SAWAKA

SURFACE COATING SYSTEMS Mobile: 09323701119

B-13, Natraj Soc., Opp. Murphy India, E-mail: sawaka.aps@gmail.com
Thane– 400 602 sawaka_aps@rediffmail.com
Maharashtra

SURFACE COATING - CONSULTANTS - SYSTEMS ENGINEERING - CONTRACTORS

Introduction

We are pleased to introduce ourselves as India’s leading designers, manufacturers and installers of paint shop plant
(conveyorised and Batch type), hydraulic levitators (goods and passenger lifts), material handling and conveyor
systems.
"Total System Responsibility".
Today, Sawaka's products & services include turnkey installation of total shop plant (conveyorised and Batch type),
hydraulic levitators (goods and passenger lifts), material handling systems, including inception, design, fabrication,
installation, start-up and training. From beginning to end, we assume total responsibility for our turnkey systems. We
do the job right, because we have control over all stages of the design, manufacturing and installation processes.
Sawaka will design, fabricate, install and start-up complete turnkey material handling system to fit your application
and requirements. We even handle the training. We provide long-term support for our customers to allow fast,
affordable maintenance, upgrading and expansion of their machines.

“Service. It's more than just a word at Sawaka”

Unparalleled customer service has been the cornerstone of our business, ever since its inception in 1990. Through our
ongoing commitment to hire only the finest employees, to manufacture high quality products at the best possible
prices, and to provide the best delivery in the business, we have continued to grow. With a state-of the art
manufacturing set-up of more than 3,000 square feet of floor space and a network of over 15 professional and skilled
vendors we manufacture one of the most complete lines of shop plant (conveyorised and Batch type), hydraulic
levitators (goods and passenger lifts),material handling systems and conveyors in the world and are known
internationally as Sawaka Surface Coating Systems and Sawaka Levitators

“Excellent Sales & Support Staff”

Whether your need complete planning, estimating, designing and installation of a system or simply require additional
information on our product line, the Sales and Project Engineering Departments can provide you with the service and
support you need to get maximum value from your new or existing system.

“We're known by the company we keep.”

Our long list of satisfied and repeat customers include many of the most widely recognised names in Indian sub-
continent.
Please refer the Customer’s List (4 pages) attached.
E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 1 of 9
Our Product Line

Paint Shop Plant>>

Product Name Model Working Size
FULLY AUTOMATIC CED PAINTSHOP PLANT
FULLY AUTO MULIFUMCTIONAL RECIPROCATOR
FOR LIQUID PAINTSHOP & POWDER COATING PLANTS
Process Tanks with fully auto transporter System Standard 27
5 Micron Dust - Free Liquid Spray Painting Booths 4 22
Powder Coating Booths with Recovery System 3 21
Convection and I.R. heating industrial ovens 3 18
Paint Baking Ovens, *testing ovens
Powder Curing Ovens
PTFE / Enamelware Hi-Temp Ovens
Varnish Baking Ovens*Drying Ovens
Plastic Powder Drying*Electrode Drying

Note: All the above standard convection industrial ovens are electrically heated. We have designed and supplied
industrial ovens with heat energy source as HAG / OIL FIRED / GAS FIRED / THERMIC FLUID /
PRESSURISED HOT WATER.

Material Handling Systems ››

Over Head Conveyor ›› Three Wheel Trolley ›› Four Wheel Trolley ( Bi-planer ) ››Rollers Conveyors ›› Live Roller
›› Idler Roller ›› Friction Clutch Roller ›› Turn Table ›› Scissors Lift ›› Hydraulic Scissors Lift ( Light to Heavy ) ››
Screw Scissors ( Light to Medium ) ›› Pneumatic Scissors Lift ( Light ) ›› Scissors Lift Top Attachments ›› Belt
Conveyors ›› Flat Bed Conveyor ›› Belt Roller Conveyor ›› Troughing Belt Conveyor ›› Wire / Steel Mesh Conveyor
›› Elevators ›› Bucket & Belt Elevator ›› Bucket & Chain Elevator ›› Vertical Screw Conveyor ›› Continuous Vertical
Box Lifter ›› Other Lifting / Moving Equipment ›› Monorail Trolley ›› Chain Pulling Unit ›› Toeing Jacks ›› Lifting
Hook Blocks

Feathers in our cap:

We are proud to be the designers and manufacturers & installers of:
1. Heavy-duty scissors lifts for P.U. foaming press, hydraulic levitators (goods and passenger lifts)
2. Various PLC & SCADA based Special Purpose Machines.

E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 2 of 9
 Cathodic Electro Deposited Coating (CED)
Cathodic Electro Deposited Epoxy Coating plants are more compact, more relevant plants, more environment
friendly that cost a fraction of what the larger plants cost.

CED coating plants ranging from 600 litres to 50000 litres. Even the customized larger plant of 50 KL capacity come
at a much lower than the conventional cost

Cathodic Electro Deposited Coating is used extensively in the automotive industry. In this process, the component
after phosphate pre-treatment is dipped in the bath of (paste & emulsion) CED chemicals and given an electric charge.
The coating gets deposited on the component. The component is removed from the bath, washed and then baked. This
is water based paint.

A complete CED system consists of the following Process Sequence:

 Tricatonic Zinc Phosphate Pre treatment line with Fully Automatic Transport Wagon System
 CED Plant
 Material Handling System
 U.F. Rinse Washing (3-Stage)
 CED Baking
 Underbody & Wheel Arch Painting
 Spot Sanding of CED
 Wiping
 Sealer Application
 Underbody Paint & Sealer Baking
 Application of Polyster Primer surface
 Flash Off
 Baking of Primer Surface
 Spot Sanding
 Wiping
 Top Coat Application (Dust – free Spray Painting Booth)
 Flash Off
 Baking of Top Coat
 Cooling Zone
 Quality Checks (If Okay Vehicle Goes to Assenbly Shop afer antirust wax treatment, if required)

It also requires the following auxiliary equipment:

 Hot water generator or For LPG – (Bullet or Bottling), Diesel (LDO) Heat Exchangers
 RO water system
 DI water system
 Laboratory
 Effluent treatment plant

The CED line will consist of the following stages:

 CED
 Permeate rinse 1
 Permeate rinse 2
 DI water rinse
 It will also have pre filtration, ultrafiltration, chiller, rectifier and anolyte system.

For the SME segment the square transfer type system is the most economical. This is also popularly called the
Transporter System or the Transporter Wagon. The products duly loaded on the jig are carried from one tank to the
other in a pre-programmed sequence and pre-defined time.

The oven can be electric, diesel or gas fired. The diesel or gas fired ovens are with stainless steel heat exchanger.
Forced convection is a must for the oven (EMT 165 Deg. C).

E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 3 of 9
 Overhead Conveyor: SSCS 100
Basic System Details:

Tracks Guide Links Guide Axle

Guide Wheels

Track Brackets

Load Wheels
Load Links

Load Axle
Crucifor

OHC MODEL: SSCS 110

1. Load wheels: Machined from alloy steel and case hardened
2. Guide wheels: Machined or deep drawn depending on the load
3. Cruciform: Precision die cut and formed from deep draw steel
4. Load axle & Guide Axle: Precision machined from steel
5. Load Links & Guide Links: Pitch -6”, 8”, 10”, 12”, 14” Precision die cut from alloy steel & tested for
breaking load. Thicknesses from 3 to 5 mm as per design requirement.
6. Tracks: Formed form 3mm thick CR steel.
7. Track Brackets: Die cut from 3 or 4mm IS2062. Spacing depends on design load.

Layout Components:

180o Take-up unit

R = 4xPitch

90o
Straight Track in 45o Vertical bend Horizontal
2.5m or 3m modules Bend

o o
30o Vertical bend
30 x2=60 Horizontal bend

E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 4 of 9
 SLAT CONVEYOR - MODEL SL
HEAVY-DUTY HORIZONTAL SLAT CONVEYOR

The Model SL Steel Belt Slat

conveyor provides lasting,
dependable performance. Can
be used to convey hot, oily
parts or items through heat
drying processes. Can also be
used for assembly line and
production operations.

4 Bed Widths
Rugged–all Steel
Construction
Modular Construction
Roller Chain Reduces
Friction

STANDARD SPECIFICATIONS

BELT–Formed steel slat, 5-3/4 in. x 1-1/2 in. x 7 BEARINGS–Sealed, pre-lubricated, self-aligning,
ga. channel. ball bearings at drive and tail sprockets.

CHAIN–6 in. pitch bushed roller steel chain with 2 SPEED REDUCTION–Heavy-duty sealed worm
in. dia. high capacity ball bearing. gear C-Face speed reducer. No. 100 roller chain to
drive sprocket. Equipped with shear pin hub.
BED–17 in. deep x 10 ga. formed steel channel
powder coated. Standard 5 ft. and 10 ft. long sections
bolt together with butt couplings. MOTOR–2 HP–3 Ph. Totally Enclosed Fan
Cooled C-Face.

DRIVE SPROCKETS–12 in. pitch dia. with ELECTRICAL CONTROLS–Not furnished as

2-15/16 in. dia. shaft. standard equipment. See below.

FLOOR SUPPORTS–Formed steel channel fixed CONVEYING SPEED–Constant 30 FPM.

at 25 in. from floor to top of slat. One support at CAPACITY–Maximum load per linear foot of
every bed joint. Holes in feet for lagging to floor. conveyor 850kg. NOT TO EXCEED capacity in
chart.
TAKE-UP–Take-ups provided at tail sprockets.
Provides 15-1/2 in. of chain take-up.

E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 5 of 9
 Company Profile

SAWAKA SURFACE COATING SYSTEMS is a proprietary company.

We have other two associate companies.

We manufacture the standard equipments suitable for painting industries as well as we manufacture as per the
customerized requirements. We also manufacture latest types of Hydraulic Levitators (Lift) and motorized for
passengers and goods. (Details enclosed)

It has been operating with a group of people having experience from 5 years to 20 years under various heads like
Technical, Commercial and General Staff.

The company has all manufacturing facilities in Wagle Industrial Estate, Ghodbunder Road (Thane), Boiser Industrial
Estate, Nasik and Punjab.

The company has experience in surface coating / painting line for the last 28 years.

We manufacture machineries with state of art technology. We keep on modifying the equipments as per the latest
developments in technology.

Our manufacturing process includes designing, manufacturing, trial run and successful commissioning of the
equipments at the customer’s site.
We also provide AFTER SALES SERVICES as and when required by the client.

DETAILED STATEMENT OF SIMILAR TRUNKY BASED PAINT SHOP PLANT MANUFACTURED DURING
LAST THREE YEARS.

1. M/s ATUL AUTO LIMITED

[Diesel / LPG / C.N.G Auto Rickshaw and Auto parts manufacturers]

Factory: 8-B, national highway, near

Microwave tower, Shapar (Veraval)
Dist.: Rajkot – 360 002.

Chairman and M.D.: Mr. Jayantibhai Chandra

J.M.D.: Mr. Mahendrabhai Patel (M) 9824200000

We have manufactured and supplied:

 In process of supplying fully automatic CED plant for four wheeler.

 5 micron dust free Batch type Paint Shop Plant ( 2,500 sq. ft. – area)

 5 micron dust free Conveyorised Paint Shop Plant ( 50,000 sq. ft. - area) on first floor.

2. M/s STERLING GENERATORS PVT. LTD.

VILLAGE-KALA KHERDI, KHANVEL ,SILVASSA.

We have manufactured and supplied:

 1.5 Ton Semi Automatic Transport System

E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 6 of 9
3. M/s SAHUWALA CYLINDERS LIMITED

Fact.: 242, ‘D’ Block, Autonagar, E-mail: sahuwala@excite.com

Vishakapatnam : 530 012. Fax.: 0891-2517762
Tel.: 0891-2516823,
® 0891-2575053
Epbx: 0891-2517753, 2517012

Chairman / M.D.: Mr. P. K. Gupta

Director (Technical) : Mr. P .N. Daruwala (retired)
We have manufactured and supplied:

1st plant:

LPG cylinder (two coat) Painting conveyorised plant for painting and curing 3000 cylinders per day. Machinery
consists floor mounted paint baking oven (conveyorised) (size: 14000 mm L x 2950 mm W x 3100 mm H).
Operating item: 120 to 200 deg C.
Heating medium: Indirect – diesel fired, convection method using imported automatic burner and Hot air generator.
Year of manufacture, installation and commissioning – 1998.

2nd Plant:

Painting and curing of 3000 LPG Cylinder per day plant consist of : Conveyorised paint baking oven mounted at 7 ft.
height. By providing suitable structure

Size: 14000mm L x 2950 mm W x 3100 mm H

Other details: Same as above.

Year manufacture, installation and commissioning 2000 – 2001.

4. J.R. FABRICATORS LTD.

(Conveyorised Liquid painting and curing of 3000 LPG Cylinders per day, plant consists of 2 Nos. Paint baking
oven mounted at 7ft height, 2 Nos. Spray Painting Booth)

Fact: halol-kalol
Dist. Panchmahal

M.D.: Mr. Ashwin Bhai Patel Mobile: 09821051626

Res: 022-4449650

5. TOSHIRA DESIGN:
TOSHIRA AUTO INDUSTRIES PVT. LTD.:

(Manufacturing of FRP components, composites, thermoforming, polyurethane, injection – moulding parts for
M & M LTD. and other manufacturers, bus body.)

Fact: A-34, NICE. Street no. 7, Tel.: 0253-2353164

Satpur, Nashik – 7. fax: 0253-2350064/ 2354064
E-mail: responce@toshiradesign.com
web: www.toshiradesign.com
M.D.: Mr. Rajesh Y. Jadhav (m) 9822532564.

(A) Consultancy, manufacturing, erection and commissioning of 5 micron dust free pressurized spray painting
plant for automobile components of Mahindra & Mahindra.

Year of manufacture – 2003/2004.

E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 7 of 9
6. SANDEEP PLASTIC INDUSTRIES: (SISTER CONCERN OF TOSHIRA DESIGN)

(Manufacturing of FRP components for M& M Ltd. – Nasik)

FACT: Satpur, MIDC, Nasik – 7 Tel: As above.

Manufacturing , erection and commissioning of liquid spray painting booth – 3 nos.

Year of manufacture – 1997-1998.

7. M/s MAZAGON DOCK LTD.

(A government of India undertaking ministry of defence)

Fact: Dockyard Road, Mumbai – 400 010

DGM(M): Mr. A. P. Usmani Tel.: 23781561 extn. 3812

23713451
Fax: 23738151

Chief Manager (SB – Paintshop): Mr. D.N. Rane Fax: 23738159 – 23738147 – 23738340
Tel.: As above extn. 3725/3726

SB- Paint shop: Mr. Dilip Ghait Tel: as above extn. 3726

Manager(M) Fax: 23738151

E-mail: mdlsbmat@vsnl.com

Work done:

(A) Supply , erection and commissioning of one no. modern spray painting booth.
Type: No pump with water curtain arrangement.
Year of manufacture: May 2000.

(B) Same as above

Year of manufacture May 2003.
Repeat order.

(C) Supply , Erection and Commissioning of 02 Nos. Spray Painting Booth at Plate Profile Plant, Anik
Chembur Yard, Mumbai. (Manufacturing defence Steamer / ship / submarine’s various sizes of plates
painting.)
The entire plant is roller conveyor type with Automatic Reciprocator of Devil Bliss.

8. NAVRANG INDUSTRIES.

Fact: Behind Cinemagic Cinema, Tel. No.: (o) 26118004

Andheri – Kurla Road, Andheri (e) ® 28341627
Mumbai - 400 093. Fax: 26845527.

Mr. Ajay Mahadik (m) 9869085249

Mr. Arvind Mahadik (m) 9820341734

5-micron dust free paint shop plant for all type of plastic, FRP material, gift articles.
For aluminum and M.S. articles, powder coating.

Year of manufacturing 1997 –1998.

Paintshop consist of 3 nos. paint booth, dust free air system.

Repeat order for 2nd unit – year 1999-2000 at Malad.

E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 8 of 9
9. CORROSION CONTROLS

Industrial metal finishers – powder coated.

F –125, MIDC, Satpur, Nashik – 422 007 Tel.: 0253-2351328

Work done:

Consultancy, supply, erection and commissioning of powder coating booth and electric oven 2 Nos. each.

10. Wel-Finish Processors Pvt. Ltd. (Navi Mumbai) Conveyorised paint shop - powder
coating plant. Job coaters for Ltd. Co.

11. Crystal Coating (Mumbai) Powder coating and liquid painting

system for industrial
purpose. (Conveyorised)

12. Sujata Painters (Mumbai) Pre-treatment and powder coating/liquid

painting plant. (Batch type)

13. Sandeep Plastic Ind. (Nasik) Job coaters for Mahindra & Mahindra

14. Anjali Enterprise (Tarapur) Control panel painting / powder coating

system.

15. Damien Furniture (Bandra-Mumbai) All type of furniture painting plant

16. Deelip Enterprises (Mumbai) Hardware powder coating and liquid

painting plant.

17. Satyam Industries (Nasik) Powder coating plant. (Electric and gas
fired) Job coater for Ltd. and
multinational companies.

18. J.M. Auto Industries Pvt. Ltd.

Fact: F/31, NICE, Satpur Road, 5 micron dust free paint shop plant for
Nasik-7 car plastic parts, wheels etc. and oven
for 60 deg C.

19. Mazagon Dock Ltd., Anik Chembur Automatic reciprocating Liquid painting plant.
Paintshop Incharge – Mr. Bagade Installed in Plate Profile (PPT) Plant – Roller
Conveyorised Plant.

Note: The above listed companies permit anyone to visit their plants.

For, Sawaka Surface Coating System

ARUN P. SHAH
(Director)

E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 9 of 9