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Technical Data

BLUE SHEET
Allegheny Ludlum Corporation u Pittsburgh, PA

Stainless Steel
Allegheny Ludlum
AL 904L™ Alloy
(UNS Designation N08904)

GENERAL PROPERTIES TYPICAL COMPOSITION


Allegheny Ludlum AL 904L™ alloy (UNS N08904) is ASTM Specification
an austenitic stainless steel alloy designed for a Element Typical (Alloy N08904)
middle to high level of corrosion resistance. The alloy Carbon 0.015 0.020 maximum
contains high levels of chromium and nickel with Manganese 1.60 2.00 maximum
additions of molybdenum and copper to provide Phosphorus 0.035 0.045 maximum
added corrosion resistance in certain media. The alloy Sulfur 0.003 0.035 maximum
Silicon 0.50 1.00 maximum
is produced to low carbon levels for use in the welded
Chromium 20.50 19.00-23.00
condition as in welded vessels and other large and Nickel 24.5 23.00-28.00
complex fabrications. Molybdenum 4.50 4.00-5.00
Copper 1.50 1.00-2.00
The high nickel (25%) and molybdenum (4.5%) Iron Remainder* Remainder*
contents of the AL 904L alloy provide good resistance *By difference.
to chloride stress corrosion cracking, although not
total resistance as judged by the extremely severe RESISTANCE TO CORROSION
laboratory test, boiling magnesium chloride.
General Corrosion
Chromium, molybdenum and nickel levels provide
The alloy content of the AL 904L alloy provides a
a level of general and chloride pitting corrosion
level of general corrosion resistance that is generally
resistance above the level of Types 316 and 317
higher than familiar Type 316 stainless steel. Illustra-
in many media. The copper addition at this alloy
tive laboratory corrosion data from boiling solutions
content provides added resistance to reducing media
are listed below.
such as hot phosphoric acid and dilute sulfuric acid.
Corrosion Rate in MPY (mm/a)
The N08904 alloy has been incorporated in ASTM Boiling Solution Type 316 AL 904L™
and ASME specifications, and is widely and readily 20% Acetic Acid 0.1 (<0.01) 0.6 (0.02)
available in a variety of product forms, welding 45% Formic Acid 10.9 (0.28) 7.7 (0.20)
electrodes, and fittings. The AL 904L alloy has 1% Hydrochloric 226 (5.74) 21.6 (0.55)
performed well in a variety of service environments Acid
10% Oxalic Acid 40.1 (1.02) 27.1 (0.69)
such as utility scrubbers, acid and fertilizer produc- 20% Phosphoric 0.20 (<.01) 0.5 (0.01)
tion. Representative corrosion data follow. Acid
10% Sodium 41.5 (1.06) 8.9 (0.23)
Bisulfate
50% Sodium >100 (>2.5) 9.6 (0.24)
Hydroxide
10% Sulfamic Acid 63.6 (1.62) 9.1 (0.23)
10% Sulfuric Acid 636 (16.2) 101 (2.57)

™Trademark of Allegheny Ludlum Corporation Data shown are typical, and should not be construed as maximum or minimum values for
specification or for final design. Data on any particular piece of material may vary from
those shown herein.
Visit our Website at
Stainless Steel AL 904L™ Alloy www.alleghenyludlum.com

Pitting Corrosion Performance Using U-Bend Samples


The AL 904L alloy contains a combination of chro- and Test Times to 1000 Hours
mium and molybdenum which produces an improved Boiling Solution Type 316 AL 904L™ AL 20™
level of resistance to pitting and crevice corrosion by 42% Magnesium Fail Fail Fail
chlorides compared to Type 316. The alloy may by Chloride
considered for such end uses as tubesheets in 33% Lithium Fail Fail Pass
seawater heat exchangers or pulp and paper bleach Chloride
26% Sodium Fail Pass Pass
plant equipment where a level of resistance above
Chloride
that of 316 is desired but some degree of attack can
be tolerated. The AL 904L alloy is not totally resistant Fail = Chloride stress corrosion cracks observed.
Pass = No cracking observed in testing.
to environments such as aerated seawater.

Resistance to chloride ion pitting or crevice corrosion Galvanic Compatibility


can be ranked in laboratory tests such as 10% Ferric The AL 904L alloy may influence corrosion when
Chloride (ASTM Procedure G-48). In this test, the galvanically coupled to less corrosion resistant
material is tested with artificial crevices attached, and materials in relatively high conductivity waters such
test temperature is raised after each test period in as seawater. In such a case, the AL 904L alloy, the
which no attack is observed. Failure is noted as that noble metal, will cause galvanic corrosion of the less
temperature at which attack is first observed, called noble material. The AL 904L alloy is sufficiently
the onset temperature for crevice corrosion attack. resistant that it may be considered as the tubesheet
In this manner, a series of alloys may be ranked material for highly corrosion resistant tubing alloys
as follows: in seawater.

Temperature of Onset of Intergranular Corrosion


Crevice Corrosion Attack* The low carbon level of the AL 904L alloy provides
Alloy °F (°C) resistance to intergranular corrosion in the welded
Type 316 27 (-3) condition as judged by laboratory intergranular
Type 317 35 (2) corrosion rates. ASTM Procedure A708 or A262
AL 904L™ 65 (18) Practice E is most commonly applied to the N08904
AL-6XN™ 113 (45)
alloy. The following laboratory tests are illustrative.
Altemp® 625 113 (45)
AL 29-4C® 125 (52) Corrosion rates are given in mils per year (MPY) and,
in parentheses, millimeters per annum (mm/a):
*ASTM Procedure G-48, 10% Ferric Chloride Solution.
Intergranular Corrosion Corrosion, Rates
Chloride Stress Corrosion Cracking Resistance Mils per Year, (mm/a)
Test Procedure
Resistance to chloride stress corrosion cracking is Type 316 AL 904L™
correlated with nickel content, with a 25% nickel alloy Copper-Copper Sulfate- No Fissures No Fissures
AL 904L, showing improved resistance compared to 16% Sulfuric Acid
an 8% nickel alloy like Type 304 stainless steel. (ASTM A262 Practice E)
Resistance of the AL 904L alloy is further aided by Evaluated by Bend Test
presence of 4.5% molybdenum. However, the alloy is Ferric Sulfate- 35.5 14.2
not completely resistant to the extremely severe Sulfuric Acid (0.90) (0.36)
laboratory test, boiling magnesium chloride, as shown (ASTM A262 Practice B)
by the following comparative data. 65% Nitric Acid 34.3 15.4
(ASTM A262 Practice C) (0.87) (0.39)

®
Data shown are typical, and should not be construed as maximum or minimum values for Registered Trademark of Allegheny Ludlum Corporation
specification or for final design. Data on any particular piece of material may vary from ™Trademark of Allegheny Ludlum Corporation
those shown herein.

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Technical Data BLUE SHEET

PHYSICAL PROPERTIES ASTM ASME


Product Form Specification Specification
Density
Plate, Sheet and Strip B625 SB 625
0.287 Lb/in3 Welded Pipe B 673 SB 673
7,950 Kg/m3 Welded Tube B 674 SB 674
Specific Gravity Seamless Pipe and Tube B 677 SB 677
Bar and Wire B 649 SB 649
7.95
Specific Heat at 68°F (20°C) Typical (and minimum) Mechanical Properties for
0.11 BTU/lb-°F solution treated material are listed:
Average Coefficient of Thermal Expansion Typical ASTM and ASME
8.5 x 10-6/°F (68- 212°F) Property Value Specified Properties
9.2 x 10-6/°F (68- 750°F) Yield Strength 39,500 psi 31,000 psi
10.1 x 10-6/°F (68-1475°F) 270 GPa 220 GPa minimum
15.3 x 10-6/°C (20-100°C) Tensile Strength 88,000 psi 71,000 psi
16.5 x 10-6/°C (20-400°C) 605 GPa 490 GPa minimum
18.2 x 10-6/°C (20-800°C) Elongation (% in 2") 50 36 minimum
Thermal Conductivity Reduction of Area (%) 55 None Specified

Btu-Ft/Ft2-Hr-°F W/M-°K Hardness (Brinell) 150


Rockwell B 79 70-90*
68°F (20°C) 6.6 11.5
212°F (100°C) 6.8 12.9 *Hardness values are shown for information only.
392°F (200°C) 8.8 15.2
The AL 904L alloy is covered in Section VIII of the
Electrical Resistivity ASME Boiler and Pressure Vessel Code with allow-
95.2 microhm-cm. at 68°F able stresses assigned as follows:
99.0 microhm-cm. at 200°F
Maximum Maximum Allowable Stress
Magnetic Permeability Metal Temperatures per ASME Code*
<1.02 °F °C Ksi MPa
Modulus of Elasticity 100 38 17.8 123
28 x 106 psi 200 93 16.7 115
300 149 15.1 104
190 GPa
400 204 13.8 95
500 260 12.7 88
The thermal conductivity of the AL 904L alloy is 600 316 12.0 83
typical of the more highly alloyed austenitic stainless 700 371 11.4 79
steels. Because of the high nickel content, no ferrite *Alloy UNS N08904
is expected in the AL 904L alloy and magnetic For welded pipe and tubing, a factor of 0.85 is applied.
permeability is low even for heavily cold deformed
material. Impact Resistance
Annealed AL 904L alloys shows the typical impact
MECHANICAL PROPERTIES behavior of an austenitic stainless steel, that is,
Mechanical Properties at Room Temperature excellent toughness even at sub-zero temperatures.

ASTM and ASME B&PVC Coverage


The alloy is covered by ASTM and ASME Boiler and
Pressure Vessel Code Specifications as indicated
here. Within those specifications, the alloy is desig-
nated UNS (Unified Numbering System Designation)
N08904.

Data shown are typical, and should not be construed as maximum or minimum values for
specification or for final design. Data on any particular piece of material may vary from
those shown herein.

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Visit our Website at
Stainless Steel AL 904L™ Alloy www.alleghenyludlum.com

FORMABILITY HEAT TREATMENT


The AL 904L alloy is capable of being formed like the The AL 904L alloy should be annealed (solution
standard austenitic stainless steels. The material is treated) between 2000 and 2100°F (1095 and
somewhat stronger than familiar Types 304 and 316 1150°C) and quickly cooled.
and consequently requires higher loads to cause the
material to deform. AVAILABILITY
Plate, Sheet and Strip
WELDING Plate width to 120"
An overmatched, that is, more highly alloyed austen- Plate thickness 3/16" to 1"
itic filler is suggested, for the best corrosion properties Sheet width to 48"
in welds, as in the joint between two plates of Sheet thickness .025" to .133"
AL 904L alloy. However, a matching composition Strip width to 24"
is commercially available. Overmatched fillers are Strip thickness .025" to .133"
customarily used in such corrosion resisting applica- Other sizes on application
tions as fabricated utility scrubber components. The
welds are ductile as expected when austenitic stain-
less steels are welded using highly alloyed fillers.

Data shown are typical and should not be construed as ma ximum or minimum values for or
For environments which are mildly corrosive to the specification or for final design Data on any particular piece of material may vary from those
AL 904L alloy, matching filler may be used satisfactorily. shown herein

For welds which are not subjected to corrosive


environments, standard austenitic filler materials are
used satisfactorily.

B157/ED2/298/SW © Copyright, Allegheny Ludlum Corporation 2006 Printed in U.S.A.

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