Documente Academic
Documente Profesional
Documente Cultură
General
• Punchlist
Foundations
• Punchlist
Pusher
• Punchlist
1
2
• Punchlist
1
2
5
6
Inclined ramps
• Punchlist
1
Lifting frame
Translation frame
Water troughs
• Punchlist
1
Fixed beams
Walking beams
• Punchlist
1
• Punchlist
Final grouting
• Punchlist
Main frame
• Punchlist
Refractories
• Punchlist
• Punchlist
1
2
3
2
3
8
9
10
11
12
14
15
16
• Punchlist
1
Damper
• Punchlist
Recuperator
• Punchlist
Hydraulic system
• Punchlist
1
2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Nitrogen piping
• Punchlist
4
5
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
4
5
9
10
11
12
13
9
10
11
12
13
14
15
Grease lubrication system
• Punchlist
• Punchlist
1
Additional
Photocells
• Punchlist
1
Scale Chute
• Punchlist
1
Stack
• Punchlist
1
Installation Checklist
• Erection drawings
• Erection manual
• Completeness of delivery
On the pusher shall be install support for encoder or transducer, after that touch up paint shall be performed
Clips for pusher hydraulic shall be full weld according to the drawing.
Frame base for cable track is not leveling and not fix at the position (both of kick in and kick off)
Coupling between spindle and motor kick in and kick off not yet coupled
Eccentric (Fly Wheel) gap for kick in and kick out shall be regulated according to the drawing
All the rail clips must be welding, it also applicable for the shear block (stoper), and after welding it must be touch
up paint. (both of kick in and kick off)
All of support for kick-in and kick-off limit switch not yet installed as per drawing, at this moments the support
only done tack welding, it must be drilling or tapped and connect with bolt afer that shall be touch up paint.
All of support for kick-in and kick-off transducer not yet installed, after welding shall be touch up paint.
lined ramps
• Inclined ramps assembly
• Pre-alignment
• Size and location of anchors bolts
• First grouting (anchor bolts)
• Final alignment
• Anchor bolt tightening
anslation frame
• Frame assembly as per drawings
• Sliding plate installation
• Sliding plate alignment
• Translation frame installation
• Transfer cylinder installation
• Punchlist
ater troughs
• Water troughs installation as per drawings
• Welding connections properly carried out
• Leak test (with water)
alking beams
• Walking beams installation as per drawings
• Walking beams alignment
• Cover plate installation as per drawings
• Inclined ramps
• Columns
• Hearth
• Water troughs heads
Waste gas duct flange must be installed with fiber gasket, before that refractory executor company shall cleaning
area with grinding machine.
Bolt and nut for critical part waste gas duct support still using material 8.8, it shall change to material 10.9 as per
drawing, 44ea x 16 part
Support COA on number S-131, the gap for guide are needed to repair, because the guide is too large
Support COA on number S-125, the gap for guide are needed to repair, because the guide is too wide
The guide for support COA pipe on number S-118 are does not exist
Support COA on number S-141 was apply intermitent weld to the pipe
The support for COA on number S-112 which have a design fixed point support are installed with guide support in
actual
There is have a addition support and guide for combution air manifold as shown on the picure but there is
notthing in the assembly drawing
General Comment:
1. Some of support for COA are does not yet weld or tack weld to the pipe
General Comment:
2. Some COA pipes on zone 7 and 8 are not yet weld due to repair for burner position and verticality, it also
applicable for COA flange for burner (40ea)
General Comment:
3. Gasket for COA are not suitable (cannot withstand for high temperature)
Tapping for Thermocouple for COA manifold is sufficient for tapping caused by steel structure, minimun distance
are 700mm
On site, piping installation which mark on the drawing still not installed (using half coupling 1/4")
Handrail shall installed properly, it shall modificate since it interfere with combustion air piping. All handrail must
be installed with out exception.
Chain for charging door still not setting, it shall follow dimension from the drawing
Spray on discharging door miss for 1 piece, it shall installed as per drawing
draulic system
• Location of hydraulic unit as per drawings
• Hydraulic unit properly fastened by expansion bolts
• System pipe installation as per drawings
• Pipe brackets installation as per drawings
• NDT of pipe welded joints
• Pressure test of system piping
• Pickling of system piping
• Flushing of system piping
• Instruments installation as per drawings
All rust which present in all of block cylinder/valve block must be cleaning and repainting
Tank must be grouted, hydraulic unit must be refurbish because some rusty due to raining on site, beside that
motor shall be tested for isolation
Piping connection for nitrogen gas vent on line NG-F01-0010-125 not yet installed
Piping connection for nitrogen gas vent on line NG-F01-0009-250 not yet installed
Piping connection for nitrogen gas vent on line NG-F01-0006-250 not yet installed
Piping connection for nitrogen gas vent on line NG-F01-0004-200 not yet installed
Piping connection for nitrogen gas vent on line NG-F01-0005-250 not yet installed
Piping connection for nitrogen gas vent on line NG-F01-0007-250 not yet installed
Piping connection for nitrogen gas vent on line NG-F01-0009-250 not yet installed
Piping connection for nitrogen gas vent on line NG-F01-0013-125 not yet installed
Piping connection for nitrogen gas vent on line NG-F01-0016-200 not yet installed
Piping connection for nitrogen supplay on line NG-F01-0010-125 not yet installed
Piping connection for nitrogen supplay on line NG-F01-0009-250 not yet installed
Piping connection for nitrogen supplay on line NG-F01-0006-250 not yet installed
Piping connection for nitrogen supplay on line NG-F01-0004-200 not yet installed
Piping connection for nitrogen supplay on line NG-F01-0009-250 not yet installed
Piping connection for nitrogen supplay on line NG-F01-0013-125 not yet installed
Piping connection for nitrogen supplay on line NG-F01-0016-200 not yet installed
Gasket for electrical pneumatic butterfly valve (21LF no.1) on line NG-F01-0005-250 not yet installed
Gasket for electrical pneumatic butterfly valve (21LF no.1 & no.2) on line NG-F01-0009-250 not yet installed
Gasket for electrical pneumatic butterfly valve (21LF no.1 & no.2) on line NG-F01-0007-250 not yet installed
General Comment :
1. Check Flange Management to ensure length of bolts are proper
General Comment :
2. All of Instrumentation Equipment are not yet installed
General Comment :
3. Valve for Gasses Application not yet checked, whether use soft seat or metal seat type, since if use metal seat
all butterfly valve shall have gasket for flange connection
General Comment :
4. Some of Bolts at flange connection on are not tightening and not completed
U-Bolts for suport NG piping on line NG-F01-0009-400 as shown in the pcture are does not installed
U-Bolts for suport NG piping on line NG-F01-0012-250, NG-F01-0016-200 & NG-F01-0013-150 as shown in the
pcture are does not installed
U-Bolts for suport NG piping on line NG-F01-0004-200 as shown in the pcture are does not installed
U-Bolts for suport NG piping on line NG-F01-0003-300 as shown in the pcture are does not installed
Bolting for support natural gas station still not yet installed
Piping connection for nitrogen gas vent on line COG-F01-0009-150 not yet installed
Piping connection for nitrogen gas vent on line COG-F01-0006-350 not yet installed
Piping connection for nitrogen gas vent on line COG-F01-0004-400 not yet installed
Piping connection for nitrogen gas vent on line COG-F01-0002-350 not yet installed
Piping connection for nitrogen gas vent on line COG-F01-0003-350 not yet installed
Piping connection for nitrogen gas vent on line COG-F01-0005-400 not yet installed
Piping connection for nitrogen gas vent on line COG-F01-0007-400 not yet installed
Piping connection for nitrogen gas vent on line COG-F01-00011-150 not yet installed
Piping connection for nitrogen gas vent on line COG-F01-0012-250 not yet installed
Piping connection for nitrogen supply on line COG-F01-0007-400 not yet installed
Piping connection for nitrogen supply on line COG-F01-0011-150 not yet installed
Piping connection for nitrogen supply on line COG-F01-0012-250 not yet installed
General Comment :
1. Check Flange Management to ensure length of bolts are proper
General Comment :
2. All of Instrumentation Equipment are not yet installed
General Comment :
3. Valve for Gasses Application not yet checked, whether use soft seat or metal seat type, since if use metal seat
all butterfly valve shall have gasket for flange connection
General Comments :
4. Some of Bolts at flange connection are not tightening and not completed
Supports for COG Piping on line COG-F01-0010-500 as shown in the picture does not exist
Supports for COG Piping on line COG-F01-0008-400 as shown in the picture does not exist
U-Bolts for supports COG Piping on line COG-F01-0003-350 as shown in the picture does not installed
U-Bolts for supports COG Piping on line COG-F01-0002-350 as shown in the picture does not installed
U- Bolts for Supports COG Piping on line COG-F01-0006-350 & COG-F01-0009-150 as shown in the picture does
not installed proper and should be repaired
Supports for COG piping on line COG-F01-0009-150 are moved as shown in the picture
Handwheel of butterfly valve must be turned 180 degree due to interfere with column
rogen piping
• System piping installation as per drawings
• Pipe brackets installation as per drawings
• NDT of pipe welded joints
• Pressure test of system piping
• Flushing of system piping
• Instruments installation as per drawings
Handwheel for Butterfly Valve (21AZ) on line EW1-F00-0001-300 not yet installed
Gasket (2ea) for Check Valve (21AU) on line EW1-F00-0001-300 not yet installed
Magnetic flow control on line IC1-F00-0002-400 instalation are reverse for directional
General Comment for Gasket : We Shall Check Data Sheet for Butterfly with Wafer Type, if refer to API 609
Category A, Valve installation doesn't need gasket
Butterfly valve (21AL) at supply line fixed beam IC1-F01-0027-125 Change to Globe Valve (Circuit F1)
Butterfly valve (21AL) at supply line fixed beam IC1-F01-0025-125 Change to Globe Valve (Circuit F2)
Butterfly valve (21AL) at supply line fixed beam IC1-F01-0021-125 Change to Globe Valve and Reverse for
Direction (Circuit F3)
Butterfly valve (21AL) at supply line fixed beam IC1-F01-0019-125 Change to Globe Valve and Reverse for
Direction (Circuit F4)
Butterfly valve (21AL) at supply line fixed beam IC1-F01-0015-125 Change to Globe Valve and Reverse for
Direction (Circuit F5)
Magnetic Flowmeter at return line fixed beam IC1-F01-0019-125 reverse for directional and bolts not completed
yet installed (Circuit F6)
Magnetic Flowmeter at return line fixed beam IC1-F01-0028-125 reverse for directional (Circuit F1)
Magnetic Flowmeter at return line fixed beam IC1-F01-0026-125 reverse for directional (Circuit F2)
General Comment :
1. We Shall Check Data Sheet for Butterfly with Wafer Type, if refer to API 609 Category A, Valve installation
doesn't need gasket
2. Some of Plugs for Low/Bottom pocket of pipe are loss
Hose at return line movable beam M1 IC1-F01-0038-100 is reverse for directional, it makes check valve blocked
(4ea)
Hose at return line movable beam M2 IC1-F01-0040-100 is reverse for directional, it makes check valve blocked
(4ea)
Hose at return line movable beam M5 IC1-F01-0034-65 is reverse for directional, it makes check valve blocked
(3ea)
Hose at return line movable beam M4 IC1-F01-0044-100 is reverse for directional, it makes check valve blocked
(4ea)
Hose at return line movable beam M6 IC1-F01-0032-65 is reverse for directional, it makes check valve blocked
(3ea)
Magnetic Flowmeter at return line movable beam M6 IC1-F01-0032-65 reverse for directional
Magnetic Flowmeter at return line movable beam M3 IC1-F01-0042-100 reverse for directional
Magnetic Flowmeter at return line movable beam M4 IC1-F01-0044-100 reverse for directional
Globe Valve at return line movable beam M6 IC1-F01-0032-65 reverse for directional
Globe Valve (21AH) at return line top panel cooling IC1-F01-0012-065 reverse for direction
Globe Valve (21AH) at return line discharging door IC1-F01-0010-065 reverse for direction
Globe Valve (21AH) at return line discharging door IC1-F01-0008-065 reverse for direction
Hose at inlet line Discharging door IC1-F01-0007-065 reverse for direction (Cause by check valve position)
Hose at return line Discharging door IC1-F01-0008-065 reverse for direction (Cause by check valve position)
Wrong placement on TE (30.21) it must be installed at line IC4-F00-0001-080 (inlet line) the actual is installed at
line IC4-F00-0002-080 (return line)
Supports for Indirect Water Piping on line IC1-F00-0001-400 and IC1-F00-0002-400 as shown in the picture does
not exist
Supports position for Indirect Water Piping on line IC1-F01-0023-065 as shown in the picture are moved and U
bolt not yet installed
Supports for Indirect Water Piping on line IC1-F01-0017-065 as shown in the picture not yet installed
Supports for Indirect Water Piping on line IC1-F01-0023-065 as shown in the picture are not yet installed U-Bolts
Supports for Indirect Water Piping on line IC1-F01-0024-065 as shown in the picture not yet installed
Supports for Indirect Water Piping on line IC1-F01-0018-065 as shown in the picture not yet installed
Supports position for Indirect Water Piping on line IC1-F01-0024-065 as shown in the picture are moved and U
bolt not yet installed
Valve (21AB) for Direct Water piping on line DC2-F01-0013-100 and DC2-F01-0015-100 (which used to open and
close the water flow for water through) is not yet installed
Drain valve (21AG) for Direct cooling piping on line DC2-F01-0008-080 and DC2-F01-0006-080 (which used to
drain water from water through) the bolts is not completed
Butterfly valve (21AF) for direct cooling piping on line DC2-F01-0029-065 (which used to flushing the slope piping
line), bolts is not completed
Drain valve (21AG) for Direct cooling piping on line DC2-F01-0008-080 and DC2-F01-0010-080 (which used to
drain water from water through), is so rusty
General Comment:
1. All of instrumentation equipment are not yet installed
2. Check some of bolts at flange or valve connection are not tightening and completed
U-Bolts for supports DC Piping on line DC2-F00-0005-150 as shown in the picture does not installed
Some of U-Bolts (10 Pcs) for supports DC Piping on line DC2-F00-0003-050 as shown in the picture are does not
installed yet, and Cap at the end of pipe are not welding
Union For DC2 which used to supply to water trough is not connected (as shown on the picture)
Direc water piping line DC2-F01-0011-025 (which used to supply water from treatment to water trough) is not get
in to the water trough
General Comment:
1. Tapping pipe for DN 20 on Direct Water cooling line DC2-F00-0003-080 which used to roll table cooling charging
side (cold roller table) are not yet installed, it also applicable for discharging roller table (hot roller table)
General Comment:
2. The Hose which used to connect water through below bearing cold roll table and slope pipe are not yet
installed
Support number SC 226 for line CAD-F00-0002-050 and line NGP-F00-0001-032 not yet installed
Support number SC 228 for line CAD-F00-0002-050 and line NGP-F00-0001-032 not yet installed
Support number SB 244 for line CAD-F00-0001-065 and line NGP-F00-0001-029 not yet installed
Support number SB 249, SB 248, SB 247, SB 246, & SB 245 for line CAD-F00-0001-065 and line NGP-F00-0001-029
are don't have a nut and not yet tighten
Support number SA 001 for line NGV-F-032 are don't have a nut
Support number SC 237 for line CAD-F00-0002-050 are moved as shown in the drawing
Piping for compressed air strainer not installed correctly and bending, shall add more support
Support for compressed air piping in scale chute area not use standard from SMS, the thickness is too thin, must
be dismantling and reinstall according with SMS Standard
General Comment:
1. Should be check the tightening of nuts in U-bolts support
ease lubrication system
• System piping installation as per drawings
• Pipe brackets installation as per drawings
• Instruments installation as per drawings
Some of support for roller table photocells should be installed according to the drawing, material already on site
and has been open package inspection.
Support and pipe for /water/air box must fix in the position, also for electrical cable, installed the panel and
support for camera on the furnace still not completed
Window to check furnace burner is clash with flange of combustion air, it shall modificate
Installation for pneumatic cylinder cover are wrong, it shall be change to the right one
Installation for plateform not yet completed, lighting, electrical and safety stairs still not yet installed, bolt for
stack 4 to 5 and 5 to 6 still not tightening with dynamometric wrench. Stack still out of verticallity which is 30mm
and AFI still not resubmit to Owner.
Progress or AFI Photo
Not yet
to be clarified
to be clarified
to be clarified
Not yet completed
Already completed
Already completed
Already completed
to be clarified
Already completed
Support for instruments not yet installed
Pusher\1521_0045_a1_2a.pdf
Pusher\1521_0030_a1_1a_Pusher.pdf
Yes
Yes
Yes
Yes
Yes
Not yet
Yes
Yes
Yes
Yes
Yes
Yes
Not Yet
Kick In\1521_0033_a3_0a.pdf
Kick In\1521_0033_a3_0a.pdf
Kick In\1521_0033_a3_0a.pdf
Kick In\1521_0036_a1_1a.pdf
Kick In\1521_0035_a1_1a.pdf
Kick In\1521_0038_a1_1a.pdf
Already completed
Already completed
Already completed
Already completed
Already completed
Already completed
-
Already completed
Already completed
Already completed
Already completed
Already completed
Already completed
Already completed
Already completed
-
Already completed
Already completed
Already completed
Already completed
Already completed
-
Yes
Welding for scraper still intermittent
Not yet
Yes
Yes
to be clarified
AFI still not submit to Owner
-
Yes
Yes
Yes
-
Yes
Yes
to be clarified
Yes
Not yet completed
Yes
Not yet
Yes
to be clarified
Not yet
Yes
Yes
Yes
to be clarified
to be clarified
NDT still not finished
to be clarified (AFI)
Yes
Yes
Not all nuts using tension
Not yet
Still on progress
Not yet
to be clarified (check AFI)
Yes
Yes
Yes
Gasket not installed yet, and bolt for critical part still 8.8
Not yet complete for zone 7 and 8
Still on progress, waiting fabrication for OHC 3 (underslug)
Yes
Some pipeline have re-routing and shortage for bolt and gasket
Not yet
Not yet
Not yet
Not yet
1521_u051_a4_1l
1521_u051_a4_1l
1521_u051_a4_1l
1521_u051_a3_1l_Comb Air Piping Support
1521_u051_a6_1l
Support Ubication Combustion Air\1521_u051_a4_1l.pdf
Not yet
Charging Doors\1521_u044_a1_1a_Lifting Charging Door.pdf
Still on progress
Not yet
Not yet
Not yet
Not yet
Not yet
Not yet
Not yet
Not yet
Already completed
Not yet done
Not as per reference drawing
Not yet complete for support
only 10%
Not yet
Not yet
Not yet
Not yet complete for instruments
Almost done
Not yet complete for support
only 10%
Not yet done
Not yet done
Not yet done
Not yet complete for FT (Flow Transducer)
1521_u057_a2_0a
same as above
1521_u057_a2_0a
same as above
1521_u057_a2_0a
same as above
Some pipeline have re-routing and shortage for bolt and gasket
Not yet complete for support
only 10%
Not yet done
Not yet done
Not yet done
Not yet complete for FT (Flow Transducer)
1521_u119_a2_0a
1521_u119_a3_0a
1521_u119_a3_0a
Still on progress
Still on progress
Not yet done
Not yet done
Not yet done
Not yet done
1521_u083_a1_0a_Indirect Water
1521_u083_a1_0a_Indirect Water
1521_u083_a1_0a_Indirect Water
1521_u083_a1_0a_Indirect Water
1521_u083_a1_0a_Indirect Water
1521_u083_a2_0a
1521_u083_a2_0a
1521_u083_a2_0a
1521_u083_a2_0a
1521_u083_a2_0a
1521_u083_a3_0a
1521_u083_a3_0a
1521_u083_a1_0a_Indirect Water
1521_u083_a1_0a_Indirect Water
1521_u083_a1_0a_Indirect Water
1521_u083_a1_0a_Indirect Water
1521_u083_a1_0a_Indirect Water
1521_u083_a1_0a_Indirect Water
1521_u061_a1_0a_Indirect Water Piping
1521_u061_a4_0a
1521_u082_a1_0a_Direct Water
1521_u082_a1_0a_Direct Water
1521_u082_a1_0a_Direct Water
1521_u082_a1_0a_Direct Water
1521_u082_a1_0a_Direct Water
1521_u082_a1_0a_Direct Water
1521_u082_a1_0a_Direct Water
1521_u060_a8_1a
1521_u125_a1_0a
1521_u125_a1_0a
1521_u125_a1_0a
1521_u125_a1_0a
1521_u125_a1_0a
1521_u125_a1_0a
1521_u125_a1_0a
1521_u125_a1_0a
1521_u125_a9_0a
1521_u125_a1_0a
1521_u125_a1_0a
Yes
Not yet complete for support
To be announce
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Not yet
Yes
Yes
Yes
Not yet
Photocells\1521_0160_a3_1a.pdf
Photocells\1521_0160_a2_0a.pdf
Remark Status
for your information
General Comment
Closed
Closed
Closed
Closed
Closed
For Your Information
Closed
For Your Information
Closed, photocell already installed
Closed, already fixed