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Hydrometallurgy 157 (2015) 292–297

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Hydrometallurgy

journal homepage: www.elsevier.com/locate/hydromet

Reductive dissolution of magnetite and jarosite by Acidiphilium


cryptum JF-5
Ernesto González a,⁎, Amalia Espada b, Jesús Ángel Muñoz b, María Luisa Blázquez b,
Felisa González b, Antonio Ballester b
a
School of Biochemical Engineering, Pontificia Universidad Católica de Valparaíso, Avenida Brasil 2085, Valparaíso, Chile
b
Departamento de Ciencia de los Materiales e Ingeniería Metalúrgica, Facultad de Ciencias Químicas, Universidad Complutense, Av. Complutense s/n, 28040 Madrid, Spain

a r t i c l e i n f o a b s t r a c t

Article history: Nowadays there is an increasing interest for applying iron reducing bacteria to hydrometallurgical processes.
Received 13 February 2015 Although most isolated bacteria grow at circumneutral pH, Acidiphilium cryptum is able to reduce iron oxides
Received in revised form 27 July 2015 in acidic environments and promote its dissolution.
Accepted 2 August 2015
In this study, the reductive dissolution of magnetite and jarosite by A. cryptum JF-5 was tested in two culture
Available online 11 August 2015
media, over a period of 38 days with 1% pulp density. In a medium without oxalic acid, bacteria were crucial to
Keywords:
increase the magnetite and jarosite dissolution from 0.2 and 0.3% to 20.4 and 2.5%, respectively. In a medium
Acidiphilium cryptum containing oxalic acid, the abiotic dissolution of magnetite and jarosite (1.6 and 2.0%, respectively) was clearly
Reductive dissolution surpassed in the inoculated tests (to 26.9 and 10.4%, respectively).
Jarosite The pH control was essential to attain a significant degree of magnetite dissolution. A stoichiometric ratio
Magnetite between sulfuric acid consumed and iron dissolved was obtained for both solids tested. Finally, magnetic stirring
Oxalate tests pointed out that the dissolution process was kinetically controlled by the solid surface.
© 2015 Elsevier B.V. All rights reserved.

1. Introduction 2008, 2011; Eisele, 2005). According to the characteristic of the preg-
nant leach solution, an intermediate stage of solvent extraction could
Currently, iron is the largest metal produced in the world, account- be also needed to remove impurities or increase iron concentration
ing almost for 109 Mg/year (Gerst and Graedel, 2008), mainly obtained (Dresher, 2001).
from hematite (Fe2O3) and magnetite (Fe3O4) through pyrometallurgy. Since iron is commonly found in nature as Fe(III), the ability of some
This process consumes 21.9 GJ/t of extracted iron (Norgate and microorganism to reduce these compounds could be the key to achieve
Jahanshahi, 2010), with coal as the main energy source. Hence, the their dissolution (Eisele and Gabby, 2014; Lovley et al., 2004). Being
steel industry is responsible for the highest share of CO2-emissions most of these microorganisms chemoorganoheterotroph (Heijnen,
from the manufacturing sector, about 27% (IEA, 2007). Other mining 1999), organic matter can be used as a source of carbon, energy and
industries, among them copper (Dresher, 2001) and gold (Xie et al., electrons for their metabolism and the Fe(III) reduction.
2009), have successfully implemented hydrometallurgical processes, Jarosite is a family of iron rich compounds with the chemical formula
which are generally recognized to produce less environmental impact MFe3(SO4)2(OH)6, where M represents: monovalent cations (e.g. Na+,
and be able to beneficiate low grade ores. K+, Rb+, H3O+, NH+ + +
4 , Ag , Tl ), 0.5Pb
2+
or 0.5Hg2+ (Dutrizac, 1999).
Hematite is the preferred raw material in iron pyrometallurgy, as it Despite the fact that this mineral is naturally present in acidic soils
is easily excavated and separated from gangue, and because it provides and mine waste formed by oxidation of sulfide minerals (Swayze
a significantly more efficient mining and beneficiation procedure, while et al., 2008), the roast/leach/electrowin process for zinc production
magnetite and taconite need previous stages: crushing, screening, generates high amounts of jarosite waste.
grinding, magnetic separation, filtering and drying (Duade, 2011). There is an increasing interest to recover metals such as Zn, Ag, Pb,
The know-how of the copper hydrometallurgy could be used as a Cu, Cd and Fe (Ahern and Schaekers, 2004; Castro et al., 2013; Ju et al.,
starting point to develop a hydrometallurgical route for benefiting 2011; Nheta and Makhatha, 2013; Peters et al., 1992) from this kind of
iron ores, which may involve the iron leaching from their ores, followed residues, which usually are stored in lined ponds to avoid environmen-
by the recovery of dissolved iron through electrowinning (Cardarelli, tal hazards (Vyas, 2011).
Among the iron reducing bacteria, Shewanella spp. and Geobacter
⁎ Corresponding author at: Escuela de Ingeniería Bioquímica, P. Universidad Católica de
spp. have been widely studied (Bingjie et al., 2014; Bonneville et al.,
Valparaíso, Av. Brasil 2085, Valparaíso, Chile. 2006; Lovley et al., 2011). In contrast, there are fewer works on
E-mail address: ernesto.gonzalez@ucv.cl (E. González). Acidiphilium cryptum (Bridge and Johnson, 2000; Küsel et al., 1999), an

http://dx.doi.org/10.1016/j.hydromet.2015.08.003
0304-386X/© 2015 Elsevier B.V. All rights reserved.
E. González et al. / Hydrometallurgy 157 (2015) 292–297 293

acidophilic bacterium able to reduce Fe(III) even in the presence of ox- Unless otherwise mentioned, the pH was controlled off-line adding
ygen. Early studies performed with Acidiphilium sp. focused on variables to the vials different portions of 0.5 mol/L H2SO4. The amount of acid
such as: mineral phases, direct contact, pH and ligands (Bridge and added was calculated from the pH measurement and titration curves
Johnson, 2000). previously obtained for both media.
In this work the dissolution of magnetite and jarosite was tested
under abiotic and biotic (A. cryptum JF-5) conditions, using two culture 2.4. Different shake modes
media and different stirring modes. Thereby, these solids could be used
as starting materials for a hydrometallurgical route of iron extraction, as The solid dissolution was also assayed in E/Ox medium at room tem-
was previously proposed by Laguna et al. (2011). perature both statically and under different shake modes: an orbital
shaker (150 RPM), magnetic stir bars (triangular section bar and
2. Materials and methods 250–350 RPM) and a homemade stirring “Ferris” wheel (40 RPM),
where the vials fit parallel and perpendicular to the shaft, similar to a
2.1. Bacterial strain and culture media shaking hybridization incubator (supplementary data).

A. cryptum JF-5, kindly supplied by Prof. W. Sand (University of 2.5. Ore and solid residue analysis
Duisburg-Essen), was grown in E medium, containing per liter: 2.0 g
(NH4)2SO4, 0.1 g KCl, 0.5 g K2HPO4, 0.5 g MgSO4·7H2O, 0.3 g yeast The total extractable iron was determined in triplicate by complete
extract and 3.0 g glucose. The pH was adjusted to 2.4 with H2SO4, and digestion of both solids in warm nitro-hydrochloric acid, followed by
later the medium was autoclaved at 121 °C for 15 min. Bacterial cells AAS analysis. Untreated solids and residues were analyzed by X-ray
used as inocula in dissolution experiments were pre-grown aerobically diffraction (XRD) and scanning electron microscopy (SEM) to deter-
in cotton plugged flasks containing E medium, using an orbital incuba- mine crystalline phases and morphology. The particle-size distribution
tor at 150 RPM and 35 °C. The E/Ox medium, with a similar composition was measured using the Malvern Mastersizer 2000 equipment.
to E medium but containing 2 mmol/L of oxalic acid, was sterilized by
filtration, adjusting previously its pH to 2.4 by H2SO4. 3. Results

2.2. Preparation and disinfection of ferric solids 3.1. Magnetite dissolution in orbital shaker

Museum grade magnetite was kindly provided by Dr. Joan Viñals The iron extraction, pH and pE + pH (pE: the negative logarithm of
(University of Barcelona). Its chemical and mineralogical composi- the electron activity) profiles for experiments carried out with magne-
tions were determined by X-Ray Fluorescence (XRF) and X-ray dif- tite in E and E/Ox media are shown in Fig. 1; while total dissolved iron
fraction (XRD), respectively. The ore was ground, sieved (particle
size b 0.090 mm) and stored in capped bottles at room temperature.
Jarosite was synthesized in a bioreactor in the presence of a culture
of Sulfolobus metallicus, grown at 65 °C in 9K medium (Silverman and
Lundgren, 1959); with stirring and aeration rates of 700 RPM and 0.5–
0.8 vvm (air volume flow per unit of liquid volume per minute), respec-
tively. The pH was periodically adjusted to 1.8–2.0 adding NH4OH (30%,
w/v). The jarosite was collected, washed (using distilled water), dried
(at 105 °C overnight), sieved (particle size b 0.090 mm) and stored in
capped bottles at room temperature.
Empty vials (100 mL useful volume) were capped with aluminum
foil and autoclaved (121 °C and 15 min). Then, 0.60 g of ore was trans-
ferred to sterile vials and covered with ethanol (96%, v/v) for three days.
Finally, the capped vials containing the solids were placed on a drying
oven (90–100 °C over night) to evaporate the ethanol.

2.3. Culture conditions and sampling

All experiments were carried out in duplicate at 1% pulp density,


adding 60 mL of medium to the vials containing ore. Once vials were
capped with butyl rubber stoppers and sealed with crimp-caps, the
experiments were performed in an orbital incubator at 35 °C and
150 RPM, except when different shake modes were studied. The initial
bacterial population for inoculated vials was 1 · 108 cell/mL, determined
through a Neubauer improved counting chamber (depth 0.01 mm).
Before sampling, vials were shaken and the ore was allowed to
settle, while rubber stoppers were disinfected externally with ethanol
(96%, v/v). The supernatant was sampled using previously deoxygenat-
ed sterile syringes, ensuring the replacement of the volume of sample
(2 mL) with a N2:CO2 gas mixture (80:20, v/v). An aliquot was immedi-
ately diluted (1:10, 1 mol/L HCl) to measure Fe(II) and total dissolved
iron by the ferrozine method (Stookey, 1970) and atomic absorption Fig. 1. Extracted iron (A), pE + pH (B) and pH (C) profiles for magnetite dissolution in E
(□,■,▲) and E/Ox (○,●) media. Solid and hollow symbols represent A. cryptum JF-5
spectroscopy (AAS), respectively. The redox potential (combined gold inoculated vials and abiotic controls, respectively. Results obtained when pH was not
electrode — Ag/AgCl, KCl 3 mol/L) and pH were measured in the remain- controlled (▲) are also included. The pH 2.4 after each H2SO4 addition (arrow) was
ing sample. estimated.
294 E. González et al. / Hydrometallurgy 157 (2015) 292–297

(FeTotal) and Fe(II) profiles are displayed in the supplementary data


(Fig. S1). According to Fig. 1, the presence of A. cryptum and a systematic
pH control was essential to achieve a high yield of iron dissolution.
The addition of oxalic acid to the medium caused a slight chemical
dissolution of magnetite (abiotic tests) and the disappearance of the
plateau observed in inoculated vials containing E medium between
days 10 and 20.
Magnetite characterization by XRF and acid digestion showed a
similar iron content (68.8 and 71.7 ± 2.1% w/w Fe, respectively). Iron
extraction in Fig. 1 is referred to the iron content determined by acid
digestion. The XRD analysis revealed the presence of magnetite with
low amounts of hematite and wüstite (supplementary data Fig. S2).
SEM micrographs of magnetite residues (supplementary data Fig. S3)
showed that particles obtained from the experiment where pH was
not controlled were partially covered by a new solid phase, identified
by XRD as siderite (supplementary data Fig. S2). Finally, Fig. 2 shows
the theoretical and experimental relationships between extracted iron
and consumed H2SO4.

3.2. Jarosite dissolution in orbital shaker

Fig. 3 depicts extracted iron, pH and pE + pH profiles for those


experiments performed with jarosite in both media; while FeTotal and
Fe(II) profiles are presented in the supplementary data (Fig. S4). The
presence of A. cryptum also had a positive effect in this experiment,
increasing the jarosite dissolution in both media (Fig. 3). However, a
significant iron dissolution yield was obtained only in the presence of
oxalic acid. As for magnetite, iron extraction in Fig. 3 is referred to the
iron content in jarosite (33.8 ± 0.6% (w/w)) determined by acid
digestion. Fig. 3. Extracted iron (A), pE + pH (B) and pH (C) profiles for jarosite dissolution in E
(□,■) and E/Ox (○,●) media. Solid and hollow symbols represent A. cryptum JF-5 inocu-
lated vials and abiotic controls, respectively. The pH 2.4 after the H2SO4 addition
3.3. Jarosite dissolution under different shake modes (arrow) was estimated.

A stirring “ferris” wheel, similar to the rotor of a hybridization incu-


bator, was made of PVC. This device was able to maintain the jarosite obtained from abiotic controls (supplementary data Fig. S6) were char-
completely suspended when its rotation speed was faster than acterized by SEM and a laser diffraction technique (Fig. 6).
~ 35 RPM. Unlikely, both solids remained significantly suspended for
less than 10 min in those experiments performed in the orbital shaker 4. Discussion
(at 150 RPM).
Fig. 4 shows the extracted iron profiles for the jarosite dissolution by The term pE + pH, proposed by Cornell and Schwertmann (2003b),
A. cryptum under different shake conditions, while FeTotal and Fe(II) will be used to describe the redox systems. Unlike rH (the negative log-
measurements are shown in the supplementary data (Fig. S5). The tem- arithm of the hydrogen partial pressure), this term can be easily read
perature difference between environment (27–32 °C) and incubator from currently available Pourbaix diagrams (Keene et al., 2010), Fig. 7.
(3 ± 1 °C warmer) was considered negligible. Finally, Fig. 5 displays The iron extraction profiles in Figs. 1 and 3 show an initial iron dis-
the relation between H2SO4 consumed and extracted iron in those solution in all cases where A. cryptum was present. However, only
vials stirred with magnetic bars. when pH was periodically corrected (adding H2SO4) the dissolution
Considering that jarosite under magnetic stirring turned pale yellow process was supported, as shown in reaction (1) (Mulder and Cresser,
and settled more slowly (supplementary data Fig. S7), residues

Fig. 4. Extracted iron profiles for jarosite dissolution assayed in E/Ox medium, in the
Fig. 2. Relationship between extracted iron and H2SO4 consumed in the reductive dissolu- presence of Acidiphilium cryptum JF-5, under different stirring conditions: static vials
tion of magnetite in E/Ox (■; 2 mmol/L oxalate) and E media (●). The straight line has a (○), orbital shaker at 150 RPM (●), stirring bar at 250–350 RPM (►), and the homemade
slope equal to 1. rotor at 40 RPM, where the vials were placed in radial (□) and axial (■) positions.
E. González et al. / Hydrometallurgy 157 (2015) 292–297 295

Fig. 5. Relationship between extracted iron and consumed H2SO4 in the reductive dissolu-
tion of jarosite in E/Ox medium (►; 2 mmol/L oxalate) inoculated with Acidiphilium
cryptum. The straight line has a slope equal to 0.5.

1994). Blebs formed by A. cryptum JF-5 (Küsel et al., 1999) could be in-
volved in the dissolution of ferric solids, despite the fact that Fig. 7. Pourbaix diagram of Fe–NH+4 –S–O2–CO2–H2O system. aFe = 10
−2
, 10−3, 10−4 and
Acidiphilium SJH uses an indirect mechanism (Bridge and Johnson, 10−5; P CO2 = 10−1 bar,aNHþ = aSO2− = 10−2. The standard Gibbs free energy formation for
4 4

2000). Fig. 7 shows that the formation of Fe(II) solid phases, as siderite, ammoniojarosite was obtained from Gaboreau and Vieillard (2004), while all other ther-
can also occur under circumneutral pH (Roh et al., 2003), as can be modynamic data were obtained from Langmuir (1997).

Fig. 6. SEM micrographs of abiotical jarosite residues under different stirring conditions (A–G) and their particle-size distribution (H). Static vials (A), orbital shaker at 150 RPM (B), stirring
bar at 250–350 RPM (C ×250 and G ×3000), and the homemade rotor at 40 RPM, where the vials were placed in radial (D) and axial (E) positions; compared to the starting material (F).
296 E. González et al. / Hydrometallurgy 157 (2015) 292–297

observed in the magnetite test without pH control (Fig. S2). 5. Conclusions

The identification of main variables is one of the first steps for study-
n=2 M 2=n O þ nHþ →Mnþ þ n=2H 2 O ð1Þ
ing a chemical process. In the present work the dissolution of magnetite
and jarosite was assayed, both abiotically and in the presence of
The slowdown in magnetite dissolution, observed between 10 and A. cryptum, in two culture media. It was confirmed that A. cryptum
20 days in E medium, coincides with a sudden increase in pE + pH generated a reducing environment responsible for the magnetite disso-
(Fig. 1). Since A. cryptum is only able to grow in a pH range 2.1–5.8 lution. In turn, the pH rose and the consumption of protons had to be
(Küsel et al., 1999), the pH close to 6.0 achieved on day 3 (Fig. 1C) prob- controlled in order to keep the reaction progress. The addition
ably affected negatively the bacterial population, which could not of oxalate to the medium did not increase the magnetite but jarosite
maintain the reducing environment. This did not occur in E/Ox medium, dissolution rate.
where oxalate possibly buffered pH oscillations and kept this variable in The jarosite dissolution under poor and good mixing conditions was
the range where A. cryptum JF-5 could grow. similar, which provides additional evidence that the dissolution process
In abiotic tests with E/Ox medium, the dissolution of both solids is controlled by the solid surface. For both solids, the acid consumption
(Figs. 1 and 3) and the occurrence of Fe(II) in solution (Figs. S1 and was successfully correlated to the reaction stoichiometry. These find-
S4) could be explained by the presence of oxalic acid and its reducing ings confirm the feasibility of using iron reducing bacteria in hydromet-
power (Eisele and Gabby, 2014; Sulzberger et al., 1989). However, the allurgical processes.
good results achieved for jarosite in the presence of A. cryptum and
oxalate could be attributed to a ligand-promoted dissolution under re-
Acknowledgments
ducing conditions (Zinder et al., 1986) or to the fact that oxalate can
also facilitate the electron transfer from a dissolved reduced ion to the
The authors wish to express their gratitude to the Spanish Ministry
solid surface (Blesa et al., 1987; Panias et al., 1996; Sulzberger et al.,
of Economy and Competitiveness for funding this work (project
1989; Suter et al., 1988).
MAT2011-24186).
In a heterogeneous system, the reaction rate is coupled to one or
more transfer processes, where the slowest process will be the limiting
step. Fig. 4 shows that poor mixing in the orbital shaker led to a better Appendix A. Supplementary data
performance than static condition, as reported by Royer et al. (2003).
The fact that a better stirring performance in the homemade rotor did Supplementary data to this article can be found online at http://dx.
not improve the results obtained in the orbital shaker supports the doi.org/10.1016/j.hydromet.2015.08.003.
idea that jarosite dissolution was not under mass transport control.
Fig. 4 also shows that the jarosite dissolution rate in magnetically
stirred vials was significantly greater than in other cases. The mechani- References
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