Temperature

TRANSMISSOR DE
TEMPERATURA 644
Temperature Sensors 2
1
Temperature Sensors
To complete this module you will:
● Describe the common temperature sensors used:

‒ RTD’s
‒ TC
Emerson Process Management - Educational Services - Rosemount Temperature for Customer –2321, 2326 – January 2016 Copyrighted Material / Duplication Prohibited
Temperature Sensors
4 to 20 mA Signal 4 to 20 mA Signal
Electronic Temperature Sensors

Electronic sensors produce a variable
electronic output when they are exposed Transmitter Transmitter
Electronics Electronics
to varying temperatures. Examples of
electronic temperature sensors are:
‒ Thermocouple - Millivolt
‒ RTD - Resistance Temperature
Device
For both thermocouples (TC) and RTDs

the variable low level signal must be
conditioned and scaled by the
transmitter’s electronics to produce a
robust and standard (4-20 mA /HART)
signal. RTD
Thermocouple
Resistance
Voltage Output
changes
changes
with
with
Temperature
Temperature
Thermocouple
A thermocouple is
manufactured using two Metal 1
dissimilar metallic conductors V
(e.g. iron and constantan)
joined together at one end.
The free ends of the wires Metal 2
connect to an instrument Junction Free
(voltmeter) that measures the end end
difference in potential created
at the junction of the two
metals.
The junction of two dissimilar TC Wire Characteristics

metals creates a small
voltage output (millivolt).
Positive leg Negative Leg
TC Wire Color Wire Color
Type Material Code Material Code
E Chromel Purple Constantan Red
J Iron White Constantan Red
K Chromel Yellow Alumel Red
T Copper Blue Constantan Red
R Plat 13%Rho Black Platinum Red
S Plat 10%Rho Black Platinum Red
Thermocouple Configurations
Grounded junctions are used for good thermal contact with protection
from the environment. The ungrounded and isolated junctions provide
electrical isolation from the sensor sheath.
The TC can be identified by the color of their lead wires. The right figure
shows some examples of lead wire color configurations for different
types of TC’s.
+
+ + Purple
+ White
+
-
-
- - Red - Red
Single Grounded + Dual, Grounded
+ Unisolated Type J Type E
-
-
+ Dual, +
+ Yellow + Blue
Ungrounded, +
Isolated -
- - - Red - Red
Single, Ungrounded Dual, Ungrounded,
Unisolated Type K Type T
TC Table Type J – Deg C
T/C Table Type J – Deg C

Type J TC continued
TC Table Type J - Deg F
TC Table Type J - Deg F
Key Concepts: Using Thermocouple Tables

1. Use Thermocouple tables in TDS 3061 (available in °C and °F)
‒ Tables assume a Reference Junction (or Cold End) of 32°F/0°C. Will
need to compensate for ACTUAL Reference Junction temperature.
2. Take voltage reading of process.
3. Find actual Reference Junction temperature.
4. Look up the Voltage for this Reference Junction temperature.
5. Add Reference Junction voltage to process voltage reading.
V process / ref V ref /32°F/0°C
Tprocess Tref Tref

To find Tprocess , calculate V process / 0°C = V process / ref + V ref / 0°C
RTD
RTDs are a temperature Example Temperature Transmitter Wiring
sensing device based on
resistance changes in 2 3 2 3
metal. The resistance of the 1 4 1 4
element changes with
temperature in a known 5 5
and repeatable manner.
2 Wire 4 Wire
The common types of RTD 2 3 2 3
connections are 2-Wire, 3- 1 4 1
4
Wire, and 4-Wire. The type
of RTD used is based on +
5 – 5
accuracy required and the
transmitter type being 3 Wire TC and mV
connected to.
RTD Circuits
Circuit of Transmitter
Lead Wires
DVM
+
-
2-Wire
RTD
In temperature transmitters, sensors are generally used in conjunction with a bridge; a series-parallel
arrangement of resistors which, when all resistors are of equal resistance, produces a zero output. Substituting
the sensor (RTD) for one of the bridge elements provides a convenient way to translate changes in sensor
resistance to a voltage signal.
Two-Wire RTD Circuit

The simplest circuit uses a 2-wire RTD. The RTD simply replaces one bridge element and causes the bridge to
become unbalanced as its resistance changes. The output is read directly or used to drive other circuitry in the
transmitter. If the RTD is located at any distance from the transmitter (and bridge), then lead wires are used to
connect the RTD to the bridge. One drawback of the 2-wire approach is that the lead wires add resistance to the
circuit and can cause an error in the reading.
RTD Circuits
3-Wire RTD Circuit
Circuit of Transmitter To help eliminate the error introduced
by lead wire effects, a three-wire RTD is
commonly used. In this approach, the
resistance effects of each of the lead
Lead Wires wires (A and B in top figure) are
canceled by the bridge, because each
+ DVM A is in an opposite leg of the bridge. The
third lead (C) is a sensing lead. The
- C three-wire approach does not eliminate
3-Wire all lead wire effects. But because
sensors are generally located fairly
RTD close to their transmitter, lead wire
effects are small and the approach
provides reasonable accuracy.
B
4-Wire RTD Circuit
The most effective way to eliminate
lead wire effects is with any of several
versions of the four-wire approach. One
approach that does not require a bridge
is shown in figure to the left. In this
Constant method, a constant current power
4-Wire + Current source is connected to two of the RTD
V= I * RT leads. The voltage drop across the RTD
RTD - Power is measured at the other two leads. The
Supply voltage drop is independent of lead wire
effects.
RTD Table – Deg C
RTD Table – Deg F
TC and RTD Ranges

There are many range selections for both RTDs and TCs. The selection
should be made on accuracy, response time, stability, repeatability, and
temperature range needed for the measurement. Listed below are a few
examples of RTD and TC selections.
Type Range Accuracy

0 0 0 0
RTD C F C F
Pt100 -200 to 850 -328 to 1562 +0.14 +0.25
NI120 -70 to 300 -94 to 572 +0.14 +0.25
TC
NIST Type B 100 to 1820 212 to 3308 +0.75 +1.35
NIST Type J -180 to 760 -292 to 1400 +0.25 +0.45
NIST Type K -180 to 1372 -292 to 2502 +0.50 +0.90
More complete information about RTD and selection ranges can be found in
several publications. A good resource is the Rosemount Common Reference
Guide (TDS 3061).
TC and RTD
RTD Advantages
‒ Better Accuracy
‒ Excellent Stability & Repeatability
‒ Matched to Transmitter, can be recalibrated
‒ Easier to Wire
‒ Less Susceptible to Noise
‒ Typically use Copper Extension wires
TC Advantages
‒ Suitable for a wide range of temperatures
‒ Used in Higher Temperature Applications
‒ Lower Cost
‒ Faster Response Time
‒ TC Extensions Wires must be same wire type as the TC
‒ Better Vibration Resistance
RTD Sensor Matching

● Transmitter-Sensor Matching capability provides highest accuracy
to control at optimal point (75% error reduction)
● Sensor Interchangeability Error is ELIMINATED!!
Standard Accuracy 2.66 °F (1.48 °C)

With Transmitter-Sensor 0.65oF (0.36 °C)
Matching
0.90°F 1.80°F 2.70°F
Sensor accuracy
Transmitter accuracy
Ro = 99.9717
a = 0.00385367
b = 0.172491
d = 1.61027
Multipoint Sensor
Multipoint Sensor
● Rosemount 1080 (TC) & 1082R With Transmitters
Butane and Lighter Gas
(RTD) Multipoint Sensors Measuring Points
– For profiling applications: reactor M1

vessels, tanks, etc…. M2 Straight Run
Gasoline
– Compact & Contacting Fixture M3
Naptha
Designs M4
Kerosene
M5
Light Gas Oil
– -40 to 1472°F Range
M6 Heavy Gas Oil
– Accepts multiple transmitters
Crude Oil
Straight Run Residue
Pipe Clamp
A direct mounting configuration allows heat from the process, aside from ambient
temperature variations, to transfer from the pipe clamp to the transmitter housing. If the
expected pipe surface temperature is near or above the transmitter specification limits,
consider using additional extension length or a remote mounting configuration to isolate the
transmitter.
Overview 21
2
644 Overview
‒ Identify and describe the major components of the Model 644 and the
functionality of those components.
‒ Explain the theory of operation of the 644 module.
‒ Explain the basic specifications of the 644 Transmitter.
Overview 22
Transmitter or Wire Direct
With
Transmitter 78.9°F
Thermowell/
Temperature Wiring Direct
Sensor
Sensor
Connection Head
Transmitter wires,
signal To DCS
T/C extension wire
Sensor lead wires, signal To DCS
Overview 23
Temperature Block Diagram

Analog to Digital Reference Cold Junction
Signal Conversion Input Compensation
ISOLATION
Nonvolatile Memory
Microcomputer - Range Values
- Sensor Linearization - Configuration
- Rerange - Correction Coefficients
- Diagnostics - Trimming Constants
- Engineering Units
Digital to Analog
Signal Conversion
Digital
Communications
Transmitter Electronics Module
Analog-to Digital Digital-to Analog

Signal Conversion  Microprocessor  Signal Conversion
Sensor Trim adjusts Output and scaled Output

the signal here adjusts the signal here
HART Communication
Overview 24
Temperature Electronics
The figure on the left shows a low cost temperature transmitter. This unit has its electronics
embedded inside a sealed housing. In these units you can not make repairs.
The figure on the right shows the electronics of a popular smart temperature transmitter. This
transmitter is very accurate and has many features. The circuit card can not be repaired, but the
electronic board can be easily replaced.
Overview 25
Temperature Transmitter Adjustments
Overview 26
Exploded View
Overview 27
Overview 28
Specification
Recommend
Min Span Digital D/A
Sensor Options Input Ranges
Accuracy Accuracy Accuracy
2-,3-,4-Wire RTDs C F C F C F
Pt100 -200 to 850 -328 to 1562 10 18 +0.15 +0.27 +0.03 % of Span

Ni 120 -70 to 300 -94 to 572 10 18 +0.15 +0.27 +0.03 % of Span
Cu 10 -50 to 250 -58 to 482 10 18 +1.40 +2.52 +0.03 % of Span
Thermocouples C F C F C F
NIST Type B 100 to 1820 212 to 3308 25 45 +0.77 +1.39 +0.03 % of Span
NIST Type J -180 to 760 -292 to 1400 25 40 +0.35 +0.63 +0.03 % of Span
NIST Type K -180 to 1372 -292 to 2502 25 40 +0.50 +0.90 +0.03 % of Span
NIST Type S 0 to 1768 32 to 3214 25 40 +0.70 +1.26 +0.03 % of Span
Millivolt Input -10 to 100mV 3 mV +0.015 mV +0.03 % of Span
2-,3-,4-Wire Ohm Input 0 to 2000 Ohms 20 Ohm +0.45 Ohm +0.03 % of Span
• These are just a few examples, see 644 manual for complete listings
Overview 29
Model Numbers – 644
Installation 30
3
Installation
‒ Identify the mounting options available for temperature transmitters.

‒ Describe the requirements to properly wire a transmitter.
‒ Describe the location and functionality of the HI/LO and security switches.
‒ Describe the proper installation position of temperature transmitters.
Installation 31
Bracket Options - Temperature

Temperature transmitters
usually weigh less than
pressure transmitters. The
weight of the unit still needs
to be considered.
When deciding on the

mounting installation
consider: cover removal for
servicing the unit; conduit
and sensing element
wiring; display position and
the environment.
Installation 32
Mounting Options
Thread-Sensor Junction Box DIN-Sensor
Connection Head Connection Head
104 mm
100 mm
Installation 33
Mounting Options with Meter
DIN-Sensor
Junction Box Connection Head
Installation 34
Temperature Sensor Mounting

The temperature sensor is typically mounted in a thermowell to protect it from the
process environment. The thermowell can be mounted directly to the transmitter
as shown in the figure below. To ensure moisture does not get trapped inside the
transmitter, the field wiring conduit must be secure and properly sealed.
There are many other types of mounting options available. It is best to consult the
vendors product manual for suggested options.
Sensor Hex Sensor Adapter

Connection Head
Junction Box
Thermowell Union or
Coupling
Installation 35
Temperature Sensor Mountings

Head mount transmitter with DIN plate style sensor installation
A B C
D E F
A. Connection head cover D. Transmitter mounting screws

B. Connection head E. Integral mount sensor with flying leads
C. Thermowell F. Extension
Installation 36

Head mount transmitter with Threaded sensor installation
A. Threaded Thermowell D. Universal head (Transmitter inside)

B. Threaded style Sensor E. Conduit Entry
C. Standard Extension
Installation 37

Field mount transmitter with Threaded sensor installation
A. Threaded Thermowell D. Universal head (Transmitter inside)

B. Threaded style Sensor E. Conduit Entry
C. Standard Extension
Installation 38
Grounding
When grounding the transmitter, use a hard ground on the negative side of the
power supply. Do not use a floating ground if at all possible. A floating ground
exposes the unit to different potentials and shorting out the signal to ground. A
floating ground may also cause a safety concern.
Noise can be induced on loop wire runs of 5000 feet. Ensure the loop is
grounded at only one end, typically the power supply end.
Transmitter Power Supply

End End
Grounding
Installation 39
Ungrounded Thermocouple, mV and RTD input

Shielding
Option 2: recommended for grounded transmitter housing
Option 1: recommended for ungrounded transmitter housing 1. Connect the signal wire shield to the sensor wiring shield.
1. Connect sensor wiring shield to the transmitter Housing. 2. Ensure the two shields are tied together and electrically isolated
2. Ensure the sensor shield is electrically isolated from surrounding from the transmitter housing.
fixtures that may be grounded. 3. Ground the signal wire shield at the power supply end only.
3. Ground the signal wiring shield at the power supply end only. 4. Ensure the sensor shield is electrically isolated from the surrounding
grounded fixtures.
Shield ground point

Connect shields together, electrically isolated from the transmitter
Option 3:
1. Ground the sensor wiring shield at the sensor, if possible.
2. Ensure the sensor wiring and signal wiring shields are electrically isolated
from the transmitter housing and other fixtures that may be grounded.
3. Do not connect the signal wiring shield to the sensor wiring shield.
4. Ground the signal wire shield at the power supply end.
Installation 40
Shielding Grounded Thermocouple

1. Ground the sensor wiring shield at the sensor.
2. Ensure the sensor wiring and signal wiring shields are electrically isolated
from the transmitter housing and other fixtures that may be grounded.
3. Do not connect the signal wiring shield to the sensor wiring shield.
4. Ground the signal wire shield at the power supply end.
These recommendations are from the API Standard 552, section 20.7.
If more than one recommendation is given for a sensor type, start with
the first technique shown, or the technique that is recommended for the
facility by its installation drawings. If the technique does not eliminate
the transmitter alarms, try another technique.
Installation 41
Electrical Hook Up
Loop Distance
There are several items that need to be considered when designing the electrical loop for a transmitter. The
maximum distance the loop wires can be run is 5000 feet. It is recommend to use 18-24 gauge twisted pair
wire, with a shield.
Loop Resistance
HART communication requires a resistance range of 250 to 1100 Ohms. Ensure the power supply being used
can handle all instruments in the loop.
+
Power
Supply
-
-
Installation 42
RTD & TC Extension Wiring

Ensure wire distances between the temperature transmitter and the RTD or TC as short as
possible. Use the correct wire types for the temperature device being used. Thermocouples
need extension wire made of the same metal as the TC. If using a millivolt input, use
copper wire. RTDs have their own extension wire that can be ordered from the
manufacturer.
644
Installation 43
Conduit
Moisture
Excessive moisture can
damage the transmitter’s
electronics, housing, Proper Installation
terminal block, or even the
sensor module. Dual
compartment housings are
being used in more
transmitters, but damage
can still occur. Make sure
all conduit runs are
properly sealed. If possible
use cable glands with
weather-tight fittings.
Drip Loop
If connections are not
sealed, mount the
transmitter so that the
electrical housing is
positioned down. This will
help drain the moisture.
Wiring should be installed Conduit Drain
using a drip loop. The
bottom of drip loop should
be lower than the conduit
connections at the
transmitter.
Installation 44
Jumper/Switch Selection
When installing
transmitters, ensure
the alarm fail
position, and any
other jumpers are in
their correct
positions.
Installation 45
Meter Option
On transmitters with a meter option installed, ensure the meter side
faces the correct position. If meter options are installed in the field, care
must be taken to move the jumpers from the electronics to the meter (if
needed), and the jumpers are put in their correct position.
Display
LOI
Installation 46
Environmental Considerations
When designing the installation for temperature transmitters, the effects of process
temperatures must be considered. The transmitter’s electronics are designed to be operated
within a set ambient temperature limit. The effects of the measured process must be
considered. Therefore, the transmitter may need to be mounted farther from the process.
Using the chart and example below: If process temperature is 540 o C and a 3.6 inch
extension is used, the transmitter’s housing temperature will rise 22 o C above ambient
temperatureoC oF
Housing Temperature Rise Above Ambient (oC)
60 108
50 90
40 72
815 o
30 (1,5
00 54
F) O
22 ven
540 o T em
20 C (1 per 36
000
F) O atu
re E Length, Inches
ven
Tem
pera 18
10 t ure
250oC (482 F) Oven Temperature

0
3 4 5 6 7 8 9
3.6
E Extension Length, Inches
Transmitter Housing Temperature Rise vs

Extension Length, for a test installation
Installation 47
Sensor Accessories - Extension Fittings

● Two types of Extensions
‒ Nipple Coupling
‒ Nipple Union
● Extension Lengths
‒ 3.0”, 6.0” standard
‒ Others available
Extension
Installation 48
Loop Test
After installing the transmitter, use the Field Communicator to perform the Loop Test function: refer
to the diagram below showing the Loop Test menu path. When performing the Loop Test, you need
to set the 4-20 mA output to a fixed value (i.e., 4, 20, other), and also set the values of other
equipment installed in the loop. This procedure is useful when starting up or troubleshooting a loop.
You can also use the Loop test function to match indicators or DCS inputs to the
Simulate transmitter
Alarm on new output.
xmtrs
Select mA value for

performing the
Loop test
End Loop Test

Follow prompts on
screens that follow
after clicking on
Next
Bench Testing 49
4
Bench Testing
‒ List all equipment necessary to calibrate.

‒ Explain the Load Chart.
‒ Properly connect the electrical connections.
‒ Bench test the transmitter.
Bench Testing 50
Test Equipment
•Power Supply: 12–42.4 V dc
•Multimeter: 4 1/2 Digit

(Example could be a Fluke 8840A)
•Decade Box 0.01% Accuracy
•Load Resistor: Minimum 250 Ohms

(Suggest 500 Ohm 0.01% 2W for doing scaled D/A trim)
•Field Communicator: Model 475/375

• Optional AMS Device Manager
Bench Testing 51
Power Requirements
Load Chart
1240
1100
1000
Load
(Ohms)
500 Operating
HART Operating Region
250
Load Requirement
0
10 20 30 40 42.4
12.0 Min. Power Supply Voltage (V dc)
Maximum Load = 40.8 (Supply Voltage –12.0)
644 load chart and equation
Bench Testing 52
Terminal Block
+
Power
Supply
-
-
Bench Testing 53
Bench Setup (Single Input)

Decade Box
T/C Simulator - mV Source
+
Power
Supply
-
-
Bench Testing 54
Bench Setup (Dual Input)

Decade Box
T/C Simulator - mV Source
+
Power
Supply
-
-
Bench Testing 55
Hot Back-Up/Differential/Average/Drift
 S1 is Primary Sensor Input

 S2 is Redundant or Hot Back-up Sensor Input
 644 could also have dual inputs for 1st good value
 644 could also have dual inputs for differential reading
 644 could also have dual inputs for average reading
 644 could also have dual inputs for sensor drift
Temperature Transmitter Configuration 56
5
Smart Temperature Transmitter
Configuration
‒ Understand how and when to change units.
‒ Describe how to rerange a smart Temperature transmitter.
‒ Demonstrate how to change damping on a smart transmitter.
‒ Demonstrate how to configure the input sensor on a smart temperature
transmitter.
‒ Determine how to configure the HART variable mapping on a smart
transmitter.
‒ Demonstrate how to configure the display on a smart transmitter.
Configuration Items
Mandatory Optional
● Sensor Type ● Variable Mapping

● Engineering Units ● Display
● Range ● Security
● Damping ● Alarm/Saturation Settings
● Tag ● Dual Sensor Setup
‒ Long or Short ● Sensor Diagnostics
● Burst Mode
● Device Information
‒ Date, Message, Descriptor
Device Dashboard 1 Device Status
2 Primary Variable
58
644 Menu Tree (Partial) 3 Sensor 1 Temperature 1

4 Sensor 2 Temperature
5 Analog Output Value
1 Overview 6 URV
7 LRV
8 Device Information
1 Configure Sensor(s)
1 Guided Setup
2 Calibrate Sensor(s)
3 Configure Device
4 Configure Display
5 Configure Hot Backup
6 Configure Drift Alert 1 Sensor 1 Temperature
7 Diagnostic Suite 2 Sensor 1 Type
3 Sensor 1 Connection
4 Engineering Units
1 Sensor 1 5 Damping
2 Configure 2 Sensor 2
2 Manual Setup 3 Calculated Output 1 Hot Backup
4 Diagnostics 2 Sensor Drift Alert
5 Analog Output
6 Display 1 Analog Output Value
7 Device …………
8 HART 5 PV Configuration
6 Alarm/Sat Levels
1 Variable Summary
2 Primary Variable
3 Secondary Variable
4 Third Variable
5 Fourth Variable
6 Analog Output
1 Alerts 1 Sensor Calibration

2 Variables 2 Perform Analog Trim
3 Service Tools
3 Trends 3 Perform Scaled Trim
4 Maintenance 4 Reset Processor
5 Simulate 1 Loop Test
Overview
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644:TT-5639 644:TT-5639 644: TT-5639
Online Overview Device Information
1 Overview 1 Device Status: 1 Identification
2 Configure 2 Primary Variable 2 Revisions
3 Service Tools 3 Sensor 1 Temperature 3 Alarm Type and Security
4 Sensor 2 Temperature 4 Options Ordered
5 Analog Output Value
6 Upper Range Value
7 Lower Range Value SAVE HOME
8 Device Information
Guided Setup - Configure SensorFast Key – 2, 1, 1

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644:TT-5639 644:TT-5639 644: TT-5639
Online Configure Guided Setup
1 Overview 1 Guided Setup 1 Configure Sensor(s)
2 Configure 2 Manual Setup 2 Calibrate Sensor(s)
3 Service Tools 3 Configure Device
4 Configure Display
6 Configure Drift Alert
SAVE HOME HELP HOME
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644:TT-5639 644 Temp:TT-5621 644 Temp:TT-5621
Please Choose an option Select Sensor Type: Select Sensor connections
PT100, a=385 4 wire
1 Configure Sensor 1 PT100, a=385 2 wire
2 Configure Sensor 2 PT100, a=391 3 wire
3 Configure both sensors same PT200, A=385 4 wire
4 Display sensor configurations
5 Set Advanced sensor options PT500, a=385 Not Used
6 Exit ABORT ENTER ABORT ENTER
ABORT ENTER
Warning Screens may appear, not all screens shown!!! Continue
Configure Sensor
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Do you want to set the advanced Select Engineering Units (deg C) Warning
sensor options like units, Verify the units selected for
damping and transient filter or Deg C Calculated Outputs
1 Set Advanced Sensor Options Deg F (diff, Ave and First Good) match
2 Finish Sensor Setup Deg R the units assigned to Sensor 1
Kelvin and Sensor 2
ABORT ENTER ABORT ENTER ABORT OK
H H
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Sensor Damping: Select the transient filter for the Please Choose an option
sensor. The transient filter will 1 Configure Sensor 1
prevent fast changes in the 2 Configure Sensor 2
2.0 Disable 3 Configure both sensors same
Enable (default) 4 Display sensor configurations
5 Set Advanced sensor options
6 Exit
HELP DEL ABORT ENTER HELP ABORT ENTER ABORT ENTER
Configure Device - Output

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644:TT-5639 644:TT-5639 644: TT-5639
1 Overview 1 Guided Setup 1 Configure Sensors
2 Configure 2 Manual Setup 2 Calibrate Sensors
3 Configure Device
3 Service Tools 4 Configure Display
SAVE HOME HELP HOME
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644:TT-5639 644:TT-5639 644:TT-5639
Select an option for Please choose engineering Units Warning
configuration to setup your for the Primary Variable (deg F) Verify the units selected for
device: Deg C Calculated Outputs
1 Tag Deg F (diff, Ave and First Good) match
2 Variable Mapping
Deg R the units assigned to Sensor 1
3 Analog Output
4 Exit Kelvin and Sensor 2
ohm
ABORT ENTER ABORT ENTER ABORT OK
Configure Device - Output

H H H
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Enter Lower Range Value: Enter Upper Range Value: Note: Allowable damping values
(0.00 deg f) (250.00 deg f) are 0.5 to 32 seconds for a single
sensor
0.00 150.00 2.00
HELP DEL ABORT ENTER HELP DEL ABORT ENTER HELP DEL ABORT ENTER
H H
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Analog Output Configuration Select an option for
Details: configuration to setup your
Engineering Units set to Deg F. device:
URV set to 150.00 1 Tag
LRV set to 0.00 2 Variable Mapping
Primary Variable Damping set to 3 Analog Output
2.0 4 Exit
ABORT OK ABORT ENTER
Configure Device – Tag
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Guided Setup Select an option for Note: Device Tag is limited to 8
1 Configure Sensors configuration to setup your characters. Please enter an
2 Calibrate Sensors device: identification Tag for this
1 Tagging TT-108
3 Configure Device
2 Variable Mapping
4 Configure Display 3 Analog Output
5 Configure Hot Backup 4 Exit
HELP HOME ABORT ENTER HELP DEL ABORT ENTER
H
644:TT-5639
Select an option for
configuration to setup your
device:
1 Tagging
2 Variable Mapping
3 Analog Output
4 Exit
ABORT ENTER
Configure Device – Variable Mapping

If only 1 sensor configured might get “Invalid Selection” when mapping
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Guided Setup Select an option for Select Primary Variable
1 Configure Sensors configuration to setup your
2 Calibrate Sensors device: 1 Sensor 1
1 Tag
3 Configure Device
2 Variable Mapping
4 Configure Display 3 Analog Output
5 Configure Hot Backup 4 Exit
HELP HOME ABORT ENTER ABORT ENTER
H H H
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Select Secondary Variable Select Third Variable Select an option for
configuration to setup your
1 Sensor 1 1 Sensor 1 device:
2 Terminal Temperature 2 Terminal Temperature 1 Tag
3 Not Used 3 Not Used 2 Variable Mapping
3 Analog Output
4 Exit
ABORT ENTER ABORT ENTER ABORT ENTER
Manual Setup
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Online Configure Manual Setup
1 Overview 1 Guided Setup 1 Sensor 1
2 Configure 2 Manual Setup 2 Sensor 2
3 Calculated Output
3 Service Tools 4 Diagnostics
5 Analog Output
6 Display
7 Device
SAVE HOME 8 HART
H H H
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Sensor 1 Analog Output Device
1 Sensor 1 Temp 1 Analog Output Value 1 Device Information
2 Sensor 1 Type 2 Percent of Range 2 Software Write Protect
3 Sensor 1 Connection 3 Primary Variable 3 Terminal Temp Units
4 Sensor 1 Units 4 Sensor 1 Temp 4 Open Sensor Holdoff
5 Damping 5 PV Configuration 5 Noise Rejection
6 Serial Number 6 Alarm/Sat Levels
SAVE HOME SAVE HOME SAVE HOME
Manual Setup
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Online Configure Manual Setup
1 Overview 1 Guided Setup 1 Sensor 1
2 Configure 2 Manual Setup 2 Sensor 2
3 Calculated Output
3 Service Tools 4 Diagnostics
5 Analog Output
6 Display
7 Device
SAVE HOME 8 HART
H H H
644:TT-5639 644:TT-5639 644:TT-5639
Analog Output Display Device
1 Analog Output Value 1 Variables Displayed 1 Device Information
2 Percent of Range 2 Decimal Places 2 Software Write Protect
3 Primary Variable 3 Bar Graph 3 Terminal Temp Units
4 Sensor 1 Temp 4 Open Sensor Holdoff
5 PV Configuration 5 Noise Rejection
6 Alarm/Sat Levels
SAVE HOME SAVE HOME SAVE HOME
Service Tools
H
644:TT-5639 644:TT-5639 644:TT-5639
Online Service Tools Variables
1 Overview 1 Alerts 1 Variable Summary
2 Configure 2 Variables 2 Primary Variable
3 Service Tools 3 Trends 3 Secondary Variable
4 Maintenance 4 Third Variable ………….
5 Simulate 6 Analog Output
SAVE HOME SAVE HOME
H H H
644:TT-5639 644:TT-5639 644: :TT-5639
Maintenance Sensor Calibration Simulate
1 T/C Diag Snsr 1 1 Calibrate Sensor(s) 1 Perform Loop Test
2 T/C Diag Snsr 2 2 Restore Factory Cal
3 Min/Max Tracking 3 Sensor 1 Lower Cal
4 Sensor Calibration 4 Sensor 1 Upper cal
5 Analog Calibration 5 Sensor 2 Lower cal
6 Reset/Restore 6 Sensor 2 Upper Cal
SAVE HOME HELP HOME HELP HOME
Reset Device
H
644:TT-5639 644:TT-5639 644:TT-5639
Online Service Tools Maintenance
1 Overview 1 Alerts 1 Sensor Calibration
2 Configure 2 Variables 2 Analog Calibration
3 Service Tools 3 Trends 3 Reset/Restore
4 Maintenance
5 Simulate
SAVE HOME SAVE HOME
H Resets/Restarts device H
644:TT-5639 Performs Self Test on Restart 644:TT-5639
Warning Loop should be Simulate
removed from automatic control 1 Perform Loop Test
1 Cancel – Don’t reset the device
2 Continue – Reset the device
ABORT ENTER HELP HOME
Loop Test
H
644:TT-5639 644:TT-5639 644:TT-5639
Online Service Tools Simulate
1 Overview 1 Alerts 1 Perform Loop Test
2 Configure 2 Variables
3 Service Tools 3 Trends
4 Maintenance
5 Simulate
SAVE HOME HELP HOME
H
644 Temp:TT-5621 644 Temp:TT-5621
WARN - Loop should be Choose Analog Output Level
removed from automatic control 1 4 mA
2 20 mA
3 Simulate Alarm
4 Other
5 End
ABORT OK ABORT ENTER
Make Sure to End Loop Test !!!
AMS Device Manager
AMS Device Manager 12.5

644 rev 8
Overview Screen Rev 8
Configuration – Guided Setup
Configure – Manual Setup
Service Tools - Variables
Service Tools - Maintenance
Loop Test & Master Reset
644 LOI
VIEW CONFIG SENSOR 1 CONFIG
SENSOR 2 CONFIG
SENSOR CONFIG
LRV
URV
UNITS BACK TO MENU
ENTER VALUES
BACK TO EXIT MENU
RERANGE MENU CALIBRAT
EXIT MENU DAMPING
LOOP TEST VARIABLE MAP
TAG
ALRM SAT ENABLE
DISPLAY VALUES PASSWRD
PASSWORD CHANGE
EXTENDED MENU SIMULATE PASSWRD
HART REV BACK TO MENU
HOT BU CONFIG EXIT MENU
EXIT MENU DRIFT ALERT
TC DIAG
CONFIG
SCROLL ENTER MIN MAX
TRACK
NO YES BACK TO MENU
EXIT MENU
LOI MENU
VIEW CONFIG
SENSOR CONFIG
UNITS
RERANGE
LOOP TEST
DISPLAY
EXTENDED MENU
EXIT MENU
VIEW CONFIG EXTENDED MENU
644 LOI
TAG CALIBRATE
PV DAMPING
LIMITS VARIABLE MAP
SENSOR 1 TYPE TAG
CONNECTION ALM SAT VALUES
SENSOR 2 TYPE PASSWORD
CONNECTION SIMULATE
UPPER RANGE VALUE HART REV
LOWER RANGE VALUE HOT BACKUP
DAMPING DRIFT ALERT
….. TC DIAG CONFIG
BACK TO MENU MIN MAX TRACK
LOI MENU
EXIT MENU BACK TO MENU
VIEW CONFIG EXIT MENU
SENSOR CONFIG SENSOR CONFIG SENSOR CONFIG
UNITS VIEW SENSOR SENSOR 1 CONFIG
RERANGE SENSOR CONFIG SENSOR 2 CONFIG
LOOP TEST BACK TO MENU BACK TO MENU
DISPLAY EXIT MENU EXIT MENU
EXTENDED MENU
EXIT MENU UNITS
CHANGE ALL
SENSOR 1 UNITS
SENSOR 2 UNITS
DIFF UNITS
AVERAGE UNITS
1ST GOOD UNITS
BACK TO MENU
EXIT MENU
DISPLAY
RERANGE ENTER VALUES
SENSOR 1
ENTER VALUE LRV
SENSOR 2
BACK TO MENU URV
ANALOG
EXIT MENU BACK TO MENU
PV
EXIT MENU
AVE
1ST GD LOOP TEST
DIFF UNITS ENTER VALUE
RANGE BACK TO MENU
……. EXIT MENU
BACK TO MENU
EXIT MENU
Calibration 80
6
Smart Temperature Transmitter
Calibration
‒ Describe how to calibrate a smart temperature transmitter.
‒ Describe how to perform sensor matching on a smart temperature
transmitter.
‒ Describe how to perform a 4-20mA output trim on a smart transmitter.
Calibration 81
Field Calibration
● Calibration is defined as the processes required to:
‒ Optimize transmitter accuracy over a specific range by adjusting the
position of the characterization curve
‒ Adjust the transmitter’s analog output to match the devices in the loop.
Such as mA meter, DCS, etc.
● Types of calibration:
‒ Sensor Trim
●Lower Sensor Trim
●Upper Sensor Trim
‒ 4-20mA Output Trim
Calibration 82
What Is Calibration? Calibrate the 4-20 mA

Calibrate the sensor Ranged 0–100 degrees C
A/D
Sensor Trim adjusts
 D/A
Output and scaled Output
Configure the
Analog Output
Parameters
138.5 Ohms (100 deg C)

19.96 mA
644 Temp:TT-5677
Overview
1 Device Status: Good
2 Primary Variable is Snsr 1
3 Sensor 1 Temp 99.20 deg C
4 Analog Output Value 19.91 mA
5 Upper Range Value 100.00 deg C
Calibration 83
Temperature Sensor Trim

Performing a sensor trim on a smart temperature transmitter is similar to that of a smart pressure transmitter. You
can input a known value and make adjustments to the calibration of the A/D circuit. There are however several
types of sensor trims that can be performed on a smart temperature transmitter, as discussed below.
Trim using Engineering Units Deg F or C

The temperature transmitters can be calibrated using different methods for performing the sensor trim. One Method
would be to select the Engineering units as Degrees C or F. Use a decade box or mv sources to simulate the
temperature trim points. One could also use a Temperature Calibrator (Fluke 74X, Beamex MC5), to simulate the
correct resistance or mv’s for a certain temperature. Another way to calibrate would be to put the RTC or TC in a
Temperature Bath and calibrate the complete system. This method is much more time consuming but help reduce
improve the sensor error (interchangeability). Performing the Trim in Deg For C is recommended.
One Point Trim – Lower Trim

A one point trim is used on some temperature transmitters. The procedure allows you to enter one known input
value into the transmitter.
Two Point Trim – Full Trim

The two point trim procedure is more common. This procedure allows you to apply the 4mA value as the low trim
point and the 20mA value as the high trim point.
Factory Trim
A factory trim is a typical IEC-751 curve that is stored in the memory of the transmitter. The curve defines the ideal resistance versus
temperature curve for RTDs.
Sensor Matching
A final sensor trim is called sensor matching or special trim. In this procedure the RTD is put in a temperature test fixture. Precise
temperatures are applied and the resistance is measured. The curve from the testing is stored in the transmitter memory. Values such
as Alpha, Delta, and Beta are also generated and can be directly entered into the smart temperature transmitter.
Calibration 84
Sensor Trim - 1 Point or Lower Trim

When using a 1 point trim procedure, you apply a known resistance (or actual temperature to
the RTD, ie Ice Bath) that is between the 4mA and 20mA range values. The transmitter adjusts
the A/D circuitry to compensate for the difference in temperature.
Start End
PV PV
100 100
50 50
0 0
50 0 50 100
0 100
Temperature Temperature
Input Input
Analog-to Digital
Signal Conversion  Microprocessor  Digital-to Analog
Signal Conversion
Actual Sensor Trim adjusts Output and scaled Output

Ideal the signal here adjusts the signal here
HART Communication
Calibration 85
Sensor Trim - 2 Points Trim Low Value
PV
100
Start
PV
100
0
0 Temperature 100
Input
Select Lower for One Point Trim

Select Lower, then Upper Trim High Value
or Both when doing a full trim
0
PV
100
0 Temperature 100
Input
Actual
0
Ideal
0 Temperature 100
Input
Analog-to Digital Digital-to Analog

Signal Conversion  Microprocessor  Signal Conversion
Sensor Trim adjusts Output and scaled Output

HART Communication
Calibration 86

H
644 TEMP:TT-5639 644 TEMP:TT-5639 644 TEMP:TT-5639
1 Overview 1 Alerts 1 T/C Diag Snsr 1
2 Configure 2 Variables 3 Min/Max Tracking
3 Service Tools 3 Trends 4 Sensor Calibration
4 Maintenance 5 Analog Calibration
5 Simulate 6 Reset/Restore
SAVE HOME SAVE HOME
H
644 Temp:TT-5639 644 Temp:TT-5639 644 Temp:TT-5639
Sensor Calibration Select Sensor to Trim Select Active Calibrator Mode
1 Calibrate Sensor 1 Sensor 1 1 Active Calibrator On
2 Restore Factory Cal 2 Sensor 2 2 Active Calibrator Off
3 Sensor 1 Lower Cal 3 Exit
4 Sensor 1 Upper Cal
5 Sensor 2 Lower Cal
7 Active Calibrator
SAVE HOME ABORT ENTER ABORT ENTER
Continued
Calibration 87

H H
Enter Trim Units (deg F) Select which calibration to perform. If Beginning lower trim. This may
deg C you are performing both lower and affect upper trim
deg F upper calibration, do lower 1st ……
deg R 1 Lower Trim
Kelvin 2 Upper Trim
Ohm 3 Lower and Upper trim
4 Exit
ABORT ENTER 3 Lower ABORT
& Upper ENTER ABORT OK
Apply Temperature / Ohms before going to next screen

Enter Temperature Value being Applied
H H
Connect lower reference input in Enter Lower Reference Input Beginning upper trim. This may
the range: Value for calibration affect lower trim
00.0
-328.00 to 1562.00 deg F
ABORT OK DEL ABORT OK ABORT OK
Calibration 88
Sensor Trim - 644

H H
Connect an upper reference Enter upper reference Input Performing upper trim… 50
input within the range: Value for calibration percent complete
150.0
-328.00 to 1562.00 deg F
ABORT OK DEL ABORT OK ABORT OK
H
Upper Trim completed Select which calibration to perform. If Select Sensor to Trim
you are performing both lower and
1 Sensor 1
upper calibration,……
2 Sensor 2
1 Lower Trim 3 Exit
2 Upper Trim
3 Lower and Upper trim
4 Exit
ABORT OK ABORT ENTER ABORT ENTER
Calibration 89
Calibration 90
Apply Lower Range Enter the Value you

Value Temperature Are applying
Apply Upper Range Enter the Value you

Value Temperature Are applying
Calibration 91
Sensor Matching
When using the sensor matching procedure, you will make the most accurate temperature
measurement for a device or system. The RTD and transmitter work together to generate
an output signal. By putting an RTD through a temperature versus resistance test, and
then inputting the curve data directly into the smart temperature transmitter, the accuracy
of the entire system will be improved.
Ro = 99.9717
a = 0.00385367
b = 0.172491
‒ Typical accuracy = d = 1.61027
Model 644 = +0.18 degree C
Standard 68 RTD = +1.05 degree C
Total = +1.23 degree C
‒ Sensor matched accuracy =
Model 644 = +0.18 degree C
Standard 68 RTD = +0.10 degree C
(with schedule)
Total = +0.28 degree C
● Callendar-Van Dusen
‒ 4 constants accurately define the Resistance vs. Temperature curve for a specific RTD
Rt = Ro + Ro a[ t - d( 0.01t - 1 )( 0.01t ) - b ( 0.01t - 1 )( 0.01t3 ) ]
Where
Rt = resistance at temperature t C
Ro = resistance at ice point ( 0 oC)
a= Sensor-specific constant (Alpha)
d= Sensor-specific constant (Delta)
b = Sensor-specific constant (Beta)
Calibration 92
Selecting the Sensor Input – Sensor Matching

H H
644 TEMP:TT-5639 644 TEMP: TT-5639 644 TEMP:TT-5639
Configure Guided Setup Please Choose an option
1 Guided Setup 1 Configure Sensors
2 Manual Setup 2 Calibrate Sensors 1 Configure Sensor 1
2 Configure Sensor 2
3 Configure Device
3 Configure both sensors same
4 Configure Display 4 Display sensor configurations
5 Configure Hot Backup 5 Set Advanced sensor options
6 Configure Drift Alert 6 Exit
SAVE HOME HELP HOME ABORT ENTER

Select Sensor Type The Callendar Van Dusen coefficients Please select which set of
PT100, a=385 for sensor 1 are; coefficients you would like to
Alpha, Beta, Delta Values:
CU 100 , a=428 enter for Sensor 1:
R0: 99.917
PT1000, a=385 1 R0, A, B, C
Alpha = 3.85366E-003
Cal VanDusen 2 R0, Alpha, Beta, Delta
Beta = 1.1009E-001
Ohms 3 Skip entering CVD coeff…
Delta = 1.61.2E+000
Special RTD/Ohms
ABORT ENTER ABORT OK ABORT ENTER
Continued
Calibration 93
Selecting the Sensor Input – Sensor Matching

Enter R0 Value Enter alpha Value Enter beta Value
100.053 0.00385123 1.1000
DEL ABORT OK DEL ABORT OK DEL ABORT OK
H
644 Temp:TT-5639 Screen will 644 Temp:TT-5639
Enter delta value Appear showing Computed values Sending
values entered, R0=9.99218E+01 Coefficients
1.61027 A=-3.90706E-03 message
B=-5.80622E-07
then A, B, C C=-4.277239E-12
computed Follow rest
values screen of screens
DEL ABORT OK HELP ABORT OK
Calibration 94
Output Trim
20
Meter Reading
mA
Ideal
Actual
4
4 Microprocessor Output 20 mA
Calibration 95
Output Trim Calibrate the 4-20 mA

Calibrate the sensor Ranged 0–100 degrees C
A/D
Sensor Trim adjusts
 D/A
Output and scaled Output
Configure the
Analog Output
Parameters
138.5 Ohms (100 deg C)

19.92 mA
644 Temp:TT-5677
Overview
1 Device Status: Good
2 Primary Variable is Snsr 1
3 Sensor 1 Temp 100.00 deg C
4 Analog Output Value 20.00 mA
Calibration 96
4-20 mA Output Trim | D/A Trim

H
644 Temp:TT-5639 644 TEMP:TT-5639 644 TEMP:TT-5639
1 Overview 1 Alerts 1 T/C Diag Snsr 1
2 Configure 2 Variables 3 Min/Max Tracking
3 Service Tools 3 Trends 4 Sensor Calibration
4 Maintenance 5 Analog Calibration
5 Simulate 6 Reset/Restore
SAVE HOME SAVE HOME

This method will change device Connect reference meter Setting field device output to 4.0
output. mA
Warning: Remove Loop from
automatic control
ABORT OK ABORT OK ABORT OK
Continued
Calibration 97
Output Trim
Enter value from
Continued current meter, or DCS
H H
644: TT-5639 644:TT-5639 644:TT-5639
Enter meter value Field device output 4.0 mA. Is Setting field device output to
this equal to reference meter? 20.0 mA
4.000 1 Yes
2 No
DEL ABORT ENTER ABORT ENTER ABORT OK
H H H
644: TT-5639 644:TT-5639 644:TT-5639
Enter meter value Field device output 20.0 mA. Is Note – Loop may be retuned to
this equal to reference meter? automatic control
20.000 1 Yes
2 No
DEL ABORT ENTER ABORT ENTER OK
Follow rest of screens, warning, ect.

Calibration 98
4-20 mA Scaled Output Trim

H H
Routine Maintenance Analog Calibration Calibration will be scaled from 4
1 Sensor Calibration 1 Analog Trim ma to 20 ma.
2 Analog Calibration 2 Scaled Trim
3 Reset / Restore 1 Proceed
2 Change
HELP HOME HELP HOME ABORT ENTER
H H
644: TT-5639 644: TT-5639 644 TEMP:TT-5639
Set Scale-Low Output Value: (4) Set Scale-Low Output Value: 20 Calibration will be scaled from 1
ma to 5 ma.
1.000 5.000
1 Proceed
2 Change
DEL ABORT ENTER DEL ABORT ENTER ABORT ENTER
Continued
Calibration 99
Scaled Output Trim

Enter value from
Continued meter, or DCS
H
644:TT-5639 644:TT-5639 644: TT-5639
Connect reference meter Setting field device output to 4.0 Enter reference meter value: 1.00
mA.
1.000
ABORT OK ABORT OK DEL ABORT ENTER
H H
644:TT-5639 644:TT-5639 644: TT-5639
Scaled Output 1.0 mA equal to Setting field device output to Enter Reference Meter value: 5.0
readout device? 20.0 mA
1 Yes 5.000
2 No
ABORT ENTER ABORT OK DEL ABORT ENTER
Follow rest of screens, warning, ect.

Calibration 100
4-20 mA Trim using AMS Device Manager
Calibration 101
4-20 mA Trim using AMS Device Manager
Advanced Temperature Configuration 102
7
Advanced Temperature
Configuration
‒ Understand how and when to change the Write Protect Setting.
‒ Describe how to change the Alarm & Saturation values.
‒ Demonstrate how to configure the transmitter for Dual Sensors.
‒ Demonstrate how to setup the Hot Backup feature.
‒ Determine how to configure the HART variable mapping on a smart
transmitter.
Write Protect – Software Security

If the smart transmitter does not have write protect jumpers or switches, usually the write
protection can be turned On or Off with the Field Communicator or AMS Device Manager.
Having the ability to configure the write protection with software means the covers do not need
to be removed to change the jumper on the electronics, display or terminal block.
The circuitry for the jumper/switch does not need to be added to the electronics which should
reduce cost and less parts/components usually means a more robust instrument.
H
644 Temp:TT-5621
Manual Setup
5 Analog Output
6 Calculated Output
7 Display
8 HART
9 Security
HELP HOME
H
644 Temp:TT-5621 SAVE
Security
1 Software Write Protect Off
SAVE HOME
Alarm and Saturation Levels

●Three Output and Saturation Signal Levels
‒ Standard
● Low Alarm: ( 3.75 mA) Low Saturation: (3.9 mA)
● High Alarm ( 21.75 mA) High Saturation: (20.8 mA)
‒ NAMUR
● Low Alarm: ( 3.6 mA) Low Saturation: (3.8 mA)
● High Alarm ( 21.5 mA) High Saturation: (20.5 mA)
‒ Custom
● Low Alarm: 3.6 -3.8 mA Low Saturation: 3.7 - 3.9 mA
● High Alarm:20.2 - 23.0 mA High Saturation: 20.1 - 21.5 mA
Process Variable
Out of Range
3.9 20.8
4 20
Normal Operating Range
mA
3.75 22
Hardware Alarm
Alarm & Saturation Levels

H H
644:TT-5639 644: TT-5639 644:TT-5639
Configure Manual Setup Analog Output
1 Guided Setup 1 Sensor 1 1 Primary Variable is
2 Manual Setup 2 Sensor 2 2 Sensor 1 Temp
3 Calculated Output 3 Analog Output Value
4 Diagnostics 4 Percent of Range
5 Analog Output 5 PV Configuration
6 Display 6 Alarm / Sat Levels
SAVE HOME 7 Device SAVE HOME
H H H
644:TT-5639 644 Temp:TT-5639 644:TT-5639
Alarm/Sat Levels Select alarm and saturation Current Alarm/Sat Type
1 Alarm Direction Rosemount
settings
2 High Alarm Level Alarm/Saturation levels sent:
3 High Sat Level NAMUR High Alarm 21.75
4 Low Sat Level Rosemount High Saturation 20.50
5 Low Alarm Level OTHER Low Saturation 3.90
6 Config Alarm/Sat Level EXIT Low Alarm 3.75
SAVE HOME ABORT ENTER ABORT OK
Follow rest of screen flows

Change any alarm value or select Preset
Alarm & Saturation Levels
Preset Rosemount Values Preset NAMUR Values

Low Alarm 3.75 Low Alarm 3.6
Lo Sat 3.9 Lo Sat 3.8
Hi Sat 20.5 Hi Sat 20.5
Hi Alarm 21.75 Hi Alarm 21.50
Hot Back-Up/Differential/Average/Drift
 S1 is Primary Sensor Input

 S2 is Redundant or Hot Back-up Sensor Input
 644 could also have dual inputs for 1st good value
 644 could also have dual inputs for differential reading
 644 could also have dual inputs for average reading
 644 could also have dual inputs for sensor drift
Dual Sensor Configuration – 644

H
644:TT-5639 644:TT-5639 644: TT-5639
1 Overview 1 Guided Setup 1 Configure Sensors
2 Configure 2 Manual Setup 2 Calibrate Sensors
3 Service Tools 3 Configure Device
4 Configure Display
SAVE HOME HELP HOME
H
644:TT-5639 644 Temp:TT-5639
Please Choose an option Select Sensor Type Follow rest of screens
PT100, a=385 to select:
1 Configure Sensor 1 PT100, a=385 Temperature type: RTD, TC
2 Configure Sensor 2 PT100, a=3916
3 Configure both sensors same Number of wires
PT200, A=385
4 Display sensor configurations Make sure to configure Units
5 Set Advanced sensor options PT500, a=385
and Damping for Sensor 2
6 Exit ABORT ENTER ABORT ENTER Exit when complete
Enable Hot Backup - 644

H H
644:TT-5639 644: TT-5639 644:TT-5639
Configure Guided Setup Hot Backup is disabled. Enabling
1 Guided Setup 1 Configure Sensors Hot Backup will cause Non PV
2 Manual Setup 2 Calibrate Sensors alarms to be suspended
3 Configure Device
4 Configure Display
SAVE HOME HELP HOME ABORT OK
H
Enable Hot Backup Warning-Pressing “OK” will Select Hot Backup Primary
change device output. Put loop Variable
1 Yes in manual. 1 Average Temperature
2 No 2 First Good
ABORT ENTER ABORT OK ABORT ENTER
Follow rest of screens
Manual Configure/Reset Hot Backup - 644

H H H
Manual Setup Diagnostic Hot Backup
1 Sensor 1 1 Hot Backup 1 Hot Backup Mode
2 Sensor 2 2 Sensor Drift Alert 2 Primary Variable is Ave Temp
3 Calculated Output 3 Config Hot Backup
4 Diagnostic 4 Reset Hot Backup
5 Analog Output
6 Display
HOME HOME HOME
Enabling Hot Backup will Remap the Variables

Disabling Hot Backup will bring up screens to remap the PV
Set for Hot Backup – First Good Set for Hot Backup - Average
644:TT-5639 644:TT-5639
Overview Overview
1 Device Status: 1st Good 1 Device Status: Average
2 Primary Variable is First Good 2 Primary Variable is Ave Temp
3 Sensor 1 Temperature 78 deg C 3 Sensor 1 Temperature 78 deg C
4 Sensor 2 Temperature 123 deg C 4 Sensor 2 Temperature 123 deg C
5 Analog Output Value 12.21 mA 5 Analog Output Value 15.21 mA
6 Upper Range Value 150.0 deg C 6 Upper Range Value 150.0 deg C
AMS – Enable Hot Backup
Follow rest
of Screens
Change Units, Damping for Diff, Avg,

Drift
H H
644:TT-5639 644 Temp:TT-5639 644 Temp:TT-5639
Configure Manual Setup Calculated Output
1 Guided Setup 1 Sensor 1 1 Differential Temperature
2 Manual Setup 2 Sensor 2 2 First Good Temperature
3 Calculated Output 3 Average Temperature
4 Diagnostic
5 Analog Output
6 Display HOME HOME
SAVE HOME
Manual Setup| Diagnostics | Sensor Drift Alert

H
H
644 Temp:TT-5639
644 Temp:TT-5639
Differential Temperature
Sensor Drift Alert
1 Differential Value 70.15 degf
1 Drift Alert Mode Alarm
2 Differential Units degf
3 Differential Damping 2.0 sec Select how you are using 644: 2 Drift Alert Threshold 9.00 F
3 Drift Alert Damping 2.0 sec
Differential, Average ect. 4 Drift Alert Eng. Units degf
Then configure the units and 5 Config Drift Alert
HOME damping for that function HOME
Change Units, Damping for Diff, Avg, Drift

Configure | Manual Setup
HART Variable Mapping

H H H
644: TT-5639 644:TT-5639 644:TT-5639
Guided Setup Select an option for Select Primary Variable
1 Configure Sensors configuration to setup your
2 Calibrate Sensors device: 1 Sensor 1 Temperature
1 Tagging 2 Sensor 2 Temperature
3 Configure Device
2 Variable Mapping 3 Differential Temperature
4 Configure Display 3 Analog Output 4 Average Temperature
5 Configure Hot Backup 4 Exit 5 First Good Temperature
HELP HOME ABORT ENTER ABORT ENTER
H H H
644:TT-5639 644:TT-5639 644:TT-5639
Select Secondary Variable Select 4th Variable Select an option for
1 Sensor 1 Temperature 1 Sensor 1 Temperature configuration to setup your
2 Sensor 2 Temperature 2 Sensor 2 Temperature device:
3 Differential Temperature 3 Differential Temperature 1 Tag
4 Average Temperature 4 Average Temperature 2 Variable Mapping
5 First Good Temperature 5 First Good Temperature 3 Analog Output
6 Terminal Temperature 6 Terminal Temperature 4 Exit
7 Not Used ABORT ENTER 7 Not Used ABORT ENTER ABORT ENTER
Configure TV Check Range after re-mapping
HART Variable Mapping
Follow rest
of Screens
Make sure to Exit
Configure TV
Maintenance 116
8
Maintenance
‒ Learn the critical points of disassembly and assembly of temperature
transmitters.
Maintenance 117
Temperature Transmitter
The disassembly and assembly procedure for temperature transmitters is straightforward. The
following procedures assume the transmitters have already been removed from the process and are
set on a work bench.
Each transmitter will have a disassembly/assembly procedure in its product manuals. Typically,
most repairs require you to replace the housing, or the electronics board.
CAUTION !
Electronics
Electronics are
are
STATIC
STATIC
SENSITIVE.
SENSITIVE.
Maintenance 118
Assembly: Temperature Transmitter

The assembly procedure is also straightforward. It is critical use factory parts when replacing any part of a
transmitter. Listed below is an example of an assembly procedure for a temperature transmitter.
Assembly
1. Examine the electronics module to ensure that the failure mode and transmitter security jumpers are in the
desired positions.
2. Carefully insert the electronics module to mate the interconnecting pins with the necessary receptacles on the
electronic board.
3. Tighten the two (2) mounting screws. Replace the LCD meter (if installed).
4. Inspect cover o-ring, grease or replace as required. Install covers to correct tightness.
O-Ring
Electronics Module
LCD Assemble Cover
Troubleshooting 119
9
Troubleshooting
‒ Interpret the specific analog output of the smart transmitter and
apply it to troubleshooting.
‒ Identify common problems with smart temperature transmitters
and provide basic solutions to correct those problems.
Troubleshooting 120
Smart Transmitters
An output current measurement is very useful information when troubleshooting a 4-20 mA
smart transmitter. A smart transmitter’s output fails at predefined levels as determined buy
the vendor.
The figure below shows typical values the 4-20 mA output changes to when there is a
failure. The values of 3.9 and 20.8mAs are used to indicate when the process is below or
above the configured range values of the transmitter. Typically, values below 3.8 or above
Process Variable
21 mA are good indicators of hardware failure.
Out of Range
3.9 20.8
4 20
Normal Operating Range
3.75 21.75
Preset NAMUR Values

Low Alarm 3.6
Hi Alarm 21.50
Lo Sat 3.8
Hi Sat 20.5 Hardware Alarm
Troubleshooting 121
View Overview on AMS
Troubleshooting 122
Service Tools – Use Tools Available

Select Service Tools or Overview
Problem is defined
644: 644 Rev 8 644: 644 Rev 8 644: 644 Rev 8
Troubleshooting 123
Clear Config Changed Flag
Troubleshooting 124
Troubleshooting Problems: 1
Decade Box
21.75 mA
Applied:
Control System
100 deg C
What's the Problem?

Xmtr Ranged:
0–100 deg C What's the Cause?
Not Enough Load Resistance
Bad Electronics Board
Wrong did Revision in AMS
644:TT-5639 Incorrect Sensor Configured
Overview Defective Test Equipment
1 Device Status: Operator Error
2 Primary Variable is Sensor 1 Transmitter Left in Loop Test
3 Sensor 1 Temperature 913.0 deg C
5 Analog Output Value 21.75 mA Full Sensor Trim Needed
6 Upper Range Value 0.00 deg C 4 - 20 mA Output Trim Needed
7 Lower Range Value 100.00 deg C Everything is fine
Troubleshooting 125
Applied: 100 
4.18 mA 0 deg C
Control System Decade Box
4.18 mA Power
Supply
Xmtr Ranged: -
What's the Problem?
0–100 deg C
What's the Cause?
Wrong dd Revision in AMS
Incorrect Sensor Configured 644:TT-5639
Defective Test Equipment Overview
Operator Error 1 Device Status:
2 Primary Variable is Sensor 1
Transmitter Left in Loop Test 3 Sensor 1 Temperature 0.00 deg C
Full Sensor Trim Needed 5 Analog Output Value 4.00 mA
4 - 20 mA Output Trim Needed 6 Upper Range Value 0.00 deg C
Everything is fine 7 Lower Range Value 100.00 deg C
Troubleshooting 126
Applied: 138.5 
19.82 mA 100 deg C
19.82 mA Power
Supply
Xmtr Ranged: -
What's the Problem?
0–100 deg C
What's the Cause?
Incorrect Sensor Configured 644:TT-5639
Defective Test Equipment Overview
Operator Error 1 Device Status:
2 Primary Variable is Sensor 1
Transmitter Left in Loop Test 3 Sensor 1 Temperature 98.5 deg C
Full Sensor Trim Needed 5 Analog Output Value 19.82 mA
4 - 20 mA Output Trim Needed 6 Upper Range Value 0.00 deg C
Everything is fine 7 Lower Range Value 100.00 deg C
Troubleshooting 127
Applied: 138.5 
4.00 mA 100 deg C
4.00 mA Power
What's the Problem? Xmtr Ranged:

Supply
-
What's the Cause? 0–100 deg C
Incorrect Sensor Configured
Defective Test Equipment 644:TT-5639
Overview
Operator Error
1 Device Status:
Transmitter Left in Loop Test 2 Primary Variable is Sensor 1
Full Sensor Trim Needed 3 Sensor 1 Temperature 100.0 deg C
4 - 20 mA Output Trim Needed 5 Analog Output Value 4.00 mA
Everything is fine
7 Lower Range Value 100.00 deg C
Multi-Dropped Transmitter
128

Temperature

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Temperature

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● Describe the common temperature sensors used:

Electronic Temperature Sensors

For both thermocouples (TC) and RTDs

The junction of two dissimilar TC Wire Characteristics

TC Table Type J – Deg C

T/C Table Type J – Deg C

TC Table Type J - Deg F

TC Table Type J - Deg F

Key Concepts: Using Thermocouple Tables

V process / ref V ref /32°F/0°C

Tprocess Tref Tref

Two-Wire RTD Circuit

RTD Table – Deg C

RTD Table – Deg F

TC and RTD Ranges

Type Range Accuracy

RTD Sensor Matching

Standard Accuracy 2.66 °F (1.48 °C)

– For profiling applications: reactor M1

Straight Run Residue

Transmitter or Wire Direct

T/C extension wire

Sensor lead wires, signal To DCS

Temperature Block Diagram

Analog-to Digital Digital-to Analog

Sensor Trim adjusts Output and scaled Output

Temperature Transmitter Adjustments

Pt100 -200 to 850 -328 to 1562 10 18 +0.15 +0.27 +0.03 % of Span

Model Numbers – 644

‒ Identify the mounting options available for temperature transmitters.

Bracket Options - Temperature

When deciding on the

Mounting Options with Meter

Temperature Sensor Mounting

Sensor Hex Sensor Adapter

Temperature Sensor Mountings

A. Connection head cover D. Transmitter mounting screws

Temperature Sensor Mountings

A. Threaded Thermowell D. Universal head (Transmitter inside)

Temperature Sensor Mountings

A. Threaded Thermowell D. Universal head (Transmitter inside)

Transmitter Power Supply

Ungrounded Thermocouple, mV and RTD input

Shield ground point

Shielding Grounded Thermocouple

RTD & TC Extension Wiring

250oC (482 F) Oven Temperature

Transmitter Housing Temperature Rise vs

Sensor Accessories - Extension Fittings

Select mA value for

End Loop Test

‒ List all equipment necessary to calibrate.

•Multimeter: 4 1/2 Digit

•Decade Box 0.01% Accuracy

•Load Resistor: Minimum 250 Ohms

•Field Communicator: Model 475/375

Maximum Load = 40.8 (Supply Voltage –12.0)

644 load chart and equation

Bench Setup (Single Input)

T/C Simulator - mV Source

Bench Setup (Dual Input)

T/C Simulator - mV Source

 S1 is Primary Sensor Input