PCG-505F/505FX (U/C)

PCG-505F/505FX

PCG-505F/505FX (U/C)
SERVICE MANUAL US Model
Canadian Model
Ver 4-2002D
Revision History

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9-974-491-14
98X11XXX-1

English
98X11XXX-1
Notebook Computer
Sony Corporation Printed in XXX
XXXXXXX © 1998. X
9-974-491-14 XXXXXXXX 9-974-491-14

—34 —
Information in this document is subject to change without
notice.
Sony and VAIO are trademarks of Sony. Intel logo and Intel
Inside logo are registered trademarks of Intel Corporation.
Pentium MMX is a trademarks of Intel Corporation. Microsoft,
MS-DOS, Windows, the Windows 95 and Windows 98 logo are
trademarks of Microsoft Corporation.
Caution Markings for Lithium/Ion Battery - The following or
similar texts shall be provided on battery pack of equipment or
in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the manu-
facturer’s instructions.

All other trademarks are trademarks or registered trademarks of CAUTION: The battery pack used in this device may present a
their respective owners. Oter trademarks and trade names may fire or chemical burn hazard if mistreated. Do not disassemble,
be used in this document to refer to the entitles claiming the
marks and names or their produces. Sony Corporation disclaims
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heat above 100˚C (212˚F) or incinerate.
Dispose of used battery promptly.
any proprietary interest in trademarks and trade names other than Keep away from children.
its own.
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Service and Inspection Precautions

1. Obey precautionary markings and

instructions
Labels and stamps on the cabinet, chassis, and components iden-
tify areas requiring special precautions. Be sure to observe these
precautions, as well as all precautions listed in the operating
manual and other associated documents.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, compo-
nents, and wiring have been returned to their original condition.
Also check the area around the repair location to ensure that
repair work has caused no damage, and confirm safety.

2. Use designated parts only 5. When replacing chip components...

The set’s components possess important safety characteristics,
such as noncombustibility and the ability to tolerate large
voltages. Be sure that replacement parts possess the same safety
characteristics as the originals. Also remember that the ( mark,
which appears in circuit diagrams and parts lists, denotes com-
ponents that have particularly important safety functions; be extra
sure to use only the designated components.
Never reuse components. Also remember that the negative side
of tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
• The temperature of the soldering-iron tip should be about 270C.
• Do not apply the tip more than three times to the same pattern.
• Handle patterns with care; never apply force.

3. Always follow the original design Caution: Remember that hard disk drives are easily damaged
when mounting parts and routing wires by vibration. Always handle with care.
The original layout includes various safety features, such as in-
clusion of insulating materials (tubes and tape) and the mount-
ing of parts above the printer board. In addition, internal wiring
has been routed and clamped so as to keep it away from hot or
high-voltage parts. When mounting parts or routing wires. there-
fore, be sure to duplicate the original layout.

PCG-505F/505FX (U/C) —2—

 TABLE OF CONTENTS

CHAPTER 1. REMOVAL
1-1. Flowchart ................................................................................................... 1-1
1-2. Electric Parts Arrangement Diagram ......................................................... 1-1
1-3. Removal ..................................................................................................... 1-2
1. Palm rest housing assembly ....................................................................... 1-2
2. Keyboard unit, touch pad, SWX-19 board ................................................. 1-2
3. HDD ........................................................................................................... 1-3
4. SWX-20 board, IRC-4 board, CNX-44 board, CNX-45 board and
CNX-25 board ............................................................................................ 1-3
5. MBX-13 board, speaker unit, and nickel-hydrogen battery ...................... 1-4
6. PC card connector, heat pipe, and heat sink .............................................. 1-4
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7.
8.
Display assembly ....................................................................................... 1-5
Housing bezel assembly, LCD unit, and inverter ...................................... 1-5
(to 1-5)

CHAPTER 2. SELF-DIAGNOSTICS
2-1. Note ............................................................................................................ 2-1
2-2. Necessary Tools ......................................................................................... 2-1
2-3. Start-up of the Self-Diagnostics Program .................................................. 2-1
2-4. Diagnostics on the Setup Screen ................................................................ 2-1
2-5. Diagnostics Using the Self-Diagnostics Program ...................................... 2-2
2-6. Test Items ................................................................................................... 2-3
2-7. Tests that are not Supported ....................................................................... 2-5
(to 2-5)

CHAPTER 3. BLOCK DIAGRAM ............................................................ 3-1

(to 3-2)

CHAPTER 4. FRAME HARNESS DIAGRAM ......................................... 4-1

(to 4-2)

CHAPTER 5. EXPLODED VIEW AND PARTS LIST

5-1. Main Unit ................................................................................................... 5-1
5-2. Display Unit ............................................................................................... 5-3
5-3. FDD Assembly ........................................................................................... 5-5
(to 5-6)

History of the changes is shown as the

“Revision History” at the end of this data.

—3— PCG-505F/505FX (U/C)

 CHAPTER 1.
REMOVAL
1-1. Flowchart
POWER PALM REST SWX-20 IRC-4 CNX-44 CNX-45 CNX-25 MBX-13 PC CARD
OFF HOUSING BOARD BOARD BOARD BOARD BOARD BOARD CONNECTOR

P2-2 P2-3 P2-3 P2-3 P2-3 P2-3 P2-4 P2-4

KEYBOARD TOUCH SWX-19 SPEAKER HEAT
UNIT PAD BOARD UNIT SINK

P2-2 P2-2 P2-2 P2-4 P2-4

NICKEL- HEAT
HDD HYDROGEN
BATTERY PIPE

P2-3 P2-4 P2-4

就爱技术网 http://www.92jishu.cn DISPLAY

ASSY
HOUSING
BEZEL
ASSY
P2-5 P2-5
LCD
UNIT

P2-5

INVERTER

P2-5

• Page x-x indicates the page for the topic.

• Note that HDDs (Hard Disc Drives) are easily damaged by shock of impact.

1-2. Electric Parts Arrangement Diagram

LCD Unit

Microphone Unit
CNX-25 Board Inverter
Keyboard Unit
CNX-44 Board MBX-13 Board

CNX-45 Board
HDD
IRC-4 Board
SWX-19 Board
Nickel-hydrogen Battery
Touch Pad
SWX-20 Board
Speaker Unit
PC Card Connector

• Note that HDDs (Hard Disc Drives) are easily damaged by shock of impact.

1-1 PCG-505F/505FX (U/C)

1-3. Removal
1. Palm rest housing assembly

Palm Rest Housing ASSY

6

5 2
5 4
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1 Cover
L

4 +B 2.6×6

4 +B 2×6

4 +B 2.6×6

2. Keyboard unit, touch pad, SWX-19 board

Claw 3
Escutcheon

4 Claw

Touch Pad

Button (R)
Palm rest Housing
Button (L)
6

SWX-19 Board

Keyboard Unit
2
1 +B 2×3.5
PCG-505F/505FX (U/C) 1-2
3. HDD

5 Bracket 1 +B 2.6×4

8 HDD 4 +P 3×4
2
6 Cover Tape
3

HDD Cable

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7 +P 3×4
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8 Bracket

4. SWX-20 board, IRC-4 board, CNX-44 board, CNX-45 board and CNX-25 board
7

CNX-25 Board
3 +B 2×3
7 TAPE (WJ),
Insulating Sheet
5 Escutcheon INSULATING
8
IRC-4 Board
CNX-44 Board
Wire
Holder
4
CNX-45 Board
6

SWX-20 Board

1
1
Escutcheon
1-3 PCG-505F/505FX (U/C)
5. MBX-13 board, speaker unit, and nickel-hydrogen battery

1 +B 2×3 4

MBX-13 Board

2 +B 2.6×4 1 +B 2×3
3
2 +B 2.6×6 5 Nickel-hydrogen Battery

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Fasten these screws 6
when connecting a display unit.
2 +B 2.6×6 2 +B 2.6×4

Speaker Unit

MBX-13 Board

6. PC card connector, heat pipe, and heat sink

6 Heat Sink

Thermal Sheet F

CUSHION (HDD) (T1) PC Card Connector

2
Dummy Card
3

CUSHION (SP)

CHOMERICS 1 +B 2×6
FORM Insulating Sheet
5 Heat Pipe L

4 +B 2×3

PCG-505F/505FX (U/C) 1-4

7. Display assembly
These screws have been removed if
the MBX-13 board was removed.
2 Cover Display ASSY

3
1 +B 2×3

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3
2 Cover

8. Housing bezel assembly, LCD unit, and inverter

2 +B 2.6×5 1 Screw Cover

1 Screw Cover

2 +B M2.6×6 2 +B 2.6×5
4

2 +B 2.6×5
Housing Bezel ASSY
5 +B M2.5×5
LCD Unit
9
5 +B M2.5×5

Inverter
A
7 0

3 Color
6 +B 2.6×5

BUSHING

1-5 PCG-505G/505GX (US)

(END)
 CHAPTER 2.
SELF-DIAGNOSTICS
2-1. Note
This chapter describes the items to be checked and the self-tests to be performed using the main unit, floppy-disk drive, and CD-ROM
drive, Port Replicator.

2-2. Necessary Tools

• PCG-505F/FX main unit
• Floppy-disk drive
• CD-ROM drive
• Battery
• AC adaptor
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• CD-ROM for self-Diagnostics
• Floppy disk for self-diagnostics (with DOS installed)
• Port Replicator
• Other tools required for the tests

2-3. Start-up of the Self-Diagnostics Program

Connect a floppy-disk drive, CD-ROM drive, battery and AC adaptor, Port Replicator to the PCG-505F/FX (hereinafter referred to as the
main unit).
Insert a floppy disk for self-diagnostics in the floppy-disk drive and a CD-ROM for self-diagnostics in the CD-ROM drive.

2-4. Diagnostics on the Setup Screen

Turn the power of the main unit on, and press F2 with the SONY logo displayed.
The Setup screen appears. Check the BIOS Version, memory capacity, CPU clock, hard-disk capacity, etc.

PhoenixBIOS NoteBIOS 4.0 Setup — Copyright. . .

Main Advanced Security Power Boot Exit

The currently selected tag appears in blue with a white background.

• BIOS version
Tag [MAIN] Item [BIOS Version] should show the correct BIOS.
• Serial number
Tag [MAIN] Item [Serial Number] should be a correct number
• Memory capacity
Tag [MAIN] Item [Total Memory] should show sufficient memory (at least 32MB without expansion).
• Video memory
Tag [MAIN] Item [Video Memory] should show 1MB.
• Hard disk
Tag [Advanced] Press Enter for Item [Primary IDE Adapter (Master)] Press Enter for Item [Autotype Fixed Disk] will display
the hard-disk information under the following items.
Check whether or not they are correct.
The remaining items are confirmed that they match the default values.
To set to default:
Tag [Exit] Press Enter for Item [Get Default Values]
Tag [Exit] Press Enter for Item [Exit (Save Changes)] restarts the unit.

2-1 PCG-505F/505FX (U/C)

2-5. Diagnostics Using the Self-Diagnostics Program
Insert a floppy disk for self-diagnostics in the floppy-disk drive, and a CD-ROM for a self-diagnostics in the CD-ROM drive.
When the power of the main unit is turned on, the system starts up from the CD-ROM, and the following screen appears.

Diagnostics for Service Version 1.0.

PCG-505G

(C)1997 Sony Corporation All rights reserved.

Press any key to continue...

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Press any key, and the Start menu will appear.

********** START MENU **********

1:Diagnostics for PCG-505G (Self-Diagnostics)

2:Diagnostics for PCGA-PR5 (Self-Diagnostics)
3:PASSWORD BYPASS (Password Bypass)
4:QUIT MAIN MENU (Quit)

Move the cursor to the desired item, and press Enter.

• Diagnostics for PCG-505G
When Diagnostics 2 or 3 is selected from the Start menu, the screen shown below will appear.

********** Diagnostics for PCG-505G **********

1:Machine Configuration
2:Audio test Group...
3:Battery test...
:
:

Once you select an item, the self-diagnostics for that item will be performed.
Pressing keys and/or listening to sounds may be required. Follow the instructions on the screen.

* For details on each item, see “2-6 Test items.”

(Some modifications may be made.)

When the test ends normally:

************
PASS appears.
************

When the test ends abnormally:

***********
FAIL appears.
***********

PCG-505F/505FX (U/C) 2-2

• PASSWORD BYPASS
If the BIOS is locked with a password and you don’t know the password, use this function.
To use this function, another machine is necessary.

PASSWORD BYPASS is selected from the Start menu, the following screen appears.

Password Bypass Program 1.0

(C)1997 Sony Corporation All rights reserved.
Input last 7 digits of Serial number
(If serial xxxxxxxx-ooooooo,input serial number ooooooo)
Input serial number
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Enter the last seven digits of the serial number and a temporary password will appear.

Bypassed pass word zzzzzzz

• QUIT MAIN MENU

Self-Diagnostics ends.

2-6. Test Items

• Machine Configuration
Select which PCG-505-series main unit you are using.
As some test items operate based on this configuration, this should be the first selection made.

• Audio test Group . . .

For audio testing.
No details are defined. You listens to the sound and evaluates the results.

• Battery test . . .
Test for charging and discharging of the battery.
If the battery is almost fully discharged or overcharged, an error may occur.

• Check System BIOS Revision . . .

The BIOS version will appear.
This test always ends in normal status. It’s up to you to evaluate the results.

• FDD test . . .
Test to find defects in a floppy disk drive.
Be sure to insert a floppy disk without a write-protect tab for self-Diagnostics.
If some defect is detected, the data may be lost. The data should always be backed up.

• HDD test . . .
Test for the hard-disk drive.
The recognition test is done in the start-up process with the BIOS.

2-3 PCG-505F/505FX (U/C)

• Keyboard test . . .
Test for keyboard operation.
A keyboard appears on a screen. Press the keys one by one. Pressing a function key alone will not be recognized.
Press the desired function key with the key.
If a disabled key is found, press the ESC key twice to end the test.

• IrDA test Group . . .

Communication test for IrDA.
The PCG-505G for communication is required.

• LED test . . .
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LEDs for the hard-disk drive, NumLock, CapsLock. ScrlLock, Information and Battery will light one after another, in that order.
After checking all the LEDs, press the y key.

• Memory test Group . . .

Tests for memory.
The time required for testing depends on the memory capacity.

• Modem AT Command test . . .

Test for the modem.
This checks for generation of an AT command.
No actual call is required.

• System test . . .
Tests for items on the mother board.
DMA, IRQ, the CPU, etc. are checked.

• Touch Pad test . . .

Test for a touch pad.
Follow the instructions on the screen. The test proceeds from left-clicking, right-clicking, touching four corners with a pen and,
pushing the center with a finger, in that order.
To stop the test, press the ESC key.

• USB test . . .
Test for an USG port.
USB tools are required.

• Video test . . .
Test for an LCD display.
In the first half, checking that the screen is displayed within a frame and that the palette is normal is performed for your evaluation.
The second half is performed as self-diagnostics.

• Programmable power key test . . .

Test for a programmable power key.
Press it once.

• IEEE 1394 Interface test . . .

Communication test of the IEEE 1394.
A PCG-505-series unit on which Windows will run is required.

PCG-505F/505FX (U/C) 2-4

• Parallel loopback test . . .
Test for a parallel port.
Connect a loopback tool to the parallel port of the port Replicator, and perform the test.

• PS/2 mouse test . . .

Test for an external mouse.
Connect a mouse to the mouse connector of the port Replicator.

• Serial loopback test . . .

Test for a serial port.
Connect a loopback tool to the port Replicator and perform the test.
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• Modem loopback test . . .
Perform data transmission and reception between modems.
Tool modems are required.

2-7. Tests that are not Supported

• PCMCIA test
The 16-bit PC-CARD test is replaced with the CD-ROM test.
Testing a CardBUS, ZV, etc. is not available, because such tests required special hardware.

2-5 PCG-505F/505FX (U/C)

(END)
 CHAPTER 3.
BLOCK DIAGRAM

SONY BLOCK DIAGRAM

Inverter
LCD
CPU
P55C L2 CACHE
CONFIDENTIAL SVGA 800x600
TFT
Mcahce
TAG
32Kx64 8Kx8
DATA CTRL

LCD CONN
HOST_ADDR[31:3]
HOST_DATA[63:0]
HOST_CTRL 就爱技术网 http://www.92jishu.cn LVDS DRIVER

ATF ATF_INT
LM75

MTXC (430TX)
SYSTEM CONTROLLER
HOST-PCI BRIGE
VIDEO CONTROLLER IEEE1394 IEEE1394 IEEE1394
MEMORY BUS NM2097 Link Chip PHY Chip CONN
MEMORY CONTROLLER HOST

ZV VIDEO

PCI_AD[31:0]
PCI_AD[31:0]
PCI_CTRL
PCI_CTRL
PCI_CLKs PCI_CLKs
ATF_INT
ZV

Expansion Memory
66M BUFFER
USB PIIX4 PC CARD
PORT 0 CLOCK 33M
CONN PCI-ISA BRIDGE SLOT A
GENERATOR PCIC

CONN
IDE 32MBytes
MK1491-02 RL5C465A
USB (64Mb x 4)
Primary IDE RTC 48M 48M

FDD connector(26pin)
HDD CONN
OSC 14M

HDD
Extend IO_SA[19:0] FDD
EIO_SA[19:0]
EIO_SD[15:0] Drive
EIO_SD[15:0]
DC-IN EIO_CTRL
POWER EIO_CTRL
CONN
SUPPLY FD
&
BAT CONN

PRIMARY CHARGER TOUCH

CONN
14M

TP
BATTERY ZV AUDIO FLASH PAD
AUDIO 256Kx8
ULTRA I/O

Port Replicator(68pin)
ES1878 PS/2
FLASH FDC37N958FR LPT1 VGA DB-15

FROM
CONN
Daughter SUPER I/O
Board KBC COM1
512Kx8 LT1237 COM1 DB-9
ROM INTEFACE

KB CONN
MIC CONN SPKR CONN
Back Up MODEM PS/2 MD-6
Battery KEYBOARD
COM2 LPT1 DB-25
MIC SPKR
POWER CONTROL

Q-SW
ACCESS BUS

LINE PHONE
RJ11
IN OUT
IrDA SONY CONFIDENTIAL

3-1 3-2 PCG-505F/505FX (U/C)

(END)
 CHAPTER 4.
FRAME HARNESS DIAGRAM

BATTERY PACK

Rear CN901
1 6 Side
IRC-4
Side KEYBOARD
CN452 BOARD
就爱技术网 http://www.92jishu.cn 1

8
WINDOW
LED

CN401 CN402
MIC 31 1 2 18
DISPLAY ASSY
32 2 1 17 CN1
MODULER 6 1 1 2 1 CN2
JACK CN731 CN751 1
INVERTER
CNX-25 2
CN501 6
BOARD 1 1

CN454
PORT LCD
REPLICATER CN801
I/O CONNECTOR MBX-13 BOARD 1 NiMH STEREO
CABLE SIDE A 2 BATTERY SPEAKER
14
TERMINAL (R)
CN353
FDD
CNX-44 STEREO
CN651
SPEAKER
BOARD CN902
1 26 TERMINAL (L)
FDD CN962
DC IN
DRIVE 4 SWX-20 SW971
CN972 CN971 PROGRAMMABLE
BOARD

P
FCC i-LINK POWER KEY
28 1 CN453 CN961 SWITCH
CN2 CN1 CN970 CN451 1 1
1 29 2 26 LINE IN FFC SW972
CN967
POWER
CN969 1 8 8
2 30 1 25 FFC SWITCH
MIC IN
CN968 CN251 CN352
HEADPHONE 23 CN601
45 1 7 1 168 68
CNX-30 BOARD CNX-45 134 34
8 2
FDD ASSY BOARD CN752 PC
PALM PC CARD
FPC REST 1 2 CARD
CONNECTOR
HDD SWX-19 135 35
FROM board connector (direct connection)
DRIVE BOARD Touch 101 1
Harness (connector at both end) BUTTON (R) PAD SPEAKER
BUTTON (L)
Harness (soldered at one end)

4-1 4-2 PCG-505F/505FX (U/C)

(END)
 Main Unit
CHAPTER 5.
EXPLODED Ref.No. Part No. Description Ref.No. Part No. Description

1 4-636-330-01 LID (MEMORY) * 21 4-632-530-01 CHOMERICS FOAM

2 A-8044-588-A BOTTOM (1020) ASSY (S), HOUSING * 22 4-683-229-01 PIPE (L), HEAT
Note: 3 4-635-946-01 FOOT 24 1-783-159-11 FPC (CUX-25)
The components identified by mark or dotted line with
• Parts marked by * are not normally in stock. 4 4-635-919-03 KNOB (BR) 25 4-636-345-01 TAPE (WJ), INSULATING
mark are critical for safety. 5 4-635-956-01 SPRING (B), COMPRESSION COIL 26 4-635-952-01 INSULATING SHEET (WJ)
• Any part that has no part number is not available.
Replace only with part number specified.
6 4-636-934-01 SPACER (SPRING) 27 A-8054-720-A CNX-45, 1020, ASSY (S)
7 4-635-918-03 KNOB (BL) 28 4-635-923-01 HOLDER (MICROPHONE)
5-1. 8 1-505-734-11 SPEAKER UNIT 29 1-542-331-11 MICROPHONE UNIT
9 4-635-917-02 KONB (POWER) 30 4-638-232-01 INSULATING SHEET (PIPE L)
70 10 X-4621-667-1 ESCUTCHEON (BUTTON) ASSY 31 1-783-098-11 CABLE, FLEXIBLE FLAT (24 CORE)

11 A-8054-718-A SWX-20, 1020, ASSY (S) 32 4-635-922-01 HOLDER (SW)

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35 12 4-635-920-01 WINDOW 33 4-635-949-01 PLATE (SW)
B3 13 1-528-908-11 BATTERY, NICKEL HYDROGEN 34 4-636-344-01 CUSHION (KB)
14 4-635-927-01 COVER (RL) * 35 4-636-329-01 HEAT SINK (VIA)
58 15 4-635-926-01 COVER (LR) 36 1-783-815-11 FFC (8 CORE)
72 33 37
34 H 16 X-4621-613-1 LID (FDD) ASSY 37 A-8045-021-A (505F)...MBX-13, 1020U, 233 ASSY (S)
I 17 X-4621-614-1 LID (REPLICATOR) ASSY A-8045-022-A (505FX)...MBX-13, 1020U, 266 ASSY (S)
55
18 4-635-908-01 ESCUTCHEON (JACK) 38 1-783-161-11 FPC (IRC-4)
D 38 19 A-8054-719-A CNX-44, 1020, ASSY (S) 39 4-635-955-11 INSULATING SHEET (PCMCIA)
F 34 B3
40 * 20 4-635-950-02 INSULATING SHEET (BOTTOM) 40 1-779-808-11 CONNECTOR, PC CARD
41 4-627-811-21 CARD, DUMMY
26 32 K
25 31 * 42 4-635-930-01 BRACKET (HDDF)
27 29 43 A-8054-876-A 4 .3" HDD ASSY (S)
2 54 44 1-782-617-11 FPC (HDD CABLE)
[ADD] 41
82 39 * 45 4-635-931-01 BRACKET (HDDR)
C 30 46 4-635-951-01 INSULATING SHEET (KEY BOARD)
81 B4 60
36 53
28 47 A-8054-714-A KEY BOARD (U) ASSY (S)
24 48 4-635-914-02 LENS (F)
22 49 1-783-590-11 FPC (SWX-19)
67 50 4-635-913-03 BUT TON (R)
51 4-635-912-04 BUT TON (L)
G 51
21 B5 52 4-635-915-01 LENS (R)
B8
20 50 53 A-8044-589-A REST (1020) ASSY(S), PARM
54 1-759-461-11 PAD, TOUCH
49 55 4-635-910-05 ESCUTCHEON (PAD)
19 B2 57 4-636-932-01 HOLDER (WIRE)
2 [ADD]
83 K 58 4-637-148-02 INSULATED PLATE (IRDA)
18 16 A 59 4-637-074-01 SPACER (SP)
48
60 4-637-454-21 LABEL ID
71 15 47 52 61 4-637-411-01 TAPE (BLIND)
G B2 B3 65
17 B2 62 4-636-551-01 CUSH ION (HDD) (T0.5)
14 13 H
E I 63 4-626-552-01 CUSHION (HDD) (T1)
57 64 4-636-553-01 CUSHION (HDD) (T2)
65 3-839-640-00 CUSHION
62 63 67 4-637-139-01 GASKET (4X2)
68
68 4-637-147-01 SPACER (DIA.5.7)
12 70 4-638-221-01 PLATE, CONDUCTOR
71 4-638-234-01 GASKET (CONNECTOR)
11 46 72 1-670-718-11 FPC (CNX-48)
B
B1 73 4-637-075-01 TAPE (KEY BOARD)
68 10
B5
A 73 81 1-695-514-21 JACK (SMALL TYPE)
64 E 1P (HEADPHONE)
3 B4 B7 2 [ADD] 82 1-695-514-11 JACK (SMALL TYPE)
63 1P (MICROPHONE)
6 45 83 1-695-619-11 JACK, DC
7 9 D
B1 B1 7-621-770-67 +B 2.6X6
2 F
5 B2 7-621-772-08 +B 2X3
8
B3 7-621-772-18 +B 2X4
3 59 B4 7-621-772-38 +B 2X6
4 C B5 7-621-773-86 +B 2.6X4
61 43
42 B B6 7-621-775-20 +B 2.6X5
44 B7 7-682-145-01 +P 3X4
B7
1 B8 7-621-259-45 +P 2.6X6
B2

5-1 5-2 PCG-505F/505FX (U/C)

5-2. Display Unit Ref.No. Part No. Description

* 101 4-635-947-01 COLOR

102 X-4621-652-1 HOUSING (DISPLAY) ASSY
127 103 4-635-929-01 COVER (RR)
131 104 4-636-332-01 HOLDER (RIGHT), PC BOARD
105 4-635-944-01 INSULATOR (1VT)
127 126 127
106 1-475-400-11 INVERTER (LCD)
131 107 4-636-339-01 BLIND (SNAP RETAINTER), HOLE
131 108 4-636-335-01 SNAP RETAINER
109 4-636-334-01 CLAMP
* 110 4-636-338-01 PLATE, HEAT TRANSFER
125
111 X-4621-545-1 TILT UNIT ASSY
112 4-635-928-01 COVER (LL)
B3
就爱技术网 http://www.92jishu.cn
113 4-636-333-01 HOLDER (LEFT), PC BOARD
115 4-635-937-01 HOLDER (PEN)
116 4-635-938-01 LOCK (PEN)

124 117 4-635-934-01 LEVER (LATCH)

118 4-635-932-01 KNOB (LATCH)
119 4-635-935-01 HOLDER (LATCH)
120 2-300-616-01 SPRINNG, COMPRESSION
128 121 4-636-558-01 INSULATOR (LCD)
123
124
122 1-958-912-11 HARNESS (LCD SPEAKER)
123 A-8054-418-A 10.4" LCD ASSY (S)
124 4-636-559-01 SCREW (+B M2.5X4)
125 4-636-331-01 CLAW, JOINT
126 X-4621-669-1 HOUSING (BEZEL) ASSY

122 127 4-635-939-01 COVER (SCREW)

128 4-636-945-01 CLAN (B), JOINT
129 4-637-460-01 SPACER
130 4-637-232-01 TUBE
131 4-636-560-01 SCREW (+B M2.6X5.5)
PEN 121 B2 7-621-772-18 +B 2X4
(ACCESSORIES) B9 7-621-772-08 +B 2X3

115

116 129
117
108 B3 118
113 107
120
112
B2
119
111 106
B9 B2
110 108 109

B2 102
107
105

103
101 130 104

PCG-505F/505FX (U/C) 5-3 5-4

5-3. FDD Assembly Ref.No. Part No. Description ACCESSORIES & PACKING MATERIALS
**************************************
201 4-636-397-01 FOOT (FDD)
202 3-719-381-31 SCREW (M2X3) Ref.No. Part No. Description
203 4-636-391-04 CASE (LOWER)
204 4-636-394-01 GUIDE, LIGHT A-8054-713-A AC ADAPTOR 1020 U ASSY (S)
205 A-8054-413-A CNX-30 MOUNTED PWB * 1-777-926-31 CORD, CONNECTION
* A-8044-383-A FDD (505) ASSY
206 1-783-043-11 CABLE, I/O (26P) A-8054-768-A PACK (S) ASSY(S), BATTERY
207 3-948-339-01 SCREW, TAPPING 4-635-936-01 PEN
* 208 4-636-395-01 PLATE, SHIELD
* 209 4-636-396-01 INSULATING SHEET 3-865-464-11 MANUAL (MAIN), INSTRUCTION
210 A-8054-426-A 3.5" FDD ASSY (S) 3 [DEL] A-8044-650-A PORT REPLICATOR (PR5 ASSY)

211 4-636-398-01 CUSHION

212 1-782-868-11 FFC (FDD)

就爱技术网 http://www.92jishu.cn
213
214
215
4-636-390-04
4-636-399-01
4-636-392-01
CASE (UPPER)
RUBBER, RETAINER
ESCUTCHEON (CONNECTOR)
213
A * 216 4-636-393-01 BRACKET
217 3-719-381-21 SCREW (M2X6)
212

211

216
214

210
209

215
B1 217

214
208

204 207

205
A

206

203
201

202 FDD (505) ASSY (ACCESSORIES)

202

5-5 5-6 PCG-505F/505FX (U/C)

(END)
 (1/1)
QUICK MEMO No. FIT- M2001_013K
The object of information „ J „ UC „ E …I
… Technical „ Parts … Other information Date : 2001.3.19
From : PNC Planning & Control Dept.
The relation document to the plan of [SODP]
… T/N „ Service manual … Others … No publication Tel : +81 3 5795 6931
[Model/Series]
PCG-505 Series
VAIO Notebook Computer SERVICE MANUAL
[Subject]
就爱技术网 http://www.92jishu.cn
ADDITION
[Contents]
Addition (of part)
Model (Page) Ref.No. Part No. Description
505,
505X/505EX,
505G/GX (505G/GX ADD-1),
505RX/RS/R,
J 505SX/S (505SX/4G),
505V,
505V/ABX,
505V/CBX, 80 4-638-224-01 SHEET (F) THERMAL
505V/CBP
505F/FX,
505TX/TS,
UC
505TR
505G/GX
E 505E, 505G

∗ Please make these changes on the list of repair parts as well until revised version published.
[Applicable Models]
J : PCG-505 (9-974-467-01)
PCG-505X/505EX (9-974-473-01)
PCG-505G/GX (505G/GX ADD-1) (9-974-481-01)
PCG-505RX/RS/R (9-974-492-01)
PCG-505SX/S (505SX/4G) (9-928-301-01)
PCG-505V (9-928-325-01)
PCG-505V/ABX (9-928-326-01)
PCG-505V/CBX (9-928-348-01)
PCG-505V/CBP (9-872-014-01)
UC : PCG-505F/FX (9-974-491-11)
PCG-505TX/TS (9-928-301-11)
PCG-505TR (9-928-328-01)
PCG-505G/GX (9-974-481-11)
E : PCG-505E (9-928-301-31)
PCG-505G (9-974-481-31)
< For Japanese staff > Please look at information in Japanese by visiting at our web site.
Revision History

Suffix Ver. Date Contents QM No.

Ver.1 1999.09.30 First
-11 Edition
Ver.2 2001.03.19 Page 5-1, Page 5-2 (See Remarks.) M2001_013K

-13 Ver.3 2001.10.05 Page 5-1, Page 5-2 M2001_063K

-14 Ver.4 2002.03.20 Page 5-6 N2002_018K

就爱技术网 http://www.92jishu.cn

< Remarks >

2001.10.05 No suffix number -12 exists in part number of SM.
The changes of are not reflected in this Service Manual (i.e., not shown in red).
See the QUICK MEMO for these changes.

[Confidential]
PCG-505F/505FX(U/C)