3M™ High Voltage

Underground Cable
Accessories
Push-On Portfolio Introduction
Helping you deliver efficient
and reliable energy.
Utilities

Electrical Construction

Electrical Maintenance, Repair and Operations

Materials for Electrical Equipment

© 3M 2018. All Rights Reserved. 2

 • Low Voltage Splices
With you from • Medium Voltage
Terminations • ACCR
• High Voltage
start to finish • Medium Voltage Splices
• Sensored Cable Accessories
• Underground Electronic
Terminations

Markers and Cable Locating Overhead

Products Transmission
• Modular Splices Towers
Underground Distribution Commercial • Tapes
• Cable Ties • Sensored Cable • Underground
• Wire ID Accessories Electronic

Transmission
Substation Markers and
• High Voltage
Terminations Cable Locating
• Gas Insulated Products
Substation
Switching • Tapes
Terminations (GIS) • Supplies
• Medium Voltage • Cable Ties
Power Generation Terminations • Wire ID

Overhead Substation
Transmission
Towers
Power Plant Renewables
• Flexible Substation
Insulation • Rubber and Vinyl • Medium Voltage
Tapes Terminations
• Insulating • Rubber and Vinyl Tapes
Tapes • Motor Leads • Medium Voltage Splices Industrial • Motor Leads
• Medium Voltage • Sensored Cable
Substation Transformer Terminations Accessories • Medium Voltage Terminations
• Medium Voltage • Underground Electronic • Medium Voltage Splices
Splices Markers and Cable • Sensored Cable Accessories
• Low Voltage • Underground Locating Products • Underground Electronic
Splices Electronic Markers • Low Voltage Splices Markers and Cable Locating
• Wire and Cable Locating • T-Bodies Products
Connectors Products • Tapes • Low Voltage Splices
• Tapes • Low Voltage Splices • Cable Ties • Modular Splices
• Cable Ties • Modular Splices • Wire ID • Heat Shrink Tubing • Cable Ties
• Electronic Transformer • Insulating & Conductive Tapes • Wire ID
• Trenchless Spray-in-
Markers Residential Place Pipe Coating • Flexible Insulation • Trenchless Spray-in-Place Pipe
• Electrical Insulating Resins & Powders Coating
• Lugs & Terminals • Infrastructure Liquid Epoxy
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 You are at
the center of Field
Distributor
everything we Operations

do. MRO EPC Electrical

Engineer
Contractor

Industrial
Facility Owner

Utilities
Standards Electrical
Engineer Contractor

Purchasing Utilities
Manager Lineman
Pipeline
Coating
Applicators
Infrastructure
Owner

Pipeline
Contractors

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© 3M 2018 . All Rights Reserved. 4
 Together.
You will receive support at every
stage of your project.

We will help you receive your

materials on time, where and
when you need them.

Helping you stay on track – and

on budget is a priority for us.

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© 3M 2018 . All Rights Reserved. 5
 Introduction:

3M™ Push-On Accessories Portfolio

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 High Voltage Accessories Overview
Air Insulated Substation Gas Insulated Substation
Connection to overhead line Transformers

Outdoor Sealing Ends GIS/Transformer Sealing Ends)

• Wet Type (Oil Filled) Terminations/ • Dry Type Terminations (Long/Short
Porcelain Or Polymeric Insulator Interface)
• Dry Type Terminations

Cables
• Extruded (XLPE or EPR Insulated) Cables
• Low/High Pressure Fluid Filled Cables Joints
• Self-contained Fluid-filled cable • Straight Joints
• Pipe Type Cables • Cross-Bond Joints
• Gas Insulated Cables • Plug-in Joints

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 3M™ Oil-Filled Termination - Porcelain Insulator

Voltage (U) IEC Voltage Voltage (Um) Max. Cable

(kV) (Uo) (kV) Size* (mm2)
(kV)

110 IEC60840-2011 64 123 2,000

132 IEC60840-2004 76 145 2,000

150 IEC60840-2011 87 170 2,000

220 IEC62067-2011 127 245 2,500

500 IEC62067-2011 290 550 2,500

* Cable size given is a general guide. Actual max. cable size depends on cable specification.
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 Typical Data For 3M™ Oil-Filled Termination - Porcelain Insulator
Technical Data
Rated Voltage Uo/U (Umax) 64/110 (123) kV 76/132 (145) kV 87/150 (170) kV
Current Carrying Capacity According to cable
Permissible short-circuit current 1s According to cable
Insulator Type Porcelain
Creepage Distance 4150mm 5490mm 5490mm
Flashover Distance 1285mm 1500mm 1500mm
Pollution Class – IEC 60815 IV
Environmental Temperature -40 - 80⁰C
Lighting Impulse Withstand Voltage 550kV 650kV 750kV
Filling Compound Polyisobutylene
Stress Cone Liquid Silicone Rubber, Push-on
Connection Type Compression
Insulation Diameter Range 60 – 92mm
Standard IEC 60840-2004 and 2011
Position of Installation Vertical

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 3M™ Oil-Filled Termination - Composite Insulator

Silicone Rubber Insulator

Voltage (U) IEC Voltage (Uo) Voltage (Um) Max. Cable
(kV) (kV) (kV) Size* (mm2)

110 IEC60840-2011 64 123 2,000

132 IEC60840-2004 76 145 2,000

150 IEC60840-2011 87 170 2,000

220 IEC62067-2011 127 245 2,500

500 IEC62067-2011 290 550 2,500

* Cable size given is a general guide. Actual max. cable size depends on cable specification.

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 Typical Data For 3M™ Oil-Filled Termination - Composite Insulator
Technical Data
Rated Voltage Uo/U (Umax) 64/110 (123) kV 76/132 (145) kV 87/150 (170) kV
Current Carrying Capacity According to cable
Permissible short-circuit current 1s According to cable
Insulator Type Liquid Silicone Rubber
Creepage Distance 4100mm 5238mm 5660mm
Flashover Distance 1146mm 1380mm 1350mm
Pollution Class – IEC 60815 IV
Environmental Temperature -40 - 80⁰C
Lighting Impulse Withstand Voltage 550kV 650kV 750kV
Filling Compound Poly- Isobutylene
Stress Cone Liquid Silicone Rubber, Push-on
Connection Type Compression
Insulation Diameter Range 60 – 92mm
Standard IEC 60840-2004 and 2011
Position of Installation Vertical

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 3M™ Cable Termination for Transformers and GIS
IEC 62271 - Long/Short Interface
Plug-in/Compression Type

Voltage (U) IEC Voltage (Uo) Voltage (Um) Max. Cable

(kV) (kV) (kV) Size* (mm2)

110 IEC60840-2011 64 123 2,000

132 IEC60840-2004 76 145 2,000

150 IEC60840-2011 87 170 2,000

220 IEC62067-2011 127 245 2,500

500 IEC62067-2011 290 550 2,500

* Cable size given is a general guide. Actual max. cable size depends on cable specification.
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 Typical Data for 3M™ Transformers and GIS Termination
Technical Data
Rated Voltage Uo/U (Umax) 64/110 (123) kV 76/132 (145) kV 87/150 (170) kV
Current Carrying Capacity According to cable
Permissible short-circuit current 1s According to cable
Insulator Type Epoxy
Stress Cone Compression Non-Magnetic Alloy Spring
Interfacial Standard IEC 62271-209
Interfacial length 470 / 757mm
Environmental Temperature -40 - 80⁰C
Lighting Impulse Withstand Voltage 550kV 650kV 750kV
Stress Cone Liquid Silicone Rubber, Push-on
Connection Type Compression / Plug-in
Insulation Diameter Range 55 – 92mm
Standard IEC 60840- 2004 IEC60840-2011
Position of Installation According to Equipment

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 3M™ Dry Cable Termination

Liquid Silicone Rubber

Oil-Free, Maintenance Free
IEC 60840-2011

Voltage (U) Voltage (Uo) Voltage (Um) Max. Cable Size*

(kV) (kV) (kV) (mm2)

110 64 123 2,000

* Cable size given is a general guide. Actual max. cable size depends on cable specification.

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 Typical Data 3M™ Dry Prefabricated Cable Termination
Technical Data
Rated Voltage Uo/U (Umax) 64/110 (123) kV
Current Carrying Capacity According to cable
Permissible short-circuit current 1s According to cable
Insulator Type Liquid Silicone Rubber
Creepage Distance 3,692mm
Flashover Distance Not Available
Pollution Class – IEC 60815 III
Environmental Temperature -40 - 80⁰C
Lighting Impulse Withstand Voltage 550kV
Construction Liquid Silicone Rubber, Push-on
Connection Type Compression
Insulation Diameter Range 56 – 86mm
Standard IEC 60840-2011
Position of Installation Vertical

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 3M™ Straight-Through & Cross-Bonding Cable Joint

Liquid Silicone Rubber

Corrosion Proof Metal Casing

with FRP Casing Option

ST, XB, Repair Joint Options Voltage (U)

(kV)
Voltage (Uo)
(kV)
Voltage (Um)
(kV)
Max. Cable
Size* (mm2)
110 64 123 2000
IEC 60840-2011, IEC 62067-
132 76 145 2000

2006 150 87 170 2000

220 127 245 2500
500 290 550 2500

* Cable size given is a general guide. Actual max. cable size depends on cable specification.

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 Typical Data For 3M™ Straight-Through & Cross-Bonding
Insulating Cable Joint
Technical Data
Rated Voltage Uo/U (Umax) 64/110 (123) kV 76/132 (145) kV 87/150 (170) kV
Current Carrying Capacity According to cable
Permissible short-circuit current 1s According to cable
Joint Type Inline / Cross Bond
Environmental Temperature -40 - 80⁰C
Lighting Impulse Withstand Voltage 550kV 650kV 750kV
Filling Compound Polyurethane Resin
Splice Body Liquid Silicone Rubber, Field Expanded
Connection Type Compression (Copper only)
Insulation Diameter Range 60 – 92mm
Standard IEC 60840-2011

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© 3M 2018 . All Rights Reserved. 17
Thank you
 3M is a trademark of 3M Company.

Important Notice
All statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is
not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated
with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order
shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.
Warranty; Limited Remedy; Limited Liability.
This product will be free from defects in material and manufacture at the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO,
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above,
your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M
will not be liable for any direct, indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.

Caution: Working around energized electrical systems may cause serious injury or death. Installation should be performed by personnel familiar with
good safety practice in handling electrical equipment. De-energize and ground all electrical systems before installing product.

3M Electrical Markets Division

6801 River Place Blvd.
Austin, TX 78726-9000
800 676 8381
Fax 800 828 9329
www.3m.com

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© 3M 2018 . All Rights Reserved. 19
 Back Up Slides

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 Major Parts of High Voltage Cable Accessories - I

Oil Filled Termination Stress Cone GIS Termination Stress Cone Cable Joint Body

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 Major Parts of High Voltage Cable Accessories - II

Porcelain & Silicone Insulators For

Metal Case for Joint Protection Epoxy Housing For GIS
Oil Filled Termination

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© 3M 2018 . All Rights Reserved. 22
 Major Accessories Overview

Direct Grounding Box Ground Protection Box Link Box - Rectangle Link Box - Round

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 Oil Filled Termination Installation

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 Oil Filled Termination Installation

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 Oil Filled Termination Installation

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 GIS (Plug In) Termination Installation

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 GIS (Plug In) Termination Installation

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 Cross – Bond Cable Joint Installation

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 Cross – Bond Cable Joint Installation

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 Cross – Bond Cable Joint Installation

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 Cross – Bond Cable Joint Installation

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 Cross – Bond Cable Joint Installation

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 Cross – Bond Cable Joint Installation

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