. Results and discussions
(PCM is solidified), then ε = 1
Cold absorbed is more than initial energy of PCM,
Cool air is used to solidify the PCM, which was initially in liquid
then ε > 1 (PCM is solidified and includes
state at a temperature higher than its melting point. Cool air enters
sensible energy)
the storage unit takes the heat energy contained in liquid PCM and
During solidification process of the PCM, epsilon (ε) in Eq. (4) exits at the end of storage unit. As a result, PCM starts changing
can be greater than “1” due to the accumulation of the cold in phase from liquid to solid [12]. The charging process was carried
Fig. 3. (a) Air inlet and outlet temperature from storage unit. (b) Cold accumulated in PCM.
Author's personal copy
Fig. 4. (a) Air outlet temperature during charging process. (b). Sub cooling (figure (a) is magnified).
out until the entering air and exit air from storage unit are at the ing air temperature was 20 ◦ C showing that PCM was completely
same temperature for the analysis. This means that there is no heat charged and is in solid phase according to Eq. (4). It took about ∼13 h
exchange between the entering cool air and the PCM, and that the and ∼19 h, respectively for the PCM to be completely charged when
PCM is completely solidified according to Eq. (4). the charging air temperatures were 22 ◦ C and 24 ◦ C (Fig. 3a). Dur-
ing charging process, sub cooling of ∼1.7 ◦ C to 2.2 ◦ C was observed
5.1. Influence of charging air temperature on solidification of the shown in Fig. 3a (which is explained in detailed in Fig. 4). After
PCM sub-cooling, the air outlet temperature profile became relatively
constant. This was the time period when PCM was exchanging its
To find the influence of charging air temperature on the solid- latent heat with air. The air temperature then dropped sharply
ification of PCM, inlet air temperatures of 20 ◦ C, 22 ◦ C and 24 ◦ C at showing that the latent heat exchange process was complete and
an air flow rate of 4 m3 /h/kg of PCM [15,16] were used for charging now the PCM was absorbing the sensible energy.
of PCM. The cold accumulated in PCM during the charging process is
The air temperature profiles at the inlet and the outlet of the shown in Fig. 3b, calculated using Eq. (4). In all the experiments,
storage unit during charging process is shown in Fig. 3a. The outlet at the end of the each experiment, the cold accumulated in PCM
air temperature was equal to ∼20 ◦ C within ∼10 h when the charg- (ε) was more than 1.0, indicating that the PCM had been solidified
Fig. 6. Influence of air flow rate and charging temperature on complete solidification
of PCM. Fig. 7. Cold accumulated in PCM during 6 h of charging.
Fig. 8. Air outlet temperature from the storage unit during discharging process. (a) Discharging air temperature: 36 ◦ C. (b) Discharging air temperature was 38 ◦ C.
cold during the charging process, more dominant is the latent Another observation from both Fig. 9a and b is that the whole
heat affect during the discharging process. When PCM was com- amount of cold had been extracted which was absorbed at charging
pletely solidified (ε = 1.0), latent heat effect was more dominant temperature of 24 ◦ C (ε = 0.4) in a shorter time period. This can be
in the entire discharging process (Fig. 8a and b). However, when seen in Fig. 10a which shows the heat transfer rate at discharging
the cold absorbed was very low or PCM was not solidified com- temperature of 40 ◦ C and 36 ◦ C for ε = 0.4 during discharging pro-
pletely (ε = 0.65 and 0.4), latent heat effect played a very little role. cess. The heat flux was at minimum levels within 6.5 h and 8.5 h at
This can be seen in Fig. 8a and b when PCM was charged at 24 ◦ C discharging temperature of 40 ◦ C and 36 ◦ C (Fig. 10a), which accord-
(ε = 0.4) and discharged at 38 ◦ C. The latent heat effect lasted for 3 h ing to Eq. (5), means that air entering to storage unit exits almost at
and 2 h, respectively. It was observed that during discharging pro- the same temperature and there is no obvious change in the tem-
cess, at higher discharging temperature latent heat effect was less perature of air as it passes through the storage unit. This indicates
dominant and the storage was discharged in shorter time period that the accumulated cold had been extracted from storage and
compared to the lower discharging temperature. there is no more heat transfer between the hot inlet air and the
PCM.
Observations from Fig. 10 illustrate that at higher discharging
5.3.3. Cold extracted from PCM during discharging process temperature heat flux reached the minimum value in short time
The cold extracted at discharging temperatures of 40 ◦ C and period showing that melting process of PCM was completed earlier
36 ◦ C is compared and shown in Fig. 9. The amount of the cold at higher discharging temperature compared to the lower discharg-
extracted from PCM during discharging process was calculated ing temperature [23,24].
using Eq. (6). It can be concluded from Figs. 9 and 10 that more cold was
The amount of cold extracted at discharging temperature of extracted at higher discharging temperatures compared to the
40 ◦ C in a given time period was more compared to the cold lower discharging temperature within 10 h of the discharging pro-
extracted at discharging air temperature of 36 ◦ C. This was mainly cess. Moreover, at higher discharging temperature, storage was
due to higher heat transfer rate at higher discharging temperature discharged in a shorter time period compared to the lower dis-
[24] shown in Fig. 10. For example, at ε = 1.0 almost 33% more cold charging temperature.
was extracted at discharging temperature of 40 ◦ C (Fig. 9a) com- A summary of the above discussion on limited hours charging
pared to the discharging temperature of 36 ◦ C (ε = 1.0) within the and discharging of PCM is presented in Table 5. Considering 38 ◦ C as
10 h time period (Fig. 9b).
Table 5
Cold absorbed and extracted during charging and discharging process at reference temperature (Tref ) 38 ◦ C.
No. Air inlet Cold absorbed Air inlet temperature Cold extracted %Age of cold %Age change in
temperature during 6 h (MJ) during discharging during period (MJ) extracted during extracted cold
during (◦ C) discharging
charging (◦ C)
the reference discharging temperature (Tref ), the affect of Tref ± 2 ◦ C solidified PCM at discharging temperatures of 36 ◦ C, 38 ◦ C and 40 ◦ C
on cold extraction during discharging process is analyzed. (Fig. 11a–c). From Fig. 11c it can be seen that, when PCM was
For all the discharging temperatures (Tref and Tref ± 2 ◦ C) a large charged at 24 ◦ C (ε = 0.40) and discharged at 40 ◦ C a major por-
difference during cold extraction process can be observed in Table 5. tion of cold was extracted at higher temperature (31.5–35.0 ◦ C).
Cold was extracted from a completely solidified PCM (ε = 1.0) and This shows that cold absorbed at higher charging temperature
from partially solidified PCM (ε = 0.65 and 0.4). For example, when (24 ◦ C) was extracted at higher temperature compared to the
discharging temperature was Tref + 2 ◦ C and ε = 1.0 (Table 5), the cold cases when PCM was charged at 22 ◦ C (ε = 0.65, Fig. 11b) and
extracted was about ∼64% while for the same discharging tem- at 20 ◦ C (ε = 1.0, Fig. 11a) where the extracted cold was at low
perature at ε = 0.65 and 0.4, the cold extracted was about ∼75.5%. temperature.
This shows that the cold can be extracted for longer duration from
completely solidified PCM compared to the partially solidified PCM. 6. Threshold temperature analysis
A more obvious difference between the completely solidified
PCM and partially solidified PCM can be observed when the dis- Fig. 11 shows that during the discharging process the cold
charging temperature was changed to Tref − 2 ◦ C (Table 5). At this was extracted from PCM in certain temperature range instead
discharging temperature, when ε = 1.0, only 48.1% of the cold was of a single defined temperature. Therefore, a threshold tempera-
extracted during 10 h while for ε = 0.65, corresponding values was ture (TTh ) is defined and analyzed to observe how much cold was
65.7% and for ε = 0.4, 75% of the stored cold was extracted. At ε = 0.4 recovered from PCM during discharging process that can be used
for all discharging temperature (Tref and Tref ± 2 ◦ C), ∼75.0% of cold for space ventilation. Threshold temperature considered for the
was extracted. Therefore, for completely solidified PCM cold can be present study is ∼30.5 ◦ C which is considered to be the upper limit
extracted for much longer duration compared to partially solidified of the comfort temperature in dry and hot climate according to the
PCM. adaptive comfort criteria [18,19,25,26].
Fig. 11 explains the temperature pattern of the extracted cold The cold extracted during discharging process till threshold
during discharging process from a completely and the partially temperature was calculated using Eq. (7). It can be seen from
Author's personal copy
Fig. 12b that almost ∼93% of cold was extracted at the thresh- (ε = 1.0) was at the threshold temperature and the rest of the
old temperature when ε was 1.0 at the discharging temperature extracted cold was at the higher temperature than threshold
of 36 ◦ C. The extracted cold reduced to ∼75% and ∼65% when ε was temperature which could not be used for space ventilation.
0.65 and 0.40, respectively (the same discharging temperature). It Fig. 12 shows that from the completely solidified PCM (ε = 1.0),
shows that only ∼93%, ∼75%, and ∼65% of the extracted cold could a major portion of the cold was extracted at the defined thresh-
be used for space ventilation at the discharging temperature of old temperature and can be used for space ventilation. The
36 ◦ C from the completely solidified and partially solidified PCM, partially solidified PCM (ε = 0.65 and 0.40) can also provide
respectively. cold at threshold temperature but the duration and quantity
When the discharging temperature was changed from 36 ◦ C of the extracted cold is less compared to completely solidified
to 38 ◦ C or 40 ◦ C, only ∼76% and ∼65% of the extracted cold PCM.
Fig. 12. (a) Available hours till thresh hold temperature. (b) Cold extracted till threshold temperature.
Author's personal copy
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