Documente Academic
Documente Profesional
Documente Cultură
com/en/rolling-stock/very-high-speed/avril/
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SAP Enterprise Asset Management
Trends in Asset Management
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Main Technology Enablers for Intelligent Asset Management
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Technology is changing our approach to maintenance
From Preventive, Predictive to Prescriptive Maintenance
The Internet of Things is leading to Although still relevant, preventive The goal is to
increased use of on-condition and maintenance typically results in increase our use of
predictive maintenance strategies over-maintaining assets and high advanced maintenance
cost strategies and reduce
reactive maintenance
events
*Proportion of maintenance strategies are for illustration purposes only and will vary based on many factors
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The Physical Asset and the Digital Twin
Connect Digitally to Perfect Reality for Your Asset Management
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End to End Value Across the Lifecycle of the Digital Twin
Service Ticket
Asset Health & Key
Indicators
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Ciclo de mantenimiento
Analista Supervisor
Supervisor ANALIZAR IDENTIFICAR Planificador
Planificador ¿Cómo podemos realizara una ¿Cómo se genera el trabajo de Cliente
mejora continua? mantenimiento?
• Plan preventivo *Sensor*
• Incidencias
• Solicitudes Trabajo
• Órdenes de trabajo
Supervisor CERRAR
PLANIFICAR Planificador
Planificador ¿Cómo se realiza el seguimiento y la
gestión del trabajo? ¿Cómo podemos gestionar
proactivamente el
mantenimiento y la capacidad
de los centros de trabajo?
Técnico PROGRAMAR
EJECUTAR
¿Cómo realizamos el trabajo de forma ¿Cómo asignamos y enviamos
rápida, correcta y segura? las órdenes de trabajo?
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Intelligent Asset Management
Mejorar la
eficacia
La eficacia es la
• SAP Predictive Maintenance
capacidad de producir and Service
un resultado deseado. • SAP Asset Intelligence Network
• SAP Asset Performance
Condition Management
IT / OT Reconocimiento de Predicción de salud
Monitoring
Connectivity Remote Service patrones de fallo del equipo
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SAP Enterprise Asset Management Portfolio – Business Capabilities
Supervisor CERRAR
PLANIFICAR Planificador
Planificador ¿Cómo se realiza el seguimiento y la
gestión del trabajo? ¿Cómo podemos gestionar
proactivamente el
mantenimiento y la capacidad
de los centros de trabajo?
Técnico PROGRAMAR
EJECUTAR Programador
¿Cómo realizamos el trabajo de forma ¿Cómo asignamos y enviamos
rápida, correcta y segura? las órdenes de trabajo?
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Intelligent Asset Management with SAP: Solution Landscape
Collaboration
Activities
SAP PdMS,
SAP Multi Resource Scheduling
add-on for
Utilities
Asset Central
Sensor
Meter Sensor SCADA Data Historian
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Maintenance and Service
Management
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Maintenance Execution
S/4HANA Asset Management –Fiori apps
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Solution process and data source view
§ Review maintenance situation § Plan work and capacity § Assign and dispatch work to § Communication with
§ Monitor work center utilization § Identify work center individual technicians technicians and engineers
§ Validate work details § Coordinate with production § Communicate back § Execution status updates
§ Determine what needs § Schedule work § Enhance work information § Schedule compliance
attention § Create (weekly) schedules § Backlog Reviews
Background
Background
With this app, you can see which damages occur frequently and find
the technical object parts that cause these failures. You can find the
related maintenance notifications in the list which are captured by
technician using activity reports in items of maintenance notification.
You can filter the tables and charts and navigate to technical object
details or Maintenance notification containing information about the
damaged parts
Value Proposition
Increased reliability due to
Ÿ Easy way to identify root cause of repetitive failures of an
equipment or type of equipment
Ÿ Identify location where equipment fails quite often
Ÿ Establish link between damages and corresponding causes
Ÿ Prepare preventive maintenance activities to reduce probability of
causes
Capabilities
Ÿ Link parts, damage, causes and activities recorded in notification
Ÿ Identify top causes that impacts the reliability of an equipment or
group of equipment
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SAP Geographical Enablement Framework
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The Maintenance Sweet Spot - Scheduling
Equipment
Availability Skills
Process
transparency and simulation of data like the
following is needed: Budget
Crafts
§ Maintenance work load
§ Needed capacities Work
§ Affected assets
§ Execution progress
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Schedule
How do we build and dispatch the work package?
ŸManual Planning
§ Manual assignment creation in the Planning Board (via drag & drop)
§ Manage potential resource conflicts with contextual alerts
§ Further features like Qualification Matching, Tool Planning, Travel Times, Clocking
Data, Capacitive Planning
ŸResource Selection
§ Identical to manual planning but with pre-selection of resources based on different
criteria
ŸAutomatic Planning
§ Automatic Scheduling based on availabilities and qualifications
§ Utilization based automatic scheduling
§ Intelligent shifting
ŸOptimization
§ An optimization engine proposes an optimized schedule (travel times, SLA dates, etc.)
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SAP Multiresource Scheduling
Architecture Overview – Integration makes a Difference
ANALYTICS
SAP BW,
SAP BusinessObjects,
SAP ERP
DEMAND
Optimizer
Demand SAP VSR Vehicle
SAP MRS
HR Resources
SUPPLY
Key Capabilities
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SAP Multiresource Scheduling
is a resource management application for the service, plant maintenance and the project
business. SAP MRS runs as an integrated add-on to the SAP NetWeaver, SAP ERP system, or
SAP S/4HANA. The scheduling demands can come from ERP plant maintenance, customer
service orders, ERP project system networks, CRM service orders, Hybris Cloud for Service
and collaboration projects. SAP MRS integrates tightly with SAP HCM regarding the
availability and qualification data of the employees.
Key Capabilities
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SAP Multiresource Scheduling – Resource View (WebGantt)
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SAP MRS v10 Web Planning Board (UI5) – Resource Gantt with Map
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SAP MRS v10 Web Planning Board (UI5) – Resource Gantt with Map (Belize Theme)
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Mobile Asset Management
Asset
Asset
Health
Network
Prediction
and
and
Collaboration
Eliminate paperwork while reducing downtime Optimization
SAP S/4HANA
SAP Leonardo IoT
Extend and improve asset life and reliability
by shortening work cycles
Respond to Breakdown
Break Down Analysis On Premise, SAP Cloud SAP Asset Manager 3.0
Platform and HEC released December 2018
Back-end support SAP ERP and SAP S/4HANA SAP ERP and SAP S/4HANA
Device support iOS, Android iOS, Android, Windows
Feature set § Integrates with IoT and predictive capabilities § Mature product; fully developed feature set
§ Best native user experience on modern devices § Additional features planned for subsequent releases
Deployment options Cloud (connected to on-premise back end) Cloud and on premise (connected to on-premise back end)
This is the current state of planning and may be changed by SAP at any time.
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SAP Asset Manager
The new cloud-based mobile asset management solution
SAP Asset Manager is a new mobile app leveraging the digital core with SAP S/4HANA and
SAP ERP as well as SAP Cloud Platform as the IoT platform for managing work orders,
notifications, condition monitoring, material consumption, time management, and failure
analysis. It helps the highly skilled workers who maintain enterprise assets to perform their
job with complex information and business logic that is always available whether they are
connected to the network or working in offline environments.
Key capabilities
§ Ready-to-use, extensible iOS native app – integrated with native features and services
Enables the worker to be more productive and seamlessly take advantage of the iOS ecosystem
Mobile Services
Metadata Runtime
Mobile Add-on for
App Definition S/4HANA
Mobile SDK
Cloud
Lifecycle Connector
App SDK
Offline
S/4HANA
Custom Controls EAM On Premise
1610+
Native iOS
Mobile Services
Metadata Runtime
Mobile Add-on for
App Definition ERP
Mobile SDK
Cloud
Lifecycle Connector
App SDK
Offline
ECC 6.0 EHP7+
Custom Controls On Premise
Native iOS
and management.
SAP S/4HANA
Platform IoT
SAP Hybris
SAP Hybris
Commerce
SAP Cloud
Customer
Cloud for
SAP ERP
…
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SAP Asset Central
Common Next-Generation Master Data Layer
Asset Classification
Classes Subclasses
Master Data Layer
Asset Modelling
Asset Representation
Asset Information
Alert Types / Performance Work Failure
Instructions Rules
Announcements Spare Parts Improvement
Notifications Documents
Orders Modes
Organization Representation
Company
Profile
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Models and Equipment
SUBCLASS: SUBCLASS:
Power Instrument
Model
Template Class MODEL EQUIPMENT
Type: E-25
E-23-9547
E-23-9547 Ser No. 978 2547
MODEL EQUIPMENT
E-24-8748
E-24-8748 Ser No: 257 6884
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SAP Asset Strategy and Performance Management
Equipment: Features
Information
• Highlights
• Attributes
• Model Information
• Installation
Information
• Life Cycle
Information
Structure and Parts
• Structure
• Spare Parts
Documentation
• Documents
• Instructions
• Announcements
Monitoring
• Indicators
• Error Codes
• Improvement Cases
Time Line
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Location - Asset Hierarchies
§ Flexible configuration of
naming conventions for
master data
standardization
§ Parent/child
relationships for master
data inheritance
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Documents
The Document
application
stores and
shares multiple
documents
across objects
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Asset Central Foundation Checkout the new integration guide!
ERP Integration
Supported Releases – S/4 HANA On Premise 1709 & above, ERP Enhancement package 6 & above.
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Asset Central – S4H Integration
New Asset central tab is introduced for EAM object(s) such as Equipment, Functional Location
and Notification.
UI Integration -
o View additional
Information for
Indicators
o View Instructions,
Announcements, FMEA,
Risk and Criticality &
Questionnaire (For
Equipment & Functional
Location)
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Asset Health Prediction and
Optimization
Alert, discover and remedy asset issues Avoid costly operational disruptions
through tightly integrated end-to-end and reduce the cost of repair actions
processes through early identification of asset
failures
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Multiple Approaches to Predictive Maintenance
IT driven approaches are on the rise
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Integrated Business Applications: Intelligent Asset Management
Asset Strategy and Predictive Predictive Create the digital twin and
Asset Intelligence
consume the sensor data in
Cloud Platform
Sensor Data
Temperature
Plug
Physical Asset
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SAP Predictive Maintenance and Service
Solution for on-condition and predictive maintenance
Explorer
Explorer Details
Edge Computing
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Predictive Maintenance & Service – The Process
Train
Feedback
§ Technical Model
publications § Cleaning & Remaining Anomaly Health
Integration Useful Life Score Status
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SAP Digital Assets
SAP Predictive Maintenance Machine Learning basics
Input and output Algorithm learns Predictions made Only input variables… Algorithm Trigger anomaly
variables (failures) mapping function when correlations no output variable learns normal alert when the
from input variables are found patterns from algorithm detects
to output variable between input input variables an abnormal
data and historic pattern
failures
Input Variables Target Variable Input Variables Target Variable
Date Time Pressure Temperature Amperage RPM Failure event Date Time Pressure Temperature Amperage RPM
16-Apr 1:21 1003 154 220 1500 NO 17-Apr 1:21 1003 154 220 1500
16-Apr 1:22 1003 154 220 1500 NO 17-Apr 1:22 1003 154 220 1500
16-Apr 1:23 1003 154 255 1500 YES 17-Apr 1:23 1003 214 220 1500
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SAP Predictive Maintenance and Service
Machine Learning Engine
SAP Predictive Maintenance and Service
Apply Machine
Output
Learning Process Failure
Prediction
Predictions made when
correlations are found
Machine Learning Engine between input data and Analysis Tools
historic failures
Configure
Model
New
Adaptive Model
Algorithms
Learning* Management
Extensibility
Train Domain expert
Feedback feedback
Model
Remaining Anomaly Health
Anomaly Detection Useful Life Score Status
Trigger anomaly alert
Score when the algorithm 30 days 25
model detects an abnormal
pattern
Note: Table data is from customer PoCs and meant for illustration purposes only. The table is not meant to define concrete technical limitations for each algorithm. For example, the
“number of variables” can vary widely and is as much limited by system computing performance as it is by the mathematical limitations of the algorithm. Also, when defining
“complexity”, this is referring to the steps or process complexity involved for the Data Scientist to deliver results with the algorithm.
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SAP Predictive Maintenance and Service
Machine Learning Engine - Failure Prediction Algorithms
Note: Table data is from customer PoCs and meant for illustration purposes only. The table is not meant to define concrete technical limitations for each algorithm. For example, the
“number of variables” can vary widely and is as much limited by system computing performance as it is by the mathematical limitations of the algorithm. Also, when defining
“complexity”, this is referring to the steps or process complexity involved for the Data Scientist to deliver results with the algorithm.
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SAP Predictive Maintenance and Service
Machine Learning Engine - Adaptive Learning
Anomaly Detection
Trigger anomaly alert
Score when the algorithm
model detects an abnormal
pattern
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Asset Network and Collaboration
Model /
E-23-8384 Reference
Equipment
Manufacturer Operator
Digital Twin
Equipment
P78-324 P78-453 P78-820 P78-912
Physical
Supplier Equipment
P78-324 P78-453 P78-820 P78-912 Service
Provider
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Collaborative network of digital twins
Equipment Manufacturer
Model Spare Parts
Obsolescence Recommendations
Reporting & Updates • Single version of truth
Equipment
Inspection and
Specifications &
Calibration
Drawings
Results
Maintenance
Failure Modes
History
Condition and
Service
Predictive
Bulletins
Insights (IoT)
Unified Fiori Launch Pad
Methodologies:
§ Risk & Criticality Analysis (RCA)
§ Reliability Centered Maintenance (RCM*)
§ Failure Modes and Effects Analysis (FMEA)
§ Structured Review (PM Review)
§ Root Cause Analysis (RCA)
§ …
© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ SAP AND SAP PARTNER USE ONLY *RCM and the different RCM Generations are TM by Aladon 110
SAP Asset Strategy and Performance Management
Solution Overview
*planned
SAP Asset Strategy and Performance Management helps companies achieve good asset management. It provides
(Asset) Risk and Criticality Analysis and proven methodologies like RCM* and FMEA to develop recommended
maintenance strategies e.g. preventive or corrective tasks actions.
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SAP Asset Strategy and Performance Management Process
Asset Performance Monitoring
§ Condition Monitoring
§ Predictive Maintenance
Maintenance Update
Define Assets & Assess Risk &
FMEA Strategy Operations
Scope Criticality Workbench* Strategy*
q Define Asset Class/Sub Class q Define risk assessment q Identify most frequent q Refine scope q Update maintenance task
template failure modes list
q Define Asset Model q Review Activity
q Develop questionnaire q Identify Causes & Effects q Update maintenance plans
q Define Equipment q Review FMEA
(through OEM or the & frequency
q Select objects for analysis
q Define Location maintenance historical data) q Review risk assessment
q Update asset information
q Answer questionnaire
q Define Group q Priorities failures q Identify benefit &
q Update equipment
q Identify risk & criticality recognition (cost vs. risk
q Define System q Define action/instruction configuration
using risk score matrix reduction)
q Define Documents q Calculate RPN (Risk Priority q Execute Asset Long Term
q Update risk criticality on q Receive approval for
Number based on severity, Planning
assets changes
detectability & occurrence
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SAP Asset Strategy and Performance Management
Assessment
§ Highlights
§ Matrix
§ Risk and
Criticality
§ Questionnaire
§ FMEA
§ Checklists
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Groups
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Risk and Criticality Assessment: Questions & Answers
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Risk & Criticality Assessment: Matrix
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Equipment: Assessment Overview
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Equipment List: Showing Risk, Criticality, RPN and Recommended Action
Use case: Get list of all safety critical assets, select and create a group for follow-up activities
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SAP Asset Strategy and Performance Management:
Failure Modes and Effects Analysis (FMEA) Process
FMEA is an engineering tool support the analysis of the potential reliability problems and enable quick and
flexible actions and mitigate failures.
FMEA
Calculate RPN
Maintenance
Prioritise failures Develop action / Calculate risk & (Criticality,
Strategy
for analysis instruction criticality detectability &
Workbench
occurrence)
Reliability engineer
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Reliability Centered Maintenance (RCM)
7 + 1 Leading Questions**
È Which Assets or Systems do I want to Analyze? Failure Mode
Scope – Boiler System Library &
Patterns …..
È What are the desired functions and performance in it’s operating context? RCM*
Functions – Generate Steam at 60% Efficiency
© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ SAP AND SAP PARTNER USE ONLY *RCM and the different RCM Generations are TM by Aladon ** Based on Section 5 of SAE Standards 120
Failure Modes
§ The optimal maintenance
strategy can be defined at
the level of single failure
mode
§ Failure Modes can be
assigned to Models,
Equipment, Locations,
Spare Parts and Groups.
§ They are based on a
subclass and have
different categories and
types.
§ RAMS Figures (Reliability,
availability, maintainability
and safety) and KPIs
(MTTF, MTTR, MTBF).
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FMEA Assessment Failure
Mode
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Instructions
§ Instructions describe how to execute
maintenance
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Develop Recommended Actions
Assign Preventive, Corrective or Placeholder Instructions
Preventive Instruction
Placeholder Instruction
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Develop Recommended Actions
Publish Assessment
Publish Assessment
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Intelligent Asset Management
High Level Architecture
SAP Enterprise Asset Management Portfolio – Business Capabilities
Asset
Asset
Health
Network
Prediction
and
and
Collaboration
Optimization
Maintenance and
Service Management
SAP S/4HANA
SAP Leonardo IoT
Plan maintenance activities with the right person
providing the appropriate tools and resources
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SAP S/4HANA Asset Management Asset Strategy and
Asset
Asset
Health
Network
Prediction
and
and
Collaboration
Optimization
SAP S/4HANA
SAP Leonardo IoT
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SAP Intelligent Asset Management Asset Strategy and
Asset
Asset
Health
Network
Prediction
and
and
Collaboration
Optimization
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SAP Intelligent Asset Management Asset Strategy and
Asset
Asset
Health
Network
Prediction
and
and
Collaboration
Segment assets based on risk, criticality, impact, Optimization
SAP S/4HANA
SAP Leonardo IoT
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SAP Intelligent Asset Management Asset Strategy and
Asset
Asset
Health
Network
Prediction
and
and
Collaboration
Optimization
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SAP Intelligent Asset Management Asset Strategy and
Asset
Asset
Health
Network
Prediction
and
and
Collaboration
Optimization
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E2E Architecture for Intelligent Asset Management and Digital Twin
Sensors
© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ SAP AND SAP PARTNER USE ONLY *Represents the roadmap for the E2E Architecture for Intelligent Asset Management and Digital Twin 135
Architecture
On premise /
Build Extend Integrate
Managed cloud
SaaS
SAP Cloud Platform (platform as a service − PaaS)
SAP Analytics SAP Cloud Platform and SAP Fiori (HTML5) apps – user interaction layer Native applications
Cloud
Reliability Maintenance Data
Service Manager Asset Manager
Engineer Manager Scientist
SAP Distributed Rest API
Manufacturing
SAP Cloud Platform and Java & Node js applications – business function layer
SAP S/4HANA
HTTP calls IoT Application Document Message *Blockchain *SAP Data Hub
SAP HANA Redis
SAP ERP services enablement service service service SAP Vora
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Q&A
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Gracias
Contact information:
Eduardo González
Soluciones SCM, SAP España
eduardo.gonzalez.gonzalez@sap.com
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