Documente Academic
Documente Profesional
Documente Cultură
CNC Milling
international
© WorldSkills International
TD07 v2.0 - WSC2009
WorldSkills International, by a resolution of the Technical Committee and in accordance with the
Constitution, the Standing Orders and the Competition Rules, has adopted the following minimum
requirements for this skill for the WorldSkills Competition.
1. INTRODUCTION ........................................................................................................2
2. COMPETENCY AND SCOPE OF WORK ..................................................................2
3. THE TEST PROJECT.................................................................................................3
4. SKILL MANAGEMENT AND COMMUNICATION......................................................9
5. ASSESSMENT ...........................................................................................................9
6. SKILL-SPECIFIC SAFETY REQUIREMENTS .........................................................11
7. MATERIALS & EQUIPMENT ...................................................................................11
8. MARKETING THE SKILL TO VISITORS AND MEDIA............................................14
Effective 30.11.08
Liam Corcoran
Technical Committee Chair
1.2.1 Every expert and competitor must know this Technical Description.
1.2.2 In the event of any conflict within the different languages of the Technical Descriptions, the English
version takes precedence.
1.3.1 As this Technical Description contains only skill-specific information it must be used in association
with the following:
WSI - Competition Rules
WSI - Competition Manual
WSI - Online resources as indicated in this document
Host Country - Health and Safety regulations
The Test Projects for the Competition covers practical work to be done on one milling machine
using a commercial CAM system that is known throughout the world.
The programming software of the machines (such as Fanuc, Siemens, Heidenhain) must be
carried out on a commercially available CAM system known throughout the world.
Instruction
Notions about:
• Quality Standards
• Standards for the environment, safety, hygiene and prevention at work
• Computer operating systems
Execution Skills
• Interpretation of drawings, standards, tables and other technical specifications
• Selection and use of measurement and checking instruments
• Selection of types and systems of fixing pieces for the operational requirements
• Selection of the cutting tools, adequate to the materials and the required level of machining
• Use of the processes for mounting the tools and accessories on the CNC milling machine
• Identification and definition of the different machining operations on CNC milling machine
• Identification and definition of functional parameters for operations on CNC milling machine
• Definition of cutting parameters as a function of the operational sequence, material type, type of
operation and CNC machine tool
• Use of the different programming techniques for CNC milling machine (CAM included)
• Creation of the CNC programs based on drawings or drawings imported directly into the CAM
system.
• Any optimisation work and program changes may also be made using the machine.
• Program data is transferred to the machine using the DNC of the CAM system.
The Experts decide at the Competition, whether, none, one or all of the modules should be read
into the programming system directly. All Competitors are bound by the same conditions.
Competitors must select and mount the tools for machining themselves. Setting is performed on
the workbench provided for this purpose during the time allowed for this work. All data of the
machining tools must be entered manually into the tool carrier of the CNC machine (tool offset).
Tolerances
The following tolerances apply to the Modules:
• Main dimensions: range from 0.02 to 0.04 mm, IT>=7
• Reamed bores IT7
• Hollow out bores IT7
• General tolerances +/- 0.1
It is prepared and developed in accordance with the details listed under paragraph 3.3.2.
Timeline
Before previous Competition Experts prepared modules according to task
(see 3.2)
At previous Competition • From the prepared modules 12 are selected
by the Experts.
• Four Experts are asked to prepare the 12
modules for the forthcoming Competition as
defined in 3.2.
Six months before the forthcoming Competition Chief Expert gives detailed tasks to all experts
on the Discussion Forum. These include extra
information for the forming of the groups
responsible for the development of the modules
and clear indication as to their preparation.
During the forthcoming Competition • Experts select the 4 modules for the
competition by vote.
• The Experts also finalise the Subjective and
Objective Marking Forms.
• At the end of the forthcoming competition, the
remaining 8 modules are given to WorldSkills
International for loading to the website for
open access to all participating Members and
potential Members to access.
Module Countries/regions
Module 1 NO HK IR
Module 2 KR BE DE
Module 3 NL BR PT
Module 4 SG JP CH
Experts roles
• Modules have to be reworked.
• Projects must be drawn in Inventor 11 or Inventor 2008.
• The Objective and Subjective Marking Sheets have to be recreated.
• The modules must be created with filename conventions (including filename extensions) as
shown below.
• Modules must be numbered as shown below.
• All CDs must be labelled.
• All files must be sent to the WorldSkills International Technical Director
jane.stokie@worldskills.org by February 15, 2009.
• Modules that are not reworked and not sent to the WorldSkills International Technical Director
are not eligible for use in Calgary.
• Experts must bring the corrected modules to Calgary.
Module checklist
Inventor
1 11 or
2008 .ipt
A.dxf E.dxf A.dwg E.dwg A.idw E.idw A.pdf E.pdf JPEG .igs .step
NO
IR
HK
Inventor
2 11 or
2008 .ipt
A.dxf E.dxf A.dwg E.dwg A.idw E.idw A.pdf E.pdf JPEG .igs .step
KR
DE
BE
Inventor
3 11 or
2008 .ipt
A.dxf E.dxf A.dwg E.dwg A.idw E.idw A.pdf E.pdf JPEG .igs .step
NL
PT
BR
Inventor
4 11 or
2008 .ipt
A.dxf E.dxf A.dwg E.dwg A.idw E.idw A.pdf E.pdf JPEG .igs .step
JP
CH
SG
Example filenames
(country = Norway)
TP09_40CA_NO_Module_1_.ipt
TP09_40CA_NO_Module_1_A.dxf
TP09_40CA_NO_Module_1_E.dxf
TP09_40CA_NO_Module_1_A.dwg
TP09_40CA_NO_Module_1_E.dwg
TP09_40CA_NO_Module_1_A.idw
TP09_40CA_NO_Module_1_E.idw
TP09_40CA_NO_Module_1_A.pdf
TP09_40CA_NO_Module_1_E.pdf
TP09_40CA_NO_Module_1_.JPEG
TP09_40CA_NO_Module_1_.iges
TP09_40CA_NO_Module_1_.step
3.4.1 The marking scheme proposal is developed by the person(s) developing the Test Project. The
detailed and final marking scheme is developed and agreed by all Experts at the Competition.
3.4.2 Marking schemes should be entered into the CIS prior to the Competition.
Development of the module on the basis of the design criteria in paragraph 3.2 with due
consideration of machining criteria, the material quality, the methods of machining and the working
time.
The selection of the modules for each individual day will be made by the groups of Experts.
5. ASSESSMENT
This section describes how the Experts will assess the Test Projects. It also specifies all
processes, procedures and requirements for marking.
B – Secondary dimensions
Dimensions with general tolerance +/- 0.1; depth of thread: 0/+2mm; depth of bore: 0/+0.5mm;
radius: +/– 0.2; angle: +/–0.5°
C – Surface quality
Surface quality N6 to N8 root means square average = Ra 0.8 to 3.2
Subjective marking - D
• 5 Experts for the evaluation
• 1 Expert for keeping the minute
• 1 Expert for checking the minute-keeping
• 1 spare Expert
Working groups for subjective assessment: For subjective marking the Experts will be divided in 4
working groups.
Each group is responsible for the complete assessment of one module realized by all Competitors.
The Infrastructure List specifies the items & quantities requested by the Experts for the next
Competition. The Host Country will progressively update the Infrastructure List specifying the actual
quantity, type, brand/model of the items. Host Country supplied items are shown in a separate
column.
At each Competition, the Experts must review and update the Infrastructure List in preparation for
the next Competition. Experts must advise the Secretary General of any increases in space and/or
equipment.
At each Competition, the Technical Observer must audit the Infrastructure List that was used at
that Competition.
The Infrastructure List does not include items that Competitors and/or Experts are required to bring
and items that Competitors are not allowed to bring – they are specified below.
Tools ∅
NC centre drills 90° ∅8.00, ∅12.00
Drills (DIN339/DIN345) ∅5.00, ∅6.80, ∅8.50, ∅9.80, ∅10.00
∅11.80, ∅12.00, ∅13.80, 20.00
Countersinks 90° ∅20.5
Machine tap ∅10H7, ∅12H7, ∅14H7
Machine reamer M6, M8, M10 for blind holes.
Machine reamer M6, M8, M10 for through holes
End mill (roughing) (DIN844) ∅5x13, ∅6x13, ∅8x19, ∅10x22,
∅12x26, ∅16x32, ∅20x38
End mill (finishing) (DIN844) ∅5x13, ∅6x13, ∅8x19, ∅10x22,
∅12x26, ∅16x32, ∅20x38
Chamfering cutters 90° ∅6, ∅12
Internal thread mill, pitch 1.5mm (M30x1.5); (M42x1.5)
(max. length = 1.5 x ∅)
External thread mill, pitch 1.5mm (M30x1.5); (M42x1.5)
(max. length = 1.5 x ∅)
Boring head ∅ 08 to 50 mm
Surface milling head ∅ 63 reversible carbide-tipped
Right-angle milling head ∅ 20, ∅ 50, reversible carbide-tipped
Spare reversible carbide tips.
Competitors may carry their own tool holders. However, these must be compatible with the
clamping system of the machine (Specifications of the host country to be considered.)
The use of any other PC than that provided during the Competition is strictly prohibited.
Competitors must only work with the software provided.
Workshop layout:
Workstation layout:
8.2 Sustainability
• Recycling
• Use of ‘green’ materials
• Use of completed Test Projects after Competition