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White Paper WP131002EN Effective March 2015 

Application of 60 Hz rated medium


voltage vacuum circuit breaker at 50 Hz
Introduction Continuous current ratings
Although ANSI rated medium voltage vacuum One of the most important factors that influence
circuit breakers are typically applied to voltages the rated continuous current is the resistance
and currents with a frequency of 60 Hz, the of the current carrying conductors. As effective
growing global market increasingly requires circuit resistance increases, the heat produced by the
breakers to operate reliably in 50 Hz applications current also increases. Similarly, decreasing
as well. Figure 1 illustrates how the voltage and the effective resistance of the current carrying
current waves differ for the two frequencies over conductors reduces the heat produced.
time (milliseconds). For a circuit breaker of a specific continuous
For a given amount of time, circuit breakers in current rating, the rated value was primarily
a 60 Hz application will experience more frequent established by measuring the temperature rise of
zero crossings than will circuit breakers in a the current carrying components with the rated
50 Hz application. current applied. The stabilized temperature must
have been less than or equal to the maximum
values stated in the relevant test standard.
1.5 The material properties of the current carrying
conductors determine the resistance in this
1 testing. Obviously, the composition of the material
is important, but additionally the surface area of
0.5 the current carrying components contributes to
a factor known as the Skin Effect. The electrons
0 of the continuous current, being of the same
electromagnetic charge, tend to repel each other.
0. 1
0. 3
0. 5
0. 7
0. 9
0. 1
0. 3
0. 5
0. 7
0. 9
0. 1
0. 3
0. 5
0. 7
0. 9
0. 1
0. 3
0. 5
0. 7
9
01

01
00

01
01
01
00
00
00
00

02
02
02
02
02
03
03
03
03
03

This causes the distribution of the current passing


0.

-0.5
through the conductors to be concentrated more at
-1 the outer edges (or “skin”) of the conductors than
50 Hz 60 Hz at the middle of the conductors.
-1.5
As the frequency of the current increases, the
resistance due to the Skin Effect increases. By
Figure 1. Frequency comparison operating a circuit breaker rated for 60 Hz at
50 Hz, the reduced Skin Effect resistance allows
the circuit breaker to run slightly cooler. Therefore,
continuous current performance for a 60 Hz circuit
breaker will be better when operating the circuit
breaker at 50 Hz.

Short circuit ratings


As can be seen in Figure 1, the amount of time
between current zero events is longer for 50 Hz
than it is for 60 Hz. Additionally, the rate of change
of the current is higher for 60 Hz than it is for
50 Hz. These factors must be considered when
evaluating short circuit performances.
The maximum arcing time that is possible during
a short circuit fault at 50 Hz may exceed the 60
Hz tested values by up to 1.7 milliseconds. As a
result, before applying a circuit breaker that has
been rated for 60 Hz into a 50 Hz application,
consideration should be given to the equipment
being protected to ensure that the potential
additional 1.7 milliseconds of arcing time will
not result in unacceptable increased equipment
damage. In most practical applications, this
increase in time is inconsequential.
White Paper WP131002EN Application of 60 Hz rated medium
Effective March 2015 voltage vacuum circuit breaker at 50 Hz

The vacuum interrupters used on Eaton medium voltage circuit Summary
breakers have extremely good performance characteristics that
are not significantly affected by the rate of change of the current For most applications, using a 60 Hz rated Eaton medium voltage
being interrupted. The IEEET standard for testing of medium voltage vacuum circuit breaker on a 50 Hz circuit is acceptable. Some
circuit breakers (C37.09-1999) allows testing at 60 Hz to be used analysis of the short circuit requirements of the system are
to demonstrate the performance at 50 Hz for circuit breakers not recommended, because arcing time could potentially be slightly
significantly affected by the rate of change of the current. longer. If the rated short circuit performance of the circuit breaker
is very close to the maximum possible short circuit condition of
the circuit, i.e., if there is very little margin between the circuit
Short time withstand ratings requirements and the circuit breaker ratings, then application-
The short time withstand rating of a circuit breaker verifies that specific high-power laboratory testing is recommended.
the structure of the circuit breaker is capable of withstanding the
magnetic forces associated with a high current over a 2-second References
time span when the components heat up. As previously discussed,
the heat generated from 50 Hz current is slightly lower than the C37.04-1999—IEEE Standard Rating Structure for AC High-Voltage
heat generated at 60 Hz. The magnetic forces are proportional to Circuit Breakers, Institute of Electrical and Electronics Engineers,
the RMS current, which does not change for different frequencies. 3 Park Avenue, New York, NY 10016-5997, USA.
Therefore, the short time withstand performance would be equal C37.09-1999—IEEE Standard Test Procedure for AC High-Voltage
to or better at 50 Hz than at the rated 60 Hz. Circuit Breakers Rated on a Symmetrical Current Basis, Institute of
Electrical and Electronics Engineers, 3 Park Avenue, New York, NY
Dielectric ratings 10016-5997, USA.
C37.013-1997—IEEE Standard for AC High-Voltage Generator
Power frequency withstand voltage ratings are based on a 1-minute Circuit Breakers Rated on a Symmetrical Current Basis, Institute of
test, with an allowable variation in the power frequency of ±20%. Electrical and Electronics Engineers, 3 Park Avenue, New York, NY
Therefore, testing at either 60 Hz or 50 Hz demonstrates the 10016-5997, USA.
performance of the circuit breaker at both frequencies.
C37.013a-2007—IEEE Standard for AC High-Voltage Generator Circuit
Full wave lightning impulse withstand voltage ratings are based on Breakers Rated on a Symmetrical Current Basis Amendment 1:
a specific voltage waveform, and therefore are independent of the Supplement for Use with Generators Rated 10–100 MVA, Institute
power frequency of the circuit breaker. of Electrical and Electronics Engineers, 3 Park Avenue, New York, NY
10016-5997, USA.
Mechanical endurance ratings 62271-100—IEC International Standard for high-voltage switchgear
Mechanical endurance ratings are independent of the power and controlgear—alternating-current circuit breakers.
frequency of the circuit breaker. However, charging motors could
operate slightly slower at 50 Hz control voltage than they operate at Authors
60 Hz. Eaton’s charging motors on medium voltage vacuum circuit
breakers are designed to charge the circuit breaker in less than Anthony T. Ricciuti is a Specialist Engineer at Eaton in Pittsburgh, PA.
7 seconds at 60 Hz nominal voltage. Operation at 50 Hz control Anthony has a bachelor’s degree in Mechanical Engineering from the
voltage may result in a charging time increase of up to 1.4 seconds, University of Pittsburgh, and has more than 20 years of experience
which will have no effect at all on circuit breaker endurance. Charging in the design, testing, and analysis of circuit breakers.
time will remain well within the allotted time of the IEEE standard Brad Leccia is an Engineering Manager at Eaton in Pittsburgh,
(15 seconds). PA. Brad has a bachelor’s degree in Mechanical Engineering from
Pennsylvania State University, and has more than 20 years of
Capacitive current switching ratings experience in the design, testing, and analysis of circuit breakers.

Tests demonstrating capacitance current switching capabilities


of circuit breakers made at the rated power frequency of 60 Hz About Eaton
+5% may be considered to prove the breaking characteristics at Eaton is a power management company with 2014 sales of
50 Hz. If tests are made outside this frequency range (for example, $22.6 billion. Eaton provides energy-efficient solutions that
50 Hz) these may be considered to prove the characteristics help our customers effectively manage electrical, hydraulic and
at 60 Hz provided that the instantaneous recovery voltage across mechanical power more efficiently, safely and sustainably. Eaton has
the current interrupting contacts of the circuit breaker, during the approximately 100,000 employees and sells products to customers
first 8.33 milliseconds, is not less than that which would occur in more than 175 countries. For more information, visit Eaton.com.
for a 60 Hz test.

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com

© 2015 Eaton
All Rights Reserved Eaton is a registered trademark.
Printed in USA
Publication No. WP131002EN / Z16335 All other trademarks are property
March 2015 of their respective owners.

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