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Science of the Total Environment 408 (2010) 5010–5018

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Science of the Total Environment


j o u r n a l h o m e p a g e : w w w. e l s ev i e r. c o m / l o c a t e / s c i t o t e n v

Greenhouse gases emissions and energy use of wheat grain-based bioethanol


fuel blends
C.C.O. Scacchi a,⁎, S. González-García b, S. Caserini a, L. Rigamonti a
a
Politecnico di Milano, DIIAR-Environmental Section, Piazza L. Da Vinci 32, 20133 Milan, Italy
b
Department of Chemical Engineering, School of Engineering, University of Santiago de Compostela, 15782-Santiago de Compostela, Spain

a r t i c l e i n f o a b s t r a c t

Article history: This study focuses on the potential energetic and environmental impacts associated with the production of
Received 10 March 2010 wheat grain-based bioethanol in Lombardia (Italy), with a “seed-to-wheel” approach (i.e. taking into account
Received in revised form 9 July 2010 the production and use phase). Greenhouse gas emissions (GHGs) were estimated through the CML 2
Accepted 17 July 2010
baseline 2000 methodology counting the CO2 equivalent emissions, while the energy flow indicator was
Available online 7 August 2010
estimated using the Ecoindicator 95 methodology. The impact of the different phases involved in the
Keywords:
production and use of bioethanol have been analysed: the agricultural production of wheat grain, its
Bioethanol transformation into bioethanol, the production of gasoline and the use of 5 different blends (from pure
Greenhouse gas emissions (GHGs) gasoline to pure ethanol).
Life cycle assessment (LCA) The results show that ethanol fuel, used in the form of blends in gasoline, can help reduce energy use and
Lombardia GHGs. In particular, the use of pure ethanol was found to be the best alternative presenting the lowest GHGs
Wheat (saving about 32% of CO2eq emissions in comparison to gasoline) and the minor energy use (63% saving).
Biofuel Differences between low-ethanol blends and gasoline are minimal and dependent on the specific fuel
consumption of the vehicle. The sensitivity analysis performed to test the robustness of results through the
change of some basic assumptions (specific fuel consumption, N2O emissions from agricultural phase,
allocation method) shows the sensitivity of GHGs saving to the adopted allocation method.
© 2010 Elsevier B.V. All rights reserved.

1. Introduction This work aims thus to evaluate the GHGs and energy use of
bioethanol produced from wheat in Lombardia (northern Italy) using
Nowadays society faces important decisions regarding climate the life cycle assessment (LCA) methodology. Although many studies
change mitigation with concerns to potential accumulation in have been performed concerning this topic (as reviewed by Von
atmosphere of greenhouse gas emissions (GHGs). In the European Blottnitz and Curran, 2007), the originality of this is the specific
Union (EU), transport is responsible for an estimated 21% of all GHGs geographical localization analysed (Lombardia), together with the
that are contributing to global warming, and the percentage is rising “seed-to-wheel” approach which considers the entire life cycle of the
(EC, 2006). The use of biofuel is one of many strategies proposed by five ethanol blends analysed. The Lombardia region is characterised
the European Commission to reduce GHGs in this sector. In order to by high production of wheat (Fig. 1; Istat, 2007) and 200 km
improve the usage and production of biofuels, the Renewable proximity of recently designed refinery plants of grain-based ethanol.
Transportation Directive was adopted in 2003 with the aim of These considerations, along with the remarked objective of EU in the
increasing biofuel share in transportation fuels to 2% in 2005 and biofuel issue (EPC, 2009) and the great increase of CO2 emissions from
5.75% in 2010 (EPC, 2003). transport (+41% between 1990 and 2005 in Lombardia, Caserini,
Major studies show that most biofuels produce lower levels of GHGs 2008), were the basis of this study in relation to wheat grain-based
than fossil fuels on a life cycle basis (Johansson et al., 1993; Edmonds bioethanol production and use.
et al., 1996; Nakicenovic et al., 2000; Edwards et al., 2007). Nevertheless,
according to Zah et al. (2007), the environmental impacts of biofuels are
variable and depend very much on location and production methods 2. Goals and scope definition
and consequently a case-by-case assessment may be required.
2.1. Objectives

⁎ Corresponding author. Tel.: + 39 0223996430; fax: + 39 0223996499. The main objective of this study has been the evaluation of the
E-mail address: costanza.scacchi@libero.it (C.C.O. Scacchi). impact of both production and use of bioethanol, comparing different

0048-9697/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.scitotenv.2010.07.046
C.C.O. Scacchi et al. / Science of the Total Environment 408 (2010) 5010–5018 5011

Fig. 1. Land dedicated at wheat cultivation and specific production in Lombardia (Northern Italy). Data source: Istat, 2007.

ethanol blends with consideration to total energy use (all energy 2.3. Description of the system under study
input including fossil and non-fossil based energy) and environmental
impact in terms of CO2 equivalent emissions. Fig. 2 shows the flowchart representing the system analysed,
Five different blends were considered: which can be broken up in the following subsystems:
• Agricultural Subsystem (S1), which deals with wheat-growing.
- E0: pure gasoline;
Wheat is cultivated in a farming system using the most common
- E5: 5% ethanol and 95% gasoline;
farming practices in Lombardia (intensive and non-irrigated culture
- E10: 10% ethanol and 90% gasoline;
from October/November to June/July). Rainwater was considered to
- E85: 85% ethanol and 15% gasoline;
be an adequate supply of water for wheat cultivation. This
- E100: pure ethanol.
subsystem includes all agricultural field operations for wheat
cultivation (ploughing, harrowing, fertilizers and pesticide spread-
LCA methodology was used to estimate the impacts of these
ing, sowing and harvesting), based on a survey of collected data
products, following the ISO standards (ISO 14040 and 14044, 2006). In
including questionnaires filled by farmers and manuals of farming
particular the impact due to GHGs associated with the different blends
techniques related to northern Italy territory. The analysis included
were estimated through the CML 2 baseline 2000 methodology
wheat seeds, tractors, machineries, fertilizers and pesticide produc-
(Heijungs et al., 1992; Guinée et al., 2001) whereas energy flow
tion as well as their transportation to the farm gate. The amount of
indicator was performed with the Ecoindicator 95 methodology
agricultural machinery required for a specific work process was
(Goedkoop, 1995).
obtained by multiplying the weight of the utilised machinery by the
CML 2 baseline is an update of the CML method, issued in 1992 by
time required for the field work over the lifetime of the machinery
the “Centre of Environmental Science” of Leiden University. It contains
(Nemecek et al., 2004). Energy carrier (mainly diesel) production
ten impact categories defined for the midpoint approach (PRé
and transportation were included, too.
Consultants, 2008). The characterisation model used for the definition
• Refinery Subsystem (S2), which deals with the production of
of the characterisation factors of “global warming (GWP100)”
bioethanol. Harvested grain is transferred to the refinery plant
category was developed by the Intergovernmental Panel on Climate
whereby it is transformed into bioethanol through fermentation.
Change (IPCC, 2001): these factors are defined as Global Warming
Distillation processes which consume electricity and steam are
Potential for a time horizon of 100 years (GWP 100) and are
included. Production and use of chemicals is accounted for, too. The
expressed in kgCO2/kgemission.
transport of grain from farm to refinery plant is delivered by a 40 t
The Ecoindicator 95 method was developed under the Dutch
lorry covering a distance of 200 km (one-way trip, from Lombardy
NOH (National Reuse of Waste Research) program by PRé-
to Venice), while transport of chemical compounds is carried by a
consultants. This method is implemented in the software used for
32 t lorry covering a distance of 110 km (Bernesson et al., 2006).
this study (i.e. SimaPro) with eleven impact categories character-
During the fermentation process 1.01 kgCO2/kgethanol are generated
ised by a damage oriented approach (PRé Consultants, 2008).
and released to air (Lechón et al., 2005).
“Energy resources” category refers to the extraction and produc-
• Gasoline Production Subsystem (S3), which describes the produc-
tion of fuels and to energy generation, accounting for energy
tion and distribution of fossil gasoline. It includes oil field
efficiency.
exploration, crude oil production, long distance transportation, oil
refining and regional distribution. Emission of air and waterborne
2.2. Functional unit pollutants, waste production, and requirements of energy and
working material have all been considered and included in the
The functional unit (FU) is the quantified performance of a product subsystem boundaries (Dones et al., 2004).
system used in reference in a LCA study (ISO 14040, 2006). In this • Fuel-use Subsystem (S4), which describes the production and use of
assessment, the FU assumed is the amount of fuel required for 1 km the five blends. Emissions due to the combustion of these different
distance: it was assumed that, whether used neat or in blends, the fuel blends in a flexi fuel vehicle was calculated according to the quantity
consumption on energy basis would remain the same as for the base fuel of bioethanol added to gasoline, emission factors found in literature
(Edwards et al., 2007). Thus, gasoline consumption was set equal to (Table 1) and specific fuel consumption. Emissions were referred to
6.95 l per 100 km whereas that of pure ethanol was set equal to 10.5 l the same reference vehicle (a passenger car, 1.6 cm3), whose
per 100 km. manufacture, servicing and disposal were excluded being the
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Fig. 2. Systems under study subdivided in the four subsystems analysed: system boundaries and process chain.

same in all the five options. The transport of ethanol and gasoline need to assure the same food production in an alternative way, which
from production plant to petrol station is detailed in Fig. 3. The would be considered in a consequential LCA, are not addressed in this
preparation of E85 and E100 was considered to take place in the study. Despite the relevance that environmental impacts caused by
bioethanol refinery plant. additional production or importation of food may have, consequen-
tial LCA is still an emerging and not well established research topic,
Carbon emissions originated by direct and indirect land-use and therefore the attributional approach was preferred.
change (Börjesson, 2009; Searchinger et al., 2008; Fargione et al.,
2008) were not included in the analysis. As in Jury et al. (2010), it was
assumed that the land has already been cultivated with the same 2.4. Allocation of by-products
agricultural practices since 20 years and therefore the carbon soil
content has become stable, i.e. on a yearly basis the carbon uptake Most industrial and agricultural processes are multifunctional. In
offsets the carbon emissions (West and Marland, 2003). Moreover, particular many feedstocks for biofuels are either co-produced with
the consequences of the displacement of food production, i.e. the other products or are by-products of other production processes. The
C.C.O. Scacchi et al. / Science of the Total Environment 408 (2010) 5010–5018 5013

Table 1
Data sources.

Data from literature Field data

S1: Agricultural phase


Farming techniques – Farmer's survey
Specific production Istat (2007), CeSPra (2004) Farmer's survey
Fertilizers/chemical products Althaus et al. (2004), Scacchi (2008), Brentrup et al. (2000), Audsley et al. (1997) Farmer's survey
Diesel ENAMA, 2005, DM 26/2/2002; Dones et al. (2004) Farmer's survey
Tractors and machinery Nemecek et al. (2004) Farmer's survey
Seeds Nemecek et al. (2004), Scacchi (2008) –
Transport Spielmann et al. (2004) –
S2: Refinery phase
Plant design and structure – Plant data
Specific production – Plant data
Chemical reagents Bernesson et al. (2006), Althaus et al. (2004), ETH-ESU (1996) –
Steam Airfeen et al. (2007), Dones et al. (2004) –
Electricity Dones et al. (2004) Plant data
CO2 emission Lechón et al. (2005)
Transport Bernesson et al. (2006), Dones et al. (2004), Spielmann et al. (2004) Italian maps (http://maps.google.it/)
S3: Gasoline production
Field exploration, production, Dones et al. (2004), Jungbluth (2004)
transportation, refining
S4: Use phase
Fuels characteristics Lechón et al. (2005), Edwards et al. (2007)
Low sulphur petrol ETH-ESU (1996)
Transport Bernesson et al. (2006), Dones et al. (2004), Spielmann et al. (2004) Italian maps (http://maps.google.it/)
Emissions from combustion Malça et al. (2005), IDIADA (2003a,b), Camaleño Simón (2007), Lechón et al. (2005)

international standard on LCA (ISO 14040, 2006) states that allocation system and the refinery plant of bioethanol, for type of machinery and
should be avoided where possible by sub-division or system boundary chemicals reagents use); where these types of data were not available,
expansion. If this is not possible, allocation should be undertaken they have been integrated with literature values concerning the same
using causal relationships based on economic or physical properties of system (e.g. specific production of cereals, agricultural fuel consump-
the co-products. tion and seed used in the farming system), or similar systems (for
In this study, S1 and S2 generate by-products which are wheat straw reagents consumption in the refinery plants). For Life Cycle of
and distilled dried grain with soluble (DDGS) respectively. These by- materials, the SimaPro database has been used (e.g. Ecoinvent data
products can be used as an energy resource or as animal food according for chemicals, machinery and seed used in agricultural phase).
to their protein content (Edwards et al., 2007). Nevertheless, the use of In particular, to quantify the inputs and outputs associated with
these by-products was not considered in the analysis and allocation was the agricultural field activities for the production of grain (subsystem
made on a mass basis, following previous studies (Poitrat et al., 1998; 1) several surveys were designed for Italian farmers. Moreover, these
Ecobilan, 2002). In particular, in S1, burdens were divided equally data were completed with the literature. For example, Nitrogen and
between grain and straw (50% to straw and 50% to grain), and the same Phosphorous based emissions due to the application of fertilizers
was made in S2 (50% to DDGS and 50% to ethanol). A sensitivity analysis, were calculated according to Brentrup et al. (2000) and Audsley et al.
focusing on GHG emissions, was then performed to evaluate how the (1997), whereas energy related emissions derived from the use of
results can change using an allocation method based on economic agricultural machinery and tractors were taken from Nemecek et al.
considerations. (2004). Table 2 shows the inventory data for subsystem 1.
Regarding S2, handled inventory data were supplied by the
3. Life cycle inventory (LCI) refinery plant by means of surveys and corresponding to on-site
measurements. They were completed with bibliography resources,
This life cycle assessment was developed considering the specific too (among others, Airfeen et al., 2007; Bernesson et al., 2006). In
characteristics of the production of wheat in Lombardia and of the particular, CO2 emissions released during the fermentation process
transformation of feedstock into bioethanol that takes place near were taken from Lechón et al. (2005). Table 3 shows the inventory
Venice (Veneto). The data necessary for the study were collected in data for the subsystem 2.
different ways from different sources, as shown in Table 1. Subsystem 3 (gasoline production) is not specific for this study and
In order to better represent the real case, real data coming from the so inventory data for it were obtained from Ecoinvent database
site under study has been used (e.g. to model the farming techniques (Dones et al., 2004) and other bibliographic sources (Table 1).

Fig. 3. Fuel distribution patterns (distances in km, way to; Lechón et al., 2005): in the refinery plant ethanol is blended with gasoline to form E85; E100 and E85 are sent to
distribution centre where gasoline is added to form E5 and E10 blends. All the blends are sent to petrol station by lorry.
5014 C.C.O. Scacchi et al. / Science of the Total Environment 408 (2010) 5010–5018

Table 2 fuel. N2O emissions were assumed equal to 2.5 10− 5 kg/km for all
Inventory data (per kg of grain) for subsystem 1: agricultural phase. blends (IDIADA, 2003a,b; Camaleño Simón, 2007), whereas methane
Input from Technosphere emission factor was considered equal to 3.2·10− 6 kg/km for E0, E5
Materials and fuels and E10, and 4.8·10− 6 kg/km for E85 and E100 (IDIADA, 2003a,b;
1. Diesel 3.23·10− 2 kg Lechón et al., 2005; Camaleño Simón, 2007).
2. Urea 2.54·10− 2 kg
3. Triple superphosphate 1.04·10− 2 kg
4. Pesticide unspecified 1.73·10− 4 kg 4. Data consistency analysis
5. Seeds 3.66·10− 2 kg
6. Tractors 4.46 kg In the present study a large amount of data has been used,
7. Plough 2.16 kg
referring where possible to on-field data and real scale case. This type
8. Rotary Harrow 3.29 kg
9. Fertilize spreader 0.48 kg
of data has been completed with those from a conventional database
10. Field sprayer 0.24 kg (e.g. Ecoinvent).
11. Sower 0.97 kg To assess the quality of all these data, a score system for quality
11. Harvester 6.30 kg indicators has been used: this system, developed by Weidema (1997),
Transport
associates a score, from 1 to 5, to each quality indicator to provide an
1. Van 5.52·10− 4 tkm
2. Barge 2.69·10− 2 tkm overview with regard to data quality (Table 5).
3. Rail 3.57·10− 3 tkm The results of the analysis on data used in the present study are
4. Lorry, 28t 3.57·10− 3 tkm reported in Table 6. Data collected for the study achieve the higher
Input from Nature score, because they are directly related to the system under study,
1. Arable soil, not irrigated 1.75·10− 4 Ha
while those coming from database (i.e. those for the LCI of diesel,
Output to Technosphere machinery, etc.) present worst values, since they represent average/
Products estimated values, often for different areas and period.
1. Grain 1.00 kg
2. Straw 1.00 kg
5. Results
Output to nature
Emissions to air Fig. 4 shows the results of the LCA of the production and use of the
1. NH3 4.62·10− 3 kg five blends in terms of energy consumption and greenhouse gas
2. N2O 8.51·10− 4 kg emissions.
3. CO2 1.01·10− 1 kg
4. CH4 4.18·10− 6 kg
The results indicate that ethanol blends (E5, E10, E85 and E100)
5. CO 2.1·10− 4 kg allow reducing GHG emissions and energy consumption compared
Emissions to water with fossil gasoline (E0). The highest environmental impact is in fact
1. NO3− 5.23·10− 3 kg associated with E0 blend whose life cycle causes an emission of 214 g
2. P 2.49·10− 4 kg
CO2eq per km. The blend which implies the minor impact is E100 with
70 g CO2eq per km saved compared with E0, while the E85 causes an
impact only 2% higher than those of E100. The difference between
Finally, in subsystem 4, to calculate the emissions associated with low-ethanol content blends and fossil gasoline are minimal (E5 and
biofuel blends combustion in the reference vehicle, emission factors E10 avoid about 9 g CO2eq per km).
available in literature were used. The most impacting GHGs in this The different contributes to the emissions of CO2 eq. associated
phase are CO2, CH4, and N2O (Malça et al., 2005) and their emissions with the different subsystems are detailed in Fig. 5. The impact due to
are listed in Table 4. We specify that ethanol was considered “carbon the transport of the blends (Fig. 3) is taken out from the impact of the
neutral” because the amount of carbon dioxide released in the subsystems 4, to understand its magnitude. The results show that in
combustion step is the same as the amount stored during the growing the LCA of pure gasoline and low-ethanol content blends the most
phase of the wheat. Therefore the carbon dioxide emissions counted significant impact is that associated with the phase of use (S4),
come from the combustion of only the fossil fraction contained in the whereas for E85 and E100, ethanol production phase, which includes
cultivation and refinery, causes the highest impact.
Energy use associated with the different subsystem is presented in
Table 3 Fig. 6. In this case subsystem 4 includes only the impact due to the
Inventory data (per kg of ethanol) for subsystem 2: refinery phase. transport of the blends as their combustion do not cause energy
Input from Technosphere consumption. E0 blend implies the highest energy use, but the
Materials and fuels difference with that of low-ethanol blends (E5 and E10) is very small
1.Grain 3.50 kg (b5%). The lowest energy use is associated with E100. In fact, the
2. Yeast 9.00·10− 5 kg
reduction of fossil oil extraction, which is an energy intensive activity,
3. Phosphoric acid 1.20·10− 4 kg
4. Sulphuric acid 2.00·10− 3 kg enables the reduction of energy use in the ethanol containing fuels,
5. Urea 4.60·10− 4 kg which is proportionate to the biofuel content, as it can be seen in
Energy Fig. 6.
1. Electricity 4.25·10− 4 MWh
2. Steam 3.13 kg
Transport
6. Sensitivity analysis
1. Lorry 40t 7.95·10− 2 tkm
2. Lorry 32t 3.88·10− 5 tkm In the sensitivity analysis (S.A.) three cases have been evaluated
and compared with Base Case:
Output to Technosphere
1. Ethanol 1.00 kg
2. DDGS 1.00 kg 1. Base Case: fuel specific consumption linearly growing with ethanol
content; N2O emissions from S1 due to the application of fertilizers
Output to nature equal to 1,25% of N applied as fertilizer (Brentrup et al., 2000);
Emissions to air allocation of environmental charge based on the mass value of co-
1. CO2 1.01 kg
products;
C.C.O. Scacchi et al. / Science of the Total Environment 408 (2010) 5010–5018 5015

Table 4
Inventory data (per km) for subsystem 4: final use phase.

E0 E5 E10 E85 E100 Unit

Input from Technosphere


Materials and fuelsa
1. Gasoline 5.23·10− 2 5.09·10− 2 4.94·10− 2 1.12·10− 2 0.00 kg
2. Ethanol 0.00 2.83·10− 3 5.80·10− 3 6.73·10− 2 8.34·10− 2 kg
Total fuel amount 6.95·10− 2 7.13·10− 2 7.31·10− 2 9.97·10− 2 10.5·10− 2 L
Transport
1. Oil pipeline 1.05·10− 4 1.02·10− 4 9.89·10− 5 0.00 0.00 tkm
2. Lorry 40 t 2.14·10− 2 2.64·10− 2 2.70·10− 2 3.71·10− 2 3.88·10− 2 tkm

Output to Technosphere
Emissions to air
1. CO2 1.67·10− 1 1.54·10− 1 1.51·10− 1 2.09·10− 2 0.00 kg
2. CH4 3.20·10− 6 3.20·10− 6 3.20·10− 6 4.80·10− 6 4.80·10− 6 kg
3. N2O 2.50·10− 5 2.50·10− 5 2.50·10− 5 2.50·10− 5 2.50·10− 5 kg
a
Fuel consumption was considered proportionally growing with ethanol content; gasoline specific consumption is equal to 6.95 l/100 km and pure ethanol to 10.5 l/100 km
(Edwards et al., 2007).

2. S.A.1: fuel specific consumption assumed equal for low-ethanol hypothesis on N2O emissions are plausible but seem to be based on
blends (E0, E5 and E10) as assessed in other studies (Fu et al., 2003; some inappropriate assumptions that overestimate the emission
EC, 2005); N2O emissions and allocation method as in Base Case; (Rauh, 2007) and thus this topic is still under discussion.
3. S.A. 2 a,b,c: N2O emissions from S1 equal to 2%, 3%, 5% of N applied Finally, the hypotheses made about the fuel specific consumption
as fertilizer (Crutzen et al., 2008); fuel specific consumption and change the results but only to a little extent (reduction in GHGs of 2%
allocation method as in Base Case; and 4%, compared to the Base Case, for E5 and E10 respectively).
4. S.A. 3: allocation of environmental charge based on the economic
value of by-products i.e. 73% to grain and 27% to straw, and 84% to
ethanol and 16% to DDGS (Istat, 2007; plant data; Edwards et al., 7. Discussion
2007; Ethanol statistics, 2008); fuel specific consumption and N2O
emissions as in Base Case. This study confirms that bioethanol in comparison with gasoline
allows the reduction of both GHGs and energy consumption on a life
The results of the sensitivity analysis are outlined in Fig. 7 for GHG cycle basis, in agreement with other studies (Beer et al., 2002; Fu et al.,
emissions. The most influential parameter is the allocation method 2003). As assessed in previous studies (Fu et al., 2003; Lechón et al.,
used in the analysis: in the S.A.3, in fact, the environmental impact of 2005), the difference between low-ethanol blends (E5 and E10) and
ethanol blends E85 and E100 is higher than that of fossil gasoline and gasoline are minimal and dependent on the specific fuel consumption
the other ethanol blends (E5 and E10) allow only a slight saving in of the vehicle. Also the difference between E100 and E85 is small due
GHGs compared with E0. to the high impact associated with the production of ethanol (Nguyen
The study's findings are sensitive to N2O emission factor, too, due et al., 2007; Nguyen and Gheewala, 2008).
to the high global warming potential of this gas (Heijungs et al., 1992; Since most data used have been collected on field, they often
Guinée et al., 2001). The rich-ethanol content blends still remain the represent an average value without carrying information about their
preferable, as in the Base Case; nevertheless in S.A.2c E100 allows to distribution, and not allowing us to carry out a comprehensive
save only 13 gCO2eq/km compared with E0, whereas in the Base Case uncertainty analysis. In order to have at least an evaluation of outcomes,
this saving was equal to 70 gCO2eq/km. However, Crutzen's results of this LCA study have been compared with other available

Table 5
Pedigree matrix with data quality indicators (Weidema, 1997).

Score Reliability Completeness Correlation

Temporal Geographical Technological

1 Validated-data based on Representative data from a Less than 3 years of Data from area under study Data from enterprises, process
measurements sufficient sample of sites over distance to year study and materials under study
an adequate period to
level out normal fluctuations
2 Validated data partially based Representative data from a Less than 6 years of Average data from larger Data from process and materials
on assumption or non-validated smaller number of sites but for distance to year study area in which the are under under study but form different
data based on measurements adequate periods study is included enterprises
3 Non-validated data partly Representative data from an Less than 10 years of Data from area with similar Data from process and materials
based on assumption adequate number of sites but for distance to year study poduction conditions under study but form different
shorter periods technology
4 Qualified estimate (e.g. by Representative data but from a smaller Less than 15 years of Data from area with slightly Data on related process and
industrial expert) number of sites and shot periods or distance to year study similar poduction conditions materials but same technology
incomplete data from an adequate
number of sites and periods
5 Non-qualified estimate Representativeness is unknown or More than 15 years of Data from unknown area or Data on related process or
incomplete data from a smaller number distance to year study area with very different materials but different
of sites and/or from shorter periods production conditions technology
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Table 6
Pedigree matrix for data used in the study.

Reliability Completeness Correlation

Temporal Geographical Technological

S1: Agricultural phase


Farming techniques 1 2 1 1 1
Specific production 1 1 1 2 2
Diesel consumption 4 1 2 2 2
Diesel LCI 3 3 3 2 3
Machinery/tractors type 1 2 1 1 1
Machinery/tractors LCI 1 1 4 3 2
Chemicals reagents consumption 1 2 1 2 2
Chemicals reagents LCI 1 2 1 3 2
Direct emissions from reagents used 2 1 4 2 4
Seed use 4 1 1 3 2
Seed LCI 3 2 1 1 1
S2: Refinery phase
Plant design and structure 1 1 1 1 1
Specific production 1 1 1 1 1
Chemical reagents consumption 1 2 2 3 3
Chemical reagents LCI 1 2 1 3 2
Steam consumption 1 2 2 3 3
Steam LCI 1 2 3 3 5
Electricty consumption 4 2 1 1 1
Electricity LCI 1 1 3 2 2
CO2 direct emissions 1 2 3 3 2
S3: Gasoline production phase
Oil LCI 3 1 3 2 5
S4: Use phase
Fuel blends characteristics 2 2 3 3 2
Low sulphur petrol 1 1 4 3 3
Transport and blending 2 2 2 1 2
Direct emissions 3 4 3 3 2

datasets from literature in which the GHG emissions have been has been considered, thus Carbon emissions originated by direct and
estimated using the same “seed-to-wheel” approach (Table 7); for the indirect land-use change were not included in the analysis.
sake of simplicity, just the pure ethanol blend (E100) has been Based on the assumption and data sources applied to this LCA study,
compared. For evaluation purposes, figures are expressed in terms of ethanol-based fuels may help to reduce GHG emissions and energy
gCO2eq/kggasoline and gCO2eq/kgbioethanol. Density, calorific value and consumption in high ethanol blends (E85 and E100), which allow a
average consumption of bioethanol are the same of those used in the saving of 67 and 70 gCO2eq/km and 1.6 and 1.9 MJ/km respectively in
present LCA (Scacchi, 2008). In terms of avoided emissions, the value comparison with pure gasoline. The use of E5 and E10 fuels may save
found in this study is similar to those in compared literature: bioethanol energy and GHGs, but only to a small degree and dependent on the
allows to save 55% of GHGs compared to fossil gasoline, versus an specific consumption of ethanol blending (i.e. the amount of fuel
average value of 65% met in the literature. required to run the reference distance, expressed in L/km). The most
interesting solution seems to be pure ethanol, which allows maximum
8. Conclusions and recommendations energy and GHG savings.
The most influential phase in GHG emissions is the final use of fuel,
This study considers the case of the Lombardia region, but results whereas in energy use is the gasoline production.
can be applied to Northern Italy or other areas that have similar LCA of wheat-based ethanol turns out to be highly sensitive to the
climatic conditions and farming techniques. A land that has already allocation method used, which can be based on mass value of by-
been cultivated with the same agricultural practices for many years products or on economic considerations. Other LCA studies developed

Fig. 4. Relative greenhouse gas emissions and energy use of the compared ethanol blends, with E0 being the baseline (Index = 100).
C.C.O. Scacchi et al. / Science of the Total Environment 408 (2010) 5010–5018 5017

Table 7
Literature results for the LCA of the production and use of gasoline and bioethanol
compared with present study values, expressed in terms of greenhouse gases emissions
per kg of fuel (gCO2eq/kgfuel); all studies refer to wheat-based ethanol, except from Wu
et al. (2006), which assessed corn grain-based ethanol.

Source Gasoline Bioethanol GHGs emissions saved

Edwards et al. (2007) 3078 1309 1768


Wu et al. (2006) 4066 1364 2702
Galbraight et al. (2006) 3475 1802 1673
SenterNovem (2005) 3999 1806 2193
EC (2005) 4401 1780 2621
ADEME/DIREM, 2002 3650 922 2728
Present study 4089 1845 2244

Fig. 5. Contribution analysis for the global warming potential impact category (values References
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