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1, January 1999
SEQUENTIAL TRIPPING
AM TURBINE GENERATORS
Working Group 54 of the Rotating Machinery Protection Subcommittee, Power System Relaying
Committee
Everett Fennell, Chairperson; Kevin Kozminski, Vice Chairperson; Members: Munnu Bajpai, Steve
Easterday-McPadden, Walt Elmore, Charles Fromen, Jon Gardell, Wayne Hartmann, Joe Hurley, Patrick
Kerrigan, Kumul Khunkhun, Chuck Mozina, George Nail, Subhash Patel, Gary Pence, A1 Pierce, Don
Smaha, Sahib Usman, Phil Waudby, Murty Yalla
Abstract - The practice of tripping the generator There are several reasons for the increase in importance
breakers immediately following a boilerhrbine trip of the shutdown process. Most unit trips are the result of
exposes a steam turbine generator to a potentially boiler and turbine mechanical problems rather than
damaging overspeed operating condition. This paper problems in the generator and associated high-voltage
describes the use of the sequential trip mode as a equipment. The introduction of refmed turbine blading
means of minimizing the exposure to possible unit designs which, while more efficient, are not as rugged as
damage following a boiler/turbine trip. Included is a earlier, simpler blade designs and are not able to withstand
comparison of the application of devices used by overspeeds much higher than 120% of rated speed.
several major steam turbine generator manufacturers Finally, given the added complexity of multiple steam
in accomplishing sequential tripping of the unit. This admission paths with the associated stop and control
paper also discusses the differences in the devices used valves, it is more difficult to insure the complete shutoff
in implementing the tripping scheme and those applied of steam flow to the various turbine sections.
as backup motoring protection. Additionally, the paper
provides guidance in the selection of which functions Given these concerns, turbine-generator manufacturers
should and should not be used to initiate sequential became increasingly concerned about the normal
tripping. operating practices of the electric utilities, and in the
1970’s manufacturers sent recommendations to their
customers that strongly suggested that the utility should
develop sequential tripping schemes for taking units off-
line. These schemes would allow an automatic, orderly
As power plant unit sizes increased and feedwaterheam shutdown and isolation of the turbine-generator unit
cycles became complicated, the shutdown process for following a turbine trip. While these notices did not give
steam turbine generating units became more critical. any detailed design information, their prime focus
These issues made a more orderly shutdown of the appeared to be associated with the normal, controlled
turbine-generator desirable, if not a requirement. The shutdown of the unit.
traditional practice of tripping the main unit breakers
immediately following a boiledturbine trip could These recommendations had many interpretations which
needlessly expose the unit to a potentially catastrophic resulted in substantially different sequential trip scheme
overspeed condition and other unnecessary stresses. designs being implemented from utility to utility. Some
utilities had part or all of the normal protective relaying
PE-584-PWRD-2-03-1998 A paper recommended and approved by initiating sequential tripping. There were, however,
the IEEE Power System Relaying Committee of the IEEE Power attempts to develop some standard practices for control
Engineering Society for publication in the IEEE Transactions on Power
Delivery. Manuscript submitted August 13, 1996, made available for and protection functions initiating sequential tripping on
printing March 9, 1998. these larger units. [ 11
the main generator breaker@). This method is also where it is desirable to maintain the unit auxiliary loads
commonly used as the normal shutdown mode for many connected to the generator. The advantage of this scheme
units with different types of prime movers. This method is that the unit can be reconnected to the system with
of isolating the unit from the power system is used for minimum delay. As with the Generator Tripping scheme,
operating conditions where delayed tripping of the the unit must be capable of a quick response following a
generator will not result in increased damage to electrical load rejection.
equipment. Sequential tripping is accomplished by first
tripping the prime mover (turbine) followed by tripping Sequential Tripping - This mode is primarily used when
the generator and field breakers after a brief period of delayed tripping of the breakers has no detrimental effect
deliberate motoring to ensure that all residual driving on the generating unit. It is generally used for normal unit
power is drained off of the turbine. shutdowns and tripping for prime mover problems, where
high speed tripping is not a requirement. When the
Equipment manufacturers have indicated that the turbine control system indicates that the turbine has been
overspeeding of a turbine generator is a more damaging tripped, tripping of the generator breakers followed by
operating condition than a brief motoring of the unit. A the field breaker is initiated. Inclusion of a reverse power
brief period of deliberate motoring to reduce the relay in series with the mechanical signal indicating that
likelihood of excessive overspeed will not cause damage the turbine has been tripped provides security against
to the turbine. Manufacturers have incorporated this possible overspeed of the turbine by ensuring that steam
philosophy into their sequential tripping flows have been reduced below the amount necessary to
recommendations. produce an overspeed condition when the generator
breakers are opened. Thus, by using the sequential
In addition to sequential tripping, there are three other tripping mode of isolating the unit from the power system
methods of grouping electrical and mechanical protection for non-critical operating conditions, it is possible to
devices for activating a triphhutdown of a steam provide a safe, orderly shutdown without exposing the
generator. These four (4) common trip/shutdown modes equipment to an unnecessary risk of overspeed. For
of isolating the generator from service following the turbine problems this is the preferred mode.
detection of an unacceptable abnormal operating condition
or electrical fault are described below. A survey conducted by the Rotating Machinery Protection
Subcommittee of the Power System Relaying Committee
Simultaneous Tripping - Provides the fastest means of (PSRC) found that sequential tripping is being initiated by
isolating the generator. This tripping mode is used for all a variety of protective relays, some of which clearly
internal generator faults and severe abnormalities in the require immediate tripping of the generator and field
generator protection zone. Isolation is accomplished by breakers. While there are some instances where sequential
simultaneously tripping the generator breakers and field tripping could possibly be initiated by generator
breaker, shutting down the prime mover by closing the protection relays, generally the recommended practice is
turbine valves and transferring unit auxiliary loads to to initiate simultaneous tripping of the unit.
standby power.
Several concerns have arisen recently regarding the
Generator Tripping - This mode of isolation usually trips application of devices and the logic behind sequential
the main generator and field breakers. The scheme does tripping schemes and unit motoring protection. These
not shut down the prime mover and is used where it may concerns are:
be possible to quickly correct the abnormality, thereby
permitting the reconnection of the machine to the system 0 the level of misunderstanding in the industry as to
in a short period of time. This protection trips the what electrical and mechanical protective devices
generator for a power system disturbance, rather than an should or should not initiate sequential tripping;
intemal generator fault/abnormality. This mode can be 0 the differentiation between the control logic in a
used if permitted by the type of prime mover, boiler and sequential tripping scheme and the protective logic
govemor control systems and requires that the unit be for motoring protection; and
capable of quick response following a load rejection. the inability of certain devices to correctly activate
under certain operating conditions.
Unit Separation Tripping - A variation of the Generator
Tripping scheme is one where only the main generator Designers and operators of power plants today must be
breaker@)is opened. It is recommended for applications concerned with the failure of control and protective
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the generator and the transfer of unit auxiliary busses to a using indications from multiple limit or pressure switches
standby power source. It is important to remember that in a series-parallel arrangement to indicate that the turbine
these devices are part of the control logic and are not is tripped. By using an appropriate series-parallel
performing a protective function. Refer to Section IV for arrangement of these limit switches, the failure of one
discussion of protective devices. switch will not disable the control logic or initiate a
nuisance trip.
A time delay is also used in the logic circuit to provide An ideal reverse power relay set to detect motoring should
maximum security against a possible overspeed condition. pick up at a real power level independent of the VAR
Since permissible motoring times for most units are on the output of the machine. Figure 3 shows the ideal operating
order of minutes, the additional time delay (typically one characteristic of the reverse power relay. The real power
to three seconds is recommended) will not increase the pickup current component I, is in-phase with the terminal
likelihood of equipment damage. voltage and is given as:
Reactive Power
Into System
1‘
Figure 4: Deviation in Reverse Power Relay Pickup
characteristics and system conditions. This time can result are cyclical in nature, with the frequency being
be as short as seconds. Of course, should the loss of a function of the relative rate of slip of the poles in
field condition be caused by a short-circuit in the the machine.
excitation system, tripping should occur as soon as
possible to minimize damage at the point of the fault. The resulting peak currents and off-frequency
Additionally, a large reactive drain on the system can operation can cause generator stator winding stresses
cause low system voltages which, if excessive or and transient torques, which can excite mechanical
prolonged, can cause system instability or problems resonances that can be potentially damaging to the
of reactive supply on other portions of the system. turbine-generator shafts. It is recommended that the
generator be removed from the system quickly,
Due to the immediacy of the effects of the preferably during the fust slip cycle. A unit
abnormality on the generator, the unit should be separation trip can be used if it is desirable to quickly
tripped from the power system by means of a re-synchronize the unit after the system retums to a
simultaneous trip or a generator trip. Especially stable condition.
important is that all excitation power be removed,
since it is possible that the exciter power is feeding an 0 Overexcitation (24) - Overexcitation of a generator
internal fault. or transformers connected to the generator terminals
will occur whenever the rated volts/Hz ratios are
0 Unbalanced Currents (46) - The ultimate problem exceeded. Saturation of the generator and
associated with unbalanced-current conditions is the transformer magnetic cores can occur, and stray flux
temperature rise in the surface parts of the generator can be induced in nonlaminated components which
rotor. This condition is caused by the negative- were not designed to carry flux. This can cause severe
sequence current in the stator winding which in turn overheating in the generator or transformers with
creates a magnetic flux wave in the air gap which eventual breakdown in insulation. For a generator
rotates in the direction opposite that of the rotor at which is operating near full load, the field current
synchronous speed, inducing double-frequency during the overexcitation can also be excessive.
currents in the rotor surface. With sustained
negative-sequence armature current, the temperature In addition to voltage regulator failure, overexcitation
of the rotor slot wedges, for example, can reach a can also occur during a complete load rejection which
point where the wedges lose their mechanical strength leaves transmission lines connected to the generating
and fail. Surface currents, crowding around the unit. Under this condition, the volts/Hz ratio may
transverse flexibility slots and the retaining ring-rotor exceed 1.25 pu. With the excitation system control in
body interface can also cause severe mechanical the automatic mode of operation, the overexcitation
distress. will generally be reduced to safe limits in a few
seconds. With control in the manual mode, the
It becomes important to analyze the effects of overexcitation may be sustained and equipment
different types of abnormal conditions resulting in damage can occur.
unbalanced currents flowing in the machine and the
maximum time the unit can operate without any type Excessive volts/Hz will result in equipment failure
of damage. The tripping time for a negative-sequence and should be treated as a severe electrical problem.
condition varies based on the magnitude of the The generator and transformer should be removed
unbalanced current. Generally the cause of these from service as quickly as possible using a
currents is an unbalance in the system. To adequately simultaneous or generator trip. If the condition
protect the machine, it should be removed from the occurs when the unit is off-line, the field breaker
system as quickly as possible. A unit separation trip should be immediately tripped. Generator and
allows for a quick re-synchronization if the system transformer manufacturers will generally provide
abnormality has been eliminated. overexcitation capability limits for this equipment.
0 Loss of Synchronism (78) - During an out-of-step 0 Abnormal Frequency (81) - Departure from rated
condition as the swing angle between the generator speed under load will bring stimulus frequencies
voltage of a machine changes with respect to that of closer to one or more of the natural frequencies of the
other units in the system, the armature current in the various stages of turbine blades and result in vibratory
unit varies in magnitude. The current surges that stresses appearing in these elements. As vibratory
139
stresses increase, fatigue damage is accumulated in could result in a potentially damaging stator multi-
the blades which may lead to cracking in the turbine phase or tum-to-turn short-circuit. Additionally,
blading structure. severe mechanical torsional shocks to shafts and
couplings can occur.
Underfrequency operation of a synchronous generator
is certain to be accompanied by high values of load The minimum isolation time of the unit from the
currents. This could result in exceeding the short- power system for this condition should be such that
time thermal capability of the generator. Since the the machine is exposed to minimum damage if a
short-time thermal capability of the generator is less second ground occurs. There is further consideration
restrictive than the possible vibratory damage that a large percentage of stator ground faults will
associated with the turbine, the unit tripping mode occur at a location at which the shorting of the
will be based on the protection of the turbine complete winding by a second ground is not possible.
elements. The fault of greatest destructive potential involves a
ground at the neutral, simultaneous with a ground at
The primary concem associated with abnormal the line terminals.
fiequency operating conditions occur, after system
disturbances which produce system separation and Taking into consideration the severity of damage due
severe overloading on remaining system generators. to a second ground fault and the elevated dielectric
Since it is difficult to define every possible system stresses imposed on the machine, it is recommended
configuration during this abnormal condition, the to trip the unit without significant delay after a
recommended tripping mode must balance system ground fault has been detected.
needs versus the undue risk to which untripped
generators are exposed. For extreme cases of higher While there are some instances where sequential tripping
or lower frequencies, the turbine is only allowed could possibly be initiated by generator protection relays,
seconds of operation. A unit separation trip is the generally the recommended practice is to initiate one of
safest means of protection against extreme frequency the other triphhutdown modes for isolation of the unit.
excursions. The turbine manufacturer should be The field ground protection function is the only candidate
contacted for further protection recommendations. discussed above which could be considered for sequential
tripping of the unit. See Table 2 for the recommended
-
Field Ground (64F) The field circuit of a generator tripping practices, per ANSIIIEEE C37.102-1995, for
is an ungrounded dc system. A single ground in the these protection functions. Final decision on the
field circuit will not result in immediate damage, but trippinghhutdown mode of a particular protection
it indicates the presence of weakened insulation or function should be based on the recommended practices of
mechanical failure. If a second ground fault occurs, a the turbine-generatormanufacturer.
portion of the field winding will be short-circuited,
thereby producing unbalanced air gap fluxes in the Table 2
machine and resultant vibration. A sequential trip Recommended Tripping for Protection Devices (2)
may be used as long as the operator is willing to
assume the associated risks. TRIP TABLE
I DEVICE I GEN I FLD I PRIME I TRANSF I ALARM I
From a protection viewpoint, the safest step to take I BKR I BKR I MOVER I AUX I ONLY
after detection of a field ground is to initiate a unit 24 l x l x l X I X I
trip. Many utilities alarm when a field ground has
been detected and provide instructions for operators
to shutdown the machine as soon as system
conditions permit.
As shown in Table 3, three of the manufacturers surveyed Users must be aware of the limitations inherent in their
(Manufacturers A, C and D) recommend a reverse power control and protection schemes. It is important that the
relay as backup protection for excessive motoring of the user recognize where automatic systems provide backup
unit. This reverse power relay will initiate either a and where manual action by plant operators is required.
simultaneous or generator trip, and it is set to be less The following issues should be considered when applying
sensitive or set at the same sensitivity with a longer time sequential tripping schemes and motoring protection: 1)
delay than the reverse power relay used in the sequential the failure of the sequential tripping control logic to
tripping control logic. Generally, this relay will be function and 2) inability of reverse power relays to detect
supervised by a "Generator Breakers Closed" signal. certain motoring conditions.
-
Issue # 1 When a turbine trips, it is possible that there
Table 3 could be a failure of a device used in the sequential
Survey of Manufacturer Recommendations tripping scheme, thus disabling the sequential tripping
for Motoring Protection Schemes control logic. Again, by combining multiple devices in
an appropriate series-parallel arrangement, the
Devices Used to Detect Motoring Manufacturer probability of device failure rendering the control logic
Condition : Code inoperable is sharply reduced. Motoring protection
which initiates a generator or simultaneous trip (for
Manufacturers A, C and D) functions as a backup to the
sequential tripping control logic and will trip the
generator breakers, preventing excessive motoring.
*Note: Manufacturer B recommends that the motoring protection Issue # 2 - The four manufacturer schemes for both
initiate sequential tripping, rather than the simultaneous or
generator trip. Also note that the reverse power relays used for
sequential tripping and motoring protection are
motoring protection are separate relays than those used for rendered inoperable for any operating condition where
sequential tripping control logic. reverse power relays may not operate. It has been
documented that reverse power relays may not detect
motoring conditions when the machine VAR flow is
One manufacturer (Manufacturer B) recommends high.
monitoring HP turbine differential steam pressure as a
means of providing backup protection for a motoring All four manufacturers recommend that alarm circuits
condition. The detection of a low differential steam alert plant operators to a motoring condition. Operators
pressure condition initiates a sequential trip after a time need to be aware of the consequences of excessive
delay. A sequential trip initiated by the €€P turbine motoring and the responses required should the sequential
differential steam pressure, as recommended by tripping control logic or the motoring protection fail to
operate. Each user needs to evaluate the degree to which
141
automatic or manual actions will provide backup to the possibility of turbine-generator overspeed during
unit’s control and protection schemes. shutdown and its potential for causing catastrophic
damage. However, the final decision on the
tripping/shutdown mode of a particular protection
VII. CONCLUSIONS function should be based upon the recommended
practices of the turbine-generator manufacturer.
In general, it is recommended that generator protective
relays initiate non sequential trip modes for unit isolation.
However, sequential tripping provides a useful means of WI. REFERENCES
taking a steam turbine generator off-line for a limited
number of abnormal operating conditions, where delayed 1. Steam Station Protection Working Group.
tripping of the generator will not result in increased “Minimum Recommended Protection, Interlocking
damage to the turbine-generator or other electrical and Control for Fossil-Fuel Unit-Connected Steam
equipment. The reason for sequentially tripping a steam Station, Part I: Overall Protection”. IEEE
turbine generator is to avoid the overspeed condition that Transactions on Power Aptmatus and Systems.
results when the generator’s main breaker@) is tripped Vol. 92, No. 1. Jan/Feb. 1973. Pages 374-380.
while steam is applied to the turbine.
2. McGrath, R.V., Izquierdo, N.A. and Wirth, G.J.
Proper control logic is critical to the design of a sequential “ Reverse-power Relay Response Under High-VAR
tripping scheme and requires some sort of mechanical Unit Conditions.” Proceedings of the American
“Turbine Tripped” indication (i.e., steam stop valve limit Power Conference, April 1991.
switches, trip oil system pressure switches, etc.) which is
supervised by an electrical reverse power relay. This 3. Julka, A.K. and Aiken, T.P. “Antimotoring Relay
relay is normally set to detect very low power levels and (32) Susceptibility to VARs .” Niagara Mohawk
incorporates a brief time delay on the order of several Power report.
seconds for added security.
4. ANSUIEEE C37.102-1995. Guide for AC Generator
The performance of reverse power relays was explored in Protection.
some detail relative to several documented cases of the
relays’ failure to operate for legitimate motoring
conditions. This is primarily due to the difficulty of
measuring very low levels of real (reverse) power when
accompanied by high levels of reactive power (leading or
h%ing).