Wiedening and Re-Construction of Madhya Pradesh Connectivity

Sector Project-Package A:Mahua-Chuwahi Road

Client: Madhya Pradesh Road Development Corporation Ltd

Contractor: Dilip Buildcon Limited

Name of Consultant:

Date of Calibration :
Calibration by :
Safe side Plant Capacity: 150 TPH

Proportions : 40 mm - 32% 48 TPH

20 mm - 16% 24 TPH
10 mm - 18% 27 TPH
Dust 34% 51 TPH
Length of the Gathering belt = 37.24 mts
Time for 1 Revolution of Gathering belt = 29.67 Sec.
Speed of the Belt = 37.24 = 1.255 m/sec.
29.67 = 4518.504 m/hr.

40 mm Aggregate :-
Wt. of 40 mm Aggregate at 50mm gate opening in Trial-1 2410 gms
Trial-2 2900 gms
Trial-3 2750 gms

Average Wt. = (2410+2900+2750)/3

= 2686.6667 gm/mt
= 0.0026866667 Tons/mt
= 0.00268667x4518.5
= 12.140 TPH
40 mm Aggregate :-
Wt. of 40 mm Aggregate at 75mm gate opening in Trial-1 8220 gms
Trial-2 8480 gms
Trial-3 8468 gms

Average Wt. = (2410+2900+2750)/3

= 8389.3333 gm/mt
= 0.0083893333 Tons/mt
= 0.00268667x4518.5
= 37.907 TPH

40 mm Aggregate :-
Wt. of 40 mm Aggregate at 100 mm gate opening in Trial-1 12800 gms
Trial-2 13120 gms
Trial-3 13520 gms

Average Wt. = (2410+2900+2750)/3

= 13146.667 gm/mt
= 0.0131466667 Tons/mt
= 0.00268667x4518.5
= 59.403 TPH
20 mm Aggregate :-
Wt. of 20 mm Aggregate at 25mm gate opening in Trial-1 2356 gms
Trial-2 2249 gms
Trial-3 2421 gms

Average Wt. = (2410+2900+2750)/3

= 2342 gm/mt
= 0.002342 Tons/mt
= 0.00268667x4518.5
= 10.582 TPH

20 mm Aggregate :-
Wt. of 20 mm Aggregate at 50mm gate opening in Trial-1 6605 gms
Trial-2 7140 gms
Trial-3 6850 gms

Average Wt. = (2410+2900+2750)/3

= 6865 gm/mt
= 0.006865 Tons/mt
= 0.00268667x4518.5
= 31.020 TPH
20 mm Aggregate :-
Wt. of 20 mm Aggregate at 75mm gate opening in Trial-1 12590 gms
Trial-2 12735 gms
Trial-3 13255 gms

Average Wt. = (2410+2900+2750)/3

= 12860 gm/mt
= 0.01286 Tons/mt
= 0.00268667x4518.5
= 58.108 TPH

20 mm Aggregate :-
Wt. of 20 mm Aggregate at 100mm gate opening in Trial-1 16124 gms
Trial-2 16157 gms
Trial-3 17524 gms

Average Wt. = (2410+2900+2750)/3

= 16601.667 gm/mt
= 0.0166016667 Tons/mt
= 0.00268667x4518.5
= 75.015 TPH
10 mm Aggregate :-
Wt. of 10 mm Aggregate at 25mm gate opening in Trial-1 1986 gms
Trial-2 1864 gms
Trial-3 1742 gms

Average Wt. = (2410+2900+2750)/3

= 1864 gm/mt
= 0.001864 Tons/mt
= 0.00268667x4518.5
= 8.422 TPH

10 mm Aggregate :-
Wt. of 10 mm Aggregate at 50mm gate opening in Trial-1 4324 gms
Trial-2 4168 gms
Trial-3 4299 gms

Average Wt. = (2410+2900+2750)/3

= 4263.6667 gm/mt
= 0.0042636667 Tons/mt
= 0.00268667x4518.5
= 19.265 TPH
10 mm Aggregate :-
Wt. of 10 mm Aggregate at 75mm gate opening in Trial-1 7128 gms
Trial-2 7246 gms
Trial-3 7198 gms

Average Wt. = (2410+2900+2750)/3

= 7190.6667 gm/mt
= 0.0071906667 Tons/mt
= 0.00268667x4518.5
= 32.491 TPH

10 mm Aggregate :-
Wt. of 10 mm Aggregate at 100mm gate opening in Trial-1 9845 gms
Trial-2 9796 gms
Trial-3 9882 gms

Average Wt. = (2410+2900+2750)/3

= 9841 gm/mt
= 0.009841 Tons/mt
= 0.00268667x4518.5
= 44.467 TPH
Stone Dust :-
Wt. of Stone Dust at 25mm gate opening in Trial-1 4562 gms
Trial-2 4609 gms
Trial-3 4531 gms

Average Wt. = (2410+2900+2750)/3

= 4567.3333 gm/mt
= 0.0045673333 Tons/mt
= 0.00268667x4518.5
= 20.638 TPH

Stone Dust :-
Wt. of Stone Dust at 50mm gate opening in Trial-1 8652 gms
Trial-2 8495 gms
Trial-3 8567 gms

Average Wt. = (2410+2900+2750)/3

= 8571.3333 gm/mt
= 0.0085713333 Tons/mt
= 0.00268667x4518.5
= 38.730 TPH
Stone Dust :-
Wt. of Stone Dust at 75mm gate opening in Trial-1 11598 gms
Trial-2 11627 gms
Trial-3 11684 gms

Average Wt. = (2410+2900+2750)/3

= 11636.333 gm/mt
= 0.0116363333 Tons/mt
= 0.00268667x4518.5
= 52.579 TPH

Stone Dust :-
Wt. of Stone Dust at 100mm gate opening in Trial-1 14438 gms
Trial-2 14571 gms
Trial-3 14735 gms

Average Wt. = (2410+2900+2750)/3

= 14581.333 gm/mt
= 0.0145813333 Tons/mt
= 0.00268667x4518.5
= 65.886 TPH
40 mm Aggregate :-
Gate Opening 50mm 12.140
Gate Opening 75mm 37.907
Gate Opening 100mm 59.403

70.000
60.000 40 mm Aggregate :-
50.000
40.000
30.000
20.000
10.000
0.000
25 50 75

20 mm Aggregate :-
Gate Opening 25mm 10.582
Gate Opening 50mm 31.020
Gate Opening 75mm 58.108
Gate Opening 100mm 75.015
80.000
70.000 20 mm Aggregate :-
60.000
50.000
40.000
30.000
20.000
10.000
0.000
25 50 75 100

10 mm Aggregate :-
Gate Opening 25mm 8.422
Gate Opening 50mm 19.265
Gate Opening 75mm 32.491
Gate Opening 100mm 44.467
50.000
10 mm Aggregate :-
40.000

30.000

20.000

10.000

0.000
25 50 75 100
 Stone Dust:-
Gate Opening 25mm 20.638
Gate Opening 50mm 38.730
Gate Opening 75mm 52.579
Gate Opening 100mm 65.886
70.000
60.000 Stone Dust:-
50.000
40.000
30.000
20.000
10.000
0.000
25 50 75 100

As per Graph :-

Size of Agrregate Gate Opening in mm

40mm 58

20mm 42

10mm 67

Stone Dust 72

For Contractor For Consultant For Client