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Internal Use Only

LED TV
SERVICE MANUAL
CHASSIS : UD71P

MODEL : 43UJ740V 43UJ740V-ZA

CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL69902505 (1703-REV00)


CONTENTS

CONTENTS ............................................................................................... 2

SAFETY PRECAUTIONS ......................................................................... 3

SERVICING PRECAUTIONS..................................................................... 4

SPECIFICATION........................................................................................ 6

SOFTWARE UPDATE ............................................................................. 10

BLOCK DIAGRAM................................................................................... 11

EXPLODED VIEW ................................................................................... 19

DISASSEMBLY GUIDE........................................................................... 20

TROUBLE SHOOTING GUIDE ................................................. APPENDIX

Copyright © LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5 mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1 W), keep the resistor 10 mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)


With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright © LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate high CAUTION: Be sure no power is applied to the chassis or cir-
voltage meter or other voltage measuring device (DVM, FET- cuit, and observe all other safety precautions.
VOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 °F to 600 °F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 °F to 600 °F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 °F to 600 °F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor “chip” components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.

Copyright © LG Electronics. Inc. All rights reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.

Copyright © LG Electronics. Inc. All rights reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method


This specification is applied to the LED TV used UD71P (1) Performance: LGE TV test method followed
chassis. (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC specification
- Wireless : Wireless HD Specification (Option)
2. Requirement for Test
Each part is tested as below without special notice.
(1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C
(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100~240 V, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 20 minutes prior
to the adjustment.

4. Model General Specification


No. Item Specification Remarks
DTV & Analog (Total 37 countries)

DTV (MPEG2/4, DVB-T) : 26 countrie


Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria,
France, Spain, Belgium, Luxemburg, Greece, Czech, Turkey, Morocco,
Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania,
Bosnia, Slovakia, Belarus

DTV (MPEG2/4, DVB-T2) :11 countries


UK(Ireland), Sweden, Denmark, Finland, Norway, Ukraine, Kazakhstan,
Russia, Italy, Croatia, Serbia

DTV (MPEG2/4, DVB-C) : 37 countries


Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria,
France, Spain, Italy, Belgium, Russia, Luxemburg, Greece, Czech, Croa-
tia, Turkey, Morocco, Ireland, Latvia, Estonia, Lithuania, Poland, Portu-
gal, Romania, Albania, Bosnia, Serbia, Slovakia, Belarus, UK, Sweden,
Denmark, Finland, Norway, Ukraine, Kazakhstan
EU(PAL Market-36Countries)/CIS
1 Market
+ Morocoo(Africa)
DTV (MPEG2/4,DVB-S) : 37 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria,
France, Spain,Belgium, Luxemburg, Greece, Czech, Turkey, Morocco,
Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania,
Bosnia, Slovakia, Belarus, UK(Ireland), Sweden, Denmark, Finland, Nor-
way, Ukraine, Kazakhstan,Russia, Italy, Croatia, Serbia

Supported satellite : 35 satellites


ABS1 75.0E, AMOS 4.0W, ASIASAT3S 105.5E, ASTRA 19.2E, ASTRA
23.5E, ASTRA 28.2E, ASTRA 4.8E, ATLANTIC BIRD2 8.0W, ATLANTIC
BIRD3 5.0W, BADR 26.0E, DIRECTV-1R 56.0E, EUROBIRD 9A 9.0E,
EUROBIRD3 33.0E, EUTELSAT 36 A/B 36.0E,EUTELSAT W2A 10.0E,
EUTELSAT W3A 7.0E, EUTELSAT7WA 7.3WEUTELSAT 16.0E, EX-
PRESS AM1 40.0E, EXPRESS AM3 140.0E, EXPRESS AM33 96.5E,
HELLASSAT 39.0E, HISPASAT 1CDE 30.0WHOTBIRD 13.0E, INTEL-
SAT10&7 68.5E, INTELSAT15 85.2E, INTELSAT1R 50.0W, INTEL-
SAT903 33.5W, INTELSAT904 60.0E, NILESAT 7.0W, NSS12 57.0E,
THOR 0.8W, TURKSAT 42.0E,YAMAL201 90.0E, OTHER

Copyright © LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
No. Item Specification Remarks
(1) Digital TV
- DVB-T
- DVB-T2*
- DVB-C
2 Broadcasting system *:Depending on country
- DVB-S/S2*
(2) Analogue TV
- PAL/SECAM B/G/I/D/K
- SECAM L
(1) Digital TV
1) DVB-T/T2
- VHF III : 174~230MHz
- UHF IV : 470~606MHz
- UHF V : 606~862MHz
- S Band II : 230~300MHz
3 Channel coverage - S Band III : 300 ~470MHz
2) DVB-C
- 46 ~ 890MHz
3) DVB-S/S2
- 950~2150MHz
(2) Analogue TV
- 46~862MHz
▶ DVB-T
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate
QPSK : 1/2, 2/3, 3/4, 5/6, 7/8
16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
▶ DVB-T2 (Model : *L*V*-Z* (T2 only Model))
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,
- Modulation : Code Rate
QPSK : 1/2, 2/5, 2/3, 3/4, 5/6
16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
Analog : Upper Heterodyne
4 Receiving system 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
Digital : COFDM, QAM
256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
▶ DVB-C
- Symbolrate :
4.0Msymbols/s to 7.2Msymbols/s
- Modulation :
16QAM, 64-QAM, 128-QAM and 256-QAM
▶ DVB-S/S2
- symbolrate
DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s
DVB-S (QPSK) : 2 ~ 45Msymbol/s
- viterbi
DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8
DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
Antenna,
5 Head phone out HDMI1, HDMI2, HDMI3, HDMI4, USB1,
USB2, USB3
6 HDMI Input (4EA) HDMI1, HDMI2, HDMI3, HDMI4
7 SPDIF out (1EA) SPDIF out
8 USB (3EA) EMF, For SVC (download)
9 Ethernet Connect(1EA) Ethernet Connect STP cable.
10 PCMCIA Card slot (1EA) PCMCIA slot

Copyright © LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
5. External Input Format
5.1. 2D Mode
(1) HDMI Input (DTV)
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed Remarks
1 640*480 31.469 59.94 25.125 SDTV 480P
2 640*480 31.5 60.00 25.125 SDTV 480P
3 720*480 15.73 59.94 13.500 SDTV 576P
4 720*480 15.75 60.00 13.514 HDTV 720P Spec. out but display
5 720*576 15.625 50.00 13.500 HDTV 720P
6 720*480 31.47 59.94 27.00 HDTV 720P
7 720*480 31.5 60.00 27.027 HDTV 1080I
8 720*576 31.25 50.00 27.00 HDTV 1080I
9 1280*720 44.96 59.94 74.176 HDTV 1080I
10 1280*720 45.00 60.00 74.25 HDTV 1080P
11 1280*720 37.50 50.00 74.25 HDTV 1080P
12 1920*1080 28.125 50.00 74.25 HDTV 1080P
13 1920*1080 33.72 59.94 74.176 HDTV 1080P
14 1920*1080 33.75 60.00 74.25 HDTV 1080P
15 1920*1080 26.97 23.976 63.296 HDTV 1080P
16 1920*1080 27.00 24.000 63.36 HDTV 1080P
17 1920*1080 33.71 29.97 79.120 UDTV 2160P
18 1920*1080 33.75 30.00 79.20 UDTV 2160P
19 1920*1080 56.25 50.00 148.50 UDTV 2160P
20 1920*1080 67.432 59.94 148.350 UDTV 2160P
21 1920*1080 67.50 60.00 148.50 UDTV 2160P
22 1920*1080 135.00 120.00 297.00 UDTV 2160P(DVB)
23 1920*1080 135.00 119.88 296.703 UDTV 2160P
24 1920*1080 112.5 100.00 297.00 UDTV 2160P
25 3840*2160 53.95 23.98 296.703 UDTV 2160P
26 3840*2160 54.00 24.00 297.00 UDTV 2160P
27 3840*2160 56.25 25.00 297.00 UDTV 2160P
28 3840*2160 61.43 29.97 296.703 UDTV 2160P
29 3840*2160 67.50 30.00 297.00 UDTV 2160P
When HDMI1,2,3
30 3840*2160 112.50 50.00 594.00 UDTV 2160P(DVB)
UHD DEEP COLOUR ON
When HDMI1,2,3
31 3840*2160 134.865 59.94 593.407 UDTV 2160P
UHD DEEP COLOUR ON
When HDMI1,2,3,4
32 3840*2160 135.00 60.00 594.00 UDTV 2160P
UHD DEEP COLOUR ON
33 4096*2160 53.95 23.98 296.703 UDTV 2160P
34 4096*2160 54.00 24.00 297.00 UDTV 2160P
35 4096*2160 56.25 25.00 297.00 UDTV 2160P
36 4096*2160 61.43 29.97 296.703 UDTV 2160P
37 4096*2160 67.50 30.00 297.00 UDTV 2160P

Copyright © LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed Remarks
When HDMI1,2,3,4
38 4096*2160 112.50 50.00 594.00 UDTV 2160P
UHD DEEP COLOUR ON
When HDMI1,2,3,4
39 4096*2160 134.865 59.94 593.407 UDTV 2160P
UHD DEEP COLOUR ON
When HDMI1,2,3,4
40 4096*2160 135.00 60.00 594.00 UDTV 2160P
UHD DEEP COLOUR ON

(4) HDMI Input (PC)

No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed Remarks


1 640*350 31.46 70.09 25.17 EGA
2 720*400 31.46 70.08 28.32 DOS
3 640*480 31.46 59.94 25.17 VESA(VGA)
4 800*600 37.87 60.31 40.00 VESA(SVGA)
5 1024*768 48.36 60.00 65.00 VESA(XGA)
6 1360*768 47.71 60.01 84.75 VESA(WXGA)
7 1152*864 54.34 60.05 80.00 VESA
8 1280*1024 63.98 60.02 109.00 SXGA Support to HDMI-PC
9 1920*1080 67.50 60.00 158.40 WUXGA(Reduced Blanking)
10 3840*2160 54.00 24.00 297.00 UDTV 2160P
11 3840*2160 56.25 25.00 297.00 UDTV 2160P
12 3840*2160 67.50 30.00 297.00 UDTV 2160P
13 4096*2160 53.95 23.97 296.70 UDTV 2160P
14 4096*2160 54.00 24.00 297.00 UDTV 2160P

Copyright © LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
SOFTWARE UPDATE
1. USB 2. NSU
(1) Insert the USB memory Stick to the USB port. (1) Menu -> All Settings -> General -> About This TV
(2) Automatically detect the SW Version and show the below
message

(2) C lick [CHEK FOR UPDATES] : system check newest


(3) Click [YES]: initiate the download and install of the update. version

(4) Click [Check Now]: move to “About This TV” page for (3) Click [DOWNLOAD AND INSTALL]
update. (4) TV is updating
(5) TV is updating.

(5) After finished the update, below Pop-up appear

(6) After finished the update, below Pop-up appear.

(6) Turn OFF the TV and On. Check the updated SW Version
and Tool Option
(7) Click [Yes] : TV will be DC OFF -> ON
(8) After TV turned on, Check the updated SW Version and
Tool Option.

Copyright © LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
X_TAL DDR3 2133 X 16
24MHz (512MB X 2EA)

Copyright ©
R Tuner : I2C 5 IF (+/-) DDR3 2133 X 16
E (512MB X 2EA)
Tuner
A CVBS/SIF
(H-NIM)
R
(H) SYSTEM EEPROM
(256Kb)

Only for training and service purposes


OCP eMMC
1. SOC Block Diagram

USB1 (3.0) IC101


S 1.5A (4GB)
I M16+
HDMI1 (2.0)
D
E HDMI2 (2.0)
(ARC)

LG Electronics. Inc. All rights reserved.


OCP
USB2 (2.0) 1.5A
OCP
USB3 (2.0) 1.5A I2S Out Audio 1 AMP
(NTP7515D)
HDMI3 (2.0)

- 11 -
HDMI4 (2.0)
R
E BLUTOOTH
A HP
R H/P WIFI
AMP
BLOCK DIAGRAM

AV SUB
ASSY
Component Spec Out in North America COMP IR / KEY/EYE

IR
OPTIC SPDIF OUT I2C
KEY
LAN
Sub Micom
(RENESAS
R5F1000G)

X_TAL
32.768kHz

LGE Internal Use Only


Copyright ©
TDJN-G501D +3.3V_TUNER 2. Tuner

[+3.3V_LNA_TU] 3

+3.3V_TUNER

M16+

Only for training and service purposes


1.2Kȳ

[I2C_SCL5_TU] 1 I2C_SCL5 33 ȳ AH25[SCL5]


[I2C_SDA5_TU] 2 I2C_SDA5 AH26[SDA5]

LG Electronics. Inc. All rights reserved.


- 12 -
+3.3V_TUNER

[ICVBS] 4 TR AL24 [CVBS_IN1]

IF_P ADC_I_INP
[IF_P] 7 AN31 [DMD_ADC_INP]
FILTER
IF_N ADC_I_INN
[IF_N] 8 AN32 [DMD_ADC_INN]

IF_AGC
[IF_AGC_TU] 5 AL31[IF_AGC]

LGE Internal Use Only


Copyright ©
A 1
AV
AV1 Jack Side SOC Side
ACK
Phone JACK M16+
AV_CVBS_IN AV1_CVBS_IN_SOC
AM24 [CVBS_IN2]

Component/AV Spec. out in Europe


Component Spec Out in North America AL18 [AUAD_L_CH2_IN
COMP2/AV_L_IN AUAD_L_CH2_IN AM18 [AUAD_R_CH2_IN]
COMP2/AV_R_IN AUAD_R_CH2_IN

Only for training and service purposes


Component 1
Phone JACK COMP2_SOG2_IN_SOC
COMP2_Y_IN_SOC AM20 [SOY1_IN]
COMP2_Pb_IN_SOC AN20 [Y1_IN]
3. Video & Audio IN/OUT

COMP2_Pb AL21 [PB1_IN]


COMP2_Pr_IN_SOC
COMP2_Y AM22 [PR1_IN]
COMP2_Pr

LG Electronics. Inc. All rights reserved.


Front Speaker
Audio [SCK]
AMP [LRCK] I2S
[DACLRCH]
NTP7515
[I2C_SCL_0/SDA_0]

- 13 -
AMP_RESET
[GPIO23]

AMP_MUTE MICOM
(WOOFER_MUTE)

SPDIF OUT
SPDIF_OUT
AM14 [IEC958OUT]

ARC OUT
(HDMI2) SPDIF_OUT_ARC
[PHY0_ARC_OUT]

H/P JACK HP_LOUT_JACK


HP_ROUT_JACK HP AMP AL15 [AUDA_OUTL]
TPA6138 AM15 [AUDA_OUTR]

LGE Internal Use Only


M16+

Copyright ©
LG1313 4. HDMI
MICOM

CEC_REMOTE
+5V
Port_1
HDMI 1 [HDMI2_3_SDA]
DDC_I2C_1

Only for training and service purposes


(2.0)_V [HDMI2_3_SCL] HDMI2.0 HDCP1.4
LGE PHY HDCP2.2
HDMI_HPD_1
[HDMI2_3_HPD]

CEC_REMOTE
+5V
HDMI 2 Port_2

LG Electronics. Inc. All rights reserved.


[HDMI2_2_SDA]
(2.0)_V DDC_I2C_2 HDMI2.0 HDCP1.4
[HDMI2_2_SCL]
ARC LGE PHY HDCP2.2
HDMI_HPD_2
[HDMI2_2_HPD]
SPDIF_OUT_ARC

- 14 -
CEC_REMOTE
+5V
Port_3
HDMI 3 [HDMI2_1_SDA]
DDC_I2C_3 HDMI2.0 HDCP1.4
(2.0)_H [HDMI2_1_SCL]
LGE PHY HDCP2.2
HDMI_HPD_3
[HDMI2_1_HPD]
SPDIF_OUT_ARC
[PHY0_ARC_OUT]

CEC_REMOTE
+5V
Port_4
HDMI 4 [HDMI2_0_SDA]
(2.0)_H DDC_I2C_4 HDMI2.0 HDCP1.4
[HDMI2_0_SCL]
LGE PHY HDCP 2.2
HDMI_HPD_4
[HDMI2_0_HPD]

LGE Internal Use Only


M16+

Copyright ©
LG1313
USB3.0_1_TX_DP0 / DM0
[USB3_0_DP0 / DM0] USB3.0_1_RX_DP0 / DM0
[USB3_0_TX0_P / M] USB3.0_1_DP0 / DM0 +5V_USB_1 USB 1
[USB3_0_RX0_P / M] (3.0)_V
USB_CTL1
[GPIO90] OCP BD224G

USB2.0_2_DP1 / DM1 +5V_USB_2

Only for training and service purposes


USB 2
[USB2_1_DP0 / DM0]
USB_CTL2 (2.0)_H
[GPIO95] OCP BD224G

USB2.0_3_DP0 / DM0 +5V_USB_3


[USB2_0_DP0 / DM0] USB 3
USB_CTL3 (2.0)_H

LG Electronics. Inc. All rights reserved.


[GPIO34] OCP BD224G
5. USB / Wi-Fi / M-Remote / UART

IR + Wi-Fi /BT
WIFI_DP / DM
[USB2_2_DP0 / DM0] Wafer 25P
P4000

- 15 -
+3.5V_WIFI
WIFI_EN
MICOM
IC3000 WOL/WIFI_POWER_ON

SOC_RX/TX
SOC_RX/TX UART wafer
P3401, P3402

[UART0_RXD/GPIO106] (*) US model only


SOC_RX/TX RS232 IC
[UART0_TXD/GPIO105] IC7200
JK6200
UART1_RX/TX Debug Wafer RS232C phone Jack
[UART1_RXD / TXD]
P202

LGE Internal Use Only


[SJ80/UJ75 Main]

Copyright ©
3.5V ST-BY
13.2V 4A
ETH
6. Power Block

0.9V_CPU DC DC
3A WIFI

Only for training and service purposes


0.9V_CORE DC MICOM/IR/ETC
DC
10A
1.5V DDR DC DC

LG Electronics. Inc. All rights reserved.


3.5A
5V Normal
6A

- 16 -
3.3V Normal
3A
SOC-M16P

1.8V IO DC DC Tuner_2.5V
3A Japan option
2A

1.2V DEMOD LDO


Panel_VCC 2A

0.9V DDR&C4TX
LDO 1.5A
LNB

EPI_C4TX_1.2V
AUDIO AMP. IC LDO 2A
FRONT

LGE Internal Use Only


Cap Ready

Copyright ©
IC101
0x54 +3.3V_NORMAL Device
M16+ addres
7. I2C Map
IC5300 100 ˟
NTP7515D(AMP) s
33pF +3.3V_TU
ZUZr˟
0x56
IC5400 I2C_SCL0: AK23[SCL0]
100 ˟
NTP7515D(AMP) YU^r˟

Only for training and service purposes


I2C_SDA0: AJ23[SDA0] 0x10 0xC
33pF
IC6900
A
LNB TUNER (Demod)
I2C_SCL3: AH24[SCL3]
+3.3V_NORMAL I2C_SDA3: AJ24[SDA3]

LG Electronics. Inc. All rights reserved.


ZUZr˟
0x52 +3.3V_NORMAL

I2C_SCL1: AK22[SCL1]
IC3000
R5F100GEAFB(MICOM) I2C_SDA1: AJ22[SDA1]

- 17 -
ZUZr˟

EYE_I2C_SDA ZUZr˟ +3.5V_ST 0xA0


EYE_I2C_SCL XWW˟ +3.3V_NORMAL I2C_SCL4: AJ21[SCL4]
ZZ˟ IC102
I2C_SDA4: AH21[SDA4] NVRAM
IR / KEY/EYE
+3.3V_TU
ZUZr˟

Module I2C_SCL2: AH23[SCL2]


P7601 (Vx1 ˀ 51Pin wafer) I2C_SDA2: AH22[SDA2] XUYr˟GOl|P

0xC0
I2C_SCL5: AH25[SCL5]
ZZ˟
I2C_SDA5: AH26[SDA5] Tuner

47pF

LGE Internal Use Only


2016MHz
CPU_PLL 1/ CPU
2
AUD

Copyright ©
CTOP_FME0_R13/14/15 CTOP_DPE_R28,29,30
27 MHz 594 MHz
CODEC PLL DCO DISP PLL C4Tx
[27:26] ck_mux_pll_sel_dco : 0: CODEC_PLL, 1: CORE_PLL, 2: DDR_M1PLL
24MHz 2616MHz(2112MHz)
DDR_M0PLL 1/ M0 1308MHz(1056MHz)
xTAL 2

CTOP_GFx_R16/17/18 CTOP_GFx_R10[21] ck_mux_pll_sel_m0 : 0: DDR_M0PLL, 1: DDR_M1PLL

Only for training and service purposes


1/ M1 1308MHz(1056MHz)
2208MHz 2

DDR_M1PLL CTOP_GFx_R10[19] ck_mux_pll_sel_m1 : 0: DDR_M0PLL, 1: DDR_M1PLL

CTOP_GFx_R00/01/02
1/n CPUBUS 528MHz

LG Electronics. Inc. All rights reserved.


1584 MHz
CTOP_GFx_R10[17:16] ck_mux_pll_sel_lbus : 0: CORE_PLL, 1: CODEC_PLL , 2:DDR_M1PLL
CORE_PLL

CTOP_GFx_R03/04/05 1/n EMMC 200MHz


2400MHz CTOP_GFx_R10[2:1] ck_mux_pll_sel_emmc : 0: CODEC_PLL, 1: CORE_PLL , 2:DDR_M1PLL

- 18 -
CODEC_PLL
1/n CORE
8. Clock source and frequency inside chip

396MHz
CTOP_GFx_R06/07/08
CTOP_GFx_R10[31:30] ck_mux_pll_sel_core : 0: CORE_PLL, 1: CODEC_PLL, 2:DDR_M1PLL

1/n ESM 264MHz


CTOP_GFx_R10
CTOP_GFx_R10[9:8] ck_mux_pll_sel_esm : 0: CORE_PLL, 1: CODEC_PLL, 2:DDR_M1PLL

1/n GFx 600MHz

1/n AUD 552MHz

TE 480MHz

CTOP_GFx_R10[15:14] ck_mux_pll_sel_emmc : 0: CODEC_PLL, 1: CORE_PLL , 2:DDR_M1PLL


648 MHz
GPUPLL GPU 648MHz
CTOP_FMC_R08/09/10

LGE Internal Use Only


EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

901
400

902
800

951
952
521
540

571
530

570
820

500
LV2

120
LV1

700
121

A10
200A

AR2
200

Copyright © LG Electronics. Inc. All rights reserved. - 19 - LGE Internal Use Only
Only for training and service purposes
DISASSEMBLY GUIDE
1. After Screw Disassemble, please remove B/C from Module
- Screw : 14 ea

2. Detach Tape

Copyright © LG Electronics. Inc. All rights reserved. - 20 - LGE Internal Use Only
Only for training and service purposes
3. Remove all sort of cable

4. IR assy, WiFi PCB assy disassembly

Disassemble screw (1ea) and


Remove wi-fi cable

Remove IR cable and


Disassemble
Latch (1ea) 3

Copyright © LG Electronics. Inc. All rights reserved. - 21 - LGE Internal Use Only
Only for training and service purposes
5. Screw disassembly
-Screw : 9 ea

6. Speaker disassembly

Copyright © LG Electronics. Inc. All rights reserved. - 22 - LGE Internal Use Only
Only for training and service purposes
7. Screw disassembly
-Screw : 8 ea

5 5 5

5 5

6 6

6 6

Copyright © LG Electronics. Inc. All rights reserved. - 23 - LGE Internal Use Only
Only for training and service purposes
TROUBLE SHOOTING GUIDE

Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process
No. Error symptom (High category) Error symptom (Mid category) Page Remarks

1 No video/Normal audio 1

2 No video/No audio 2

3 A. Video error Picture broken/ Freezing 3

4 Color error 4

Vertical/Horizontal bar, residual image, light


5 5
spot, external device color error
6 No power 6
B. Power error Off when on, off while viewing, power auto
7 7
on/off
8 No audio/Normal video 8
C. Audio error
9 Wrecked audio/discontinuation/noise 9

10 Remote control & Local switch checking 10

11 MR15RA operating checking 11


D. Function error
12 Wifi operating checking 12
13 External device recognition error 13

14 E. Noise Circuit noise, mechanical noise 14

15 F. Exterior error Exterior defect 15

First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ Normal audio Revised date 1/15

First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, LVDS or EPI Cable, Speaker Cable, IR B/D Cable,,,)

☞A1 ☞A18
No video Normal Y Check Back Light Y Check Power Normal Y Replace T-con/Main
Normal audio On Board or module
audio On with naked eye Board voltage
13.2V etc.
N N N
Move to No
video/No audio
☞A18 Check Power Board 13.2V output Repair Power
Board or parts

Replace Inverter
Normal Y
or module
voltage

N End

Repair Power
Board or parts

※Precaution ☞A4 & A2


Always check & record S/W Version and White
Replace Main Board Re-enter White Balance value
Balance value before replacing the Main Board

1
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date
symptom
No video/ No audio Revised date 2/15

☞A18
Check various Check and
No Video/ voltages of Power Normal Y
replace
No audio Board (13.2V…) voltage?
MAIN B/D
N
End

Replace Power
Board and repair
parts

2
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date
symptom
Picture broken/ Freezing Revised date 3/15

. By using Digital signal level meter


☞ A3
. By using Diagnostics menu on OSD
Check RF Signal level ( Advanced→ Channels→ Channel Tuning→ Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)

Check whether other equipments have problem or not.


Normal Y
(By connecting RF Cable at other equipment)
Signal?
→ DVD Player ,Set-Top-Box, Different maker TV etc`
N
☞ A4
Check RF Cable
Connection Normal Y Check SVC N Check Y
Close
1. Reconnection Picture? S/W Version Bulletin? Tuner soldering
2. Install Booster N
N Y

S/W Upgrade
Normal N Contact with signal distributor
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Y
Close
Close

3
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date
symptom
Color error Revised date 4/15

☞A6 ☞ A7
※ Check
Check color by input
and replace
-External Input Y
Color Link Cable Color Y Color Y
-COMPONENT Replace Main B/D Replace module
error? (EPI or Vx1 error? error?
-AV
Cable) and
-HDMI N
N contact N
condition
Check error End
color input
mode

☞A8 Check
External Input/ External device Y
external
Check Test pattern Component /Cable Replace Main/T-con B/D
device and
error normal
cable
N

Request repair
for external
device/cable

Check external External device Y


HDMI
device and /Cable Replace Main/T-con B/D
error
cable normal

4
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

A. Video error Established


Error date
symptom Vertical / Horizontal bar, residual image,
light spot, external device color error Revised date 5/15

Vertical/Horizontal bar, residual image, light spot Replace


Module
☞A6
☞ A7 N
Check color condition by input Check external
-External Input Check and
Screen Y device Y Screen N Screen
-Component Normal? replace Link Replace Main/T-con B/D
normal? connection normal? normal?
-HDMI Cable
condition
N N Y For LGD panel Y

Replace Main B/D


Replace Request repair End End
for external
☞A8 module
device
Check Test pattern
For other panel

External device screen error-Color error


Check screen
condition by input
-External Input External
Check S/W Version Check N
-Component Input Connect other external
version
-HDMI/DVI error device and cable Screen N Replace
(Check normal operation of normal? Main/T-con
Y External Input, Component, B/D
Component RGB and HDMI/DVI by Y
S/W Upgrade error connecting Jig, pattern
Generator ,Set-top Box etc.
Request repair for
external device

Y
Connect other external
Normal N HDMI/
device and cable
screen? DVI Screen N Replace
(Check normal operation of
External Input, Component, normal? Main /T-con
Y RGB and HDMI/DVI by B/D
connecting Jig, pattern
Generator ,Set-top Box etc.
End
5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error B. Power error date
symptom
No power Revised date 6/15

☞A17 ☞A18
DC Power on Replace
Check Power LED Y Normal N Check Power Y
by pressing Power Key OK? Power
Logo LED On? operation? On ‘”High”
On Remote control B/D
. Stand-By: Red or Turn On
. Operating: Turn Off N
Y
Check Power cord Replace Main B/D
was inserted properly
☞A18
N Measure voltage of each output of Power B/D
Normal?

Y
Y Y
Normal Replace Main B/D
voltage?
Close Normal
Check ST-BY 3.5V N
Y
voltage?
☞A18 Replace Power B/D
N

Replace Power
B/D

6
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date 7/15

Check outlet

☞A19
N Y
Check A/C cord Error? Check Power Off CPU Normal? End
Replace Main B/D
Mode Abnormal

N
Check for all 3- phase
power out Y Abnormal Replace Power B/D
1

Fix A/C cord & Outlet ☞A18


and check each 3
(If Power Off mode
phase out
is not displayed) Normal Y
Replace Main B/D
Check Power B/D voltage?
voltage
N
※ Caution
Check and fix exterior Replace Power B/D
of Power B/D Part

* Please refer to the all cases which Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
can be displayed on power off mode.
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal "POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_RS232C" Power off by RS232C
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal

7
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error C. Audio error date
symptom
No audio/ Normal video Revised date 8/15

☞A20 ☞A21+A18
Check user N Check audio Y
No audio Normal
menu > Off 13.2V of Power
Screen normal voltage
Speaker off Board
Y N

Cancel OFF Replace Power Board and repair parts

Check N
Disconnection Replace MAIN Board End
Speaker
disconnection
Y

Replace Speaker

8
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

C. Audio error Established


Error date
symptom
Wrecked audio/ discontinuation/noise Revised date 9/15

→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio

Wrecked audio/
☞A21+A18
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (13.2V)
connector
Check input all audio
signal Y
Signal
-RF
normal? Wrecked audio/
-External Input Normal Y
signal Discontinuation/
Replace Main B/D voltage?
N Noise only
for D-TV
N

Wrecked audio/
Discontinuation/
Replace Power B/D
Noise only
for Analog
(When RF signal is not
received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only
for External Input
(In case of
External Input Connect and check Normal N
signal error) other external audio?
Check and fix device
external device Y

Check and fix external device

9
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

D. Function error Established


Error date
symptom
Remote control & Local switch checking Revised date 10/15

1. Remote control(R/C) operating error Replace


Main B/D
☞A22 ☞A22 ☞A22
Check & Repair N Y Y
Check R/C itself Normal Y Normal Check B+3.5V Normal Check IR Normal
operating? Cable connection operating? Voltage? Signal?
Operation On Main B/D Output signal
Connector solder
N Y N N
☞A18
Check R/C Operating Check & Replace Close Check 13.2V on Power B/D Repair/Replace
When turn off light Baterry of R/C Replace Power B/D or IR B/D
in room Replace Main B/D
(Power B/D don’t have problem)
If R/C operate, Normal Y
operating? Close
Explain the customer
cause is interference
from light in room. N

Replace R/C

10
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

D. Function error Established


Error date
symptom
MR15RA operating checking Revised date 11/15

2. MR15RA(Magic Remocon) operating error


☞A4
Check the RF Receiver ver N Check MR15 Normal Y Turn off/on the
Press the Is show ok N
INSTART menu is “00.00”? itself Operation operating? set and press
wheel message?
the wheel
N Y
Y
☞A23
Check & Replace Close
Check & Repair Battery of
RF assy MR15RA
connection

☞A4 Normal Y
Close Press the Guide
operating? Is show ok N
message? key about 5sec
RF Receiver ver N
Close & Press wheel
is “00.00”? N
Y

Replace
Y Close
MR15RA
Down load the Firmware
* If you conduct the loop at 3times, change the MR15RA.
INSTART MENU12.RF
Remocon Test Select
Receiver Firmware download
 Press OK

11
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

D. Function error Established


Error date
symptom
Wifi operating checking Revised date 12/15

3.Wifi operating error

☞A4 ☞A24
Check the Wi-Fi Mac value N Check the Wifi wafer Normal N Replace
INSTART menu is “NG”? Voltage?
1pin Main B/D

Y
Y
☞A24
Close
Check & Repair
Wifi cable
connection

☞A4
Wi-Fi Mac value N
Close
is “NG”?

Change the Wifi


assy

12
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error D. Function error date
symptom
External device recognition error Revised date 13/15

Check technical
Check Y External Input and
Signal information Technical N
input Component Replace Main B/D
input? - Fix information information?
Recognition error
signal
- S/W Version
N Y

HDMI/
Check and fix DVI, Optical
Fix in Replace Main B/D
external device/cable Recognition error
accordance
with technical
information

13
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error E. Noise date
symptom
Circuit noise, mechanical noise Revised date 14/15

Identify Check
Circuit
nose location of Replace PSU
noise
type noise

Mechanical Check location of


noise noise

※ When the nose is severe, replace the module


※ Mechanical noise is a natural (For models with fix information, upgrade the
phenomenon, and apply the 1st level S/W or provide the description)
description. When the customer does not OR
agree, apply the process by stage. ※ If there is a “Tak Tak” noise from the
※ Describe the basis of the description cabinet, refer to the KMS fix information and
in “Part related to nose” in the Owner’s then proceed as shown in the solution manual
Manual. (For models without any fix information,
provide the description)

14
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error F. Exterior defect date
symptom
Exterior defect Revised date 15/15

Zoom part with Module


Replace module
exterior damage damage

Cabinet
Replace cabinet
damage

Remote
control Replace remote control
damage

Stand
Replace stand
dent

15
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual

No. Error symptom Content Page Remarks


1 A. Video error_ No video/Normal Check LCD back light with naked eye A1
2 audio Check White Balance value A2

TUNER input signal strength checking


3 A3
method
A. Video error_ video error /Video
4 lag/stop Version checking method A4
5 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
6 Connection diagram A6
residual image, light spot
Check Link Cable (Vx1/EPI) reconnection
7 A7
A. Video error_ Color error condition
8 Adjustment Test pattern - ADJ Key A8
9 Exchange Main Board (1) A-1/5
10 Exchange Main Board (2) A-2/5
<Appendix>
11 Defected Type caused by T-Con/ Exchange Power Board (PSU) A-3/5
Inverter/ Module
12 Exchange Module (1) A-4/5
13 Exchange Module (2) A-5/5

Continue to the next page


Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual
Continued from previous page

No. Error symptom Content Page Remarks


14 Check front display LED A9
B. Power error_ No power
15 Check power input Voltage & ST-BY 3.5V A10
B. Power error_Off when on, off
16 POWER OFF MODE checking method A11
while viewing
Checking method in menu when there is
17 A12
C. Audio error_ No audio/Normal no audio
video Voltage and speaker checking method
18 A13
when there is no audio
Remote control operation checking
19 A14
method
D. Function error Motion Remote operation checking
20 A15
method
21 Wifi operation checking method A16

Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check LCD back light with naked eye A1
date

<UJ75>

<43”49”55”> <60”65”>

After turning on the power and disassembling the case, check with the naked eye,
whether you can see light from locations.
A1
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check White Balance value A2
date

<ALL MODELS>

Entry
Entrymethod
method

1.1.Press
Pressthe
theADJ
ADJbutton
buttonononthe
theremote
remotelercontrol
for adjustment.
for adjustment.

2.2.Enter
Enterinto
intoWhite
WhiteBalance
Balanceofofitem
item6.10.

3.3.After
Afterrecording
recordingthe
theR,R,G,G,B B(GAIN,
(GAIN,Cut)
Cut)value
valueofofColor
ColorTemp
Temp
(Cool/Medium/Warm),
(Cool/Medium/Warm),re-enterre-enterthe
thevalue
valueafter
afterreplacing
replacingthe
theMAIN
MAINBOARD.
BOARD.

A2
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
TUNER input signal strength checking method Revised
Content date A3

<ALL MODELS>

Advanced Channels  Channel Tuning


Manual Tuning

When the signal is strong,


use the attenuator (-10dB, -
15dB, -20dB etc.)

A3
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
Revised
Content Version checking method date A4

<ALL MODELS> 1. Checking method for remote control for adjustment

Version

Press the IN-START with the remote


control for adjustment

A4
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Video error, video lag/stop
date
Revised
Content TUNER checking part A5
date

<ALL MODELS>
<43”49”55”> <60”65”>

Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.

A5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar, Established
symptom residual image, light spot date
Revised
Content Connection diagram (1) date A6

<ALL MODELS>

As the part connecting to the external input, check


the screen condition by signal

A6
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Color error date
Revised
Content Check Link Cable(VX1/EPI) reconnection condition date A7

<UJ75>

<43”49”55”> <60”65”>

Check the contact condition of the Link Cable, especially dust or mis insertion.

A7
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Color error
date
Revised
Content Adjustment Test pattern - ADJ Key date A8

You can view 6 types of patterns using the ADJ Key

Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)

A8
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Main Board (1)

Solder defect, CNT Broken Solder defect, CNT Broken Solder defect, CNT Broken

Solder defect, CNT Broken T-Con


T-Con Defect,
Defect,
Solder
T-Con CNT
CNT
defect,CNT
Defect, Broken
Broken
CNTBroken
Broken Abnormal Power Section

Solder defect, Short/Crack Abnormal Power Section Solder defect, Short/Crack

A - 1/5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Main Board (2)

Abnormal Power Section Abnormal Power Section Solder defect, Short/Crack

Solder defect, Short/Crack Fuse Open, Abnormal power section Abnormal Display

GRADATION Noise GRADATION

A - 2/5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Power Board (PSU)

No Light Dim Light

Dim Light Dim Light

No picture/Sound Ok

A - 3/5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (1)

Press damage Press damage Press damage

Crosstalk Crosstalk
Un-repairable Cases
In this case please exchange the module.

A - 4/5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (2)

Vertical Block Vertical Line Vertical Block


Source TAB IC Defect Source TAB IC Defect Source TAB IC Defect

Horizontal
TAB ICBlock
Horizontal Block Horizontal line
Gate Defect Gate TAB IC Defect
Gate TAB IC Defect Gate TAB IC Defect Gate TAB IC Defect

Un-repairable Cases
In this case please exchange the module.

Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect

A - 5/5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
Revised
Content Check front Power Indicator date A9

ST-BY condition: On or Off


Power ON condition: Turn Off

A9
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
B. Power error _No power
date
Revised
Content Check power input voltage and ST-BY 3.5V A10
date

Backlight Values
Symbol Unit
Forward Voltage Min Typ Max
65UJ75 135.8 140.6 150.7
60UJ75 124.0 137.1 150.8
55UJ75 VF 110.2 118.2 126.2 Vdc
49UJ75 105.1 112.7 120.3
43UJ75 97.3 100.8 107.7

Check the DC 13.2V.

A10
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error
symptom B. Power error _Off when on, off whiling viewing Established
date
Revised
Content POWER OFF MODE checking method date A11

<ALL MODELS>

Entry method

1. Press the IN-START button of the remote control for adjustment

2. Check the entry into adjustment item 3

A11
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video
date
Revised
Content Checking method in menu when there is no audio date A12

<ALL MODELS>

Checking method
1. Press the Setting button on the remote control
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker

A12
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video date
Voltage and speaker checking method Revised
Content date A13
when there is no audio

<UJ75>

③ 1 SPK_R-FT
2 SPK_R+FT
Checking order when there is no audio 3 SPK_L-FT
4 SPK_L+FT
1.Check the contact condition of or 13.2V connector of Main Board

2. Measure the 13.2V input voltage supplied from Power Board


(If there is no input voltage, remove and check the connector)

3.Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch
the GND and output terminal, the speaker is normal.
A13
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote control operation checking method date A14

<UJ75> Pin Pin name


1 VCC
① 2 USB_DM
IR & EYE Sensor 3 USB_DP
4 GND
5 WOL/WIFI_ON
6 VCC
7 COMBO_RESET
8 GND
9 BT_WAKEUP_DEVICE
10 BT_WAKEUP_HOST
11 GND
12 GND
13
14
15
16 EYE_SDA
IR LED Eye 17 EYE_SCL
18 GND

19 IR
20 LED_R
② 21 GND
Checking order to check remote control 22 VCC
23 KEY2
24 KEY1
Checking order
25 GND
1.Check IR cable condition between IR & Main board.( Check picture number① and ②)
2.Check the standby 3.5V on the terminal 16 pin (③)
3.AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester
needle should move slowly, otherwise, it’s defective.

A14
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote control operation checking method date A15

<UJ75> Pin Pin name


1 VCC
① Wifi & BT Front 2 USB_DM
3 USB_DP
4 GND
5 WOL/WIFI_ON
6 VCC
7 COMBO_RESET
8 GND
9 BT_WAKEUP_DEVICE
10 BT_WAKEUP_HOST
11 GND
Wifi & BT Rear 12 GND
13
14
15
16 EYE_SDA
17 EYE_SCL
③ 18 GND
19 IR
20 LED_R
② 21 GND
22 VCC
Checking order to check motion remote/wifi 23 KEY2
24 KEY1
25 GND
Checking order
1.Check BT/Wifi cable condition between BT/Wifi assy & Main board.
2.Check the 3.5V on the terminal 22

A15
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes

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