idlers

no equipment carrying idlers carrying idlers 1150 return idlers 1400MM return idlers
380 MM MM 1150MM
1 belt conv #0 33/437 11/45
2 belt conv #1 60/437 43/45
3 Belt conv #RBFD1 n/a 3/1
3 Primary crusher n/a n/a
4 Belt conv #2 75/437 29/45
5 Belt conv #RBFD2 n/a 5/1
6 scondary crusher n/a n/a
7 Belt conv #2A 75/437 29/45
8 belt conv #BFD n/a 5/1
9 Belt cov #3 66/437 23/45
10 Belt cov #4 66/437 23/45
11 Belt conv RSPD n/a 4/1
12 belt conv #5 36/45 23/45
13 belt conv #6 36/45 23/45
14 belt conv #7 75/437 29/45
TOTAL EXISTING 450 72 17 305
TOTAL SPARE 437 45 1 45
GAP -13 -27 -16 -260

TOTAL
EXISTING
RETURN TOTAL EXISTING
IDLERS 1150 RETURN IDLERS 1400
MM 397 MM 45

TOTAL SPARE
RETURN TOTAL EXISTING
IDLERS 1150 RETURN IDLERS 1400
MM 45 MM 1
idlers
impact idlers impact idlers impact idlers Self Aligning Carrying Drive Pulleys 1150
1400 MM 1150MM 380MM Idler ( SACI )
30/0 0/0
24/0 0/0
5/1 N/A 1/0
n/a n/a
45/0 1/0 (need repair)
11/1 N/A 1/0
n/a n/a
45/0 0/0
7/1 N/A 1/0
30/0 0/0
30/0 0/0 1/0
5/1 N/A
10/45 0/0
10/45 0/0
45/0 0/0
28 20 249 9 4
1 45 0 0 0
-27 25 -249 -9 -4

TOTAL
EXISTING TOTAL EXISTING
carrying idlers IPMPACT idlers TOTAL EXISTING Self Aligning
380 MM 450 380 MM 249 Carrying Idler ( SACI )

TOTAL SPARE TOTAL SPARE

carrying idlers IMPACT idlers TOTAL SPARE Self Aligning
380 MM 434 380 MM 0 Carrying Idler ( SACI )
 pulley driver
Snub / Bend
Drive Pulleys Tail Pulley gearbox gearbox
Pulleys 1150 motor gearbox 15 KW
1400MM with Screw 8.4 KW 40 KW
MM
1/0 1/0 1/0
1/0 1/0 2/0
1/0 n/a
n/a n/a n/a
1/0 1/0 2/0 1/1
1/0 n/a
n/a n/a n/a
1/0 1/0 2/0
1/0 2/1
1/0 1/0 2/0
1/0 2/0
1/0 1/0 -
1/0 1/0 - 1/0
1/0 1/0 - 1/0
1/0 1/0 2/0 1/1
9 15 1
0 0 1
-9 -15 0

TOTAL TOTAL EXISTING

TOTAL EXISTING Tail Pulley with
EXISTING Drive Screw 1150
Drive Pulleys Pulleys
9 1150MM 4 1400MM 9

TOTAL TOTAL SPARE Tail

SPARE Pulley with Screw
TOTAL SPARE Drive 1150
Drive Pulleys Pulleys
0 1150MM 0 1400MM 0
 driver
fluid fluid fluid fluid fluid skirt Belt
gearbox coupling board Cleaner
gearbox 25 KW coupling coupling coupling coupling
55 KW 10.5 11.5 12.5 500 410
1/1 1/1 n/r 0/0
1/1 1/1 n/r 0/0
1/1 n/a n/r 0/0
4/0 4/0 n/a n/a
1/1 n/r 0/0
1/1 n/a n/r 0/0
2/0 2/0 n/a 0/0
1/1 1/1 n/r 0/0
1/1
1/1 1/1 n/r n/r
1/1 1/1 n/r 0/0
1/1 n/a n/r 0/0
N/A N/R 0/0
N/A N/R 0/0
1/1 N/A n/r 0/0
10 1 1 4 4 2
1 1 1 1 0 0
-9 -3 -4 -2

TOTAL EXISTING
TAIL Pulleys WITH
SCREW 1400MM

TOTAL SPARE TAIL

Pulleys WITH
SCREW 1400MM
no name Description
Diameter = 424 mm ( Include Lagging )
Face = 1150 mm
Material = MS fabricated with EN 8 Shaft Keyyed Onto MS hubs
Lagging = 12 mm Thickness. Vulcanized Grooved
1 Drive pulley

Diameter = 348 mm ( Include Lagging )

Face = 1400 mm
2 Drive puley Material = MS fabricated with EN 8 Shaft Keyyed Onto MS hubs
Lagging = 12 mm Thickness. Vulcanized Grooved

Diameter = 344 mm ( Include Lagging )

Face = 1150 mm
Material = MS fabricated with EN 8 Shaft Keyyed Onto MS hubs
Lagging = 10 mm Thickness. Vulcanized Plain
3 Tail / Take - Up Screw Pulleys

Diameter = 344 mm ( Include Lagging )

Face = 1400 mm
4 Tail / Take - Up Screw Pulleys Material = MS fabricated with EN 8 Shaft Keyyed Onto MS hubs
Lagging = 10 mm Thickness. Vulcanized Plain

Diameter = 273 mm
Face = 1150 mm
5 Snub / Bend Pulleys Material = MS fabricated with EN 8 Shaft Keyyed Onto MS hubs
Lagging = Not Required

Diameter = 273 mm
Face = 1150 mm
6 gravity Pulleys Material = MS fabricated with EN 8 Shaft Keyyed Onto MS hubs
Lagging = 10 mm Thickness. Vulcanized Plain
 location available
Conv #0
conv #1
Conv #2
Conv #2A
0 nos
Conv #3
Conv #4
Conv #5
Con #6
Conv #BFD
Conv #RBFD1
Conv RBFD #2 0
Conv #RSFD
Conv #RBF2A
Conv #0
conv #1
Conv #2
Conv #2A
0
Conv #3
Conv #4
Conv #5
Con #6
Conv #BFD
Conv #RBFD1
Conv RBFD #2 1 nos
Conv #RSFD
Conv #RBF2A
conv #1
Conv #2
Conv #2A 1 nos
Conv #3
Conv #4
conv #1
Conv #2
Conv #2A 1 nos
Conv #3
Conv #4
no location Belt width (mm) Available
1 RBFD #1 : 10.7 m 1

2 RBFD #2 : 8.6 m 1
3 BFD : 13.8 m 1
4 RSFD : 10.6 m 0
RBF2A :8.50 m 1

1200

5 Conv #0 82 meter
6 Conv #1 130 meter
7 Conv #2 175 meter
8 Conv #2A 175 meter
9 Conv #3 150 meter
10 Conv #4 150 meter
11 Conv #5 140 meter
12 Conv #6 140 meter
1000 2 x 100 m
13 Conv #7 140meter
 Specification of belt
Material to be handled Coal / Sludge mix
Bulk density (Kg/CuM) for
volume 800

Rated capacity (TPH) 125

Inclination of conveyor (Deg) 0.00

Material temperature (deg C) Ambient
Horizontal pulley centres (m) 4.5
Lift (M) 0
Belt speed (nominal) 1.00
Belt width (mm) 1200
Belt details
Type Nylon/Nylon cut edge contruction
Rating 315/3
Cover grade FR
Cover thickness (mm) 5&2
Make Phoenix Yule/mrf/Indus
Material to be handled Coal / Sludge mix
Bulk density (Kg/CuM) for 800
volume

Rated capacity (TPH) 125

Designed capacity (TPH) 150
Inclination of conveyor (Deg) 5.00
Material temperature (deg C) 45
Provile centres (M) 35.71
Lift (M) 3.1
Belt speed (nominal) 1.00
Belt width (mm) 1000
Belt details
Type Nylon/Nylon cut edge contruction
Rating 315/3
Cover grade FR
Cover thickness (mm) 5&2
no. Name Location Available
Conv #0
conv #1
Conv #2
1 carrying idlers 380 MM Conv #2A 437 nos
Conv #3
Conv #4
Conv #7
Conv #5
2 carrying idlers 1150 MM
Conv #6 45 nos
conv #RBFD1
conv #RBFD2
3 return idlers 1400MM 1 nos
conv #BFD
conv RSPD
Conv #0
conv #1
Conv #2
Conv #2A
4 return idlers 1150MM Conv #3 45 nos
Conv #4
Conv #5
Conv #6
Conv #7
conv #RBFD1
conv #RBFD2
5 impact idlers 1400 MM 1 nos
conv #BFD
conv RSPD
Conv #0
conv #1
Conv #2
Conv #2A
6 impact idlers 1150MM Conv #3 45 nos
Conv #4
Conv #5
Conv #6
Conv #7
Conv #0
conv #1
Conv #2
Conv #2A
7 impact idlers 380MM Conv #3 0 os
Conv #4
Conv #5
Conv #6
Conv #7
 Conv #0
conv #1
Conv #2
Conv #2A 1 nos
Self Aligning Carrying Idler
8 Conv #3 (need
( SACI )
Conv #4 repair)
Conv #5
Conv #6
Conv #7
no. Name description Location Available
Bearing, Roller 22220-EK Drive Pulley Conv 0 3
Plummer Block SNA 520 Drive Pulley Conv 1
Adapter Sleeve H-320 Drive Pulley Conv 2 2
Locating Ring FRB 12.1/180 Drive Pulley Conv 2A
1 Seal Seal TSN 520 Drive Pulley Conv 3
Drive Pulley Conv 4
Drive Pulley Conv 5
Drive Pulley Conv 6
Drive Pulley Conv 7
Bearing, Roller 22215-EK take up / tail Pulley Conv 0 2
Plummer Block SNA 515 take up / tail Pulley Conv 1
Adapter Sleeve H-315 take up / tail Pulley Conv 2 3
Locating Ring FRB 12.5/130 take up / tail Pulley Conv 2A
2 Seal Seal TSN 515 ( v Ring ) take up / tail Pulley Conv 3
take up / tail Pulley Conv 4
take up / tail Pulley Conv 5
take up / tail Pulley Conv 6
take up / tail Pulley Conv 7
Bearing, Roller 22211-CK bend Pulley Conv 0 2
Plummer Block SNA 511 bend Pulley Conv 1
Adapter Sleeve H-311 bend Pulley Conv 2 6
Locating Ring FRB 8/100 bend Pulley Conv 2A
3 Seal Seal TSN 511 ( v Ring ) bend Pulley Conv 3
bend Pulley Conv 4
bend Pulley Conv 5
bend Pulley Conv 6
bend Pulley Conv 7
Bearing, Roller 22215-EK Drive Pulley RBFD #1
Plummer Block SNA 515 Drive Pulley RBFD #2
Adapter Sleeve H-315 Drive Pulley BFD
4
Locating Ring FRB 12.5/130 Drive Pulley RSFD
Seal Seal TSN 515 ( v Ring )

Bearing, UC UC-213 tail Pulley RBFD #1

Housing T 213 tail Pulley RBFD #2
5
tail Pulley BFD
tail Pulley RSFD
no name coupling Location available
for conv #1
for conv #2
for conv #3
for conv #4

1 pembril (PFC 12.75) 1

2 pembril (PFC 11.5) for conv #2A 1

3 pembril (PFC 10.5) for conv #0 2

4 pembril (DFC 410) for Primary Crusher 1

4 pembril (DFC 410) for Primary Crusher 1

5 pembril (DFC 500) for scondary Crusher 0

 spare part name
roller bearing
ball baring
resillent driving plate
multidisc unit with bolts, nuts, collar spherical
gland diagram and gland nut
gland body/diaphragm assembly
gland spanner
O rings (set)
O ring (set)
fusible plug
gland package
roller bearing
ball baring
resillent driving plate
multidisc unit with bolts, nuts, collar spherical
gland diagram and gland nut
gland body/diaphragm assembly
gland spanner
O rings (set)
O ring (set)
fusible plug
gland package
roller bearing
ball baring
resillent driving plate
multidisc unit with bolts, nuts, collar spherical
gland diagram and gland nut
gland body/diaphragm assembly
gland spanner
O rings (set)
O ring (set)
fusible plug
gland package
ball baring impeller
ball baring casing
oil seal impeller
oil seal casing
flexible coupling unit
circlip external
filling plug
bonded seal
joint bearing liner
joint casing
joint chamber
fusible plug
copper washer
Tie bolt
extraction bolt
multidisc unit
MDU bolt
nut for MDU bolt
O ring
ball baring impeller
ball baring casing
oil seal impeller
oil seal casing
flexible coupling unit
circlip external
filling plug
bonded seal
joint bearing liner
joint casing
joint chamber
fusible plug
copper washer
Tie bolt
extraction bolt
multidisc unit
MDU bolt
nut for MDU bolt
O ring
description qty
ref no 5, bore 35mm, outside dia 72mm, widht 17mm
ref no 6, bore 45mm, outside dia 85, widht 19
ref no 18
ref no. 24, 25 &76, 77
8, 9, 73, 74.

ref no. 61 & 74

ref no.61, 73, 74
ref no. 43

ref no 5, bore 35mm, outside dia 72mm, widht 17mm

ref no 6, bore 45mm, outside dia 85, widht 19
ref no 18
ref no. 24, 25 &76, 77
reff no.8, 9, 73, 74.

ref no. 61 & 74

reff no. 61, 73, 74
ref no. 43

ref no 5, bore 25mm, outside dia 52mm, widht 15mm

ref no 6, bore 35mm, outside dia 72, widht 17mm
ref no 18
ref no. 24, 25 &76, 77
reff no. 8, 9, 73, 74.

ref no. 61 & 74

reff no. 61, 73, 74
ref no. 43
ref no. 7,8,9,11,61 & 72
ref no 5, bore 100mm, outside dia 150mm, widht 24mm
ref no 6, bore 110mm, outside dia 170mm, widht 28mm
ref no 11
ref no 10
ref no. 13
ref no. 12
ref no. 22
ref no. 21
ref no. 23
ref no. 24, 25 &76, 77
ref no. 25
ref no. 43
ref no. 43A
ref no. 33
ref no .34
ref no. 51
ref no. 54
ref no. 55
ref no. 165
ref no 5, bore 100mm, outside dia 150mm, widht 24mm
ref no 6, bore 110mm, outside dia 170mm, widht 28mm
ref no 11
ref no 10
ref no. 13
ref no. 12
ref no. 22
ref no. 21
ref no. 23
ref no. 24, 25 &76, 77
ref no. 25
ref no. 43
ref no. 43A
ref no. 33
ref no .34
ref no. 51
ref no. 54
ref no. 55
ref no. 165
no. name gear box location available spare spare list
HELIMAX Conv #0
AW-03 conv #1
GSC 160 Conv #2A
1 1 nos
25 kw Conv #3
3-May Conv #4
1500/47.66 rpm
HELIMAX
AW-01
GSC 180
2 Conv #2 1 nos
40 kw
3-Jun
1500/46.92 rpm
ALLROYD RBFD #1
B/32307 Conv #5
SUMB Conv #6
3 5 RSFD 0 nos
25/1
8.4 kw
1500 rpm
ALLROYD BFD
B/32304 Conv #7
SUMB
4 5 1 nos
30/1
7.9 kw
1500 rpm
ALLROYD
B/32309
SUMB
5 RBFD #2 1 nos
5
20/1
10.5
1500
HELIMAX
AT 95/1
6 CSA-180 primary crusher 1 nos
55 kw
3-Feb
1480/374.68
5065
8525 HNG
SAE 140
7 EOT crane Hoist 0 nos
66:1
7 EOT crane Hoist 0 nos

2003
176 ltr
5060
8525 HNG
SAE 140 EOT crane
8 0 nos
66:1 Grabbing
2003
176 ltr
5062
400 HNP
SAE 90 EOT crane Long
9 1 nos
15.75 : 1 travel
2003
16 ltr
5063
3510 VN
SAE 40 Eot crane cross
10 0 nos
23.24 : 1 travel
2003
26 ltr
no location rubber coupling (input) Available gear coupling (output)
1 RBFD #1 NGC 2 ( 55/60mm )
2 RBFD #2 NGC 2 ( 55/60mm )
3 RSFD NGC 2 ( 55/60mm )
4 BFD px 70 NGC 2 ( 55/60mm )
5 Conv #5
6 Conv #6
7 Conv #7
8 RBF 2A PX 45 1 nos NGC 2 ( 55/60mm )
9 Conv 2 n/a n/a NGC 4 ( 80/85mm )
10 Conv #0
11 Conv #1
12 Conv #3 n/a n/a NGC 4 ( 70/85mm )
13 Conv #4
14 conv #2A
15 Long travel Crane
16
Available

1 nos

1 nos
1 nos

2 nos
no Item Name Description available
1 Shaft nut KM13
2 Locking plate MB 13
3 Spacer sleeve
4 Shaft seal ring A 90x110x12 Din 3760
5 Widrawal sleeve AHX 2314
6 Self alignment roller bearing 22314 CCKJ/W33A15
7 Spacer sleeve
8 Shaft nut KM20
9 Locking plate MB20
10 Self alignment roller bearing 22220 CCK/W33/C3
11 Adapter sleeve H320
12 Pedestal bearing housing
13 Eccentric bearing housing
14 Taper lock pulley w/bush 400 PCD
15 Taper lock pulley w/bush 150 PCD
16 Taper lock pulley w/bush 140 PCD
17 Plastic Mat 355 x 2000 x 4mm 0
18 Clamping ledge (upper)
19 Clamping ledge (lower)
20 SPA 2120
21 Screw pressure spring
22 Spindle for Pressure spring
23 Heax head screw M10 X 25 DIN 933 8.8
24 SPRING WASHER A10 DIN 127 spring steel
No. Item Name qty Availble spare
1 Hammer 8 10
2 Spherical Roller bearing 2-
3 Corrugated Liner 6-
4 Corrugated Liner 6-
5 Liner 6-
6 Rubber Bush 2-
7 Rubber Bush 1-
8 Grip Spring for Rotor -
9 Grip Spring for Sheave -
10 V belt 6
11 Zero speed switch 1-
Description Codefication

ROLLER BEARING 22230 CCK/W33 MAKE SKF/FAG

V - BELTS NO. SPC 6300

no Item Name Description available
1 V-Belt for fixed roll SPC-7500
2 V-Belt for movable roll SPC-8500
3 Rim Segments 10 nos
4 Oil seal 7.5" x 8.5 " x 0.5 "
5 bonded Rubber Oil-seal 6.5" ID x 7.5 "OD x 0.5"
6 Slave bolts
7 Spring cutter
8 Spring liner
9 Spherical roller bearing 22234 cc/w33
10 rim segment
 Availble
No. Item Name spare
1 Cross Travel Wheel Assembly 0
2 Long travel wheel 1
3 Half Gear Half Rigid Coupling -
4 Full Gear Coupling -
5 Cross Travel Shaft -
6 Gear Box Cross Travel 0
7 Gear Box Long Travel 1
8 Electro hydraulic Thrustor Brake 0
9 Full Gear Coupling 2
11 Frame -
12 Wire Rope 0
12 Rope Drum Assembly with gear coupling -
14 Gear Box 0
15 Electro hydraulic Thrustor Brake 1
16 Full Gear Coupling 1
17 Spur Gear 305T 0
18 Spur Gear 197T 0
19 Spur Gear 27T 1
20 Bushing guide rope
 Description

Dia : 320 mm
Wheel Dia : 400 mm, HRDNS 250/275 BHN
Size : 103
Size : 104
Dia : 70 mm x 1690 lg
3510-VN (STD) Ratio 23.34 : 1
5062, 400 HNP, SAE 90, 15.75 : 1, 2003, 16 ltr
Dia : 160 mm with 18 kg Thrustor
Size : 101
Size : KS 315 SB, MAKE GEC/EQUI
Dia : 26 mm, 6 x 36 Const, steel core, breaking load 37000 kg, load/rope 5000 kg, For Hoist : 60 mtr, For Grabbing : 93 mtr
Size : 10
HR 850 + 250, Ratio : 66.68 : 1
Dia : 400 mm with 46 kg Thrustor
 Codification

311718000078

24101600Z853
24101600Z851
24101600Z852
no Name part Description location Available Codefication
1 Bearing, Roller 22222-CK 311715052448
2 Plummer Block SN 522 311715191115
3 Adapter Sleeve H-322 Drive Pulley 311632000366
4 Locating Ring FRB 14/200
5 Seal Seal Felt Strip ( FS ) 460
6 Bearing, Roller 22217-CK 311715052422
7 Plummer Block SN 517 311715190209
8 Adapter Sleeve H-317 tail pulley 311632000353
9 Locating Ring FRB 10/150
10 Seal Seal Felt Strip ( FS ) 330
11 Bearing, Roller 22220-CK 311715054014
12 Plummer Block SN 520 311715190211
13 Adapter Sleeve H-320 Bend pulley 311632000363
14 Locating Ring FRB 12/180 311628000029
15 Seal Seal Felt Strip ( FS ) 370
16 Bearing, Roller 22207-EK 311715052365
17 Plummer Block SNL 507 TL 311715191149
18 Adapter Sleeve H-307 Convex Roller 311715008152
19 Locating Ring FRB 5.5/72
20 Seal Seal TSN 507 L 31181600AA79
21 Bearing, Roller 22222-CK 311715052448
22 Plummer Block SN 522 311715191115
23 Adapter Sleeve H-322 Deflection Wheel 311632000366
24 Locating Ring FRB 14/200
25 Seal Seal Felt Strip ( FS ) 460
26 Bearing, Roller 22213-CK 311715052396
27 Plummer Block SN 513 311715190206
28 Adapter Sleeve H-313 Self cleaning drum 311632000523
29 Locating Ring FRB 12/120 311628000094
30 Seal Seal Felt Strip ( FS ) 260