1.

Berat Produk, Wo (kg) = 0,18 kg

2. Densitas Alumunium, ρ = 2,7 kg/m3 = 2700 kg/m3
3. Yield Ratio, y (%) = 80%
4. - Pouring weight
Wo 0,18
W= ×100% = 80% × 100 % = 0,225 kg
y

- Pouring Volume
W 0,225
V= = 2700 = 8,33 x 10-5 m3
ρ

5. Wall thickness, p (mm)

C 77,54
P= 2= = 38,77 mm
2

6. Casting height c (mm) = 77,54 mm

7. Sprue Height, h (mm)
h = 40 + p = 40 + 38,77 = 78,77 mm
8. Jenis gating system = parting line
9. Tipe sprue = Tapered Round Sprue
10. Jumlah ingate = 1
11. Jumlah runner = 1
12. Effective Sprue Height (ESH) (cm)
p2 38,772
(ESH) = h - 0,5 = 78,77 - 0,5 = 69,0775 mm
c 77,54

13. Pouring rate (R) (kg/sec)

R = 0, 47× √W

= 0, 47× √ 0,225 = 0,222 kg/sec

14. Adjusted Pouring Rate, Ra (sec)
K=1
C = 0,85
R 0,222
Ra = K.C = = 0,2611 sec
1.0,85

15. Pouring time, tp (sec)

W 0,225
tp = Ra = = 0,861 sec
0,2611

16. - Luas Penampang Melintang Sprue Exit, Ase (mm2)

w 0,225
Ase = = =103 mm2
ρ.tp.C √2.g.ESH 2700.0,861.0,8 √2.9,81.0,0690775
 - Luas Penampang Melintang Sprue Inlet, Asi (mm2)
Hsi = 50 mm
Hse = 50 + h = 50 + 78,77 = 128,77 mm
Ase √Hse 103 √128,77
Asi = = = 165,29 mm2
√Hsi √50

- Radius Sprue, (mm)

Asi 165,29
Rinlet (mm) = √ 𝜋 = √ = 7,25 mm
3,14

Ase 103
Rexit (mm) = √ = √3,14 = 5,72 mm
𝜋

17. Luas Penampang Runner

- Gating Ratio = 1 : 4 : 4
- Luas Penampang Runner, Ar (mm2)
4 4
Ar = 1 × Ase = × 103 = 412 mm2
1

- Lebar dan tinggi runner

l = √Ar = √412 = 20,29 mm
latas = 20,29 – 2 = 18,29 mm
lbawah = 20,29 + 2 = 22,29 mm
18. Luas Penampang Ingate, Ag (mm2)
4 4
Ag = 1 × Ase = × 103 = 412 mm2
1
1
- Tinggi ingate = 2 × 20,29 = 10,145 mm

19. Well area, Aw (mm2)

Aw = 5 × Ase = 5 × 103 = 515 mm2 ÷ 2 = 275,5 mm2
Aw 515
- Radius Well, rw = √ =√3,14 = 12,8 mm
π

- Well depth = 2 × tinggi runner = 2 × 20,29 = 40,58 cm

20. Flowing volume (m3/sec)
n = jumlah ingate = 1
V/tp 8,33 x 10-5 / 0,861
Q= = = 9,67 x 10-5 m3/sec
n 1

21. Velocity, V (m/sec)

Q 9,67 x 10-5
- Vs = Ase = = 9,38 x 10-7 m/sec
103

𝑄 9,67 x 10-5
- Vr = 𝐴𝑟 = = 2,34 x 10-7 m/sec
412
 𝑄 9,67 x 10-5
- Vg = 𝐴𝑔 = = 2,34 x 10-7 m/sec
412

22. Reynold Number, Nr (cm2/kg)

Vs × Ab sprue 9,38 x 10-5 × 0,572
- Nr sprue = = = 2,576 cm2/kg
R 0,222

Vs × Ab runner 2,34 x 10-5 × 2,029

- Nr runner = = = 9,139 cm2/kg
R 0,222

Vs × Ab ingate 2,34 x 10-5 × 0,507

- Nr ingate = = = 2,283 cm2/kg
R 0,222

No. Notasi dan Rumus Input Output

1. Berat Produk, Wo (kg) 0,18 kg
Density Aluminium, ρ 2,7 × 103
2. (kg/m3) kg/m3
2700 kg/m3
3. Yield Ratio, y (%) 80%
Pouring Weight, W (kg) 0,255 kg
4.
Pouring Volume, V (m3) 8,33 x 10-5 m3
5. Wall Thickness, p (mm) 38,77 mm
6. Casting Height, c (mm) 77,54 mm
7. Sprue Height, h (mm) 78,77 mm
8. Jenis Gating System Parting Line
Tipe Sprue Tapered round
9.
sprue
10. Jumlah ingate 1
11. Jumlah runner 1
Effective Sprue Height, (ESH) 69,0775 mm
12.
(mm)
13. Pouring Rate, R (kg/sec) 0,222 kg/sec
Adjusted Pouring Rate, Ra 0,2611 sec
14.
(sec)
15. Pouring Time, tp (sec) 0,861 sec
-Luas Penampang Melintang 103 mm3
Sprue Exit, Ase (mm2)
16.
-Luas Penampang Sprue Inlet, 165,29 mm2
Asi (mm2)
 - Radius Sprue
Radius inlet, Ri (mm) 7,25 mm
Radius exit, Re (mm) 5,72 mm
- Gating Ratio 1:4:4
- Luas Penampang Runner, Ar 412 mm2
(mm2)
17. - Lebar & tinggi runner, l 20,29 mm
(mm)
Lebar atas, latas (mm) 18,29 mm
Lebar bawah, lbawah (mm) 22,29 mm
- Luas Penampang Ingate, Ag 412 mm2
18. (mm2)
- Tinggi ingate (mm) 10,145 mm
Well Area, Aw (mm2) 257,5 mm2
19. Radius Well, rw (mm) 12,8 mm
Well depth (mm) 40,58 mm
Flowing Volume (m3/sec) 9,67 x 10-5
20.
m3/sec
Velocity (m/sec)
- Velocity Sprue, Vs 9,38 x 10-7
m/sec
21. - Velocity Runner, Vr 2,34 x 10-7
m/sec
- Velocity Ingate, Vg 2,34 x 10-7
m/sec
Reynold Number,Nr (cm2/kg)
- Nr Sprue 2,576 cm2/kg
22.
- Nr Runner 9,139 cm2/kg
- Nr Ingate 2,283 cm2/kg