PT BAUER

B PR
RATAMA
A INDONE
ESIA

MEETHODD STATEME ENT

FOR
T X 300 % = 5700 Ton
190 Ton
O Pilee Dia 600
On 6 MMM
STATTIC AX
XIAL LOAD
L TEST
(K
KENTLEDG GE TES ST ME
ETHOD D)
Ref ASTM
A D.36689-90
(BPI-QWWP-PM-19-04-02)

CT
PROJEC : PILING WORKS
W FOR
F PLT
TU SURAL
LAYA JAW
WA 9 & 100.

CLIENT : PT. HUTAMA KARYA (Perrsero)

ON
REVISIO : 01
Pro
oject Qualitty Method
M Staatement:
Mannagement S System Static
S Axiaal Load Tesst (Kentledgge Test Meethod)
Pro
oject Name:: Project
P No.: QWP Ref.
R No.:
Pilin
ng Works forr PLTU 19-04
1 BPI-QWPP-PM-19-04-002
Suraalaya Jawa 9 & 10

Pag
ge 2 of 5 Issue:
I 00, Rev:
R 01 Date: 100 July 20199

ISSUED DATE : 10 JULY

Y 2019

SECTION TABLE OF
F CONTEN
NTS

1.0 INTRODU
UCTION

2.0 SCOPE

3.0 RESPONS
SIBILITIES

4.0 PROCEDU
URE

4.1 General
4.2 Equuipment
4.3 Loaading Procedure

5.0 ATTACHM
MENT

5.1 Reaading Sched

dule
5.2 Draawing
Pro
oject Qualitty Method
M Staatement:
Mannagement S System Static
S Axiaal Load Tesst (Kentledgge Test Meethod)
Pro
oject Name:: Project
P No.: QWP Ref.
R No.:
Pilin
ng Works forr PLTU 19-04
1 BPI-QWPP-PM-19-04-002
Suraalaya Jawa 9 & 10

Pag
ge 3 of 5 Issue:
I 00, Rev:
R 01 Date: 100 July 20199

1.0 INT
TRODUCTIION

The Methodd Statement describes thee static load testing

t for boored pile usinng kentledgee method.

Note: Detaiils of the pro ocedures conntained hereiin may be reeviewed periiodically andd modified based
b on the
actual site rrequirementss.

2.0 SCOPE

This proceddure shall be applied in Piling

P Work for
f PLTU Suuralaya Jawa 9 & 10.

3.0 ESPONSIBIL
RE LITIES

The Operattion and Projject Manageement Team both shall be

b overall ressponsible forr effective coo-ordinationn
and implem
mentation of this
t Method Statement.

4.0 ROCEDURE
PR E

4.1 neral
Gen

An axial loaading test off 300% x 1900 tons and up

p to 570T or failure whicchever comess first, can bee carried outt
at above loccation on a test pile of 6000 mm diam
meter (PTP-044, PTP-13, PTP-19,
P PTP-25) , with effective
e pile
length 23 m,
m 13 m, and 17 m lengthh using the cyclic loadingg modified procedure
p as mentioned inn the ASTM
D 1143-07.

Concrete bllocks (dimennsion 1 m x 1 m x 1.5 m)m will be useed for testingg an axial loaading test onn pile shownn
in the draw
wing attachedd. The concreete block hass to be arrannged on the top (total quaantity 236 noos) and steell
cross beamss WF 600 (qquantity 35 noos).

The cross bbeams are seaated on the arranged

a ncrete block acting as a footing,
con f whicch in turn waas supportedd
by steel plaates and sleepper.

One hydrauulic jack of 1000 ton capaacity will be placed in gaap between thhe pile head and the main beam, andd
the transferrred load cann be read on the
t calibratedd pressure gaauge. Cyclic load will bee applied usinng hydraulic
jack controllled by calibrrated pressurre gauge andd vibrating wire
w load cell (VWLC).

While the vvertical movement of thee pile dead is measured by dial gaugges mounted on the referrence beams
using a steeel beam WFF-200 and 2 dial gauges for the horizzontal movem ment, the suupport of thee beam were
founded at 6.00 m awayy from the ceenter of pile, one end of beam
b was freee and the othher end was fixed
Pro
oject Qualitty Method
M Staatement:
Mannagement S System Static
S Axiaal Load Tesst (Kentledgge Test Meethod)
Pro
oject Name:: Project
P No.: QWP Ref.
R No.:
Pilin
ng Works forr PLTU 19-04
1 BPI-QWPP-PM-19-04-002
Suraalaya Jawa 9 & 10

Pag
ge 4 of 5 Issue:
I 00, Rev:
R 01 Date: 100 July 20199

4.2 Equ
uipment

Hydraulic Jack Brand : ENERPA AC CLS-10006

Qty : 1 set
Capacity : 1000 tonn
Stroke : 152.4 mm m
Cylinder Efffective Areaa m2
: 1446 cm

Electric Pu
ump Brand : ENERPA AC PEM 541
10 J
Qty : 1 set
Maximum Pressure
P : 10,000 Psi

Dial Gaugee Brand : MITUTO OYO

Qty : 6 units
Precision : 0.01 mm
Capacity : 50 mm

Pressure G
Gauge Brand : ENERPA AC GP-10S
Qty : 1 unit
Capacity : 10,000 Psi

The equipmment’s used for this testiing consistedd of 1 unit ppressure gauuge and 4 unnits dial gaugge that have
been calibraated at reputaable calibratiion laboratorry.

4.1 Loadinng Procedure

The loadingg procedures are based onn ASTM D1143-07. The diagram Keentledge set up
u are attacheed.

Fig. 1. Axiial Loading Test Using Kenntledge System

m – Set Up.
Pro
oject Qualitty Method
M Staatement:
Mannagement S System Static
S Axiaal Load Tesst (Kentledgge Test Meethod)
Pro
oject Name:: Project
P No.: QWP Ref.
R No.:
Pilin
ng Works forr PLTU 19-04
1 BPI-QWPP-PM-19-04-002
Suraalaya Jawa 9 & 10

Pag
ge 5 of 5 Issue:
I 00, Rev:
R 01 Date: 100 July 20199

SCHEDULE OF LOAD APPLIC

CATION FOR
AXIAL COM
MPRESSIVE LOA
ADING TEST
BASE
ED ON ASTM D11
143-07

PROJECT : PLTU SURALAYA JAAWA 9 & 10

LOCATION : CILEGON
PROCEDURE : CYCLIC LOADING
DESIGN LOAD : 300 TON
AD
MAX. TEST LOA : 900 TON
CAPACITY OF HYD. JACK : 1000 TON

CYCLE P
PERCENT TEST STEP OF LOADIING
LOAD
NO OF DESIGN
O LOAD IN MINUTE
DURATION
LOAD (TONS))

I 0 0 -
25 75 A 0-10-20
0-30-40-50-60-(70-80-90-1
100-110-120)
50 150 B 0-10-20
0-30-40-50-60
25 75 C 0-10-20
0
0 0 B 0-10-20
0-30-40-50-60

II 50 150 C 0-10-20
0
75 225 A 0-10-20
0-30-40-50-60-(70-80-90-1
100-110-120)
100 300 B 0-10-20
0-30-40-50-60
75 225 C 0-10-20
0
50 150 C 0-10-20
0
0 0 B 0-10-20
0-30-40-50-60

III 50 150 C 0-10-20

0
100 300 C 0-10-20
0
125 375 A 0-10-20
0-30-40-50-60-(70-80-90-1
100-110-120)
150 450 B 0-10-20
0-30-40-50-60
125 375 C 0-10-20
0
100 300 C 0-10-20
0
50 150 C 0-10-20
0
0 0 B 0-10-20
0-30-40-50-60

IV 50 150 C 0-10-20
0
100 300 C 0-10-20
0
150 450 C 0-10-20
0
175 525 A 0-10-20
0-30-40-50-60-(70-80-90-1
100-110-120)
200 600 D 0-10-20
0-30-40-50-60-(70-80-90-1
100-110-120)
And theen every hour
150 450 B 0-10-20
0-30-40-50-60
100 300 B 0-10-20
0-30-40-50-60
50 150 B 0-10-20
0-30-40-50-60
0 0 B 0-10-20
0-30-40-50-60

V 50 150 C 0-10-20
0
100 300 C 0-10-20
0
150 450 C 0-10-20
0
200 600 C 0-10-20
0
210 630 C 0-10-20
0
220 660 C 0-10-20
0
230 690 C 0-10-20
0
240 720 C 0-10-20
0
250 750 A 0-10-20
0-30-40-50-60-(70-80-90-1
100-110-120)
200 600 C 0-10-20
0
150 450 C 0-10-20
0
100 300 C 0-10-20
0
50 150 C 0-10-20
0
0 0 B 0-10-20
0-30-40-50-60

VI 50 150 C 0-10-20
0
100 300 C 0-10-20
0
150 450 C 0-10-20
0
200 600 C 0-10-20
0
250 750 C 0-10-20
0
260 780 C 0-10-20
0
270 810 C 0-10-20
0
280 840 C 0-10-20
0
290 870 C 0-10-20
0
300 900 D 0-10-20
0-30-40-50-60-(70-80-90-1
100-110-120)
And theen every hour
225 675 B 0-10-20
0-30-40-50-60
150 450 B 0-10-20
0-30-40-50-60
75 225 B 0-10-20
0-30-40-50-60
0 0 E 0-10-20
0-30-40-50-60-(70-80-90-1
100-110-120)

NOTE :
A: 1 HOU
UR IF RATE OF SETT <0.25 MM/HOUR, MAX 2 HOURS
B: 1 HOU
UR
C: 20 MIN
NUTES
D: 12 HOU
URS IF RATE OF SETT <00.25 MM/HOUR, MAX 24 HOURS
H
E: 2 HOU
URS

T
Table 1. Loadding & Readding Procedurre
 PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT

PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT

PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT

TOTAL LOAD = 885.5 T

NTS J910-VK02-POZEN-165629
JAWA 9&10 6/8/19
SUP COAL FIRED STEAM POWER PLANT
SCHEMATIC COMPRESION FOR D.600 3 x 190 T
BAUER BPI /1904 /027 /IFC /RO

PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT