Mechanisms

5 Mechanisms and accessories
50A GENERAL INFORMATION
51A SIDE OPENING ELEMENT MECHANISMS
52A NON-SIDE OPENING ELEMENT MECHANISMS
54A WINDOWS
55A EXTERIOR PROTECTION
56A EXTERIOR EQUIPMENT
57A INTERIOR EQUIPMENT
59A SAFETY ACCESSORIES
X61
MARCH 2009 Edition Anglaise
"The repair methods given by the manufacturer in this document are based on the technical All copyrights reserved by Renault.
specifications current when it was prepared.
The reproduction or translation in part of whole of the present document, as well as the use
The methods may be modified as a result of changes introduced by the manufacturer in the of the spare parts reference numbering system, are prohibited without the prior written
production of the various component units and accessories from which his vehicles are consent of Renault.
constructed."
© Renault s.a.s 2008

KANGOO II - Section 5 ContentsPage
KANGOO II - Section 5
Contents
Page
50A GENERAL INFORMATION 51A SIDE OPENING ELEMENT MECHANISMS
Pair of unclipping pliers: Use 50A-1 Sliding side door opening

controls: Removal - Refitting 51A-21
Fuel filling compartment

mechanism: Removal -
51A SIDE OPENING ELEMENT MECHANISMS Refitting 51A-24
Front side door lock:

Removal - Refitting 51A-1
NON-SIDE OPENING ELEMENT
Front side door lock barrel: 52A
MECHANISMS
Bonnet release handle:
Door exterior handle: Removal - Refitting 52A-1
Bonnet latch: Removal -
Front side door electric Refitting 52A-2
window mechanism:
Removal - Refitting 51A-6 Loading door lock: Removal -
Refitting 52A-3
Rear side door electric
window mechanism: Rear loading door exterior
Removal - Refitting 51A-8 handle: Removal - Refitting 52A-8
Front side door manual Tailgate lock: Removal -

window winder mechanism: Refitting 52A-10
Upper rear opening element
Sliding side door tracks: lock: Removal - Refitting 52A-11
Sliding side door carriage: mechanism: Removal -
Removal - Refitting 51A-16 Refitting 52A-13
Sliding side door lock: Upper rear opening element

Removal - Refitting 51A-19 rail: Removal - Refitting 52A-19
Tailgate balancer: Removal -

Refitting 52A-21

strut: Removal - Refitting 52A-22
Contents
NON-SIDE OPENING ELEMENT

52A 55A EXTERIOR PROTECTION
MECHANISMS
Rear opening element Front bumper: Removal -
electric window mechanism: Refitting 55A-1
Front bumper: Stripping -
Tailgate exterior opening Rebuilding 55A-3
control: Removal - Refitting 52A-26
Rear bumper: Removal -
Sunroof opening control: Refitting 55A-7
Rear bumper: Stripping-
Rear loading door stop: Rebuilding 55A-9
Front side door strip:
Sunroof operating Removal - Refitting 55A-12
mechanism: Removal -
Refitting 52A-29 Rear side door strip:
Sunroof moving panel:
Removal - Refitting 52A-32 Rear loading door strip:
Front side door moulding:

54A WINDOWS
Rear wing protective strip:
Windscreen: Removal -
Refitting 54A-1 Front wheel arch liner:
Sliding window in front side
door: Removal - Refitting 54A-3 Rear side door moulding:
Sliding window in rear side
door: Removal - Refitting 54A-5 Rear wheel arch liner:
Quarter panel light 54A-6
Rear side door fixed window:

56A EXTERIOR EQUIPMENT
Sliding side door window:
Scuttle panel grille: Removal
Rear screen: Removal - - Refitting 56A-1
Refitting 54A-10
Scoop under scuttle panel
Opening rear screen: grille: Removal - Refitting 56A-2
Adjusting 54A-11
Door mirror: Removal -
Rear loading door window: Refitting 56A-4
Door mirror casing: Removal
Fixed roof window: Removal - Refitting 56A-5
- Refitting 54A-18
Door mirror glass: Removal -
Refitting 56A-6
Rear badges: Removal -

Refitting 56A-7
Contents
56A EXTERIOR EQUIPMENT 59A SAFETY ACCESSORIES
Roof rack bar: Removal - Belt height adjustment

Refitting 56A-9 system: Removal - Refitting 59A-1

strip: Removal - Refitting 56A-11
57A INTERIOR EQUIPMENT
Dashboard: Removal -
Refitting 57A-1
Lower section of dashboard

trim: Removal - Refitting 57A-4
Dashboard air vent: Removal

- Refitting 57A-6
Centre front panel: Removal

- Refitting 57A-7
Glovebox: Removal -
Refitting 57A-9
Dashboard glovebox:
Centre console: Removal -

Refitting 57A-13
Floor flap and storage:

Interior rear-view mirror

Sun visor: Removal -

Refitting 57A-18
Grab handle: Removal -

Refitting 57A-19
Front storage compartment

under roof: Removal -
Refitting 57A-20
Rear storage compartment:

Separating components:
GENERAL INFORMATION
Pair of unclipping pliers: Use 50A
99799
a Unclipping tool (part no. 77 11 171 249) for removing
retaining clips, interior trim clips and door trim clips.
a Its flat, bevel edged tip provides easy access under-
neath clips and clip heads without damaging or alte-
ring the clip, the majority of which can therefore be 121062
re-used during refitting. a Removal of clips from vehicle wheel arch liners.
121060
121061
a Removal of clips from roof lining, carpets and vehi- a Removal of door window glass handles.
cle soundproofing.
Note:
Place a protective cloth between the trim and the
fixed fork of the pliers so as not to damage the
trim when removing the handle.
50A-1
GENERAL INFORMATION
Pair of unclipping pliers: Use 50A
107941
a Removing a door trim.
50A-2
SIDE OPENING ELEMENT MECHANISMS
Front side door lock: Removal - Refitting 51A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
a Raise the window fully.
a Disconnect the front side door connector.

a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the front speaker (see Front speakers: Removal -

Refitting) (86A, Radio),
- the door sealing film (see Door sealing film: Re-

moval - Refitting) (65A, Opening element sea-
ling),
- the front side door lock barrel (see 51A, Side ope-
ning element mechanisms, Front side door lock
barrel: Removal - Refitting, page 51A-3) ,
- the exterior door handle (see 51A, Side opening 126869

element mechanisms, Door exterior handle:
Removal - Refitting, page 51A-4) . a Remove the bolts (3) .
a Unclip the front side door interior opening control ca-

ble.
a Remove the front side door « lock - exterior door

handle module » assembly.
a Disconnect the connector (4) .
a Unclip the front side door lock cable from the front
side exterior door handle module.
REFITTING
I - REFITTING PREPARATION OPERATION
a Always replace the front side door module rivet (1) .
II - REFITTING OPERATION FOR PART

108049 CONCERNED
a Drill out the rivet (1) .
a Clip on the front side door locking cable for the front
side exterior door handle module.
WARNING
a Connect the connector (4) .
To avoid any risk of corrosion after the localised
stripping of the panel, reapply the protective coa- a Refit the front side door « lock - exterior door handle
ting (see Technical Note 0592A). module » assembly.
a Unclip the exterior door handle module for the front a Clip on the front side door interior opening control
side door at (2) . cable.
51A-1
Front side door lock: Removal - Refitting 51A
III - FINAL OPERATION.
a Clip on the front side door exterior handle module.
a Refit:
- a new rivet (1) ,
- the exterior door handle (see 51A, Side opening
Removal - Refitting, page 51A-4) ,
barrel: Removal - Refitting, page 51A-3) ,
- a new door sealing film (see Door sealing film:
Removal - Refitting) (65A, Opening element sea-
ling).
a Carry out a sealing test (see Technical Note 653A).
a Refit:
trim).
a Connect the front side door connector.
a Carry out a function test on all functions.
51A-2
Front side door lock barrel: Removal - Refitting 51A
Tightening torquesm
lock barrel bolt 2 Nm
REMOVAL
a Unclip the cover to access the front side door lock

barrel release mechanism.
II - OPERATION FOR REMOVAL OF PART

CONCERNED
108047
a Loosen the locking bolt completely without removing

it.
a Remove the front side door lock barrel.
REFITTING
I - REFITTING OPERATION FOR PART

CONCERNED
a Position the front side door lock barrel.
a Torque tighten the lock barrel bolt (2 Nm).
II - FINAL OPERATION.
a Clip on the blanking cover.

a Carry out a function test.
51A-3
Door exterior handle: Removal - Refitting 51A
REMOVAL

a Remove:
trim),
ling),
barrel: Removal - Refitting, page 51A-3) .
II - OPERATION FOR REMOVAL OF PART 108046

CONCERNED a Remove the exterior door handle at (2) and (3) .
Exterior handle module (view from inside door box REFITTING

section)
127455
a Pull the exterior door handle.
a Press on the lever (1) . 108048
a Check the presence and condition of the seal (4) .
51A-4
Door exterior handle: Removal - Refitting 51A
II - REFITTING OPERATION FOR PART III - FINAL OPERATION.
CONCERNED
a Refit the front side door lock barrel (see 51A, Side
opening element mechanisms, Front side door
lock barrel: Removal - Refitting, page 51A-3) .
a Refit new door sealing film (see Door sealing film:
ling).
a Carry out a sealing test (see Technical Note 0653).
a Refit:
trim).
127457
a Activate the door exterior handle locking mechanism
(5) .
a Lock the locking mechanism by pressing on the le-
ver (6) .
127456
a Refit the exterior door handle at (7) and at (8) .
51A-5
Front side door electric window mechanism: Removal - Refitting 51A
PAS ELEC ONE-TCH WIND SW

CONCERNED

a Open the window halfway.
a Remove:
trim),
ling).
126868
a Disconnect the connector for the front side door
electric window motor (2) .
a Remove:
- the bolts (3) ,
- the front side door electric window winder mecha-
nism.
126915
a Remove the bolts (1) from the front side door sliding
window glass.
a Secure the window in the raised position using mas-
king tape.
51A-6
Front side door electric window mechanism: Removal - Refitting 51A
REFITTING

CONCERNED
126868
a Refit:
- the front side door electric window winder mecha-

nism,
- the bolts in the sequence (1) , (2) , (3) , (4) and (5) .
a Connect the connector for the front side door electric

window motor (2) .
a Refit the front side door sliding window glass.

ling).
a Refit:

trim).
51A-7
Rear side door electric window mechanism: Removal - Refitting 51A
LEFT SLIDING + OPENING WINDOW, and R SLID+OPENING WINDOW, and ELEC. REAR WINDOW SW.

CONCERNED

a Disconnect the battery (see Battery : Removal -
Refitting) (80A, Battery).
a Remove:
- the sliding side door trim (see Sliding side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim),
ling).
126867
a Remove:
- the bolts (3) ,
- the rear side door electric window mechanism (4) .
REFITTING

CONCERNED
127454 a Refit the rear side door electric window mechanism
a Remove the bolt (1) . (4) .
a Secure the window in the raised position using mas- a Connect the connector (2) .
king tape.
a Refit the bolt (1) .
a Connect the battery (see Battery : Removal - Refit-

ting) (80A, Battery).
ling).
a Refit the sliding side door trim (see Sliding side
door trim: Removal - Refitting) (72A, Side opening
element trim).
51A-8
Front side door manual window winder mechanism: Removal - Refitting 51A
MAN. FRONT WINDOW WINDER

CONCERNED

a Remove:
trim),
ling).
132061
a Remove:
- the bolts (2) ,
- the front side door manual window winder mecha-
nism.
132062
a Remove the bolts (1) from the front side sliding door
window.
a Secure the window in the raised position using mas-
king tape.
51A-9
Front side door manual window winder mechanism: Removal - Refitting 51A
MAN. FRONT WINDOW WINDER
REFITTING

CONCERNED
132061
a Refit:
- the front side door manual window winder mecha-

nism,
- the bolts in the sequence (1) , (2) , (3) , (4) and (5) .
a Refit the front side door sliding window glass.
a Refit the door sealing film (see Door sealing film:

ling).
a Refit:

trim).
51A-10
Sliding side door tracks: Removal - Refitting 51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
2 - Sliding side door intermediate runner
Essential equipment
K61
diagnostic tool
a Remove:
- the rear wing light (see Rear light on wing: Remo-
IMPORTANT val - Refitting) (81A, Rear lighting),
Consult the safety and cleanliness advice and ope-
- the rear wheel arch trim (see Rear wheel arch
ration recommendations before carrying out any
lining: Removal - Refitting) (71A, Body interior
repair (see Airbag and Pretensioners: Precau-
trim).
tions for repair) (88C, Airbags and pretensioners).
IMPORTANT a Remove the sliding side door intermediate drive me-

To avoid any risk of triggering when working on or chanism (see 51A, Side opening element mecha-
near a pyrotechnic component (airbags or preten- nisms, Sliding side door carriage: Removal -
sioners), lock the airbag computer using the dia- Refitting, page 51A-16) .
gnostic tool.
When this function is activated, all the trigger lines 3 - Sliding side door lower runner
are inhibited and the airbag warning light on the ins- a Lock the airbag computer using the diagnostic tool
trument panel lights up continuously (ignition on). (see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
IMPORTANT Refitting) (80A, Battery).
Never handle the pyrotechnic systems (pretensio- a Remove:
ners or airbags) near to a source of heat or naked
flame - they may be triggered. - the sliding side door lower drive mechanism (see
51A, Side opening element mechanisms, Sli-
ding side door carriage: Removal - Refitting,
page 51A-16) ,
Note:
- the complete front seat (see Complete front seat:
For partial removal of the runners, it is not neces- Removal - Refitting) (75A, Front seat frames and
sary to remove the sliding side door. runners),
- the B-pillar lower trims (see B-pillar lower trim:
REMOVAL Removal - Refitting) (71A, Body internal trim),
I - REMOVAL PREPARATION OPERATION K61

a Remove the rear side door (see Rear side door: a Remove:
Removal - Refitting) (47A, Side opening elements).
- the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A-
1 - Sliding side door upper runner 13) ,
a Remove the sliding side door upper drive mecha- - the centre front panel (see 57A, Interior equip-
nism (see 51A, Side opening element mecha- ment, Centre front panel: Removal - Refitting,
nisms, Sliding side door carriage: Removal - page 57A-7) ,
Refitting, page 51A-16) .
- the flaps and floor panel storage compartments
(see 57A, Interior equipment, Floor flap and sto-
rage: Removal - Refitting, page 57A-15) ,
- the floor carpet (see Floor carpet: Removal - Re-
fitting) (71A, Body interior trim).
51A-11
F61
126861
a Remove:
- the bolts (1) , 127582
- the rear section false floor panel. a Partially lift the floor carpet.
a Remove the soundproofing (2) .
51A-12
CONCERNED
1 - Sliding side door upper runner
126864
a Remove:
- the nut (5) ,
126862
- the sliding side door intermediate runner.
a Remove:
- the bolts (3) ,
- the sliding side door upper runner.
126863
a Remove the bolt (4) .
51A-13
3 - Sliding side door lower runner REFITTING

CONCERNED

a Refit the sliding side door upper runner.

a Refit the sliding side door intermediary runner.
3 - Sliding side door lower runner

a Refit the sliding side door lower runner.

126865
a Refit the sliding side door upper drive mechanism
(see 51A, Side opening element mechanisms,
Sliding side door carriage: Removal - Refitting,
page 51A-16) .

a Remove the sliding side door intermediate drive me-
chanism (see 51A, Side opening element mecha-
nisms, Sliding side door carriage: Removal -
K61
a Remove:
val - Refitting) (81A, Rear lighting),
lining: Removal - Refitting) (71A, Body interior
trim).
126866
a Remove:
- the bolts (6) ,
- the nut (6) , 3 - Sliding side door lower runner
- the sliding side door lower runner.

K61
a Remove:
- the rear section false floor panel,
- the floor carpet (see Floor carpet: Removal - Re-
fitting) (71A, Body internal trim),
51A-14
- the flaps and floor panel storage compartments
(see 57A, Interior equipment, Floor flap and sto-
rage: Removal - Refitting, page 57A-15) ,
- the centre front panel (see 57A, Interior equip-
ment, Centre front panel: Removal - Refitting,
page 57A-7) ,
- the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A-
13) .
F61
a Refit:
- the soundproofing (2) ,
- the floor carpet.
a Remove:
- the B-pillar lower trims (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim),
- the complete front seat (see Complete front seat:
Removal - Refitting) (75A, Front seat frames and
runners),
- the sliding side door lower drive mechanism (see
51A, Side opening element mechanisms, Sli-
ding side door carriage: Removal - Refitting,
page 51A-16) .
a Unlock the airbag computer using the diagnostic
tool (see Fault finding - Replacement of compo-
nents) (88C, Airbags and pretensioners).
a Refit the rear side door (see Rear side door: Remo-
val - Refitting) (47A, Side opening elements).
51A-15
Sliding side door carriage: Removal - Refitting 51A
Note:
For partial removal of the sliding side door drive
mechanisms, it is not necessary to remove the sli-
ding side door.
REMOVAL

a Remove the rear side door (see Rear side door:
Removal - Refitting) (47A, Side opening elements).
1 - Sliding side door upper drive mechanism
127427
127429
a Remove the sliding side door upper runner stop (1) .
2 - Sliding side door intermediate drive mechanism

127430
a Remove:
K61
a Remove the rear wing light (see Rear light on wing: - the bolts (2) ,
Removal - Refitting) (81A, Rear lighting). - the intermediate runner trim at (3) .
51A-16
- the sliding side door intermediate runner stop.
3 - Sliding side door lower drive mechanism
127449
a Remove:
- the bolt (4) ,
- the sliding side door intermediate runner stop (5) .
127428
a Remove:
- the bolts (7) ,
F61 - the sliding side door lower runner stop.
127450
a Remove:
- the bolt (6) ,
51A-17
II - OPERATION FOR REMOVAL OF PART REFITTING
CONCERNED

CONCERNED

a Refit the sliding side door upper drive mechanism.

a Refit the sliding side door intermediary drive mecha-
nism.

a Refit the sliding side door lower drive mechanism.

126917
a Refit the sliding side door upper runner stop.
a

a Remove:
K61
- the bolts (8) ,
a Refit:
- the sliding side door upper drive mechanism.
- the sliding side door intermediate runner stop (5) ,
- the intermediate runner trim,
a Remove:
val - Refitting) (81A, Rear lighting).
- the bolts (9) ,
- the sliding side door intermediate drive mecha-
nism.
F61
a Refit the sliding side door intermediate runner stop.
a Remove:
- the bolts (10) ,
- the sliding side door lower drive mechanism.

a Refit the sliding side door lower runner stop.
a Refit the rear side door (see Rear side door: Remo-
val - Refitting) (47A, Side opening elements).
a Adjust the rear side door (see Rear side door: Ad-
justment) (47A, Side opening elements).
51A-18
Sliding side door lock: Removal - Refitting 51A

CONCERNED
ELEC. REAR WINDOW SW.

a Remove:
ment trim),
ling),
- the exterior door handle (see 51A, Side opening
Removal - Refitting, page 51A-4) .
127451
a Remove:
- the bolts (1) ,
a Remove the rear sliding side door electric window
mechanism (see 51A, Side opening element me- - partially remove the sliding side door lock.
chanisms, Rear side door electric window me-
chanism: Removal - Refitting, page 51A-8) .
127452
51A-19
Sliding side door lock: Removal - Refitting 51A
REFITTING

CONCERNED
a Clip on the sliding side door lock control cable for the
sliding side door exterior door handle module.
a Refit the sliding side door « lock - exterior door han-

dle module » assembly
a Clip on the sliding side door interior and exterior

opening control cables.
a Refit the sliding side door exterior door handle mo-

dule.
a Refit the sliding side door lock.
127453
a Remove the sliding side door exterior door handle
module. ELEC. REAR WINDOW SW.
a Refit the rear sliding side door electric window me-

WARNING chanism (see 51A, Side opening element mecha-
nisms, Rear side door electric window
To avoid any risk of corrosion after the localised
stripping of the panel, reapply the protective coa- mechanism: Removal - Refitting, page 51A-8) .
ting (see Technical Note 0592A).
a Unclip the sliding side door interior and exterior ope-

ning control cables.
a Refit the door exterior handle (see 51A, Side ope-
a Remove the sliding side door « lock - exterior door ning element mechanisms, Door exterior handle:
handle module » assembly. Removal - Refitting, page 51A-4) .
a Unclip the sliding side door lock control cable from a Carry out a function test.
the sliding side door exterior door handle module.
ling).

element trim).

51A-20
Sliding side door opening controls: Removal - Refitting 51A
LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and RIGHT SLIDING + FIXED
WINDOW or R SLID+OPENING WINDOW
REMOVAL
Sliding side door exterior handle:

a Remove:
ment trim),
ling),
- the dummy lock.

CONCERNED
1 - Sliding side door exterior handle: 127459
a Remove the sliding side door exterior handle at (2)

Exterior handle module (view from inside door box and at (3) .
section)
2 - Sliding side door interior handle:
127455
a Pull the sliding side door exterior handle.
a Press on the lever (1) . 126456
a Unclip the trim (4) .
a Remove the bolts (4) .

a Unclip:
- the sliding side door interior handle,

- the sliding side door interior door handle cable.
51A-21
REFITTING II - REFITTING OPERATION FOR PART

CONCERNED

1 - Sliding side door exterior handle:
127457
127453
a Activate the sliding side door exterior handle locking
a Check the presence and condition of seal (5) . mechanism.
a Lock the sliding side door exterior handle locking

mechanism by pressing on the lever (7) .
127456
a Refit the sliding side door exterior handle at (8) and

at (9) .
51A-22
2 - Sliding side door interior handle:
a Clip:
- the sliding side door interior door handle cable,
- the sliding side door interior handle,
- the trim (4) .

a Fit the dummy lock.
ling).
a Carry out a sealing test (see Technical Note
0653A).
element trim).
51A-23
Fuel filling compartment mechanism: Removal - Refitting 51A
CONCERNED
126859
126826
a Remove:
- the fuel filler cap,
- the bolts (1) ,
- the bolt (2) ,
- the fuel filler flap,
lining: Removal - Refitting) (71A, Bodywork inte-
rior trim),
- the sliding side door intermediate drive mechanism
page 51A-16) ,
- the sliding side door intermediate runner (see 51A,
Side opening element mechanisms, Sliding
side door tracks: Removal - Refitting, page 51A-
11) .
126858
a Remove:
- clip (4) ,
- the fuel filler flap mechanism.
51A-24
Fuel filling compartment mechanism: Removal - Refitting 51A
REFITTING

CONCERNED
a Refit:
- the fuel filler flap mechanism,
- the clip (4) .
a Refit:
- the sliding side door intermediate runner (see 51A,
Side opening element mechanisms, Sliding
side door tracks: Removal - Refitting, page 51A-
11) ,
- the sliding side door intermediate drive mechanism
page 51A-16) ,
lining: Removal - Refitting) (71A, Bodywork inte-
rior trim),
- the fuel filler flap,
- the fuel filler cap.
51A-25
NON-SIDE OPENING ELEMENT MECHANISMS
Bonnet release handle: Removal - Refitting 52A
REMOVAL

a Remove:
- the battery (see Battery : Removal - Refitting)
(80A, Battery)
- the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
- the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
- the bonnet catch (see 52A, Non-side opening ele-
ment mechanisms, Bonnet latch: Removal - Re-
fitting, page 52A-2) .

CONCERNED
126888
a Unclip the bonnet opening control (2) at (3) using a

flat screwdriver.
a Note the routing of the bonnet opening control cable.
a Remove the bonnet opening control cable from insi-

de the vehicle.
REFITTING

CONCERNED
a Refit the bonnet opening control cable.
a Refit the bonnet opening control (2) .
126319
a Remove the access flap (1) to the passenger com- a Refit the bonnet catch (see 52A, Non-side opening
partment fuses and relay. element mechanisms, Bonnet latch: Removal -
a Refit:
- the access flap (1) to the passenger compartment

fuses and relays,
- the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
- the battery tray (see Battery tray: Removal - Re-

fitting) (80A, Battery),
- the battery (see Battery : Removal - Refitting)
(80A, Battery).
52A-1
Bonnet latch: Removal - Refitting 52A
Tightening torquesm
bonnet catch bolts 21 Nm
REMOVAL
OPERATION FOR REMOVAL OF PART

CONCERNED
126887
a Unclip the bonnet opening release cable (2) .
a Remove the bonnet catch.
REFITTING
REFITTING OPERATION FOR PART CONCERNED

a Clip on the bonnet opening release cable (2) .
126886 a Refit:
a Remove the bonnet catch bolts (1) . - the bonnet catch,
- the bolts (1) (without tightening them).
a Adjust the clearances and flush fitting (see Vehicle
clearances: Adjustment values) (01C, Vehicle bo-
dywork specifications).
a Torque tighten the bonnet catch bolts (21 Nm) (1) .
52A-2
Loading door lock: Removal - Refitting 52A
F61
REMOVAL 2 - Rear right-hand loading door lock

a
Note:
The upper and lower locks of the rear right-hand
1 - Rear left-hand loading door lock
loading door are removed independently.
a Remove:
a Remove the rear right-hand loading door trim (see
- the rear left-hand loading door trim (see Left-hand
Right-hand rear loading door trim: Removal - Re-
rear loading door trim: Removal - Refitting)
fitting) (73A, Non-side opening elements trim).
(73A, Non-side opening elements trim),
- the loading door exterior handle (see 52A, Non-
side opening element mechanisms, Rear loa-
CONCERNED
ding door exterior handle: Removal - Refitting,
page 52A-8) .
142574
142575
WARNING a Unclip the loading door interior opening control ca-

ble.
To prevent any risk of corrosion after stripping
the panel, reapply the anticorrosion protection a Disconnect the connector (4) .
(see Technical Note 0592A).
a Remove the « lock - exterior handle module » as-
a Unclip the loading door exterior handle module at (2) sembly from the front side door box section.
. a Unclip the loading door locking cable from the loa-
ding door exterior handle module.
52A-3
F61
2 - Rear right-hand loading door lock II - REFITTING OPERATION FOR PART
CONCERNED

a Clip on the loading door locking cable for the loading
door exterior handle module.
a Refit the « lock - exterior handle module » assembly
for the front side door box section.
a Clip on the loading door interior opening control ca-
ble.
2 - Rear right-hand loading door lock
a - Loading door upper lock

a Refit the loading door upper lock (8) .
126885 b - Loading door lower lock

a Unclip the locking cables for the upper lock (5) and a Refit the loading door lower lock (10) .
the lower lock (6) .
a - Loading door upper lock a Clip on the locking cables for the upper lock (5) and
the lower lock (6) .
a Remove:
- the bolts (7) ,
III - FINAL OPERATION
- the loading door upper lock (8) .

b - Loading door lower lock
a Clip on the loading door exterior handle module.
a Remove:
a Refit:
- the bolts (9) ,
- a new rivet (1) ,
- the loading door lower lock (10) .
- the loading door exterior handle (see 52A, Non-
side opening element mechanisms, Rear loa-
ding door exterior handle: Removal - Refitting,
a Always replace the loading door module rivet (1) . page 52A-8) ,
- a new piece of trim to the rear left-hand loading
door (see Left-hand rear loading door trim: Re-
moval - Refitting) (73A, Non-side opening ele-
ments trim).
2 - Rear right-hand loading door lock

a Refit a new piece of trim to the rear right-hand loa-
ding door (see Right-hand rear loading door trim:
Removal - Refitting) (73A, Non-side opening ele-
ments trim).
52A-4
K61, and SHORT CHASSIS
REMOVAL

a
Note:
In the event of an electric fault, it is possible to
open the loading door manually.
This operation is performed from inside the vehi-
cle.
141002
a Unlock the loading door lock by pulling on the cable
at (2) .
a Remove:
- the tailgate trim (see Tailgate lining: Removal -
Refitting) (73A, Non-side opening elements trim),
ling).
141001
a Unclip blanking cover (1) .
a Open the upper rear opening element from inside
the vehicle.
52A-5
CONCERNED
140636
a Remove the loading door lock bolts (5) .
140635
a Disconnect the connector (3) from the loading door
lock.
140637
a Remove the loading door lock at (6) .
140638
a Unclip the cable stop from its housing at (4) .
a Extract the cable from the lock actuator.
52A-6
REFITTING

CONCERNED
140639
a Refit:
- the loading door lock onto its index (7) ,
- the loading door lock bolts (5) ,
- the cable in the lock actuator.
a Clip the cable stop in its housing.
a Connect the loading door lock connector (3) .
II - FINAL OPERATION
a Refit:
ling),
Refitting) (73A, Non-side opening elements trim).
52A-7
Rear loading door exterior handle: Removal - Refitting 52A
REMOVAL

a Remove:
- the rear left-hand loading door trim (see Left-hand
rear loading door trim: Removal - Refitting)
(73A, Non-side opening elements trim),
- the dummy lock.

CONCERNED
Rear loading door exterior handle module (viewed

from inside the door box section)
142572
a Remove the rear loading door exterior handle at (2)
and at (3) .
REFITTING
127455
a Pull the rear loading door exterior handle.
a Press on the lever (1) .
142573
a Check the presence and condition of seal (4) .
52A-8
Rear loading door exterior handle: Removal - Refitting 52A
II - REFITTING OPERATION FOR PART III - FINAL OPERATION
CONCERNED
a Refit a new piece of trim to the rear left-hand loading
ments trim).
127457
a Activate the rear loading door exterior handle loc-

king mechanism (5) .
a Lock the locking mechanism by pressing on the le-

ver (6) .
127456
a Refit:
- the rear loading door exterior handle at (7) and at

(8) ,
- the dummy lock.

52A-9
Tailgate lock: Removal - Refitting 52A
K61
REMOVAL
a Remove the tailgate trim (see Tailgate lining: Re-

ments trim).

CONCERNED
126473
a Remove the tailgate lock.
a Disconnect the tailgate lock connector (2) .
REFITTING

CONCERNED
a Connect the tailgate lock connector (2) .
a Refit the tailgate lock.
a Refit the tailgate trim (see Tailgate lining: Removal

- Refitting) (73A, Non-side opening elements trim).
52A-10
Upper rear opening element lock: Removal - Refitting 52A
PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
Tightening torquesm
lock bolts 2.5 N.m
REMOVAL
a Open the panel of the upper rear opening element.

CONCERNED
138562
a Remove:
- the bolts (1) ,
- the lock of the upper rear opening element (2) .
REFITTING

CONCERNED
a Refit:
- the lock of the upper rear opening element (2) ,
- the bolts (1) .
a Torque tighten the lock bolts (2.5 N.m).
52A-11
Upper rear opening element lock: Removal - Refitting 52A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP, and HORIZONTAL OPENING DOOR
REMOVAL


CONCERNED
140631
a Remove:
- the bolts (1) ,
- the upper rear opening element locks (2) .
REFITTING

CONCERNED
a Refit:
- the upper rear opening element locks (2) ,
- the bolts (1) .
52A-12
Upper rear opening element mechanism: Removal - Refitting 52A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
Tightening torquesm STANDARD CHASSIS
upper bolt of the rear 21 N.m

side seat belt
Note:
If it is necessary to remove the guide slide sup-
ports, make a mark before removing them.
REMOVAL
1 - Guide bar
SHORT CHASSIS
a Remove:
138563
- the rear panel trims (see Rear panel trim: Remo-
val - Refitting) (71A, Body internal trim), a Remove the quarter panel upper trim (1) .
- the rear wheel arch trims (see Rear wheel arch

lining: Removal - Refitting) (71A, Body internal
trim).
SHORT CHASSIS
141078
a Remove the quarter panel upper trim at (1) .
52A-13
141079 141081
a Unclip blanking cover (2) . a Unclip the upper trim from the rear wheel arch (4) .
STANDARD CHASSIS
141080
a Remove:
- the rear side seat belt upper bolt (3) ,
- the rear seat belt return mechanism.
138584
a Remove:
- the bolts (5) ,
- the thread supports.
52A-14
2 - Guide slide
138583
a Remove the rear centre trim (6) . 140904
a Unclip the blanking covers (8) .
a Remove the bolts (9) from the upper rear opening
element rail trims.
138582
a Remove:
- the clips (7) ,
140903
- the roof rear side trim.
a Remove the upper rear opening element rail trims at
(10) .
52A-15
138581
a Remove the bearing bolts (12) .
a Separate the upper rear opening element guide bar

from the upper rear opening element panel by sli-
ding it towards the front of the vehicle.
140902
a Open the upper rear opening element panel mid-
way and extract the upper rear opening element rails
at (11) .
a Support the upper rear opening element panel using
a block.

CONCERNED
1 - Guide bar
a Remove the struts of the upper rear opening ele-
ment (see 52A, Non-side opening element me-
chanisms, Upper rear opening element strut: 138580
a Loosen the upper rear opening guide bar bolts (13) .
138580
a Remove the upper rear opening element guide bar

at (14) .
52A-16
2 - Guide slide - the bolts (15) .
1 - Guide bar
a Refit:
- the roof rear side trim,
- the clips (7) ,
- the rear centre trim (6) .
STANDARD CHASSIS
a Refit:
- the net supports,

141000
- the bolts (5) ,
a Remove:
- the quarter panel upper trim.
- the bolts (15) ,
- the guide slides.
REFITTING
SHORT CHASSIS
CONCERNED a Clip on the rear wheel arch upper trim (4) .
a Refit:
1 - Guide bar
- the rear seat belt return mechanism,
a Refit the upper rear opening element mechanism.
a Tighten the bolts (13) of the upper rear opening ele- - the rear side seat belt upper bolt (3) .
ment mechanism.
a Torque tighten the upper bolt of the rear side seat
a Refit: belt (21 N.m).
- the upper rear opening element panel on the upper
a Clip on the blanking cover (2) .
rear opening element mechanism,
- the bearing bolts (12) . a Refit:
a Close the upper rear opening element panel. - the quarter panel upper trim,
a Refit the struts of the upper rear opening element
(see 5 2 A , Non-side opening element mecha- - the rear wheel arch trims (see Rear wheel arch
nisms, Upper rear opening element strut: Remo- lining: Removal - Refitting) (71A, Body internal
val - Refitting, page 52A-22) . trim),
- the rear panel trims (see Rear panel trim: Remo-

2 - Guide slide val - Refitting) (71A, Body internal trim).
a Refit:
- the guide slides,
52A-17
2 - Guide slide
a Remove the block.
a Fit the upper rear opening element panel.
a Refit:
- the upper rear opening element rail trims,
- the bolts (9) for the upper rear opening element rail
trims.
a Clip on the blanking covers (8) .
52A-18
Upper rear opening element rail: Removal - Refitting 52A
REMOVAL
140902
a Open the upper rear opening element panel mid-

way and extract the upper rear opening element rails
140904 at (4) .
a Unclip the blanking covers (1) . a Support the upper rear opening element panel using
a Remove the bolts (2) from the upper rear opening a block.
element rail trims.
CONCERNED
140903
a Remove the upper rear opening element rail trims at
(3) . 140901
a Remove:
- the nuts (5) from the upper rear opening element

rails,
52A-19
Upper rear opening element rail: Removal - Refitting 52A
- the upper rear opening element rails.
REFITTING
140925
a Check the condition of the sealing components (6)
and replace them if necessary.

CONCERNED
a Refit:
- the upper rear opening element rails,
- the nuts (5) of the upper rear opening element rails.

a Remove the block.
a Fit the upper rear opening element panel.
a Refit:
- the upper rear opening element rail trims,
- the bolts (2) for the upper rear opening element rail
trims.
a Clip on the blanking covers (1) .
52A-20
Tailgate balancer: Removal - Refitting 52A
REMOVAL

a
WARNING
The strut is fitted in such a way as to prevent
leaks. Note the strut's direction of fitting (position
of the body and cylinder rod) before removing it,
in order to refit the strut identically.

CONCERNED
126471
a Remove the tailgate strut (2) whilst supporting the
tailgate.
REFITTING

a Position the clips (1) on the tailgate strut.

CONCERNED
a Refit the tailgate strut (2) .
90920
a Unclip the clips (1) without removing them.
52A-21
Upper rear opening element strut: Removal - Refitting 52A
REMOVAL


CONCERNED
138560
a Remove the struts (2) of the upper rear opening ele-
ment.
REFITTING

138559 a Clip on the clips (1) .
a Unclip the upper clips (1) without removing them.
a Remove the upper sections of the struts. II - REFITTING OPERATION FOR PART
CONCERNED
a Unclip the lower clips.
a Refit the lower section of the struts of the upper rear
opening element.
a Put the panel of the upper rear opening element in
the high position.
52A-22
Upper rear opening element strut: Removal - Refitting 52A
138561
a Hold the strut of the upper rear opening element at
(3) .
a Refit the upper section of the struts of the upper rear
opening element using a screwdriver (4) .

52A-23
Rear opening element electric window mechanism: Removal - Refitting 52A

CONCERNED

a Remove:
- the rear loading door window (see 54A, Windows,
Rear loading door window: Removal - Refitting,
page 54A-13) .
140212
a Remove:
- the blanking covers (2) ,
- the nuts (3) ,
- the bolts (4) .

140216
a Disconnect the connector (1) from the rear opening
element window winder motor.
140214
a Remove the rear section and then the front section

of the rear opening element window winder mecha-
nism from the door box.
52A-24
Rear opening element electric window mechanism: Removal - Refitting 52A
REFITTING

CONCERNED
140213
a Refit:
- the rear lower section at (5) and then the rear upper
section of the rear opening element window winder
140218 mechanism,
a Refit: - the bolt (4) ,
- the front lower section and then the front upper - the nut (3) .
section of the rear opening element window winder
mechanism, a Tighten:
- the bolt (4) without tightening it, - the bolts (4) ,
- the nut (3) without tightening it. - the nuts (3) .

a Refit the blanking covers (2) .
a Connect the connector (1) for the rear opening ele-
ment window winder motor.
a Refit:
- the rear loading door window (see 54A, Windows,
Rear loading door window: Removal - Refitting,
page 54A-13) ,
52A-25
Tailgate exterior opening control: Removal - Refitting 52A
REMOVAL

a Remove the tailgate trim (see Tailgate lining: Re-
ments trim).

CONCERNED
126472
a Remove the tailgate exterior opening control.
REFITTING

CONCERNED
a Refit the tailgate exterior opening control.
a Refit the tailgate trim (see Tailgate lining: Removal
- Refitting) (73A, Non-side opening elements trim).
52A-26
Sunroof opening control: Removal - Refitting 52A
K61
REMOVAL

a Remove the sunroof mobile panel (see 52A, Non-
side opening element mechanisms, Sunroof mo-
ving panel: Removal - Refitting, page 52A-32) .

CONCERNED
140915
a Remove the sealing pins (2) .
REFITTING

CONCERNED
a Refit:
140913 - the sealing pins (2) ,

a Remove: - the sunroof opening control,
- the bolts (1) , - the bolts (1) .
- the sunroof opening control.
a Refit the mobile panel to the sunroof (see 52A, Non-
side opening element mechanisms, Sunroof mo-
ving panel: Removal - Refitting, page 52A-32) .
52A-27
Rear loading door stop: Removal - Refitting 52A
F61
REMOVAL REFITTING

CONCERNED
a Remove the rear left-hand loading door trim (see
Left-hand rear loading door trim: Removal - Re- 1 - Rear loading door stop mechanism
fitting) (73A, Non-side opening elements trim) or a Refit the rear loading door stop mechanism (2) .
the rear right-hand loading door trim (see Right-
hand rear loading door trim: Removal - Refitting)
2 - Rear loading door check strap
(73A, Non-side opening elements trim).
a Refit the rear loading door check strap (4) .

CONCERNED
a Refit a new piece of trim to the rear left-hand loading
ments trim) or a new piece of trim to the rear right-
hand loading door (see Right-hand rear loading
door trim: Removal - Refitting) (73A, Non-side
opening elements trim).
126883
1 - Rear loading door stop mechanism
a Remove:
- the nuts (1) ,
- the rear loading door stop mechanism (2) .
2 - Rear loading door check strap
a Remove:
- the bolts (3) ,
- the rear loading door check strap (4) .
52A-28
Sunroof operating mechanism: Removal - Refitting 52A
K61
Essential equipment
diagnostic tool
cutting wire insertion tool
IMPORTANT
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia- 140922
gnostic tool.
a Protect the edge of the sunroof operating mecha-
When this function is activated, all the trigger lines nism using 20 MM WINDSCREEN TAPE (see Ve-
are inhibited and the airbag warning light on the ins- hicle: Parts and ingredients for the repairwork)
trument panel lights up continuously (ignition on). (04B, Consumables - Products).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
flame - they may be triggered.
REMOVAL
a Lock the airbag computer using the diagnostic tool

(see Fault finding - Replacement of components)
(88C, Airbag and pretensioners).

a Remove:
- the front section of the headlining (see Headlining:

Removal - Refitting) (71A, Body internal trim),
- the sunroof mobile panels (see 52A, Non-side

opening element mechanisms, Sunroof moving
panel: Removal - Refitting, page 52A-32) .
a Protect the vehicle interior.
52A-29
K61
CONCERNED
140986
a Fit the cutting handles on the two sections of the cu-
140923 tting wire inside the vehicle.
a Insert: a Cut the cement bead and leave the other handle in
place until it is needed.
- the cutting wire insertion tool at one end,
- the cutting wire in the cutting wire insertion tool Note:

from the outside towards the inside and leave it un- Reduce the length of the cutting wire as you cut.
til it is needed.
a Remove the sunroof operating mechanism.
Note: I - REMOVAL PREPARATION OPERATION

Be careful to pass the cutting wire correctly
a For preparation and bonding (see Technical Note
between the roof and the roof fixed window
560A).
frame.
a parts always to be replaced: Roof opening ele-
a Slide the cutting wire around the edge between the ment adjusting shim (50,04,22,03).
fixed window frame and the roof.
a Cut a sufficient length of cutting wire. CONCERNED
a Bond the sunroof operating mechanism (this opera-
Note: tion requires two people).
When routing the cutting wire into the vehicle a Adjust the clearance and for flush fitting.
interior, be careful not to cross the two wires, as
this would make cutting the seal impossible.
a Insert:
- the cutting wire insertion tool alongside the cut-

ting wire already present,
- the cutting wire in the cutting wire insertion tool

towards the vehicle interior.
52A-30
K61
a Refit:
- the sunroof mobile panels (see 52A, Non-side
opening element mechanisms, Sunroof moving
panel: Removal - Refitting, page 52A-32) ,
- the front section headlining (see Headlining: Re-
moval - Refitting) (71A, Body internal trim).
52A-31
Sunroof moving panel: Removal - Refitting 52A
K61
REMOVAL

CONCERNED
138610
a Remove:
- the bolts (4) ,
- the hinge supports (5) .
140910
REFITTING
a Open the sunroof mobile panel at (1) .

a Refit:
- the hinge supports (5) ,
- the bolts (4) ,
- the sunroof mobile panel.
a Lock the sunroof opening control.
a Close the sunroof mobile panel.
140909
a Press the locking button (2) and pull the sunroof mo-
bile panel at (3) .
a Remove the sunroof mobile panel by opening it

completely.
52A-32
WINDOWS
Windscreen: Removal - Refitting 54A
Essential special tooling
Car. 1847 Universal protector
REMOVAL
a Remove:
- the windscreen wiper arms (see Windscreen wi-

per arm: Removal - Refitting) (85A, Wiping -
Washing),
- the scuttle panel grille (see 56A, Exterior equip-

ment, Scuttle panel grille: Removal - Refitting,
page 56A-1) ,
- the interior rear-view mirror (see 57A, Interior

equipment, Interior rear-view mirror Removal -
108156
Refitting, page 57A-16) ,
a
- the rain and light sensor (see Rain and light sen-
sor: Removal - Refitting) (85A, Wipers - WARNING
Washing), When cutting the cement bead, take care not to
cut the wiring harness.
- the windscreen pillar trims (see A-pillar trim: Re-
a Protect around the windscreen using masking tape. Note:

When cutting the cement seal, protect the dash-
II - OPERATION FOR REMOVAL OF PART board using the tool (Car. 1847).
CONCERNED
a Cut the cement bead (see Technical Note 560A).
a Bond the windscreen (this operation requires two

people).
REFITTING
a Always replace:
- the shims,
- the rain and light sensor adhesive base (see Rain

and light sensor: Removal - Refitting) (85C, Wi-
pers - Washing),
- the windscreen seal (1) .

126909
a Remove the windscreen seal (1) . 560A).
54A-1
WINDOWS
Windscreen: Removal - Refitting 54A
CONCERNED
a Bond the windscreen (this operation requires two
people).
a Respect the following clearances and shut lines:
- « windscreen - roof » ,
- « windscreen - A-pillar » .

a Refit:
moval - Refitting) (71A, Body internal trim),
- the rain and light sensor (see Rain and light sen-
sor: Removal - Refitting) (85A, Wipers -
Washing),
- the interior rear-view mirror (see 57A, Interior
equipment, Interior rear-view mirror Removal -
Refitting, page 57A-16) ,
page 56A-1) ,
Washing).
54A-2
WINDOWS
Sliding window in front side door: Removal - Refitting 54A
REMOVAL
a Remove:
trim),


ling),
- the front side door exterior weatherstrip (see Front

door side exterior weather strip: Removal - Re-
fitting) (66A, Window sealing),
- the front side door interior weatherstrip.

126916
a Remove the window at (2) .

REFITTING

CONCERNED
a Refit the window.
CONCERNED


a Refit:
- the front side door interior weatherstrip.
- new door sealing film (see Door sealing film: Re-
ling).
126915
a Refit:
a Unclip the window. Refitting) (86A, Radio),
54A-3
WINDOWS
Sliding window in front side door: Removal - Refitting 54A
trim).
54A-4
WINDOWS
Sliding window in rear side door: Removal - Refitting 54A
LEFT SLIDING + OPENING WINDOW, and R SLID+OPENING WINDOW, and ELEC. REAR WINDOW SW.
REMOVAL REFITTING
I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART

CONCERNED
a Refit the sliding window in the rear side door.
Refitting) (80A, Battery). II - FINAL OPERATION.
a Remove: a Refit:
- the sliding side door trim (see Sliding side door - the fixed rear side door window (see 54A, Win-
trim: Removal - Refitting) (72A, Side opening ele- dows, Rear side door fixed window: Removal -
ment trim), Refitting, page 54A-7) ,
- the door sealing film (see Door sealing film: Re- - the window lift mechanism (see 51A, Side ope-
moval - Refitting) (65A, Opening element sea- ning element mechanisms, Rear side door elec-
ling), tric window mechanism: Removal - Refitting,
page 51A-8) ,
fitting) (66A, Window sealing).
- the window lift mechanism (see 51A, Side ope- a Connect the battery (see Battery : Removal - Refit-
ning element mechanisms, Rear side door elec- ting) (80A, Battery).
tric window mechanism: Removal - Refitting,
page 51A-8) , a Carry out a function test.
- the fixed rear side door window (see 54A, Win-
dows, Rear side door fixed window: Removal -
ling).
II - OPERATION FOR REMOVAL OF PART a Refit the sliding side door trim (see Sliding side
CONCERNED door trim: Removal - Refitting) (72A, Side opening
element trim).
126913
a Remove the sliding window from the rear side door

at (1) .
54A-5
WINDOWS
Quarter panel light 54A
K61
REMOVAL II - REFITTING OPERATION FOR PART

CONCERNED
a Bond the rear quarter panel window.
a Adjust the clearance and for flush fitting.
a Remove:
lining: Removal - Refitting) (71A, Body internal a Refit:
trim),
- the rear quarter panel trim (see Rear quarter pa-
nel trim: Removal - Refitting) (71A, Body internal
- the rear quarter panel trim (see Rear quarter pa- trim).
nel trim: Removal - Refitting) (71A, Body internal
trim). - the rear wheel arch trim (see Rear wheel arch
lining: Removal - Refitting) (71A, Body internal
a Protect the body around the rear quarter panel win- trim).
dow using masking tape.

CONCERNED
126911
a Remove the rear quarter panel window.
REFITTING
a Always replace the shims.

560A).
54A-6
WINDOWS
Rear side door fixed window: Removal - Refitting 54A
REMOVAL


a Remove:

ment trim),
ling),
- the rear side door exterior weatherstrip (see Rear

side door exterior weather strip: Removal - Re-
- the interior weatherstrip, 126912

a Remove:
- the rear side door electric window mechanism (see
51A, Side opening element mechanisms, Rear - the bolts (2) ,
side door electric window mechanism: Remo-
- the fixed window pillar from the rear side door (3) .
val - Refitting, page 51A-8) .

CONCERNED
126914
a Remove the rear side door fixed window (4) .
127454

a Unclip the sliding window from the rear side door.
a Wind the rear side door sliding window down to the
bottom of the door box section.
54A-7
WINDOWS
Rear side door fixed window: Removal - Refitting 54A
REFITTING

CONCERNED
a Refit:
- the fixed rear side door window (4) ,
- the fixed window pillar on the rear side door (3) .
a Clip the sliding window on the rear side door.
a Refit:
- the rear side door electric window lift mechanism
Rear side door electric window mechanism:
Removal - Refitting, page 51A-8) ,
- the interior weatherstrip,
- the rear side door exterior weatherstrip (see Rear
side door exterior weather strip: Removal - Re-
fitting) (66A, Window sealing).
ling).
element trim).
54A-8
WINDOWS
Sliding side door window: Removal - Refitting 54A
WITHOUT REAR WINDOW WINDER
REMOVAL

CONCERNED
127440
a Remove:
- the bolts (1) ,
- the sliding side door glass.
REFITTING

a Refit the sliding side door glass.
54A-9
WINDOWS
Rear screen: Removal - Refitting 54A
K61
REMOVAL REFITTING
I - REMOVAL PREPARATION OPERATION I - REFITTING PREPARATION OPERATION

a Remove:
- the tailgate trim (see Tailgate lining: Removal - 560A).
a Refit the rear screen wiper motor (see Rear screen
- the rear screen wiper arm (see Rear screen wiper wiper motor: Removal - Refitting) (85A, Wiping -
arm: Removal - Refitting) (85A, Washing - Wi- Washing).
ping),
- the rear screen wiper motor (see Rear screen wi-
CONCERNED
per motor: Removal - Refitting) (85A, Wiping -
Washing). a Bond the rear screen (two people are required for
this operation).
a Equal out the clearances and shut lines.
HEATED REAR SCREEN
a Disconnect the heated rear screen harness connec- III - FINAL OPERATION.
tors.
HEATED REAR SCREEN

a Connect the heated rear screen harness connec-
a Protect the bodywork around the rear screen using tors.
masking tape.
II - OPERATION FOR REMOVAL OF PART a Refit:

CONCERNED
- the rear screen wiper arm (see Rear screen wiper
arm: Removal - Refitting) (85A, Washing - Wi-
ping),
126910
a Remove the rear screen (two people are required for

this operation).
54A-10
WINDOWS
Opening rear screen: Adjusting 54A
Tightening torquesm
bolts on the rear loa- 8 N.m

ding door sliding win-
dow
Note:
Perform all manoeuvres on the rear loading door
sliding window with the vehicle engine running.
Note:
Close the rear loading door each time an adjust-
ment is made to check the result.
140208
REMOVAL
a Loosen the bolts (1) of the rear loading door sliding
window.
I - ADJUSTMENT PREPARATION OPERATION
a Remove:


ling).
141948
a Open the rear loading door.
a Place three pieces of masking tape on the rear loa-
ding door sliding window and draw two lines 15 and
19mm from the top edge of the sliding window.
a Position a suction cup on the rear loading door sli-
ding window.
a Unlock the rear loading door lock using the exterior
door handle (check that the window lowers).
a Close the rear loading door with an operator inside
the vehicle and another outside the vehicle.
140996
a Manually lock the rear loading door lock (check that

the window is raised).
54A-11
WINDOWS
Opening rear screen: Adjusting 54A
141949 140218
a Place the rear loading door sliding window at the di- a Adjust the bolts (3) using a 20 TORX wrench, after
mensions shown: (X1) = 4.5 + /- 1.5 mm having completely lowered the rear loading door sli-
ding window.
a Check the alignment of the rear loading door sliding
window in relation to the side trim (2) . a Check that none of these actions causes the rear
loading door sliding window to become misaligned in
relation to the side trim:
II - NEXT SIMULTANEOUSLY ADJUST THE Z AXIS
OF THE REAR LOADING DOOR - Window too high towards the front: Turn the bolt
a Place the rear loading door sliding screen at the di- anti-clockwise (1 turn = 1 mm).
mensions shown. Once adjusted it must be located - Window too low towards the front: Turn the bolt
in the adjustment range between 15 and 19 mm in clockwise (1 turn = 1 mm).
relation to the roof flap seal.
- Window too high towards the back: Turn the bolt
a Torque tighten the bolts on the rear loading door anti-clockwise (1 turn = 1 mm).
sliding window (8 N.m).
- Window too low towards the back: Turn the bolt
a Remove: clockwise (1 turn = 1 mm).
- the suction cup, a Check that the rear loading door sliding window
- the masking tape. works by raising and lowering the window comple-
tely in one-touch mode.
III - FINE ADJUSTMENT OF "Z" WITHOUT a Raise the rear loading door sliding window fully.
REMOVING THE DOOR TRIM. a Close the rear loading door.
a Place three pieces of masking tape on the rear loa- a Check that the rear loading door sliding window is in
ding door sliding window and draw two lines 15 and the correct position.
19mm from the top edge of the sliding window.
a Refit:
- the door sealing film should always be replaced
(see Door sealing film: Removal - Refitting)
(65A, Opening element sealing).
trim),
54A-12
WINDOWS
Rear loading door window: Removal - Refitting 54A
F61

CONCERNED

rear left-hand loading door window
a Protect the edges of the loading door window with
masking tape.
REAR LEFT-HAND LOADING DOOR

a Remove the rear screen wiper arm (see R e a r
screen wiper arm: Removal - Refitting) (85A,
Washing - Wiping).
a Disconnect the connectors from the rear loading
door heated window wiring.
132064
rear right-hand loading door window
132063
a Remove the rear loading door window.
54A-13
WINDOWS
F61
REFITTING

560A).

CONCERNED
a Bond the rear loading door window.
REAR LEFT-HAND LOADING DOOR

a Connect the connectors for the rear loading door
heated window wiring.
a Refit the rear screen wiper arm (see Rear screen
wiper arm: Removal - Refitting) (85A, Washing -
Wiping).
54A-14
WINDOWS
Car. 1363 Set of trim removal levers.
REMOVAL

a Remove:
ling).
a Lower the rear loading door window.
140205
a Partially remove the interior weatherstrip from the
rear loading door at (4) .
140203
a Remove the exterior weatherstrip from the rear loa-
ding door at (2) using the tool (Car. 1363) and at (3) .
140206
a Hold the interior weatherstrip of the loading door in
place using MASKING TAPE (see Vehicle: Parts
and ingredients for the repairwork) (04B, Consu-
mables - Products).
54A-15
WINDOWS
CONCERNED
140207
a Disconnect the connector (5) from the rear loading
door window de-icing module. 140208
a Remove the bolts (6) from the rear loading door win-
a Unclip the de-icing wiring.
dow.
a Raise the rear loading door window.
140209
140996 a Remove the rear loading door window.
a Manually lock the rear loading door lock (check that
the window is raised).
54A-16
WINDOWS
REFITTING
140210
a Check the condition of the rear loading door window

pads (7) and replace them if necessary.
a If removing the pads, mark their direction of fitting.

CONCERNED
a Refit:
- the rear loading door window,
- the bolts (6) of the rear loading door window.

a Unlock the rear loading door lock.
a Lower the rear loading door window.
a Clip on the de-icing wiring.
a Connect the connector (5) for the rear loading door

window de-icing module.
a Refit the interior weatherstrip for the rear loading
door.
a Adjust the rear loading door window at X and at Z
(see 54A, Windows, Opening rear screen: Adjus-
ting, page 54A-11)

a Refit:
ling),
54A-17
WINDOWS
Fixed roof window: Removal - Refitting 54A
K61, and STANDARD CHASSIS
- the frame of the sunroof operating mechanism
using 20 MM WINDSCREEN TAPE (see Vehicle:
Essential equipment
Parts and ingredients for the repairwork) (04B,
diagnostic tool Consumables - Products).
cutting wire insertion tool

CONCERNED
IMPORTANT
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins- 140999
trument panel lights up continuously (ignition on).
a Insert:
- the cutting wire insertion tool at one end,
IMPORTANT - the cutting wire in the cutting wire insertion tool

Never handle the pyrotechnic systems (pretensio- from the outside towards the inside and leave it un-
ners or airbags) near to a source of heat or naked til it is needed.
Note:
Note: Be careful to pass the cutting wire correctly

between the roof and the roof fixed window
The Parts Department sells the roof fixed window frame.
assembled with its frame.
a Slide the cutting wire around the edge between the
fixed window frame and the roof.
REMOVAL
a Cut a sufficient length of cutting wire.
a Lock the airbag computer using the diagnostic tool Note:

(88C, Airbag and pretensioners). When routing the cutting wire into the vehicle
interior, be careful not to cross the two wires, as
a Disconnect the battery (see Battery : Removal - this would make cutting the seal impossible.
a Insert:
a Remove the front section headlining (see Headli-
ning: Removal - Refitting) (71A, Body internal - the cutting wire insertion tool alongside the cut-
trim). ting wire already present,
a Protect:
- the cutting wire in the cutting wire insertion tool
- the vehicle interior, towards the vehicle interior.
54A-18
WINDOWS
K61, and STANDARD CHASSIS
REFITTING

560A).
a Always replace the positioning shims.

CONCERNED
a Bond the « fixed glass - fixed roof window frame »
assembly(this operation requires two people).
a Adjust the clearances and flush fitting.

a Remove:
- the protection from the frame of the sunroof opera-
140997
ting mechanism,
a Fit the cutting handles on the two sections of the cu- - the protection from the vehicle interior.
tting wire inside the vehicle. a Refit the front section headlining (see Headlining:
a Cut the cement bead and leave the other handle in Removal - Refitting) (71A, Body internal trim).
place until it is needed. a Connect the battery (see Battery : Removal - Refit-
Note: a Unlock the airbag computer using the diagnostic
Reduce the length of the cutting wire as you cut. tool (see Fault finding - Replacement of compo-
138607
a Remove the « fixed window - roof fixed window
frame » assembly using special supports:
- Support: PARV 202,
- set of arch supports: APARV 200 ESP.
54A-19
WINDOWS

CONCERNED
140953
140926
a Mark the positioning of the finishing seal (1) .
a Remove the finishing seal.
a Protect the edge of the fixed roof glass using 20 MM
WINDSCREEN TAPE (see Vehicle: Parts and in-
gredients for the repairwork) (04B, Consumables
- Products).
140987
Note:
When removing and refitting the fixed roof glass,
avoid cutting the indexing pins (2) which are used
to correctly position the fixed roof glass.
a Cut the cement bead; (see Technical Note 560A)

(this operation requires two people).
a Remove the fixed roof glass.
REFITTING

560A).
54A-20
WINDOWS
CONCERNED
a Bond the fixed roof glass.

a Remove the 20 MM WINDSCREEN TAPE.
a Refit the finishing seal.
54A-21
EXTERIOR PROTECTION
Front bumper: Removal - Refitting 55A
a Position the vehicle on a two-post lift (see Vehicle: FOG LIGHT
Towing and lifting) (02A, Lifting equipment).
a Disconnect the fog light connector (4) .

CONCERNED
126428
a Unclip the radiator grille at (1) and at (2) .
a Remove the front wheel arch liners, front part (see
55A, Exterior protection, Front wheel arch liner:
126426
126427
a Unclip the pipe (3) .
55A-1
EXTERIOR PROTECTION
Front bumper: Removal - Refitting 55A
126429
a Unclip the front bumper at (7) .
a Remove the front bumper (this operation requires

two people).
REFITTING

CONCERNED
a Refit the front bumper (this operation requires two

people).
a Clip on the front bumper.
a Clip on the pipe (3) .
FOG LIGHT
a Connect the fog light connector (4) .
Carry out a function test.
a Refit the front wheel arch liners, front part (see 55A,
Exterior protection, Front wheel arch liner: Re-
moval - Refitting, page 55A-19) .
a Clip on the radiator grille.
55A-2
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding 55A
STRIPPING
K61
I - STRIPPING PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:

a Remove:
- the front wheel arch liners, front part (see 55A, Ex-
terior protection, Front wheel arch liner: Remo-
val - Refitting, page 55A-19) ,
- the front bumper (see 55A, Exterior protection,

Front bumper: Removal - Refitting, page 55A-1)
.
FOG LIGHT
a Remove:
- the front bumper wiring (see Front bumper wi-

ring: Removal - Refitting) (88A, Wiring), 126434
a Unclip the impact strips at (2) .
- the front fog lights (see Front fog light: Removal -
Refitting) (80B, Headlights).
II - STRIPPING OPERATION FOR PART

CONCERNED
126430
a Remove:
- the bolts (3) ,
- the diffuser.
126431
a Unclip the absorber at (1) .
55A-3
EXTERIOR PROTECTION
K61, and SHORT CHASSIS, and OFF-ROAD ENVIRONMENTAL CONSTRAINT: INTERNATIO-
NAL 1 or ENVIRONMENTAL CONSTRAINT:
INTERNATIONAL 2 or ENVIRONMENTAL CONS-
TRAINT: INTERNATIONAL 3 or ENVIRONMEN-
TAL CONSTRAINT: INTERNATIONAL 4 or
ENVIRONMENTAL CONSTRAINT: INTERNATIO-
INTERNATIONAL 9
141226
a Drill out the rivets (3) .
a Remove the diffuser.
132046
a Unclip the stone guard grille at (4) .
K61, and SHORT CHASSIS, and OFF-ROAD
141227
a Unclip the centre grille.
55A-4
EXTERIOR PROTECTION
141230
a Unclip the strip .
141228
REASSEMBLING
I - REBUILDING PREPARATION OPERATION
a parts always to be replaced: front bumper rivet

(50,05,02,18).
II - REBUILDING OPERATION FOR PART

CONCERNED
a Clip the panel.
a Refit new rivets.
a Clip on the centre grille.
141229
a Drill out the rivets (5) .

INTERNATIONAL 2 or ENVIRONMENTAL CONS-
TRAINT: INTERNATIONAL 3 or ENVIRONMEN-
TAL CONSTRAINT: INTERNATIONAL 4 or
INTERNATIONAL 9
a Clip on the stone guard grille at (4) .
55A-5
EXTERIOR PROTECTION
a Refit:
- the diffuser,
- new rivets.
K61
a Refit:
- the diffuser,
- the bolts (3) .
a Clip:
- the impact strips (2) ,
- the absorber (1) .
FOG LIGHT
a Refit:
- the front fog lights (see Front fog light: Removal -
Refitting) (80B, Headlights).
- the front bumper wiring (see Front bumper wi-
ring: Removal - Refitting) (88A, Wiring).
a Refit the front bumper (see 55A, Exterior protec-

tion, Front bumper: Removal - Refitting, page
55A-1) .
a Refit the front wheel arch liners, front part (see 55A,
Exterior protection, Front wheel arch liner: Re-
moval - Refitting, page 55A-19) .
55A-6
EXTERIOR PROTECTION
Rear bumper: Removal - Refitting 55A
CONCERNED

a Remove the rear wing lights (see Rear light on

wing: Removal - Refitting) (81A, Rear lighting).
126438
126436

a Unclip the rear bumper extensions.
126446
126438
a Disconnect the connectors (2) (depending on equip-

ment level).
55A-7
EXTERIOR PROTECTION
Rear bumper: Removal - Refitting 55A
132067 132066
a Remove bolts (5) and (6) .
a Unclip the rear bumper at (8) using a small flat-blade
screwdriver.
a Remove the rear bumper(this operation requires two

people).
REFITTING
a Always replace the rear bumper extension clips.

CONCERNED
a Refit the rear bumper (this operation requires two

people).
132065 a Clip the rear bumper into place.

a Unclip the end of the rear bumper at (7) .
a Connect the connectors (2) (depending on equip-
ment level).
a Clip on the rear bumper extensions.
a Refit the rear wing lights (see Rear light on wing:

Removal - Refitting) (81A, Rear lighting).
55A-8
EXTERIOR PROTECTION
Rear bumper: Stripping-Rebuilding 55A
STRIPPING
F61 or K61, and LONG CHASSIS or STANDARD
I - STRIPPING PREPARATION OPERATION CHASSIS

a Remove:
- the rear wing lights (see Rear light on wing: Re-
moval - Refitting) (81A, Rear lighting),
- the rear bumper (see 55A, Exterior protection,
Rear bumper: Removal - Refitting, page 55A-7) .
II - STRIPPING OPERATION FOR PART

CONCERNED
PROXIMITY RADAR
a Remove the proximity radars (see Proximity radar
Removal - Refitting) (87F, Parking distance con-
trol).
126475
a Remove: a Unclip the centre impact strip at (2) .
- the rear fog light (see Rear fog lights: Removal -

Refitting) (81A, Rear lighting),
- the rear bumper wiring (see Rear bumper wiring:
Removal - Refitting) (88A, Wiring).
126476
a Unclip the side trims at (3) .
126474
a Remove:
- the bolts (1) ,
- the reflector.
55A-9
EXTERIOR PROTECTION
REASSEMBLING
I - REBUILDING PREPARATION OPERATION
a parts always to be replaced: rear bumper rivet

(50,05,04,14).
II - REBUILDING OPERATION FOR PART

CONCERNED
140988
a Drill out the rivets (4) . K61, and SHORT CHASSIS, and OFF-ROAD
a Clip on the central trim.
a Refit new rivets.
F61 or K61, and LONG CHASSIS or STANDARD

CHASSIS
a Clip:
- the side trims (3) ,
- the centre impact strip (2) .
140989 a Refit:
a Unclip the central trim (5) .
- the reflector,
- the rear fog light (see Rear fog lights: Removal -

Refitting) (81A, Rear lighting),
- the rear bumper wiring (see Rear bumper wiring:

Removal - Refitting) (88A, Wiring).
PROXIMITY RADAR
a Refit the proximity radars (see Proximity radar Re-

moval - Refitting) (87F, Parking distance control).
55A-10
EXTERIOR PROTECTION
a Refit:
- the rear bumper (see 55A, Exterior protection,
Rear bumper: Removal - Refitting, page 55A-7) ,
- the rear wing lights (see Rear light on wing: Re-
moval - Refitting) (81A, Rear lighting).
55A-11
EXTERIOR PROTECTION
Front side door strip: Removal - Refitting 55A
Essential special tooling CONCERNED
REMOVAL
140948
140947
a Remove:
- the blanking cover (1) ,
- the bolt (2) .
140950
a Unclip the front side door strip using the tool (Car.
1363).
a Detach the front side door strip.
a The front side door strip must always be replaced.
55A-12
EXTERIOR PROTECTION
Front side door strip: Removal - Refitting 55A
REFITTING
140949
a Clean the bonding area of the front side door strip
using a LINT-FREE CLOTH soaked in HEPTANE
(see Vehicle: Parts and ingredients for the repai-
rwork) (04B, Consumables - Products).
a Use a clean, dry LINT-FREE CLOTH (see Vehicle:
Parts and ingredients for the repairwork) (04B,
Consumables - Products) to wipe the bonding area
of the front side door strip.

CONCERNED
a Clip on the front side door strip.
a Bond the front side door strip.

a Refit:
- the bolt (2) ,
- the blanking cover (1) .
55A-13
EXTERIOR PROTECTION
Rear side door strip: Removal - Refitting 55A
REFITTING
Car. 1363 Set of trim removal levers. REFITTING OPERATION FOR PART CONCERNED
a Clip on the rear side door strip.
REMOVAL

CONCERNED
140951
140952
a Unclip the rear side door strip using the tool (Car.
1363).
55A-14
EXTERIOR PROTECTION
Rear loading door strip: Removal - Refitting 55A
Ele. 1841 Tool for removing wiper arms
REMOVAL

a Open the rear loading door.
140628
a Remove:
- the rear screen wiper arm nut,
- the rear screen wiper arm using the tool (Ele.
1841).
a Disconnect the screen washer pipe from the rear
loading door, marking the direction of the T union.
140629 II - OPERATION FOR REMOVAL OF PART

a Unclip blanking cover (1) . CONCERNED
140630
a Unclip the rear loading door strip at (3) .
55A-15
EXTERIOR PROTECTION
Rear loading door strip: Removal - Refitting 55A
140616
a Disconnect:
- the number plate light connectors (4) ,
- the brake lights connector (5) .
a Unclip the wiring from the rear loading door strip.
a Remove the rear loading door strip.
REFITTING

CONCERNED
a Clip the wiring onto the rear loading door strip.
a Connect:
- the brake lights connector (5) ,
- the number plate light connectors (4) .
a Clip on the rear loading door strip.
a Refit:
- the screen washer pipe for the rear loading door,
- the rear screen wiper arm,
- the rear screen wiper arm nut (2) .
a Clip on the blanking cover (1) .
55A-16
EXTERIOR PROTECTION
Front side door moulding: Removal - Refitting 55A
REMOVAL
126441
a Unclip the front side door protective strip (3) at (4) .
126439 REFITTING
a Remove the blanking cover (1) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
CONCERNED
a Clip on the front side door protective strip (3) .
a Refit the blanking cover (1) .
126440
55A-17
EXTERIOR PROTECTION
Rear wing protective strip: Removal - Refitting 55A
F61
REMOVAL

CONCERNED
126477
a Unclip the rear wing protective strip (1) at (2) and at
(3) .
REFITTING

a Clip on the rear wing protective strip (1) .
55A-18
EXTERIOR PROTECTION
Front wheel arch liner: Removal - Refitting 55A
REMOVAL 2 - Front wheel arch liner, rear section

Note:
It is not necessary to remove the front wheel to
remove the front wheel arch liner.
Note:
The front and rear parts of the front wheel arch
liner can be removed independently.

CONCERNED
126444
1 - Front wheel arch liner, front section
a Remove:
- the clips (3) ,
- front wheel arch liner, rear section.
REFITTING
1 - Front wheel arch liner, front section

a Refit the front wheel arch liner, rear section.
2 - Front wheel arch liner, rear section

a Refit the front wheel arch liner in the rear section.
126443
a Remove:
- the bolt (1) ,
- the clips (2) ,
- front wheel arch liner, front section.
55A-19
EXTERIOR PROTECTION
Rear side door moulding: Removal - Refitting 55A
REMOVAL

CONCERNED
126442
a Unclip the rear side door protective strip (1) at (2)
and at (3) .
REFITTING

a Clip on the rear side door protective strip (1) .
55A-20
EXTERIOR PROTECTION
Rear wheel arch liner: Removal - Refitting 55A
Note:
It is not necessary to remove the rear wheel to
remove the rear wheel arch liner.

CONCERNED
126446
a Remove:
- the bolts (2) ,
- the rear wheel arch liner.
REFITTING

a Refit the rear wheel arch liner.
126445
a Remove clips (1) .
55A-21
EXTERIOR EQUIPMENT
Scuttle panel grille: Removal - Refitting 56A
CONCERNED
126448
126447 a Remove:
a remove:
- the nuts (3) ,
- the trims (1) ,
- the seal (2) . - the scuttle panel grille (4) .
a Remove the windscreen wiper arms (see Winds-

creen wiper arm: Removal - Refitting) (85A, Wi- REFITTING
ping - Washing).
a Check the cleanliness of the windscreen and the

scuttle panel grille before refitting the scuttle panel
grille.

CONCERNED
a Refit the scuttle panel grille (4) .
a Refit the windscreen wiper arms (see Windscreen

wiper arm: Removal - Refitting) (85A, Wiping -
Washing).
a Refit:
- the seal (2) ,
- the trims (1) .
56A-1
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting 56A
REMOVAL 2 - Scoops under the side part of the scuttle panel
grille
a Remove:

Washing),

page 56A-1) ,
- the windscreen wiper mechanism (see Winds-

creen wiper mechanism: Removal - Refitting)
(85A, Wiping - Washing).

CONCERNED
126450
1 - Scoop under the central part of the scuttle panel a Remove:

grille
- the bolts (4) ,
- the nuts (5) ,
- the windscreen wiper motor wiring (6) ,
- the scoops under the side part of the scuttle panel

grille (7) .
REFITTING

CONCERNED
1 - Scoops under the side part of the scuttle panel

grille
a Refit:
- the scoops under the side part of the scuttle panel

126449 grille (7) ,
a Remove:
- the windscreen wiper motor connector (6) .
- the nut (1) ,
2 - Scoop under the central part of the scuttle panel
- the bolts (2) , grille
- the scoop under the central part of the scuttle panel a Refit the scoop under the central part of the scuttle
grille (3) . panel grille (3) .
56A-2
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting 56A
a Refit:
- the windscreen wiper mechanism (see Winds-
creen wiper mechanism: Removal - Refitting)
(85A, Wiping - Washing).
page 56A-1) ,
Washing).
56A-3
EXTERIOR EQUIPMENT
Door mirror: Removal - Refitting 56A
CONCERNED
126479
a Remove:
126478
a Remove the trim (1) . - the bolts (3) ,
- the door mirror (4) .
REFITTING

CONCERNED
a Refit the door mirror (4) .
a Connect the connector (2) (depending on equipment
level).
a Refit the trim (1) .
126479
a Disconnect the connector (2) (depending on equip-
ment level).
56A-4
EXTERIOR EQUIPMENT
Door mirror casing: Removal - Refitting 56A
REMOVAL

a Remove the door mirror glass (see 56A, Exterior
equipment, Door mirror glass: Removal - Refit-
ting, page 56A-6) .

CONCERNED
126451
a Unclip the door mirror casing at (1) .
REFITTING

CONCERNED
a Clip on the door mirror casing.
a Refit the door mirror glass (see 56A, Exterior equi-
pment, Door mirror glass: Removal - Refitting,
page 56A-6) .
56A-5
EXTERIOR EQUIPMENT
Door mirror glass: Removal - Refitting 56A
REFITTING
Car. 1363 Set of trim removal levers. I - REFITTING OPERATION FOR PART
CONCERNED
REMOVAL a Connect the connectors (2) (depending on equip-
ment level).
OPERATION FOR REMOVAL OF PART a Clip the exterior door mirror glass into place.
CONCERNED
126452
a Unclip the door mirror glass at (1) using the tool

(Car. 1363).
126453
a Disconnect the connectors (2) (depending on equip-
ment level).
56A-6
EXTERIOR EQUIPMENT
Rear badges: Removal - Refitting 56A
2 - Fitting
Car. 1363 Set of trim removal levers. "KANGOO" badge
I - CONSTRUCTOR BADGE
1 - Removal
126877
a Remove the protective paper from the back of the
vehicle badge.
a Position the vehicle badge:
- (X1) : 83 mm,
126480
- (X2) : 467 mm.
a Unclip the manufacturer's badge (1) using the tool
(Car. 1363). a Stick on the vehicle badge.
2 - Refitting
a Clip on the manufacturer's badge (1) .
II - VEHICLE BADGE
1 - Refitting preparation operation

a Clean the adhesive surface of the vehicle badge
using a LINT-FREE CLOTH soaked in HEPTANE
(see Vehicle: Parts and ingredients for the repai-
a Wipe the adhesive surface of the vehicle badge with
a clean, dry LINT-FREE CLOTH.
56A-7
EXTERIOR EQUIPMENT
Rear badges: Removal - Refitting 56A
F61
"RENAULT" badge
126878
a Remove the protective paper from the back of the
vehicle badge.
a Position the vehicle badge:
- (X1) : 86 mm,
- (X2) : 249 mm.
a Stick on the vehicle badge.
56A-8
EXTERIOR EQUIPMENT
Roof rack bar: Removal - Refitting 56A
K61
Roof bar front trim
Tightening torquesm
roof bar bolts 21 N.m
REMOVAL

a Put the roof bars in the transverse position.
132068
Roof bar rear trim
132069
a Unclip the roof bar trims using the tool (Car. 1363) at
(1) and (2) .
a Put the roof bars in the longitudinal position.
56A-9
EXTERIOR EQUIPMENT
Roof rack bar: Removal - Refitting 56A
K61
II - OPERATION FOR REMOVAL OF PART Roof bar front trim
CONCERNED
132070
126455 Roof bar rear trim
a Remove:
- the bolts (3) ,
- the roof bar (4) .
REFITTING
a Check the condition and cleanliness of:
- the roof bar,
- the roof,
- the support plates of the roof bar (replace them if

necessary). 132071
a Clip on the roof bar trims at (5) and (6) .

CONCERNED
a Refit the roof bar (4) .
a Torque tighten the roof bar bolts (21 N.m).
a Put the roof bars in the transverse position.
56A-10
EXTERIOR EQUIPMENT
Upper rear opening element strip: Removal - Refitting 56A
REMOVAL


CONCERNED
140905
a Unclip the rear section of the upper rear opening ele-
ment strip using the tool (Car. 1363).
140907
56A-11
EXTERIOR EQUIPMENT
Upper rear opening element strip: Removal - Refitting 56A
140906
140908
a Remove the upper rear opening element strip at (2) .
REFITTING

CONCERNED
a Refit the upper rear opening element strip.
a Clip on the rear section of the upper rear opening

element strip.
a Refit the bolts (1) .
a Close the upper rear opening element panel.
56A-12
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting 57A
Essential equipment
page 57A-7) ,
diagnostic tool - the display or the central glovebox (see Display:
Removal - Refitting) (86A, Radio) (depending on
equipment level),
IMPORTANT - the control panel (see Control panel: Removal -
Consult the safety and cleanliness advice and ope- Refitting) (61A, Heating),
- the lower dashboard trim (see 57A, Interior equip-
ment, Lower section of dashboard trim: Remo-
val - Refitting, page 57A-4) (71A, Body internal
trim),
IMPORTANT moval - Refitting) (71A, Body internal trim),
To avoid any risk of triggering when working on or - the tweeters (see Tweeter: Removal - Refitting)
near a pyrotechnic component (airbags or preten- (86A, Radio),
sioners), lock the airbag computer using the dia-
gnostic tool. - the inhibitor switch (see Inhibitor switch: Remo-
val - Refitting) (88C, Airbags and pretensioners),
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins- - the glovebox (see 57A, Interior equipment, Glo-
trument panel lights up continuously (ignition on). vebox: Removal - Refitting, page 57A-9) .
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
REMOVAL

a Lock the airbag computer using the diagnostic tool
(88C, Airbags and pretensioners).
a Disconnect the battery (see Battery: Removal - Re-
fitting) (81A, Battery).
a Remove:
- the driver's front airbag (see Driver's front airbag:
Removal - Refitting) (88C, Airbags and pretensio-
ners),
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
- the steering column switch assembly (see Stee-
ring wheel controls assembly: Removal - Refit-
ting) (84A, Control - Signals),
- the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
- the radio (see Car radio: Removal - Refitting)
(86A, Radio) (depending on equipment level),
57A-1
INTERIOR EQUIPMENT
CONCERNED
126857
Detailed view (1) 126857
a Remove:
- the bolts (4) ,
- the dashboard partially,
- the various wiring harnesses.
Note:
Mark the positions of the various wiring harnes-
ses before removing the dashboard.
a Remove the dashboard (this operation requires two

people).
REFITTING

CONCERNED
126497
a Remove the passenger airbag bolt (2) . a Refit:
a Disconnect the passenger airbag connector (3) . - the various cable harnesses,
- the dashboard (this operation requires two people).
a Connect the passenger airbag connector (3) .
a Refit:
- the passenger airbag (2) ,

- the glovebox (see 57A, Interior equipment, Glo-
vebox: Removal - Refitting, page 57A-9) ,
- the inhibitor switch (see Inhibitor switch: Remo-
val - Refitting) (88C, Airbags and pretensioners),
- the tweeters (see Tweeter: Removal - Refitting)
(86A, Radio) (depending on equipment level),
57A-2
INTERIOR EQUIPMENT
- the lower dashboard trim (see 57A, Interior equip-
ment, Lower section of dashboard trim: Remo-
val - Refitting, page 57A-4) (71A, Body internal
trim),
- the control panel (see Control panel: Removal -
Refitting) (61A, Heating),
- the display or the central glovebox (see Display:
Removal - Refitting) (86A, Radio) (depending on
equipment level),
page 57A-7) ,
(86A, Radio),
- the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
- the steering column switch assembly (see Stee-
ring wheel controls assembly: Removal - Refit-
ting) (84A, Control - Signals),
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
- the driver's airbag (see Driver's front airbag: Re-
moval - Refitting) (88C, Airbags and pretensio-
ners).
a Connect the battery (see Battery: Removal - Refit-
57A-3
INTERIOR EQUIPMENT
Lower section of dashboard trim: Removal - Refitting 57A
REMOVAL
LEFT-HAND DRIVE
a Remove:
(86A, Radio),
page 57A-7) ,
- the front side door seal partially.
126849
a Unclip the dashboard side face (3) .
126179
a Remove:
- the cover bolts (1) under the steering wheel,
- the covers under the steering wheel by pressing on
the clips (2) .
RIGHT-HAND DRIVE
a Remove the inhibitor switch (see Inhibitor switch:
ners).
126830
a Remove:
- the bolts (4) ,
- the radio mounting.
57A-4
INTERIOR EQUIPMENT
Lower section of dashboard trim: Removal - Refitting 57A
CONCERNED
RIGHT-HAND DRIVE
a Refit the inhibitor switch (see Inhibitor switch: Re-
ners).
a Refit:
- the cowlings under the steering wheel,
- the front side door seal,
page 57A-7) ,
(86A, Radio).
126831
a Unclip the lower trim of the dashboard at (6) .
a Disconnect the connectors (depending on equip-

ment level).
a Remove the dashboard lower trim.
REFITTING

CONCERNED
a Connect the connectors (depending on equipment

level).
a Clip on the dashboard lower trim.
a Refit the radio mounting.
LEFT-HAND DRIVE
a Clip on the dashboard side panel (3) .
57A-5
INTERIOR EQUIPMENT
Dashboard air vent: Removal - Refitting 57A
REMOVAL 2 - Dashboard side air vent

a Protect the dashboard around the air vents using
masking tape.

CONCERNED
1 - Dashboard centre air vent
126855
a Unclip the side dashboard air vent (2) using flat-

nosed pliers protected by masking tape.
REFITTING

CONCERNED
126856 1 - Dashboard centre air vent

a Unclip the centre dashboard air vent (1) using flat- a Clip the centre air vent back onto the dashboard (1) .
nosed pliers protected by masking tape.
2 - Dashboard side air vent
a Clip the side air vent back onto the dashboard (2) .
a Remove the masking tape from the dashboard.
57A-6
INTERIOR EQUIPMENT
Centre front panel: Removal - Refitting 57A
REMOVAL
126853
126851
a Unclip the gear lever gaiter (1) .

CONCERNED
126854
a Remove clips (6) .
a Unclip the lower part of the centre front panel at (7) .
REFITTING

126852 CONCERNED
a Unclip the upper part of the centre front panel (2) at a Clip on the lower part of the centre front panel.
(3) and (4) . a Connect the connectors.
a Disconnect the connectors. a Refit the upper part of the centre front panel (2) .
57A-7
INTERIOR EQUIPMENT
Centre front panel: Removal - Refitting 57A
a Clip on the gear lever gaiter (1) .
57A-8
INTERIOR EQUIPMENT
Glovebox: Removal - Refitting 57A
CONCERNED

a Remove:
- the front side door seal partially,
page 57A-7) .
LEFT-HAND DRIVE
ners).
RIGHT-HAND DRIVE
126850
a Remove:
- the bolts (2) ,
- the glovebox (3) .
REFITTING

CONCERNED
a Refit the glovebox (3) .
126849
LEFT-HAND DRIVE
ners).
RIGHT-HAND DRIVE
57A-9
INTERIOR EQUIPMENT
Glovebox: Removal - Refitting 57A
a Refit:
page 57A-7) ,
- the front side door seal.
57A-10
INTERIOR EQUIPMENT
Dashboard glovebox: Removal - Refitting 57A
F61

CONCERNED

a Remove:
- the front side door seal partially,
page 57A-7) .
LEFT-HAND DRIVE, and AIRBAG 01

ners).
RIGHT-HAND DRIVE
132047
a Unclip the lower trim partially at (2) .
126849
132048
a Remove:
- the bolts (3) ,
- the dashboard storage compartment.
57A-11
INTERIOR EQUIPMENT
Dashboard glovebox: Removal - Refitting 57A
F61
REFITTING

CONCERNED
a Refit the dashboard glovebox.
a Clip on the lower trim at (2) .
LEFT-HAND DRIVE, and AIRBAG 01

ners).
RIGHT-HAND DRIVE
a Refit:
page 57A-7) ,
- the front side door seal.
57A-12
INTERIOR EQUIPMENT
Centre console: Removal - Refitting 57A
CONCERNED

a Move the front seats forward.
126846
126847
a Remove:
- the bolts (1) ,
- the central armrest at (2) and at (3) (depending on
equipment level).
126848
a Unclip the trims (2) (depending on equipment level).
a Remove the nuts (3) .
a Lift the handbrake.
a Partially remove the centre console.
a Disconnect the connectors (depending on equip-

ment level).
a Remove the central console towards the rear.
57A-13
INTERIOR EQUIPMENT
Centre console: Removal - Refitting 57A
REFITTING

CONCERNED
a Refit the centre console.
a Connect the connectors (depending on equipment
level).
a Refit the trims (2) (depending on equipment level).
a Refit the central armrest (depending on equipment
level).
57A-14
INTERIOR EQUIPMENT
Floor flap and storage: Removal - Refitting 57A
K61
REMOVAL

CONCERNED
126841
a Unclip the storage flap on the floor at (1) .
REFITTING

a Clip on the floor storage flap.
57A-15
INTERIOR EQUIPMENT
Interior rear-view mirror Removal - Refitting 57A
REMOVAL

a Unclip the small additional interior rear view mirror.
127387
a Unclip the lower casing (3) .
a Remove the rain and light sensor (see Rain and li-
ght sensor: Removal - Refitting) (85A, Wiping -
Washing) (depending on equipment level).
127386
a Slide the wire cover (1) .
CONCERNED
127388
a Unclip the upper cover (2) .
126837
a Unclip the interior rear view mirror at (4) .
57A-16
INTERIOR EQUIPMENT
Interior rear-view mirror Removal - Refitting 57A
REFITTING

CONCERNED
126836
a Clip on the interior rear view mirror at (5) .
a Refit the rain and light sensor (see Rain and light
sensor: Removal - Refitting) (85A, Wiping -
Washing) (depending on equipment level).
a Clip:
- the lower cover (3) ,
- the upper cover (2) .
a Slide the wire cover (1) under the headlining.
57A-17
INTERIOR EQUIPMENT
Sun visor: Removal - Refitting 57A
REMOVAL REFITTING
OPERATION FOR REMOVAL OF PART REFITTING OPERATION FOR PART CONCERNED

CONCERNED
a Refit the sun visor (3) .
a Clip on the sun visor.
126834
a Unclip the sun visor at (1) .
126835
a Remove:
- the bolt (2) ,
- the sun visor (3) .
57A-18
INTERIOR EQUIPMENT
Grab handle: Removal - Refitting 57A
Essential special tooling CONCERNED
REMOVAL
126833
a Unclip at (2) using the tool (Car. 1363).
REFITTING
126832
CONCERNED
a Unclip the trim (1) .
a Clip on the grab handle.
a Clip the trim piece in place (1) .
57A-19
INTERIOR EQUIPMENT
Front storage compartment under roof: Removal - Refitting 57A
CONCERNED

a Remove the sun visors (see 57A, Interior equip-
ment, Sun visor: Removal - Refitting, page 57A-
18) .
126829
a Unclip the front storage compartment under the roof
at (3) and at (4) .
117839 REFITTING
a Remove:
- the bolts (1) ,
CONCERNED
- the sun visor mountings (2) .
a Clip the front storage compartment under the roof.
a Unclip the additional rear view mirror (depending on
equipment level).
a Remove the headlining light (see Headlining light:
a Refit:
Removal - Refitting) (81B, Interior lighting).
- the headlining light (see Headlining light: Remo-
val - Refitting) (81B, Interior lighting),
- the sun visor mountings (2) ,
- the sun visors (see 57A, Interior equipment, Sun
visor: Removal - Refitting, page 57A-18) .
57A-20
INTERIOR EQUIPMENT
Rear storage compartment: Removal - Refitting 57A
REMOVAL REFITTING
OPERATION FOR REMOVAL OF PART REFITTING OPERATION FOR PART CONCERNED

CONCERNED
126827
126827 a Refit the rear storage compartment at (3) .
a Remove:
a Clip on the rear storage compartment.
- the trims (1) ,
a Refit the trim pieces (1) .
- the bolts (1) .
126828
a Unclip the rear storage compartment at (2) .
57A-21
INTERIOR EQUIPMENT
Separating components: Removal - Refitting 57A
F61
REMOVAL
FULL METAL BULKHEAD or COMPLETE BULK-

HEAD WITH WINDOW or PIVOTING PARTITION or
1/3 STEEL PARTITION
a Remove the B-pillar lower trim (see B-pillar lower

trim: Removal - Refitting) (71A, Body internal trim).

HEAD WITH WINDOW or PIVOTING PARTITION
a Remove the B-pillar upper trim (see B-pillar upper

132050
a Remove:
- the bolts (2) ,
- the nuts (3) ,
- the separation component (4) .
CONCERNED

HEAD WITH WINDOW
132058
a Remove the spacers (5) .
132049
a Remove nuts (1) .
57A-22
INTERIOR EQUIPMENT
F61
- the connection component (11) .

HEAD WITH WINDOW or 1/3 STEEL PARTITION
PIVOTING PARTITION
132051
a Remove:
119772
- the bolts (6) ,
a Remove the mobile separation component (12) in
- the nuts (7) . the direction of (13) and (14) .
a Detach the separation component (8) at (9) .
132053
132052
a Remove:
- the bolts (10) ,
57A-23
INTERIOR EQUIPMENT
F61
TUBULAR PARTITION
132054
a Remove:
- the bolt (16) , 132055
- the nuts (17) , a Remove the bolts (20) .
- the separation components (18) .
132056
a Remove:
132059
a Remove the spacers (19) . - the nut (21) ,
- the separation component (22) .
57A-24
INTERIOR EQUIPMENT
F61
132057 132060
a Remove the spacer (23) . a Clean the bonding area (24) on the cross member
and the separation component with HEPTANE (see
Vehicle: Parts and ingredients for the repai-
rwork) (04B, Consumables - Products) and wipe
using a LINT-FREE CLOTH (see Vehicle: Parts
REFITTING and ingredients for the repairwork) (04B, Consu-
mables - Products).

Note:
Always use STRUCTURAL ADHESIVE (see
Vehicle: Parts and ingredients for the repai-
REFITTING PREPARATION OPERATION
a Check the condition of the separation component
and replace it if necessary. a Apply the activator on the bonding area on the cross
member and the separation component, using the
a Clean the adhesive residues on the cross member pad provided in the bonding kit.
and the separation component.
a Apply STRUCTURAL ADHESIVE at (24) .
WARNING a Refit the separation component (8) .

To prevent any risk of corrosion after stripping a Refit:
the panel, reapply the anticorrosion protection
- the bolts (6) ,
(see Technical Note 0592A).
- the nuts (7) .

CONCERNED FULL METAL BULKHEAD or COMPLETE BULK-
HEAD WITH WINDOW
FULL METAL BULKHEAD or COMPLETE BULK- a Refit the separation component (4) .
a Refit the connection component (11) .
57A-25
INTERIOR EQUIPMENT
F61
PIVOTING PARTITION
a Refit:
- the separation components (18) ,
- the mobile separation component (12) .
TUBULAR PARTITION
a Refit the separation component (22) .

HEAD WITH WINDOW or PIVOTING PARTITION
a Refit the B-pillar upper trim (see B-pillar upper

HEAD WITH WINDOW or PIVOTING PARTITION or
1/3 STEEL PARTITION
a Refit the B-pillar lower trim (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim).
57A-26
SAFETY ACCESSORIES
Belt height adjustment system: Removal - Refitting 59A
Tightening torquesm a Refit:

- the B-pillar upper trim (see B-pillar upper trim:
seatbelt height adjust- 21 Nm Removal - Refitting) (71A, Body internal trim),
ment system bolt
- the B-pillar lower trim (see B-pillar lower trim: Re-
REMOVAL
a Remove:
- the B-pillar lower trim (see B-pillar lower trim: Re-
- the B-pillar upper trim (see B-pillar upper trim:

Removal - Refitting) (71A, Body internal trim).

CONCERNED
127511
a Remove the bolt (1) from the seat belt height adjust-
ment system.
a Remove (2) the seat belt height adjustment system.
REFITTING

CONCERNED
a Remove the seat belt height adjustment system.
a Torque tighten the seatbelt height adjustment
system bolt (21 Nm).
59A-1

Mechanisms

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5 Mechanisms and accessories

50A GENERAL INFORMATION

51A SIDE OPENING ELEMENT MECHANISMS

52A NON-SIDE OPENING ELEMENT MECHANISMS

55A EXTERIOR PROTECTION

56A EXTERIOR EQUIPMENT

57A INTERIOR EQUIPMENT

59A SAFETY ACCESSORIES

MARCH 2009 Edition Anglaise

© Renault s.a.s 2008

50A GENERAL INFORMATION 51A SIDE OPENING ELEMENT MECHANISMS

Pair of unclipping pliers: Use 50A-1 Sliding side door opening

Fuel filling compartment

Front side door lock:

Front side door manual Tailgate lock: Removal -

Sliding side door lock: Upper rear opening element

Tailgate balancer: Removal -

Upper rear opening element

NON-SIDE OPENING ELEMENT

Front side door moulding:

Rear side door fixed window:

Rear badges: Removal -

56A EXTERIOR EQUIPMENT 59A SAFETY ACCESSORIES

Roof rack bar: Removal - Belt height adjustment

Upper rear opening element

57A INTERIOR EQUIPMENT

Lower section of dashboard

Dashboard air vent: Removal

Centre front panel: Removal

Centre console: Removal -

Floor flap and storage:

Interior rear-view mirror

Sun visor: Removal -

Grab handle: Removal -

Front storage compartment

Rear storage compartment:

I - REMOVAL PREPARATION OPERATION

a Raise the window fully.

a Disconnect the front side door connector.

- the front speaker (see Front speakers: Removal -

- the door sealing film (see Door sealing film: Re-

- the exterior door handle (see 51A, Side opening 126869

a Unclip the front side door interior opening control ca-

a Remove the front side door « lock - exterior door

a Disconnect the connector (4) .

I - REFITTING PREPARATION OPERATION

a Always replace the front side door module rivet (1) .

II - REFITTING OPERATION FOR PART

lock barrel bolt 2 Nm

I - REMOVAL PREPARATION OPERATION

a Unclip the cover to access the front side door lock

II - OPERATION FOR REMOVAL OF PART

a Loosen the locking bolt completely without removing

a Remove the front side door lock barrel.

I - REFITTING OPERATION FOR PART

a Position the front side door lock barrel.

a Torque tighten the lock barrel bolt (2 Nm).

a Clip on the blanking cover.

I - REMOVAL PREPARATION OPERATION

II - OPERATION FOR REMOVAL OF PART 108046

Exterior handle module (view from inside door box REFITTING

I - REFITTING PREPARATION OPERATION

REMOVAL II - OPERATION FOR REMOVAL OF PART

I - REMOVAL PREPARATION OPERATION