Documente Academic
Documente Profesional
Documente Cultură
1
Vehicle Dynamics
1. Vehicle Dynamics and Fundamentals of Load Transfer
2. Acceleration and Braking Performance
3. Wheel Alignment, K & C and Steering Performance
4. Roll Centers, Roll Axis, Squat and Dive
5. Handling and Vehicle Dynamic Tests
6. Vehicle Roll Over and Fish Hook Test
7. Ride and Excitation Forces
8. Bounce and Pitch Centers
9. Suspension Technologies: Passive, Semi Active and Active Suspension
10. Tyres and Carpet Plots
11. Design & Development Process for Vehicle Dynamics
12. Vehicle Dynamic Examples
13. Vehicle Dynamic Field Tests
2
Chapter-1
3
Mobility
5
6
Ground Vehicles
Ground Vehicles
7
Passenger Car
8
Passenger Car-Anatomy and Packaging
9
Passenger Car Main Parts
10
Vehicle Weights
11
Weight Distribution-Front/Rear
12
Automobile Drive Systems
14
Centre of Gravity of the Vehicle
L
Rear Front
Axle Axle
X
t
c b
X
h
Wrs Wfs
GL Z W
15
Wheel Base and Track Width of Cars
Track width
16
Centre of Gravity -Positions
Wrs
b L
W
17
Height of CG
Wf
W
Wr
• Please see the Longitudinal Weight Transfer equation during grades
• Wf= Wfs –W (h/L) (can be written as tan)
• h= (L/W)[Wfs-Wf](1/tan]
• L= Wheel Base Length
• W= Total weight in N
• Wfs= Load on front wheel on level ground= Wc/L in N
• Wf= Load on front wheel when raised by angle in N
Truck/Trailer dimensions and Terms
19
Trucks
20
Weight Distribution
21
Terminology
• Sprung and Unsprung Mass
zs
sprung mass
(body) Ms
22
Terminology
Frequency of Vibration: Natural frequency and Resonance
k
n rad / s
m
1 1 k
fn Hz
2 T 2 m
Input :
Z Z 0 Sin t Force Transmitted- Damped
1 2 1 2 Mass Spring
m Z kZ
2 2 23
Jounce and Bounce Motion
V=Vehicle Velocity
V V A
; F A A V cV
Z Z Z
Z c Damping coefficien t Ns / m
cc Critical Damping Coefficien t 2 mk
c
Damping ratio
cc
1;Underdamped
1; CricallyDa mped
1; Overdamped
d damped natural frequency n 1 2
Dissipates Energy
Mass Spring
26
Damper
Damping
27
Vibration Isolation and Vibration Damping
30
Automotive Challenges
31
Ground Vehicle- A Control System
Actual
Disturbances Performance
Surface Irregularities
Desired Performance Handling
Desired Ground Condition
Speed Handling Ride
and Aerodynamics
Driver Ride Speed
Direction
Actuators Direction
Throttle, Brake, Plant
Steering Car
Measure-
Performance,
Ride,
Handling
32
Metrics (Characteristics) of Ground Vehicle
Visual and
Other Inputs Ground Conditions
Accelerator
Performance
Brakes
Steering System
Driver Vehicle Handling
Surface
irregularities Ride
Aerodynamic Inputs
33
Vehicle Performance
• Performance refers to motor vehicle ability to
• Accelerate A1
– Spinning SP (Acceleration 0.3g)
• Decelerate, B1
– Skidding Sk (wheel lockups)
34
Acceleration and Deceleration Limits
g
ax g
d x g
Fx W mg max
a x g d x
35
Acceleration Performance
The time car takes to accelerate from 0 to 60 mph (0 to 97 km/h or 0 to
27 m/s) in the US and the UK, 0 to 100 km/h in rest of the world
37
Road mu
• The coefficient of friction depends on the materials used;
• for example, ice on steel has a low coefficient of friction, while rubber on pavement has
a high coefficient of friction.
• Coefficients of friction range from near zero to greater than one – under good
conditions, a tire on concrete may have a coefficient of friction of 1.7
• Most dry materials in combination have friction coefficient values between 0.3 and 0.6.
• Values outside this range are rarer, but teflon, for example, can have a coefficient as low
as 0.04.
• A value of zero would mean no friction at all, an elusive property – even magnetic
levitation vehicles have drag.
• Rubber in contact with other surfaces can yield friction coefficients from 1 to 2.
Occasionally it is maintained that µ is always < 1, but this is not true.
• While in most relevant applications µ < 1, a value above 1 merely implies that the force
required to slide an object along the surface is greater than the normal force of the
surface on the object. For example, silicone rubber or acrylic rubber-coated surfaces
have a coefficient of friction that can be substantially larger than 1.
38
Road
is a dimensionless scalar value which describes the ratio of the
force of friction between two bodies and the force pressing them
together.
W
F=W
39
Bugatti Veyron 2005
40
• Bugatti Veyron16.4 is a mid-engine sports car produced by
Volkswagen AG introduced in 2005.
• It is the quickest accelerating and decelerating road-legal
production car in the world
• The Bugatti Veyron 0-60 mph in 2.46 seconds
• Powered by a 1,001 PS (987 hp/736 kW) W16 engine.
• It is able to achieve an average top speed of 408.47 km/h
(253.81 mph).
• It is named after French racing driver Pierre Veyron, who
won the 24 hours of Le Mans in 1939 while racing for the
original Bugatti
• Euro 1.4 million
41
SSC Ultimate Aero TT
• SSC Ultimate Aero Twin Turbo, 'World's Fastest Production Car' with an
average top speed of 255.83 mph.
• 1183 hp 42
World’s Fastest Car
45
Lateral Acceleration
CF= m V2/R =m ay
R
ay = V2/R
V2
ay l g
R
46
-Circle
Spinning
X
X
Sliding Sliding
X
X X
X
X
X
Skidding
47
Traction Limits
W
Forward Direction
Deceleration Acceleration
g g
Fx max W mg
a x g 0.9 g 9m / s 2 Accelerati on
d x g 0.9 g 9m / s 2 Braking
a y g 0.9 g 9m / s 2 cornering
48
Ride
• Ride is related to the vibration of the vehicle excited by the
surface irregularities and its effects on passengers comfort
49
Ride
z
sprung mass
(body) Ms
51
What do we perceive?
• A Vibration under 20Hz can be felt by human beings
52
What do we feel and hear?
53
What do we hear?
54
Channel 1: 1695 – Rear left axle position
55
Channel 3: 1697 – Rear left chassis position
56
Channel 4: 1698 – Rear left seat position
57
Channel 1: 1695 (Rear Left Axle Position)
Acceleration(m/s2) vs Time(s) 58
Channel 1: 1695 (Rear Left Axle Position)
Acceleration(m/s2) vs Frequency(Hz) 59
Channel 3: 1697 (Rear Left Chassis Position)
Acceleration(m/s2) vs Time(s) 60
Channel 3: 1697 (Rear Left Chassis Position)
Acceleration(m/s2) vs Frequency(Hz) 61
Channel 4: 1698 (Rear Left Seat Position)
Acceleration(m/s2) vs Time(s) 62
Channel 4: 1698 (Rear Left Seat Position)
Acceleration(m/s2) vs Frequency(Hz) 63
Road Loads-Tractive Resistance
Gravity
1
2
Aerodynamic
Forces
Rolling Resistance
Rolling Resistance FR f rW
67
Factors Affecting Rolling Resistance (fr)
68
Rolling Resistance Coefficients (fr)
Rx W ht
fr C
W D w
Where:
Rx = Rolling resistance force
W = Weight on the wheel
C = Constant reflecting loss and elastic
characteristic of the tire material
D = Outside diameter
ht = Tire section height
w = Tire section width
69
Rolling Resistance Coefficients (fr)
72
Standing Waves
A standing wave, also known as a stationary wave, is a wave that remains in a constant
position. This phenomenon can occur because the medium is moving in the opposite
direction to the wave, or it can arise in a stationary medium as a result of interference
between two waves traveling in opposite directions. 73
Coast-down Test
76
Aerodynamic Forces and Moments
Drag Force DA 1/ 2 V 2CD A
Where:
CD = Aerodynamic drag coefficient
A = Frontal area of the vehicle
= Air density
Lift Force LA 1/ 2V CL A 2
Where:
LA = Lift force
CL = Lift Coefficient
A = Frontal area
78
PM 1/ 2 V 2CPM AL
Pitching Moment
Where:
PM = Pitching moment
CPM = Pitching moment coefficient
A = Frontal area
L = Wheelbase
YM 1 / 2 V 2CYM AL
Yawing Moment
Where:
YM = Yawing moment
CYM = Yawing moment coefficient
A = Frontal area
L = Wheelbase
Yawing
Side Coefficients
80
Gradient Resistance
"Heeresversuchsgelände •
• Gradeability Kummersdorf", south of
The "slope hill" to test the
gradeability of military
• It is the rise over run Berlin vehicles. There are several
slopes, beginning with
G T rRGVW
10200
RR around 10% grade ("1 :
10" or 5.7 degrees), the
Where: steepest slope is around
10200 = Factor 70% ("1 : 1,66" or 35
T = Motor torque in newton metres degrees)
R = Overall gear reduction including both axle and transmission
r = Rolling radius of loaded driving type in millimetres
GVW = Gross vehicle weight in kilograms
RR = Rolling resistance expressed in percentage grade.
81
Tractive Effort
82
Tractive Force Vs Tractive Resistance
acceleration
Tractive Force (N)
Max. speed
Vehicle Speed kmph
83
Effort : The force applied to an object or machine to cause motion
Forces Acting on a Vehicle
Wr
W: weight of the vehicle acting at its CG Rhz, Rhx: Vertical and longitudinal forces
W/gax : Inertial force,if the vehicle is acting at the hitch point when the
accelerating vehicle is towing a trailer
Wf, Wr: :Dynamic weights carried on the front L: Wheel base length
and rear wheels. h: Height of the Centre of Gravity from the
Fxf, Fxr : Tractive forces ground
Rxf ,Rxr : Rolling resistance at the tyre contact b: Distance of the Centre of gravity aft of
patch the front axle
DA: Aerodynamic force acting on the body of c: Distance of the Centre of Gravity fore of
the vehicle rear axle
: Grade 84
Newton’s 2nd Law
• Translational Sytems
FX = M.aX
where: FX = Forces in the X-direction
M = Mass of the body
aX = Acceleration in the X-direction
• Rotational System
TX = IXX . X
where: TX = Torques about the X-axis
IXX = Moment of inertia about the X-axis
X = Acceleration about the X-axis
85
Loads on Axles
• Wfs = W.(c/L)
• Wrs = W.(b/L)
L = 2560
88
Longitudinal Load Transfer Due To Acceleration
Front
Rear
Direction of Travel
89
Longitudinal Load Transfer Due to Deceleration
Front Axle
Rear Axle
Direction of Travel
90
Gradeability
W Sin W f
W Sin = Wf = (W c cos - (W/g) ax h - DA ha - W h sin)/L
[c ( a x / g ) h ]
L h 91
Lateral Acceleration and Lateral Load Transfer
Inner side
CF= m V2/R =m ay
R
ay = V2/R
2
V
ay l g
R
Outer side
92
Lateral Weight Transfer
• Weight Transfer is directly a function of
– Lateral Acceleration, ay/g
– Weight, W
– Height of the Center of Gravity, h
– Wheel Track width, t
CG
F= W/g ay
h
W
Track Width t
Wr Wl 93
Lateral Weight Transfer
• On a flat roadway the lateral weight transfer (Wl) is equal to
ay h
W lateral = W CG
g t F= W/g ay
lL ay h
W R =W W
h
W
t g t
lR ay h
Wl W W Wr
Track Width t
Wl
t g t
lR lL
lL=Lateral dist from CG to left tire
hRA
Track Width t
Wr Wl
t
M r = W ( y) F h Wl t 0
2
95
Lateral Weight Transfer
• Rollover potential
t
if Wl 0 then M r = W ( y) F h 0 y (h hRA ) Sin
2
W h hRA Sin = W
t ay h
2 g t
96
Lateral Weight Transfer
Roll Over potential
ay t h
Sin RA 1
g 2h h (8)
98
Rollover and SSF
Video
99
100
Lateral Load Transfer
101
Non Rolling Load Transfer
CG
Centrifugal Force
Sprung Mass
Roll Centre
Fc= W/g ay
102
Rolling Load Transfer
104
Lateral Load Transfer
Mechanism of Dynamic Weight Transfer
Rolling Load
Transfer Sprung Mass
CG
Non rolling Load
Transfer through Roll
Centre (Centrifugal
force)
Unsprung Mass
Road Surface
Transfer
Lateral Load Transfer= Sprung Mass Rolling Mass Transfer+ Sprung Mass Non
Rolling Load Transfer+ Unsprung Mass Load Transfer
W T F W T R = W T F s +W T F nr +W T Fus W T Rs +W T Rnr +W T Rus
ay h 105
WLATTOTAL W W T R W lat = W
TF
g t
Lateral Load Transfer Simulations
106
Fish Hook –Maneuver-side
107
Variation of Load on Wheels-Simulations
N
o
RR
r
m
al FR
W
ei RL
g
ht
FL
108
109
Forces between Road and Wheel
• Forces-F
– Horizontal forward forces at the contact of the tires with
the road -Traction Forces
– Vertical forces at the contact of the tires with the road -
Reactions
– Side forces at the tire contact with the road – While taking
a turn
• Study of response of vehicle to the forces that act at the four
palm sized patches (at the tire and road contact)
110
Forces between Road and Wheel
Lateral and Vertical Forces
111
Exercise
Following data are given
Wheel base length =2500 mm
Wheel Track width = 1450 mm
Vehicle Weight = 1250 kg
Load on front axle= 825 kg
Front wheel drive front Engine vehicle
R= wheel Radius = 300 mm
Maximum gradient for equilibrium = 32 deg
Rolling resistance coefficient =0.015
Coefficient of Drag =0.28
Frontal Area of Vehicle= 2.25 sq.m
Maximum Vehicle Speed = 150 kmph
Road mu =0.7
Calculate:
Real axle load
Position of CG
Height of CG considering equilibrium gradient as 32 deg
112
Exercise
Max Tractive Resistance
Max Tractive Power assuming a maximum vehicle speed of 150 kmph
Longitudinal load transfer at linear acceleration of 0.4g
Lateral load transfer at lateral acceleration of 0.4g
What is the body roll angle assuming the roll centre is 20 cm above the
ground
Load on each of the wheel when linear acceleration is 0.2g and lateral
acceleration is 0.2g
Maximum acceleration/deceleration possible
Maximum cornering velocity possible
Under what situation the Car Rolls Over
Assume road is flat for all the calculations unless mentioned
113
Forces on a Car with a Trailer
Car
Trailer
Hitch
114
Force Analysis on Trailer to Find Hitch Forces
h2
h3
f
Taking moment about the point where the tire contacts the
ground-counterclockwise moment is considered positive Ty =0
115
Force Analysis on Car
h1
116
Determination of Unknowns
Unknowns are : Wf, Wr, Fxb, Fzb
Fxb Wb sin
Wb [ f cos h2 Sin h3 Sin ]
Fzb
e f
W cCos Wh1Sin Fzb d Fxb h2
Wf
bc
Wh1Sin Wb cos Fzb (b c d ) Fxb h2
Wr
bc
If there are drag forces and inertia forces they need to be
considered while determining these forces 117
Gradeability
FWD
Taking
118
Gradeability
119
Truck Trailer Systems
120
Truck Trailer System
121
Vehicle Movements of Interest
• Along X-axis-
• Along Y-Axis Longitudinal