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Gummi Fasern Kunststoffe, No. 10, 2004, pp.

653-662

Migration of additives in rubber

Anthoine, F. Ignatz-Hoover, B. H. To*


*
Gilbert Anthoine, Flexsys N.V,
St. Stevens Woluwe Zaventem, Belgium Byron H. To, Frederick lgnatz-Hoover, Flexsys America L.P., Akron, Ohio USA

Selected from International Polymer Science and Technology, 32, No. 9, 2005, reference GK 04/10/653; transl. serial no. 15422

Translation submitted by C. Hinchliffe

The migration of compounding ingredients in rubber for example. In certain cases, the diffusion or migration of
compounds before, during and after vulcanisation compounding ingredients can be beneficial since waxes
is recognised as an important factor in the overall [1, 2] and paraphenylendiamines as anti-ozonants [2, 3]
properties and performance of rubber articles containing have to migrate to provide optimum protection against
a number of layers, such as, for example, tyres or ozone degradation and fatigue. In addition, the dispersion
hoses. In certain cases, the migration of compounding of compounding ingredients such as plasticisers, curing
ingredients can be beneficial since the effect of waxes agents and antioxidants can be enhanced by diffusion
and paraphenylenediamines as anti-ozonants are in a special rubber compound [4]. However, in other
largely determined by the migration mechanism if they cases, diffusion through an interface may be detrimental
are to provide optimum protection against degradation to the performance of a rubber product because it can
by ozone for rubber products in service. In addition, cause changes to the physical properties, such as a loss
the dispersion of compounding ingredients such as of adhesion or antioxidant action and the discolouration
oil, curing agents and antioxidants in rubber can be of light-coloured products [3, 4, 5].
enhanced by diffusion. In other cases, however, diffusion
In uncured tyres, the migration of curing agents is
at the interface between two rubber materials can be
of particular significance since they have numerous
detrimental to performance by causing a change in the
interfaces between parts made of different rubber
distribution of the individual materials which may result
compounds with different curing systems. Literature
in a change in mechanical properties, a loss of adhesion
contains references to the fact that several commonly used
or the action of antioxidants; the discolouration of light-
curing agents such as sulfur, sulfenamide accelerators
coloured products is another familiar example.
and sulfur donors diffuse relatively easily through an
This paper describes the fate of various chemical interface between two rubber compounds [4, 5, 6, 7].
additives in uncured and cured rubber. It also provides Published data on rubber chemicals are, however, rare
an overview of earlier works and more recent information – probably due to the relatively complicated measuring
on the migration of compounding ingredients. procedures associated with the problem.
Better understanding of this important compounding
The use of radioactive isotopes as indicators is a very
phenomenon could enable us to identify the optimum
distribution of ingredients. precise method which is very suitable for tracking the
movements of curing agents in a wide range of ambient
conditions. Due to the relatively high costs and special
procedures required, however, very few studies into the
1. INTRODUCTION
diffusion of special curing agents in rubber have been
The migration of compounding ingredients in rubber performed using this method. Microinterferometry, an
compounds before, during and after vulcanisation is
recognised as an important factor in the basic properties
and the overall behaviour of rubber products such as tyres, Second publication with the kind permission of RC&T

International Polymer Science and Technology, Vol. 32, No. 11, 2005 T/1
optical procedure, has been used as a slightly simpler product. A compounding ingredient which is present
alternative to the use of radioactive isotopes. Unhappily, below its solubility limit tends not to bloom.
the complexity and low precision of this method means it The blooming of a anti-ozonant on the surface of a
is of restricted usefulness. In addition, carbon black has rubber product is considered to be undesirable since the
a disruptive influence on microinterferometry and so this anti-ozonant appears on the surface regardless whether
test method is restricted to unfilled rubber compounds. it is required (i.e. there is an impoverishment of active
For this reason, the conclusions discussed in literature anti-ozonant through the surface). The occurrence of
are still of a very general nature. Gardiner demonstrated superfluous anti-ozonant on the surface could result in
that the diffusion coefficients of curing agents tend to a physical loss of anti-ozonant.
change with their concentration and that sulfur’s rate
of diffusion does not change to any greater degree
with the polymer [4]. He also demonstrated that a B. Diffusion
(diffusion-linked) concentration gradient of the curing
In this paper, “diffusion” is defined as the movement of
agents develops even before any clear crosslinking
a compound which is extremely soluble in rubber with
reaction occurs during curing. This results in drastic
this movement being triggered by a disruption to the
changes in the rate of vulcanisation and the mechanical
equilibrium. It is known that solutions of compounds in
properties. He concluded that additives in elastomer
rubber behave similarly to solutions of substances with a
blends achieve diffusion equilibrium more rapidly than
low molecular weight and are subject to the same laws
a system consisting of two layers in which each layer
as conventional solutions [9, 10]. If the concentration
is constructed from the individual polymer [5]. Lewis et
of a fully soluble component is reduced at a liquid
aI demonstrated that the highest migration speeds of
interface, this component diffuses in order to restore the
compounding ingredients occur in cis-polybutadienes,
equilibrium concentration. In this way, diffusion creates a
followed by natural rubber and SBR [6]. These results
protective action on the surface “to the required degree”
were intended to enable compound developers to come
(i.e. the blooming of the component is not independent
up with a general impression of the relative changes
of the requirement, but diffusion only takes place when
in the concentrations of curing agents in the interior of
the surface concentration has been impoverished by a
a rubber product constructed from layers. However, it
chemical reaction or a physical loss, for example).
would still be difficult to predict absolute changes or their
impacts on behaviour under production conditions. Consequently, an anti-ozonant used in an amount
exceeding its solubility has two motive forces which
cause it to emerge on the surface of a tyre: blooming
2. MIGRATION OF ADDITIVES IN RUBBER and diffusion. An ideal anti-ozonant would be one
which is completely soluble and migrates rapidly to
There are at least two mechanisms able to affect the the surface when the effective anti-ozonant effect on
migration of chemical additives through a rubber the surface is exhausted.
product.

3. MIGRATION OF CURING AGENTS


A. Blooming
Lederer et al [11] describe a relatively simple method that
Blooming may occur in a rubber product when a partially may be used to measure the diffusion properties of curing
soluble additive is used in an amount exceeding its agents through an interface between two uncured rubber
solubility at a specified temperature [8]. compounds using conventional analytical methods. This
For example, a substance dissolved in a rubber method was used in a study of the migration of several
compound at a high compounding temperature becomes conventional curing agents in a carbon-black filled
supersaturated when the compound cools down. This natural rubber compound. The results were subjected to
results in the crystallisation of the compounding ingredient: a mathematical method described by Crank in order to
the crystallisation can be energetically more favourable test the validity of the method, produce diffusion curves
on the surface of the compounds than in its interior. and calculate diffusion coefficients. The following is a
If crystallisation occurs on the surface, a concentration summary of the results of this study.
gradient forms between the layer directly below the Figures 1 and 2 show the concentration in dependence
surface (a saturated “solution”) and the interior of the upon distance profiles for a number of curing agents,
rubber (supersaturated). This concentration gradient namely TBBS, DTDM, sulfur, MBTS and the vulcanisation
results in further blooming on the surface until the retarder CTP after storage for different times and at
concentration of the compounding ingredient reaches the different temperatures. Due to their low diffusion rate,
limit of solubility (saturated) throughout the entire rubber the values for MBTS and CTP are only given for lengthy

T/2 International Polymer Science and Technology, Vol. 32, No. 11, 2005
Figure 1. Diffusion of curing agents (3 d at 23 °C)

Figure 2. Diffusion of curing agents (17 d at 45°C)

storage times at the higher temperature. It should be • the change in the concentration of the curing agents
noted that insoluble sulfur containing about 16% soluble falls as the distance to the interface increases and
sulfur was used for this study and that only the diffusion increases over time
of the soluble sulfur was measured with a low initial 2. A test method using conventional analytical methods
amount of 0.4 %. can be used to determine the diffusion coefficients
The diffusion profiles clearly show that a significant of curing agents at different storage temperatures
quantity of the curing agent automatically migrates in standard rubber formulations with a high degree
of precision.
through a compound interface even at room temperature.
As expected, the degree of the change in the quantity of 3. The diffusion profiles and coefficients depend
the curing agents increases as the storage time and/or upon the type of curing agent. Diffusion is related
temperature increase and the distance from the interface to the molecular weight of the diffused material.
The diffusion rate falls as the molecular weight
decreases. The diffusion rate is inversely proportional to
increases.
the molecular weight of the diffused substance:
4. The concentration influences the diffusion coefficient,
DTDM (MW = 236) > TBBS (238) which is understandable since chemical potential is
> CTP (261) MBTS (332) a function of concentration.
Decreasing diffusion rate 5. The diffusion of curing agents can cause a significant
change to the vulcanisation system at or close to the
The conclusions drawn from this study were as follows:
interface of a rubber product consisting of layers.
1. Curing agents tend to migrate automatically between
6. The diffusion profiles for a special rubber formulation
two rubber compounds and in doing so follow the may be predicting by using relatively simple analytical
conventional diffusion laws: and mathematical procedures from experimentally
• the diffusion rate increases as the temperature rises obtained data.

International Polymer Science and Technology, Vol. 32, No. 11, 2005 T/3
4. MIGRATION OF SULFUR analysis (SEM-EDX scanning electron microscopy with
energy-dispersive X-ray spectroscopy).
In order to obtain a better understanding of the migration
of curing agents, more recent works have been devoted to
the migration of sulfur. The objective of these works was
Results After Preliminary Heat Treatment at
to investigate the migration of sulfur from a belt coating
Different Temperatures
compound with insoluble sulfur into a tread compound
with soluble sulfur at different temperatures. We observed a general trend in the conversion and
A belt coating compound with insoluble sulfur was migration properties of insoluble sulfur when the
brought into contact with a tread compound with soluble temperature was raised from 90 °C to 130 °C. This
sulfur. Both compounds were brought to a thickness of may be summarised as follows:
4.5 mm. The formulations of the compounds investigated
1. At 90 °C: for 30 minutes, there is no conversion
are summarised in Table 1.
of the insoluble sulfur or migration. The soluble
sulfur undergoes pronounced migration
(Figures 3 and 4).
Table 1. ??? 2. At 110 °C: after 20 min, a noticeable, but slow S-
Ingredient Belt I Belt II Tread conversion and migration occurs. The soluble sulfur
NR 100 100 undergoes pronounced migration at this temperature
SBR 96.25 (Figures 5 and 6).
BR 41.25 3. At 130 °C: at this temperature, a significant degree
N 326 45 45 of reversion took place. The migration speed is
N 220 43 comparable with that of soluble sulfur (Figures 7
Stearic acid 1.2 1.2 2.0
and 8).
Zinc oxide 8.0 8.0 2.0 The migration profiles show that a significant quantity
Tackifier 2.0 2.0 of the soluble sulfur migrates automatically through an
Binder 0.5 0.5 interface between two rubber materials. As expected, the
degree of the change in the sulfur concentration increases
CTP 0.2 0.2
as the values for time and temperature increase, but falls
TMQ 1.0 1.0
as the distance from the interface between compounds
6PPD 1.0 1.0 2.0 in contact with each other increases.
CBS 1.0
However, the insoluble sulfur starts to migrate when
DCBS 1.0 1.0 the insoluble sulfur are been reconverted, which usually
Insoluble sulfur 5.0 happens at a temperature of 110 °C. The rate of S-
Soluble sulfur 5.0 1.75 conversion and migration is determined by the time and
temperature. At 130 °C and above, due to the fact that
all the insoluble sulfur has been converted back into the
soluble form, there is no difference between the migration
The sample was subjected to temperature treatment for properties of insoluble and insoluble sulfur.
a specified period. During this treatment, the insoluble
Finally, it is established that the use of insoluble sulfur
sulfur could be partially converted back into soluble
can prevent the migration of sulfur between adjacent
sulfur which would migrate. The relative speed of the two
rubber compounds at processing temperatures below
processes is determined by varying the temperature.
110 °C, which prevents changes in the behaviour of
The sheet of belt compound (dimensions 10 x 10 the compound.
x 0.45 cm) was placed on a sheet made of the tread
compound with similar dimensions. The combined sheets
of compound were placed in a mould. The heat treatment 5. MIGRATION OF ANTIOXIDANTS
for triggering S-conversion and migration took the form
of heating the mould for 10, 20 and 30 minutes in a The selection of the chemical class and the amount of
curing press at temperatures in the range from 90 °C antioxidant added is frequently based on empirical
to 130 °C. Directly after the heat treatment, the mould approaches. More scientific developments have resulted
was placed in another curing press with a temperature in a better understanding of the mode of operation of
of 170 °C to cure the sample. This was necessary to the substituted paraphenylendiamines as anti-ozonants
avoid the presence of any free sulfur. Free sulfur would and permit the postulation of a model of the protective
interfere with the instrument used for the SEM-EDX action of antioxidants.

T/4 International Polymer Science and Technology, Vol. 32, No. 11, 2005
Figure 3. Determination of sulfur distribution tread/belt I: 30 mins at 90°C; 10 mins at 170°C

Figure 4. Determination of sulfur distribution tread/belt II: 30 mins at 90°C; 10 mins at 170°C

Figure 5. Determination of sulfur distribution tread/belt I: 20 mins at 110°C; 10 mins at 170°C

Figure 6. Determination of sulfur distribution tread/belt II: 20 mins at 110°C; 10 mins at 170°C

International Polymer Science and Technology, Vol. 32, No. 11, 2005 T/5
Figure 7. Determination of sulfur distribution tread/belt I: 20 mins at 130°C; 10 mins at 170°C

Figure 8. Determination of sulfur distribution tread/belt II: 20 mins at 130°C; 10 mins at 170°C

In 1970, Lake [12] developed the theory that chemical 2. The anti-ozonant reacts with ozone and forms a
anti-ozonants (such as, for example, disubstituted continuous film.
paraphenylendiamine) form a protective layer on the 3. The ozonised film is completely degraded by ozone
rubber as a result of the reaction of ozone with the or, if it is not extensible, releases a new surface on
antioxidant; it was demonstrated that the diffusion of extension.
the anti-ozonant is an important factor influencing the
This means that long-term protective action with an anti-
development of this layer.
ozonant requires the continuous replenishment of active
More recent works by Lattimer et al [13] (using gas anti-ozonant on the surface of the rubber product. The
and/or liquid chromatography) and Andries et al (using solubility and migration speed of the anti-ozonant are
ATR, attenuated total reflection) revealed that a superficial significant in that these parameters determine the route
analysis of rubber material exposed to the action of ozone and the appearance of the anti-ozonant on the surface
and containing a substituted paraphenylendiamine as of the rubber.
an anti-ozonant produced an analytical result essentially
The total solubility of antioxidants in the rubber matrix
identical to the pure anti-ozonant exposed to the action
is desirable to prevent blooming of the compound on the
of ozone; there was no evidence of ozonised elastomers
rubber surface. Luecken et al [3] analysed the surface of
[15]. Scanning electron microscopy found evidence of a
materials containing the four most important commercial
continuous film of the ozonised protective agent. Andrews substituted paraphenylendiamines (PPDs). Up to 20
and Braden [16] assumed that when rubber containing phr, the PPD dialkyl (77 PD) was fully soluble. The C6
PPD is exposed to the action of ozone, a less flexible layer alkyl-aryl-PPD (6 PPD) was still soluble at 10 phr, but
of ozonised PPD which is inert to any further ozone attack began to bloom at 20 phr. IPPD, the C3 analog, had
forms. The experimental results given above all indicate that significant blooming at 3 phr. As expected, the diaryl-
the protective action of anti-ozonants is exerted by a trapping PPD (DTBD) was the least soluble of the anti-ozonants
[17] or protective layer [8]. This means that a sequence of tested and bloomed in the lowest concentration. Changes
events such as the following can be postulated: to the ingredients of the formulation, in particular to
1. The anti-ozonant appears on the surface of the the type of elastomer tend to affect the solubility of the
rubber product. antioxidants used.

T/6 International Polymer Science and Technology, Vol. 32, No. 11, 2005
If an antioxidant is completely soluble, its surface As described in detail in the study performed by
concentration will be proportionate to the amount used Luecken et al, a cured sheet, such as is normally used
(just like the concentration of the antioxidant at any point for tensile tests, made of 100 phr NR and with an added
in the rubber). And vice versa, antioxidants added in amount of 4 phr PPD, was placed between two sheets
amounts above their solubility level will bloom and have made of an identical reference material containing no
surface concentrations that increase over time. PPD. The migration of the antioxidant from the middle
The actual solubility of the PPDs in the natural rubber rubber samples to the outer rubber samples was tracked
compound can be assessed with reference to the fact by determining the changes to the ozone resistance of
that this corresponds to the concentration at which the internal and external materials. The ozone tests on
blooming first occurs. If blooming is observed in a the materials were performed by observing the decrease
material and recorded quantitatively as a function of in the modulus at 100 % extension. The samples were
time with two or more PPD concentrations, it is possible tested for three months under exposure to ozone under
to calculate a blooming rate from the gradient of the static, dynamic and intermittent conditions. The results of
curve. If the blooming rate is plotted as a function of the the ozone tests were presented as hours to the retention
PPD concentration, the PPD concentration at which the of 70 % of the modulus at 100 % extension as the sum
blooming rate is equal to zero should correspond to the of the results of tests on a single compound under static,
maximum solubility at this test temperature. dynamic and intermittent conditions. The experimental
In addition, to complete solubility, a second desired results obtained by the authors for 77PD and DTPD
property of an antioxidant is its rapid migration to the revealed that 77PD migrates the most quickly and
surface of the rubber product as soon as the effective achieves a state of equilibrium after less than a month.
activity of the antioxidant on the surface is exhausted. The migration speed of the 6PPD is between the values
There is only a limited amount of published literature determined for 77PD and DTPD and a state of equilibrium
on the diffusion behaviour of antioxidants in rubber is achieved after approximately three months.
materials. In 1968, Lewis et al [18] studied the migration These results clearly show in all cases that a
of accelerators and antioxidants in natural and synthetic substantially complete migration of the antioxidant takes
rubber. In their study, compounds with labelled C14 place within one to two months. This demonstrates the
atoms were placed in pre-cured rubber discs swollen
futility of attempting to optimise the ozone protection for
with solvents. Radioactive and non-radioactive discs were
tread or sidewall materials in the laboratory as individual
physically pressed together in a C-clamp and the migration
structures since antioxidants have no problem migrating
was tracked from the increase/decrease in radioactivity
through a rubber product consisting of layers.
between the discs. The only antioxidant investigated
was diphenylparaphenylendiamine (DPPD). The authors In view of the fact that a certain amount of antioxidant
identified a substantially complete equalisation of the DPPD is usually lost on the surface due to leaching (for example
concentration after 250 h contact at 100 °C. The quickest IPPD and 77PD), adequate ozone protection can only
migration took place in cis-polybutadiene, followed by be attained if the lost antioxidant is replenished. This
natural rubber and SBR. An attempt was made to modify would occur if the antioxidant migrated or diffused out
this work by measuring the increasing/decreasing ozone of the interior of the rubber products at an appropriate
resistance of adjacent materials as a measure for the speed. As Figure 9 shows, the 6PPD migrates through
migration of antioxidants. rubber from a zone of with a higher concentration to a

Figure 9. Migration of 6PPD in natural rubber at 50°C

International Polymer Science and Technology, Vol. 32, No. 11, 2005 T/7
zone with a lower concentration. The diffusion tracked by Figure 10 shows the analytical results for the tyres A
UV analyse of cut pieces taken from a 12 mm sandwich (without 6PPD in the carcass). There was an extremely
comprising one 4 mm thick rubber sample containing 3 strong diffusion of 6PPD from the sidewall to the carcass.
phr of 6PPD and two 4 mm thick unprotected samples. If 2,5 phr of 6PPD was added to the carcass compound
These results show that antioxidant lost on the surface (tyres B), there was only a very small degree of diffusion
is replaced at a reasonable rate by material from the as shown in Figure 11.
interior of the rubber.
After eight weeks, the tyres B still had 1.4 % by
Luecken et al presented values for the relative
weight 6PPD in the sidewall (40 % more than the tyres
solubility and the diffusion capability of anti-ozonants
without 6PPD in the carcass). The concentration of
on the surface and through the matrix of natural rubber.
6PPD decreased slightly in the sidewall (Figure 11) and
Their work discusses different diffusion mechanisms and
remained constant in the carcass. The diffusion in the
their interdependence with regard to whether, at the test
tyres is obviously not restricted to the sidewall and the
temperatures, the anti-ozonant is present in the rubber at
carcass. The tread, which comprises a large weight of
its solubility limit or below this. In addition, if PPDs are
added to both the carcass compound and the sidewall rubber, also undergoes a diffusion of ingredients.
compound, higher PPD concentrations may be retained Test strips were mounted on cars. The sidewall
in the sidewall over an extended period of time. In the evaluations with these test strips are shown in Figure 12.
latter case, the carcass acts as a “reservoir”, which Increasing the PPD content in the carcass to 4 phr
should result in an extended tyre life and improved produced the best performance. Similarly improved
retreadability. behaviour was identified with regard to crack formation
Radial car tyres were produced with the antioxidants in the tread.
listed in Table 2 in the sidewall and carcass. The perhaps much more important field of application
of the “reservoir concept” of the carcass is the field of
high-quality truck tyres. Increasing the longevity of the
Table 2. Distribution of antioxidants tyres will result in better retreadability.
Anti-ozonant To summarise, it is established that the use of high
Tyre constituents
Tyres A Tyres B amounts of antioxidants, in particular anti-ozonants/
Carcass - 2.5 antioxidants such as, for example, 6PPD/TMQ in the
carcass covering compound can achieve improved long-
Sidewall 3.0 3.0
term resistance of tyres in that the carcass functions as
a reservoir for the replenishment of antioxidants to the
sidewall and tread [19]. It should be made clear that
Immediately after curing, the tyres were stored in a the antioxidants seek to achieve an equilibrium within
nitrogen atmosphere in order to prevent the oxidative the whole tyre, regardless of which tyre components
loss of PPDs. During eight-weeks storage, transverse they were added to. Different amounts of 6PPD in the
pieces were cut from the tyres. The amount of 6PPD in carcass covering compound clearly demonstrate the
the sidewalls and carcasses was determined. “reservoir effect”.

Figure 10. Diffusion of anti-ozonant in car tyre carcasses and sidewalls, no anti-ozonant in the carcass

T/8 International Polymer Science and Technology, Vol. 32, No. 11, 2005
Figure 11. Diffusion of anti-ozonant in car tyre carcasses and sidewalls, 2.5 phr anti-ozonant in the carcass

Figure 12. Tyre tests for the concept of the “carcass reservoir”

New Development – Quinone Diimine (QDI) the material. Studies into the accelerated ageing of
materials subjected to azeotropic extraction, followed
N-phenyl-N’-1, 3 dimethylbutyl-p-quinonediimine [20,
by hot-air ageing produced evidence of this “bound
21] is a chemical which has recently come onto the
antioxidant” effect. The results obtained with NR-based
market and which has a multifunctional activity in
rubber materials protected with QDI and 6PPD and
diene rubber cured with sulfur. Following the curing,
tested in this way are shown in Figures 13 and 14.
some of the QDI can no longer be extracted from the
After extraction (cyclohexane/acetone mixture 1:2) and
vulcanisate. It was also found that the residual QDI is
five days ageing at 80 °C, the material containing the
converted to 6PPD. The bound antioxidant is not active
like a migrating anti-ozonant, since it is no longer able QDI displays less hardening compared to the material
to diffuse through the vulcanisate to reach the surface with PPD and better retention of the tensile strength.
of the rubber material. However, the bound antioxidant This advantage is also observed with ageing tests in
provides a better protective action against the oxidative the open air.
ageing of rubber exposed to aggressive environments Standard test pieces for the ASTM tensile test were
where conventional antioxidant would migrate out of produced an exposed to ageing in the open air for

International Polymer Science and Technology, Vol. 32, No. 11, 2005 T/9
Figure 13. Modulus after extraction and subsequent ageing Figure 14. Relative tensile strength after extraction and
(5 d at 80 °C) subsequent ageing (5 d at 80 °C)

Figure 15. 6 months ageing of NR in the open air in SEV formulation

Figure 16. 6 months ageing of SBR in the open air in SEV formulation

T/10 International Polymer Science and Technology, Vol. 32, No. 11, 2005
Figure 17. 3 months ageing in the open air

six month; the materials were with SEV systems (sulfur Waxes do not offer any identifiable protective
1.5 phr, TBBS 1.5 phr) based on NR and SBR. The action under dynamic conditions. This is probably a
results are these experiments are shown in Figures 15 consequence of the non-extensibility or the poor adhesion
and 16. of the protective film on rubber. PDs provide chemical
QDI can also be used to replace combinations of TMQ protection against ozone attacks under both static and
and PPD. Ageing tests in the open air have shown that dynamic conditions.
materials containing QDI underwent a lower increase in However, they are not as effective with exposure to
the modulus at 100% extension that materials with PPD ozone under static conditions as protective waxes. Lederer
and had a better retention of the elongation at break. et al [22] demonstrated the versatility of protective wax/
This is shown in Figure 17. PPD systems in the development of a balance protection
under both static and dynamic stresses in a wide range
of temperatures (Figure 19).
Protective Wax
The most frequently used antioxidants for the protection 6. CONCLUSIONS
of rubber is a combination for a wax blend and PPDs.
Waxes act by migrating to the surface of the rubber where Chemical additives, such as, for example, vulcanisation
they provide a physical barrier to prevent attacks from agents and antioxidants tend to migrate through the
ozone under static conditions. Solubility and mobility rubber material in both uncured and cured state.
determine the formation of wax layers on the surface The degree of migration depends upon the type of
of the rubbers, as shown in Figure 18. additive, its solubility and its ability to react with other

Figure 18. Impact of solubility and mobility on the blooming of protective wax

International Polymer Science and Technology, Vol. 32, No. 11, 2005 T/11
Figure 19. Impact of quantity of protective wax/PPD on the anti-ozonant action in an NR/BR sidewall

ingredients in the rubber and the ambient conditions. 7. SUGGESTIONS FOR FURTHER RESEARCH
A better understanding and quantification of the
migration of chemical additives would enable compound In order to be able to predict exact diffusion profiles
manufacturers to identify the design criteria for the for special rubber compounds, it will be necessary to
additives and/or the conceptions for the development determine the following factors and their impacts on the
of compounds in a suitable way which could enable migration of chemical additives:
optimum distribution of these additives in rubber to • the solubility of the additives in different polymers
achieve optimum material behaviour. • changes to the types of polymer at the interface
• changes to the types and quantities of the fillers at
the interface
• changes to the types and quantities of oils and other
significant ingredients at the interface
Nomenclature
• variations in a wide range of storage and curing
CBS N-cyclohexyl-2-benzothiazole
temperatures
sulfenamide
When these questions have been resolved, it will be
CTP N-(cyclohexyl)thiophthalimide
possible to produce a detailed evaluation of the impact of
DCBS N,N’-dicylcohexyl-2-benzothiazole
physical, dynamic properties and properties associated
sulfenamide
with the adhesion between different layers and how they
DTDM Dithiomorpholine are linked with behaviour under the conditions of use.
DTPD Mixture of ditolyl PPD
IPPD N-isopropyl-N-phenyl-p-phenylene
diamine 8. REFERENCES
MBTS Benzothiazyl disulfide 1. P. J. DiMauro, H. L. Paris, and M. A. Fath,
6PPD N-(1,3-dimethylbutyl)-N’-phenyl-p- Rubber Chemistry Et Technology, 52, 973
phenylenediamine [1979)
77PD N-N’-bis-(1,4-dimethylpentyl)-p- 2. D. A. Lederer and M. A. Fath, Rubber
phenylenediamine Chemistry & Technology, 54, 415 (1981)
TBBS N-Tert-butyl-2-benzothiazyl sulfenamide 3. J. J. Luecken, B. H. To, and G. H. Kuhls, “New
TMQ Polymerised 1,2 dihydro-2,2,4- Consideration in Selection of Anti-ozonants for
trimethyl quinoline Tires” presented at a meeting of the Plastics and

T/12 International Polymer Science and Technology, Vol. 32, No. 11, 2005
Rubber Institute, Canberra, Australia, October 16. E. H. Andrews and M. Braden, Journal of
1-4, 1980 Applied Polymer Science, 7, 1003 (1963)
4. J. Brooke Gardiner, Rubber Chemistry Et 17. S. D. Razumovskii and L. S. Batashova, Rubber
Technology, 42, 1058 (1969) Chem. Technology, 43, 1340 (1970)
5. J. Brooke Gardiner, Rubber Chemistry Et 18. J. E. Lewis, M. L. Deviney Jr., L E. Whittington,
Technology, 41, 1312 (1968) Rubber Chemistry & Technology, 42, 892
6. J. E. Lewis, Marvin L Deviney, Jr., L E. (1969)
Whittington, Rubber Chemistry & Technology, 19. Flexsys Technical Bulletin (ORC-14): Carcass
42, 892 (1962) Stocks - Antidegradant Reservoir Concept
7. G. J. Van Amerongen, Rubber Chemistry & Tech- 20. Fred lgnatz-Hoover, Otto Maender, Ray Lohr,
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8. F. H. Andrews and M. Braden, Journal of Diimine - A Review of a Multifunctional
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American Chemical Society, Cleveland, OH,
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October 21-24, 1997
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of the American Chemical Society, Philadelphia,
22. D. S. Lederer and M. A. Fath, “Effect of Wax
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and Substituted p-Phenylenediaminc Anti-
12. G. J. Lake, Rubber Chem. Technology, 43, ozonants in Rubber” presented at a meeting of
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D. B. Ross, and H. F. Diem, Rubber Chem.
Technology, 52 (4), 823-37 (1979) (No date given)

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