Documente Academic
Documente Profesional
Documente Cultură
Review
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: Researchers dealing with pavements and experts on materials have been increasingly focused on the
Received 1 June 2018 structural strength of the pavement materials without paying sufficient attention to the environment
Received in revised form 7 November 2018 and cultural norms. In the 21st century, the concept of pavement design and rehabilitation needs to be
Accepted 30 November 2018
modified owing to new requirements such as the additional structural loads derived from the climate
change, environmental challenges, social requirements, and aging population. Therefore, the concept of
post-modern pavement (PMP) was proposed to address the structural, sustainability, and socio-
Keywords:
psychological requirements. In this review of the state-of-the-art, the potential of the interlocking con-
Block pavement
Post-modern pavement
crete block pavement (ICBP) was evaluated based on its laboratory and field structural performance, sus-
Sustainability tainability, and social acceptance as a PMP in Japan. Therefore, the relevant literature in English and
Japanese, including journals, conference proceedings, technical reports, books, and theses, over a span
of 47 years (1971–2018), were studied. It was found that the structural and functional performances of
the ICBP in different facilities were satisfying. Furthermore, owing to its waste material use, less noise
emission, air purifying characteristics, and heat island reduction, the environmental performance of
ICBP was in harmony with sustainable practices. In addition, pavements users, both able and differently
abled, rated the ICBP as a more appropriate pavement system owing to its physical appearance, service-
ability, aesthetic features, lower heat island effect, rapid maintenance, and positive psychologic effects
after earthquake and tsunami events. As a result, the ICBP can be recommended as a PMP for the design
and development of resilient transportation infrastructure assets in Japan.
Ó 2018 Elsevier Ltd. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714
2. Materials and methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715
3. Current situation of transportation technology in Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716
E-mail addresses: ajamshidi@usc.edu.au (A. Jamshidi), kurumi@eng.hokudai.ac.jp (K. Kurumisawa), gwhite2@usc.edu.au (G. White), nishi@ishikawa-nct.ac.jp
(T. Nishizawa), toshifumi@eng.hokudai.ac.jp (T. Igarashi), nawa@eng.hokudai.ac.jp (T. Nawa), maojize@hrbeu.edu.cn (J. Mao)
https://doi.org/10.1016/j.conbuildmat.2018.11.286
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
714 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
4. Challenges for concrete pavements and opportunities for the ICBP in Japan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 717
5. Structural components of the ICBP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 717
6. Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 719
7. History of ICBP in Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 719
8. Education and administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 721
9. Performance of ICBP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 722
9.1. Structural performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 722
9.1.1. Structural design of ICBP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 722
9.1.2. Computer package for structural analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724
9.1.3. Evaluation of structural performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 725
9.2. Functional performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 729
9.2.1. Noise reduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 730
9.2.2. Abrasion strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 732
9.2.3. Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 732
10. PICBP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 733
10.1. Appropriate thermal property . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 735
10.2. Sand migration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 735
11. Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 735
11.1. Use of by-products and waste materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 735
11.2. HIE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 737
11.3. Air purification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738
12. Environmental disasters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738
13. Maintenance and rehabilitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 739
14. Life cycle cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 742
15. Social acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 743
16. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747
17. Suggestions for further research . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747
Conflict of interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 748
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 748
Appendix A. Different eras of pavement technology and science . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 748
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 750
Fig. 1. PMP definition as an interface between structural, environmental, and social requirements.
technology required for a PMP will be more accessible and cheaper search. All the selected literature was analyzed to ensure that the
in the future. Infrastructure assets will need to respond to the chal- contents were in harmony with the main purposes of this study.
lenges of the future, as technological developments and broader Before the discussion, a brief background of the transportation
cultural changes may generate new social demands from them technology in Japan presented. In addition, the challenges and
[25]. Moreover, PMPs can be made from either asphalt or concrete, opportunities of ICBP as part of an integrated municipal infrastruc-
and these pavements can be constructed based on local materials, ture were discussed. Moreover, the ICBP terminology in English
construction technologies, available financial sources, and social and Japanese literature, written by Japanese authors, is compared
norms. Examples of social acceptance criteria are the aesthetic fea- with that of their Western counterparts to avoid any misunder-
tures, psychological effects, comfort of use by disabled people standing. In addition, the historical background of segmental pave-
including senior citizens, handicapped, kids, and pregnant women, ments in Japan as the cornerstone of modern ICBPs was studied,
personal feelings arisen during walking or driving, and ease of use and the trends of the ICBP market were evaluated through statis-
during critical conditions, e.g., flood, noise, and light emissions. The tics released from 1993 to 2016 in different prefectures, which is
social acceptance can encourage the public sector to invest in the unit of the administrative division in Japan and is equal to
transportation infrastructure assets based on a sustainable policy the state or province in other countries. To analyze the perfor-
and environmental management of the 21st century. In this study, mance of ICBPs in terms of structural response, sustainability,
the potential of the interlocking concrete block pavement (ICBP) as and durability, more than 500 articles on the issues were chosen.
a PMP, based on the research and experiences gained in Japan, was Then, 330 studies, over a span of 47 years (1971–2018), were
introduced in detail. The main purposes of this state-of-the-art finally extracted for detailed reading and evaluation (Fig. 2). To
review are the following: characterize the trends, all data were reanalyzed and discussed
through examples and supportive evidence from other studies.
To develop the theoretical concept of PMP as a multi-role infras- Detailed illustrations were drawn to clarify the theories and con-
tructure asset cepts behind the discussions. Furthermore, the authors inter-
To analyze various performances and innovations of the ICBP viewed professional people working in industrial sectors and
technology in Japan consultant companies, and professors who are experts in ICBP in
To evaluate the ICBP as a PMP based on the infrastructural chal- Japan. All the challenges in design, construction, usefulness, and
lenges in the country recyclability of ICBP were discussed in meticulous detail. More-
over, the social reaction of people with respect to the criteria for
This study also provides a detailed understanding of the philos- selection of pavements was evaluated. The authors travelled
ophy behind the ICBP as a resilient infrastructure in Japan, which throughout Japan for four years to evaluate the current condition
can be useful for pavement engineers, infrastructure material of ICBPs. Hence, a large visual and field evaluation database of
researchers, urban planners, and environmental policy makers. In ICBPs performance in various applications was created to scruti-
addition, recent innovations and technologies were analyzed and nize. Fig. 3 shows the flowchart of discussion in this paper.
discussed. Furthermore, the results of this analysis of long-term
ICBP performance in various applications can pave the way toward
a more efficient design of resilient infrastructure in other countries.
2.34%
0.66%
Journal
2. Materials and methods Report
29.90%
A systematic state-of-the-art study was conducted to address Book
the basic and advanced requirements of ICBP for different applica- Conference/Proceeding
tions in Japan. In this regard, Wilding et al. [298], recommended a 54.15%
keyword-based search of electronic databases and library services Thsesis
7.97%
as an efficient way of identifying relevant literature. Therefore, a standard
table of contents of high-quality journals, books, research reports, 4.98%
technical reports, manuals, standards, and theses in English and
Japanese were manually scanned to carry out the bibliographic Fig. 2. Distribution of the types of literature used in the state-of-the-art study.
716 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
3. Current situation of transportation technology in Japan 3P) based on the reduce, reuse, recycle, and recover (known as
4R) strategy. Consequently, the stock effects of the infrastructure
Japan suffers a wide variety of infrastructural challenges such as assets are divided into three components [198]: (1) safety and
climate change, aging infrastructure, and a dwindling population security, (2) life quality improvement, and (3) improved
[265]. Therefore, there is an increasing demand for the develop- productivity.
ment of resilient infrastructure and improvement of its current It should be noted that social norms and sustainability are the
efficiency. In this regard, the infrastructure assets are generally foundation for design and construction of the infrastructure assets
managed and constructed by both the public and private sectors and transportation fleet in a country. Furthermore, there is a silent
under various private partnership programs (known as PPP or competition between the railroad and air transportation modes in
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 717
Japan. For example, the latest model of the Japanese rapid bullet 1. Higher initial costs compared to the asphalt pavement
train (Shinkansen), named N700, consumes just one 12th of the 2. Lower construction speeds
energy per seat required by a Boeing 777 aircraft [141], indicating 3. Delays in opening to the traffic owing to concrete curing
the energy efficiency superiority of the railway transportation 4. Difficulties in maintenance and rehabilitations
mode. This energy superiority results in strong impetus for devel- 5. Lack of information on their high efficiency in the public sector
opment of the Shinkansen in different countries, such as Singapore, involved in urban planning
Thailand, India, and Malaysia [191]. Furthermore, a domestic 6. Low interest in producing new types of block pavers among
narrow-body civil aircraft is being developed in Japan by Mit- manufacturers owing to the higher investment requirements.
subishi Heavy Industry. This Mitsubishi regional jet (MRJ) is a
new industrial product in the offer list. Such an aircraft requires However, the ICBP has advantages that motivates urban plan-
relatively low-cost and efficient infrastructure assets, including ners, environmental policy makers, and engineers, as listed below
the pavement. Furthermore, the energy policy has been changed [280]:
since the Fukushima nuclear power plant disaster [281,26], result-
ing in a transition plan toward various alternative energy sources 1. Lower total costs of the ICBP compared to the traditional
in a relatively short time, with collaboration between state and pri- asphalt and concrete pavements
vate sectors. Currently, the number of electric car charging stations 2. Mechanical installation increases the rate of block laying
in Tokyo is higher than that of the petrol stations. As a result, the 3. The ICBP requires no curing time unlike concrete
development of a sustainable transportation fleet with resilient 4. Relatively rapid and easy maintenance and rehabilitation
transportation infrastructure assets is a cornerstone of the current
and future socio-economic planning in Japan. Furthermore, the excess of various waste materials and indus-
According to the Japan Statistical Bureau [190], there are trial by-products along with improved recycling technologies pro-
196,407 km of paved roads in Japan, most of them with asphalt vide an opportunity for the production of low energy concrete
surface. However, there is recently an increasing interest in the blocks for ICBP, which decreases the environmental load and total
use of concrete pavements. Therefore, ICBP can be considered as cost of both concrete and concrete block pavements in Japan.
one of the pavements of the future, in light of the extensive Therefore, it seems that there is a bright future for the ICBP in var-
research papers, theses, technical reports, and manuals published ious types of paving projects.
in previous years, which provide a detailed knowledge for its struc-
tural design, construction, maintenance, and rehabilitation. More-
over, there are many successfully constructed ICBP projects 5. Structural components of the ICBP
throughout the country. Further, regular studies and advanced data
record systems have provided an integrated system to evaluate the The structural components of the ICBP are shown in Fig. 4. The
long-term performance of the ICBP. In addition, the following two block pavers, as one of elements for load-bearing capacity, may
unique characteristics highlight the pivotal role of pavements in have various shapes and laying patterns (Figs. 5 and 6). The block
various transportation modes and the national economy in Japan: paver thickness varies from 80 mm to 200 mm for heavy-duty
applications [161,303,105,224]. The Japan Interlocking Pavement
(1) Japan is an island in which all international travel, exports, Engineering Association (JIPEA) [123] provides details of the stan-
and imports are carried out through airports and ports. dard geometrical specifications and material characteristics of tra-
Therefore, the country is one of the main hubs and targets ditional block pavers and blocks with spacer nibs (Fig. 7(a)).
for exports and imports, especially for the countries in both However, there are block shapes developed by Japanese research-
sides of the Pacific Ocean. In other words, efficient and safe ers (Fig. 7(b)–(d)) that show high structural performance based
performance of heavy-duty port and airport pavements on the results of laboratory and field tests. The blocks are usually
affect the external and inter-continental transportation in interlocked by friction with the adjacent units through gaps (2–
Japan. This is the reason why the investment on infrastruc- 3 mm) filled with sand, namely, the joint sand.
ture assets related to exports and imports will increase from Cement mortar is used as joint filling and bedding material for
10 trillion Japanese Yen (JP¥) or 90 billion USD in 2010 to ¥ the blocks shown in Fig. 7(c). The mortar filled ICBP has higher
JP30 trillion (270 billion USD) in 2020 [59]. JP¥111 is structural performance owing to its higher stiffness compared with
approximately 1 USD (when this paper was written). that filled with sand [68]. However, the cracks formed across the
(2) Japan is often impacted by natural disasters, including vol- joints, because of its extra surface rigidity and the thermal gradi-
cano eruptions, earthquakes, and tsunamis, during which ent, are the main concern.
the road and airport pavements must maintain their service- It should be noted that the surface of the composite block
ability for takeoff of aircraft, people evacuation, and the other pavers is usually made up of mortars containing sandstones, which
emergency operations. The Kobe earthquake and the tsunami provide a natural appearance for the pavement surface (Fig. 7(d)).
in Tohoku are examples of recent natural disasters in the The design of synthetic elements in harmony with the nature and
country. As a result, it is understandable that the public sec- landscape is a premise of urban design in Japan.
tor and socio-economic policy makers are very sensitive to The block pavers are usually laid on a 20–40 mm thick layer,
the construction and performance of pavement networks in called the bedding sand. It should be noted that this thick layer
all the transportation modes. In this regard, the lessons and of bedding sand seldom reduces the stress on the base layer
experiences gained with the ICBP technology in disaster [106]. The reason is that the layer of bedding sand cannot be read-
areas can be of great interest for several countries. ily compacted during the construction phase. Therefore, the bed-
ding layer is compacted in the post-construction phase by the
4. Challenges for concrete pavements and opportunities for the traffic load, which results in some surface deformation on the block
ICBP in Japan surface. Furthermore, the joint sand provides horizontal distribu-
tion and vertical transmission of the load through shear stresses.
At first glance, the challenges for the development of concrete An empty joint results in block pavers that are not interconnected,
pavements in Japan are similar to those in other countries, as fol- which leads to lack of stress-reducing performance [236,237].
lows [4,87]: However, the maximum shear stress transmitted horizontally
718 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
Bedding sand
(25 to 40 mm)
a1
a2
an-1
an
depends on the block paver strength [47]. The surface course of the to the traffic loads. Then, up to 40%–50% of the compressive and
ICBP, consisting of block paver, joint sand, and bedding sand, is shear stresses are distributed into the layers beneath (base and
called the block layer. The block layer is the first layer exposed subbase) [60,154], depending on the block thickness, laying
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 719
(b) Block paver with lateral anchored sniper developed by Takeyama (2000) [280]
(c) Block paver with vertical dents developed by Tamaki et al. (2000) [277]
(d) A type of double layer or composite block paver developed by Kurotaki et al. (1992)
[163] and Sano et al. (1988)[245].
Fig. 7. Standard and innovative block pavers used in Japan. (See above-mentioned references for further information.)
and 8 million m2 in Germany, Netherlands, the U.K., the U.S., and 1. Age of poor coloration: lack of high quality and various colors
South Africa, respectively [30]. In other words, it seems that there for different patterns
is a national lack of interest in ICBP in Japan. Therefore, it is needed 2. Age of coloration development and improvement: improve-
to encourage the use of ICBP among city halls, public work author- ment of various colors that increased the aesthetic features of
ities, and consultant companies by informing engineers about the ICBP.
successful experiences gained in various projects and different 3. Age of quality development: design and construction methods
countries. As shown in Fig. 12, the maximum level of ICBP con- and standards were developed based on technical require-
struction is in Kanto prefecture, because Tokyo is the largest city ments, local materials, and technology.
in Japan. Consequently, it is necessary to find the main reasons 4. Age of development of new patterns: new architectural pat-
behind the decreasing trend across Japan. One possible reason is terns and features were produced based on high quality colors
that there are approximately 1500 asphalt mixing plants producing and standardized construction methods.
42 million tons per annum in the country [39], which makes 5. Age of sustainable practices: environmental concerns resulted
asphalt-mix production a cost-effective production. Moreover, it in increased attention to the use of industrial by-products in
should be noted that there is already a sufficient area of pavements ICBP, development of permeable ICBPs (PICBP), and analysis of
in the country, and thus, no further construction is needed. As a the pavement albedo to decrease the urban heat island.
result, the main concern is maintenance and rehabilitation rather
than construction of new pavements. Furthermore, the trends of market demand for ICBPs have been
In addition to quantity, innovation and development of quality different. Although the indented block was introduced for the first
in ICBPs have followed a dynamic pattern to meet different indus- time in the Japanese market, the trend of block sales in terms of
trial requirements over time. In this regard, Akayama [3] divided block shape has changed over time. Fig. 13, based on the data pro-
the history of ICBP into five ages based on the progress of design vided by Tohyama [286], shows that the sales of indented blocks
and the targeted criteria in Japan, as follows: have decreased from 1990 to 1999, while there is an increasing
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 721
Fig. 8. Use of segmental pavement in historical fields in Japan (Katsuya Rikya garden built in the 17 century, Kyoto).
Structural design/Evaluation 1.90% 3.70% [273], completely automated production and fully computerized
7.60% monitoring systems for the quality control of block production
Functional performance
and packaging have increased productivity in recent years. The
Sustainability 6.60% aesthetic features of ICBPs and experiences gained, especially in
39%
Economy North America, have resulted in the use of ICBP in urban design.
Permeable ICBP 3.70% At the time of writing this paper, Japan is preparing to host the
Construction 7.50% Tokyo 2020 Olympic Games. One of the choices for high quality
Maintenance and Rehabilation
pavements is ICBP, owing to its construction quality and relatively
0.93% satisfactory performance results.
Pavement material
Natural Disaster 10%
Fig. 9. Various issues addressed by Japanese researchers at the SEPT conferences. In parallel with the research on ICBP, the required administra-
tive infrastructure was developed. In 1983, the Interlocking Block
trend for the rectangular block, which is similar trend observed in Technical Research Institute was established as the first institute
Netherland in 1950s [292]. engaged in research and development (R&D) of ICBP in Japan
One possible reason for the popularity of the rectangular block [218]. In 1985, the institute was renamed to Interlocking Block
is that ICBP is commonly used for walkways. Therefore, it is easier Association. Since 1995, the association name has been changed
to install such blocks rather than the indented blocks. Another rea- to JIPEA [318]. JIPEA is a public institute focused on technological
son relates to culture, i.e., the Japanese traditionally cover their innovation, standards, technical reports, and management of the
house floors with Tatami or Fusuma, which is a traditional draw- ICBP technology in the country. JIPEA can be considered as the
ing, as the decorative element in the room, and Shoji for the doors. counterpart of the Interlocking Concrete Pavement Institute (ICPI)
Because rectangular blocks provide the same appearance of tradi- in the United States, INTERPAVE in the United Kingdom, Swedish
tional floor covers, they are aesthetically appealing to the users Concrete Block Paving Association (SCBPA) in Sweden, Blocobrasil
[286]. Therefore, for development of a pavement system, tradi- in Brazil, and Asociación Argentina del Bloque de Hormigón
tional and social norms are important as one of the pillars of (AABH) in Argentina. In a similar way to its western counterparts,
PMP, as shown in Fig. 1. It should be noted that the technology JIPEA publishes technical reports, guidelines, and manuals, which
of block paver manufacturing and the concrete materials have been are used by engineers, project contractors, and pavement research-
greatly improved, further improving the aesthetic appeal. Although ers in private and public companies. The first handbook of ICBP,
the manufacturing efficiency and quality of blocks decreased titled ‘‘Interlocking Block Pavement Design and Construction Manual,”
owing to changes in the production phase in previous years was published in Japan in 2000. Based on the practical experiences
722 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
(a) Port container terminal (Kawasaki) (b) Narita Airport bus station (Tokyo)
(c) Red Brick Building avenue (Sapporo) (d) Car parking (Kuzuu Higashi)
(e) Parking of interstate recreation place (f) Street paved with ICBP
(Yamanshi) (Utsunomya)
Fig. 10. Different applications of ICBP in Japan.
obtained in different projects, the first and last revised version mote the use of handbooks as the main source of technical guide-
were published in 2007 and 2017, respectively. However, there lines and general knowledge on ICBP technology, some of these
are many technical notes and reports about ICBP design and con- handbooks have been combined with education and training
struction in different languages. Table 1 shows the publication of courses [266].
JIPEA with a brief description. Interestingly, there is a report eval- Comparing these publications with the manuals and guidelines
uating the ICBP in earthquake events, as a common natural disas- published by ICPI and SCBPA, there is lack of manuals for the archi-
ter, which indicates the significant role of pavement under such tectural design of concrete pavers and flags in Japan. Furthermore,
emergency conditions. Because pavement research is highly a detailed technical report on the hydraulic and structural perfor-
intensive in capital, Japanese universities seldom conduct mance of PICBP based on local materials and the hydrologic char-
research in this field. In turn, major research is carried out by acteristics of each prefecture is required.
technical colleges, R&D centers, construction companies, and con-
sultancies. Therefore, the highly qualified engineers and research- 9. Performance of ICBP
ers are often trained by such institutes. However, it seems that
the lack of courses in the field of pavement engineering at the 9.1. Structural performance
universities affects the basic knowledge of young engineers for
fully understanding the complex problems of modeling and char- 9.1.1. Structural design of ICBP
acterizing pavement materials and the principles of structural The principles of concrete pavement design in Japan are based
design and evaluation. For example, in Sweden, in order to pro- on the equations and theories developed by Professor Shigeru
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 723
4500 4500
Plaza Road
Area (1000m2)
3000
Area (1000m2)
3000
2500 2500
2000 2000
1500 1500
1000 1000
500 500
0 0
1992 1996 2000 2004 2008 2012 2016 1992 1996 2000 2004 2008 2012 2016
Year Year
(a) Pedestrain road (b) Roads and streets
10000
9000
8000
Area (1000m2)
7000
6000
5000
4000
3000
2000
1000
0
1992 1996 2000 2004 2008 2012 2016
Year
(c)Total trend of ICBP construction
Iwama, which are based on the deflection, bending, and thermal ficient (ratio of the block layer to hot mix asphalt) of 1.01–1.17
stresses of the pavements. This method is the foundation of current were proposed, which is consistent with the 1.10–1.15 ratio pro-
concrete pavement design by the Japan Road Association (JRA) and posed by Shackel [262,264].
Japan Society of Civil Engineering (JSCE) [219]. However, this Takeshita [278] proposed Eq. (1) to estimate the proximity fac-
method could not be used for structural design and analysis of ICBP tor. However, JIPEA [123] recommends a standardized proximity
because of the flexible performance of ICBP. In this regard, it has factor for structural design of the various layers in ICBP. It can be
been tried to develop the methodologies for ICBP design. One of seen that JIPEA covers a wide variety of material types, including
the initial approaches to develop the analysis of ICBP was based both virgin and reclaimed materials (Table 2).
on a multi-layer system using the elastic theory [207,46]. Conse-
quently, Fukuda et al. [44], developed a user-friendly nomogram E0:46
to analyze the ICBP system using the elastic theories. Finally, Miura a ¼ 0:00525 ð1Þ
0:44
et al. [194] proposed a structural design procedure based on the
California bearing ratio (CBR) and asphalt pavement design meth- where a: the proximity factor and E: elastic modulus of various
ods. In this regard, proximity factors or the relative strength coef- materials (kgf/m2).
724 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
3000 3000
Kanto Tohoku
Tyubu 2500 Tyuugoku
2500
Kinki Kyushu
2000
Area (1000m2)
Area (1000m2) 2000
1500 1500
1000 1000
500 500
0 0
1992 1996 2000 2004 2008 2012 2016 1992 1996 2000 2004 2008 2012 2016
Year Year
(a) (b)
3000
Hokkaido
2500 Hokuriku
Shikoku
2000
Area (1000m2)
1500
1000
500
0
1992 1996 2000 2004 2008 2012 2016
Year
(c)
Fig. 12. Trends of ICBP construction in different prefectures in Japan.
CBR0:3
65 ð2Þ
1:95N0:16
TA ¼ CBR0:3
For wheel load of 17 kN
Dental block
55 Rectangular block
TA ¼ a1 T1 þ a2 T2 þ . . . þ an Tn ð3Þ
45
where TA is the design thickness (cm) or the required thickness of
35
full-depth hot-mixture asphalt with equal strength, N is number
25 of the wheel load repetitions in one direction during a 10-year per-
iod, CBR of subgrade; a1 to an are the relative strength coefficients or
15 proximity factors for various material types and T1–Tn are the thick-
1985 1990 1995 2000 2005 nesses of various layers (Fig. 4).
Year Furthermore, the revised version of the Japanese manual pub-
lished by JIPEA proposes a flowchart for the structural design of
Fig. 13. Trends of the block paver market in Japan.
ICBP (Fig. 14).
In a comparative study, it was found that the thicknesses deter- 9.1.2. Computer package for structural analysis
mined for the ICBP system using the TA-CBR methodology and One of the initial computer packages developed in Japan for the
proximity factors in Japan is higher than those established in other analysis of the stresses and strains in the ICBP was the elastic layer
countries, including Australia, South Africa, the U.K., and the U.S., system analysis (ELSA) [73], which was run by the MS DOS com-
which can be explained by the higher safety coefficient [287]. puter operating system. The ELSA counterpart in the West was
Therefore, the proximity factors were revised, and more factors DEGAS, developed for ICBP in France [34]. One of the restrictions
were proposed for various types of materials, as listed in Table 2. in all the software has been the analysis of the block layer. The sur-
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 725
Table 2
Conversion factors standardized by JIPEA [123].
Fig. 15. Screen of the properties of block and join filling materials in BLP3D.
asphalt treated base. For example, Miura et al. [195] reported that
the deflection in a block surface paved on a cement-treated base
layer was 0.3 mm, which is less than the 0.5 mm prescribed as per-
missible deflection for asphalt pavements under heavy traffic.
Therefore, the strength of the ICBP depends on the lock up and
E = 70.37T + 235.09 strength of the base course [124]. It is consistent with the Winkler
R² = 0.63 theory because the higher strength base materials mean that the
ICBP 1 stiffness of the springs modeled as base of the block layer is higher.
ICBP 2
As a result, the block layer performs with higher rigidity. Then, the
stress is distributed at a higher surface beneath the block layer.
E = 20.52T + 125.75 Consequently, the deformation generated on the base surface
R² = 0.73
decreases. However, it should be noted that the high stiffness of
the base and bedding sand layers results in a solid behavior in
0 1 2 3 4 5 6 the block layer, which results in breakage of the blocks. For this
reason, Karasawa et al. [133] recommends a range of 2.20–
14 MPa as the optimum hardness for the bedding layer. Note that
Fig. 16. Elastic modulus of the ICBP system, plotted using data reported by
Kasahara and Matsuno [140]. the range can be different for different ICBP applications, mode of
loading (static or dynamic), and traffic frequency. To meet the
hardness and other requirements, there are standard gradations
of the bedding sand for different applications.
Furthermore, there are various methods to evaluate the ICBP
structural performance, such as the Benkelman beam, plate bear-
ing test, and CBR. However, such methods are relatively time con-
suming and cumbersome. One of the solutions is the use of the
handy FWD (HFWD) to analyze the structural performance in
terms of rutting. One of the greater advantages of HFWD is that
the test equipment is portable, and it maintains good correlations
between the observed results of the other methods (Eq. (5))
[20,138].
(
0:23DBenkelman þ 0:025 R2 ¼ 0:93
DHFWD ¼ ð5Þ
0:086D2FWD þ 0:011DFWD þ 0:02 R2 ¼ 0:95
Fig. 17. LTE of the block paver.
where DHFWD is the deflection measured by HFWD, DBenkelman is the
deflection measured using the Benkelman beam, and DFWD is mea-
heavy-duty pavements, while flags are used for walkways and sured by an ordinary FWD test.
under light traffic. The correlation between the results of HFWD and the Benkel-
In other words, Fig. 18 shows that the shape and dimensions of man beam is found for an ICBP constructed using 10 cm thick
the paver play a pivotal role in the interlocking phenomenon. How- blocks and 2 cm of bedding sand. It is clear that the correlation
ever, it should be noted that the direction of traffic loading also can be changed while various thicknesses or materials are used.
plays a crucial role in the development of interlocking in heavy- However, there is a relatively good correlation, which can be used
duty pavements designed for airports and ports [255]. for further structural analyses and evaluations.
Furthermore, the increase in elastic modulus not only depends In addition, Fig. 19 shows the maximum stress and deflection
on the lock up phenomenon as result of the interlocking mecha- calculated against various subbase reaction modulus (k) for two
nism, but it also relates to the gain in strength of the cement or patterns. It can be seen that the maximum stress and minimum
90
80
70
60
LTE(%)
50
40
30
LTE = 54.30S/U - 24.96
20 R² = 0.99
10
0
0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
S/U
Fig. 18. LTE as function of S/U, adopted from Noda et al. [226].
728 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
3.5 1.1
Herringbone Herringbone
3.3 1
Strecher Strecher
3.1 0.9
2.9 0.8
σmax(MPa)
Δmax(mm)
2.7 0.7
2.5 0.6
2.3 0.5
2.1 0.4
1.9 0.3
1.7 0.2
1.5 0.1
0 100 200 300 400 500 600 0 100 200 300 400 500 600
k(MPa/m) k(MPa/m)
Fig. 19. Maximum stress and deflection calculated by FEM method, plotted based on data reported by Nishizawa [223].
deflection generated beneath the herringbone block layer are less pavements in the Japanese ports and airports, roads, and bus termi-
than stretcher pattern for all the k values. In other words, the her- nals [63,288,54,55,194,192]. However, it should be noted the ICBP
ringbone laying pattern is more effective at reducing the stress and the asphalt pavement behavior is fundamentally different. This
generated by loading in comparison with the stretcher pattern, is because the asphalt materials have visco-elastic characteristics,
which is consistent with results outlined by Mempearachchi and which significantly depend on the temperature at the time of load-
Senadeera [175] and Jamshidi and Hassani [60]. ing, while the ICBP behavior is temperature independent. For exam-
The set of Eqs. (6) and (7) shows that the equation of the max- ple, Kasahara and Matsuno [140] show that the structural
imum stress and deflection for the patterns. Although the values of parameter, in terms of elastic modulus, of an asphalt layer and its
the stresses and deflections are different, the trends are similar. In base decrease exponentially and linearly, respectively, as the tem-
other words, the block-laying pattern has no significant effect on perature increases (Fig. 21). However, the structural performance
the trend of stress and deflection reduction as a function of the k of the ICBP and the asphalt pavement are different at elevated tem-
value of the subgrade. In this regard, it is recommended that the perature ranges. Therefore, the block paver of ICBP has no structural
most effective laying pattern is the herringbone, with an angle of performance loss at elevated temperatures. Nonetheless, the
100° or 110° for the indented block [175,176] (Fig. 20). In addition, asphalt-treated base has structural properties in terms that could
the herringbone-laying pattern of indented blocks reduces the hor- change in different seasons owing to the temperature variations,
izontal creep owing to better interlocking [261]. As a result, it can which affect the whole ICBP system [202]. In addition, the analysis
be interpreted that the block-laying pattern and interlocking are of stress distribution using photo elastic pictures clearly shows that
significant variables in the distribution of the loading stresses the stresses under the block layer are not symmetrical owing to the
and deflection [223]. segmental nature of the paver [60,5], while the stress distribution is
( approximately circular under the course layer in an asphalt pave-
0:58Ln K þ 5:25 R2 ¼ 95% Herringbone ment [205]. In addition, the concentration of load distribution of
rmax ¼ ð6Þ
0:38Ln K þ 4:08 R2 ¼ 97% Stretcher an ICBP near the loading surface is higher when compared with
an asphalt pavement, while the stress under the block layer is less
( than that in an asphalt pavement [204]. As a result, a fully equal
26:13K0:83 R2 ¼ 99% Herringbone
Dmax ¼ 0:68
ð7Þ
9:67K R2 ¼ 99% Stretcher
where K is the reaction modulus and rmax and Dmax are the maxi-
mum stress and deflection, respectively. asphalt conceret
The ICBP was assumed as a flexible pavement based on the
FWD results and radius of deflection beneath the wheel asphalt-treated base
[132,53,194–196], and it was designed in accordance with the prin-
ciples and theory related to the structural performance of asphalt
E = 16.228e-0.062T
R² = 0.98
E = -0.22T + 8.62
R² = 0.97
0 10 20 30 40
90°
100° to 110°
Fig. 20. Optimum block shape recommended by Gunatilake and Mampearachchi Fig. 21. Elastic modulus of the asphalt course and treated based versus temper-
[51]. ature (plotted based on data reported by Kasahara et al. [139]).
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 729
performance of the ICBP and other asphalt pavements would be Furthermore, the geotextile with 130 g/m2 slightly decreases
unrealistic elsewhere. rutting in an ICBP constructed on an asphalt-treated base, while
Furthermore, as integrity of the ICBP has a pivotal role in struc- rutting drastically increases in an ICBP with a granular base. It
tural performance, the use of geosynthetic materials, including can be seen that the geotextile with 60 g/m2 can be more effective
geotextiles and non-woven fabrics, can enhance its load-bearing for additional base materials. This is the reason for the popular use
capacity. With the major subgrade soils in Japan made up of vol- of geotextiles of 60 g/m2. As a result, the selection of geosynthetic
canic cohesive materials, containing excessive water in a saturated materials depends on different variables, such as costs, geotextile
condition, the subgrade strength is very low and the CBR is 1%–2% type, construction site condition, base material type, soil subgrade
[193]. The use of geosynthetic materials is a relatively cost- quality, drainage system, and engineer judgement.
effective remedy to enhance the soil and pavement strength. In this In addition, the synergistic effects of pavement applications on
regard, the most significant advantage of the geotextile in the the structural response of ICBP, reinforced by the geotextile, funda-
interface of the block layer and base or subbase is the reduction mentally depend on the structural loading mode. For example, the
of rutting and block breakage [7,193]. However, it should be noted loads imposed by vehicles in highways are dynamically repetitive
that the use of thin geotextiles can be damaging, and the use of and are associated with a relatively low momentum owing to the
thick ones results in bedding sand particles moving under the traf- accelerating, braking, and deaccelerating phases. In contrast, the
fic loading. In Japan, nonwoven geotextiles, which have a mass of speed of loading in a taxiway is higher when associated with the
60 g/m2, are usually used, which is cost-effective. However, the high momentum in the airport, but it is less than the loading mode
use of new geotextiles is also popular [171]. in the runway surface, which results in rutting and other modes of
Moreover, Omoto et al. [233] studied the interaction between structural failures owing to severe shear stresses [296,297]. How-
different geotextile weight and base types. Fig. 22 shows that the ever, ICBP is not used in the runway pavement system. In a hangar
geotextile performance depends on the base material, which is and apron, there is severe static loading during a relatively long
consistent with the results reported by Cicek [28]. For example, time, which is the same in the stacked container yards in ports.
it was found that the geotextile with 60 g/m2 decreases rutting In the access tracks in the ports, there is a harsh dynamic loading
in an asphalt-treated base. However, it has no significant effects owing to the transportation of loaded and unloaded lift trucks,
on the rutting of a granular base (Fig. 22). transtainers, straddle carriers, and trucks. Any vehicle maneuver
may result in severe stresses within the pavement structure. To
simulate the stress profile in the pavement structure, it is required
60 to test the pavement section under a condition as realistic as pos-
Granular base sible using well-designed simulators. Fig. 23 shows a Boeing 747
Porous asphalt-treated base landing gear simulator developed by the MLIT for evaluation of
50 the structural response of the pavement structure in a runway
and taxiway.
40 Survey vehicles equipped with laser rangefinders have showed
Rutting (mm)
Noise production(dB)
functional performances are discussed in this section.
80
9.2.1. Noise reduction 75
Environmental regulations are very strict regarding noise emis-
sions in Japan. Therefore, porous pavements, sonic protection 70 13.60%
walls, and plantations are examples of measures for noise reduc-
tion. Because there are many residential areas in the vicinity of 65
highways and arterial roads in densely populated areas, the con-
struction of low-noise pavement plays a pivotal role in urban 60
design and management and in public health. For example, the
World Health Organization (WHO) [299] recommends that the 55
sound level should not exceed 30 dB and 45 dB for continuous 30 35 40 45 50
background noise and individual noise, respectively, for sleeping Speed (km/hr)
at night. Furthermore, the Environment Protection Agency (EPA)
[38] prescribes some regulations for noise management based on Asphalt(dry) ICBP(dry)
PICBP(dry) Asphalt(wet)
various activities, such as construction, maintenance, and rehabil- ICBP(wet) PICBP(wet)
itation of roads, domestic refuse collection, and aircraft and heli-
copter operations, depending on the time on weekdays and (a) Plotted based on data reported by
weekends. Hata et al. (1998)
To reduce the pavement noise, some remedies are proposed,
such as double-layered porous asphalt [168], thin surface-course
90
asphalt [181], and modified stone-matrix asphalt [290,291].
Furthermore, 74 models were developed to characterize the tire– Noise production(dB) 85
pavement interaction regarding noise, including 37 deterministic,
18 statistical, and 19 hybrid models [165]. Such models cover a 80
wide variety of pavement conditions, vehicle types, and service
75
conditions. Meanwhile, pavement noise becomes significant at
speeds above 40 km/h for passenger vehicles and 70 km/h for 70
trucks. As a result, the vehicle type and speed should be considered
in the analysis of noise reduction. However, there are primarily 65
two different methodologies for noise reduction [271], as follows:
60
Optimized surface structure (OSS) 55
Optimized porous pavement (OPP) 20 30 40 50 60
Such methodologies can be adopted for ICBPs. As the first step, Speed (km/hr)
the potential of noise production of the ICBP should be evaluated. Asphalt(dry) Concrete(dry)
Analyses of noise production by various pavement types, con- ICBP(dry) Asphalt(wet)
ducted by Hata et al. [65] and Kanzaki et al. [126] showed that
Concrete(wet) ICBP(wet)
ICBPs produce equal or less noise than asphalt pavements
(Fig. 24), depending on the speed, block laying pattern, and base
course material. This observed trend is consistent with the results (b) Plotted based on data reported by
reported by Inuzuka et al. [94], Vollpracht [317], and Samuels and Miura et al. (1984)
Sharp [316]. However, it should be noted that the noise produced
by an ICBP is 5 dB–8 dB higher than the asphalt pavement at Fig. 24. Noise produced by various pavement types.
60 km/h or higher speed [29,126]. Consequently, the ICBP noise
level is 5 dB–8 dB higher than the asphalt pavements [260,261]. row joint openings result in less joint sand or soft materials, which
The reason behind these contrasting results can be explained based increase the block layer rigidity. It can lead to higher noise emis-
on simple laws of classic physics about the mechanism of sound sion. Wider joint openings contain more joint sand materials,
reflection. While the sound is produced, a fraction of its energy is which decrease the noise emission. Joint openings in PICBP
absorbed by the air and obstacles in vicinity of the noise source, (Fig. 25(c)) are usually wider than in ICBP, which results in less
while the rest is reflected. A smooth surface can reflect more than noise emission (Fig. 25(b)). Therefore, as a flexible pavement, the
a rough surface, like in the reflection of light. In addition, stiff sur- noise emission in ICBP should be less or equal to that in asphalt
faces reflect more than the soft ones. This is the reason of the pavement. If the noise emission is higher than the one in asphalt
higher noise emission caused by moving vehicles on old asphalt pavement, the joint opening of the block layer is small. Moreover,
pavements, because long-term aging increases the pavement stiff- moving at higher speed increases the noise emission. Therefore, it
ness. The surface courses of asphalt and concrete consist of rela- is recommended to use ICBP primarily in low-speed areas, such as
tively homogenous layers with high stiffness (Fig. 25(a)), while collectors and arterial roads.
the surface course of an ICBP is made up of the block paver with It can be seen that the noise produced by PICBP is the lowest
high stiffness (the elastic modulus varies from 35,000 to under both dry and wet conditions, which is the same OPP technol-
45,000 MPa) and the joint/bedding material with low stiffness ogy. Thus, Fig. 24(a) and (b) clearly show that the noise produced
(elastic modulus of 350 MPa) (Fig. 25(b)). The networks of joint by a wet asphalt is the highest. The reason is that the runoff on
sand decrease the total stiffness of the block layer. Therefore, nar- the non-pervious asphalt surface remains and requires time to
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 731
(b) ICBP
drain from the surface via culverts. Consequently, the runoff is Furthermore, it should be noted that clogging in PICBP increases
splashed or sprayed by vehicle tires, increasing the noise. In con- the noise emission by about 1 dB–2 dB [109]. The reason is that the
trast, in PICBP, the runoff is drained immediately through the joint clogging increases the block layer stiffness. Therefore, the noise
materials or pervious block pavers, which reduces the noise signif- emission of PICBP increases over time because clogging is a gradual
icantly. As an example, the noise generated by an asphalt pave- phenomenon [132]. Thus, it is necessary to estimate the approxi-
ment is 75 dB for wet conditions at 50 km/h, while the mate time of clogging via hydraulic analysis of the pavement struc-
corresponding value for a PICBP is 64.8 dB, which is 13.6% less than ture. The difference in noise production is more significant at lower
that in the asphalt surface (Fig. 24(a)). The rend of results are con- speeds. Fig. 26 shows that the difference is of 5.1 dB at 20 km/h,
sistent with noise emission measured in a pilot test in Korea [56]. while it decreases as the speed increases. Consequently, the PICBP
Fig. 24(b) also shows that the noise levels produced by an ICBP are is an appropriate pavement alternative for low-speed or low-traffic
2.5%–4.6% and 2.85%–10% lower than those in dry and wet con- roads, in terms of noise reduction. As a result, ICBPs with appropri-
crete pavements, respectively. ate joint openings and speed limits result in less noise emission
732 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
30 30
Asphalt(dry) Asphalt(wet)
ICBP(dry) ICBP(wet)
25 25
20 20
SKD (m)
SKD (m)
15 15
10 10
5 5
0 0
20 25 30 35 40 45 50 55 60 20 25 30 35 40 45 50 55 60
Speed (Km/hr) Speed (Km/hr)
(a) Dry condition (b) Wet condition
Fig. 27. Skid resistance of ICBP and asphalt pavement.
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 733
(SKD) owing to braking for an intersection constructed during a results in less accidents and the corresponding capital loss, which
field study in Ichihara city, Chiba prefecture [126]. increases the reliability of the pavement surface for the users. It
From Fig. 27, the ICBP has the same trend of skid resistance ver- also leads to higher social acceptance as one of the main pillars
sus speed as that of the asphalt pavement. As a result, not only is of the PMP (Fig. 1).
the structural response of the ICBP similar to that of the asphalt
pavement, but also the response of the ICBP surface against the
10. PICBP
speed variation is comparable. However, the SKD of ICBP is shorter
than that of the asphalt pavements under a dry condition, which
Owing to the economic flourishment of the 1960s, urbanized
means that the vehicle is stopped at a shorter distance after brak-
areas were rapidly developed in Japan. Such areas were paved
ing. Therefore, the safety level of the ICBP is higher than that of
using hard and impervious materials, such as asphalt and concrete.
asphalt owing to the greater surface friction that occurs because
Therefore, the natural permeability of the surfaces was reduced
the joints make the surface texture rough [187]. It is consistent
significantly. As the average rainfall in Japan is two times higher
with the Ihara and Sano [88] study, which reports that the dynamic
than the mean global average [133], it is necessary to construct
friction of ICBP is equal or higher than that of open-graded asphalt
appropriate facilities for runoff management, especially in densely
pavements. However, although the structural and functional per-
populated areas. Porous asphalt was one of the most important
formances of the composite blocks can be satisfactory, the skid
permeable pavements, with 20% of air voids and permeability of
resistance may decrease significantly under a wet condition
0.01 cm/s. However, the early structural failures of the porous
[245], which depends on the materials used on the surface course
asphalt owing to the lack of fine materials along with clogging
layer.
and its lack of aesthetic features remained as the main challenges
Furthermore, the difference between the SKD values of asphalt
for its use in urban design. Consequently, the PICBP was used in
and ICBP increases under a wet condition. For example, the SKD of
Japan for the two following primary reasons [274]:
ICBP is 5.25 m compared to 5.85 m for the asphalt pavement,
which denotes a value 12% lower than the corresponding value
(1) Recovery of natural water
for asphalt pavements. In addition, the difference in SKD of the
(2) Improvement of aesthetic features.
pavements increases as speed increases, as shown in Fig. 27(b).
Therefore, it can be inferred that driving on roads paved by ICBP Therefore, some areas in Tokyo, such as walkways and parks,
is safer at any speed and under both dry and wet conditions. were paved using the PICBP. Although the target values of air void
The surface texture of the block paver should be evaluated reg- and permeability for the block pavers were the same as those for
ularly. Although a rough surface increases friction in the interface the porous asphalt mixes, the permeable blocks reached up to
between the tire and pavement surface, which increases safety, it 30% in air voids and permeability of 0.8 cm/s [162], which are
may result in increased fuel consumption to overcome friction, much higher than those in a porous asphalt. Therefore, the PICBP
which results in higher on-road emissions. In the United States, can perform with much higher efficiency than the porous asphalt
it is estimated that 15% of the annual greenhouse gas is due to regarding watershed management. In other words, the PICBP is a
on-road vehicle emissions [292]. Furthermore, the surface texture multi-role infrastructure asset that performs as pavement and
of block pavers should have enough reflectance during the night drainage system. As a result, PICBPs increase the efficiency in
and rainy or foggy weather. To improve the brightness, Sano urban design because of the cost reduction obtained in comparison
et al. [245], used a layer of powder on the surface block containing with the design of a separate drainage system. The PICBP is becom-
fine glass with grain size of 105–840 mm and fine silica with grain ing more popular owing to its harmony with the landscape, envi-
size of 100–400 mm. The upper surface of this composite block can ronment, and urban streets, along with its high potential in noise
have a wide variety of colors, such as red, yellow, blue, green, blue, reduction [108,147]. However, the PICBP is usually used in walka-
and white orange. Fig. 28 shows the reflectance of different combi- way pavements [89].
nations of glass and polymer powder. It can be seen that the reflec- The design of a PICBP relies on two principles: the structural
tance depends on the percentages of the fine glass and polymer capacity and hydraulic efficiency. The structural design and perfor-
powder. However, both combinations satisfied the range recom- mance of a PICBP is almost equal to that of an ICBP. However,
mended by JIS K 5600-4-1 [118]. Therefore, the abrasion resistance slightly greater subbase or base thicknesses are chosen for better
and surface texture of the block surface play a key role in the func- runoff management, which is consistent with the outputs of the
tional performance of ICBPs. Consequently, the higher safety level storm water management model developed by the U.S. EPA
[253,255,256]. Although the PICBP can be considered as a relatively
independent technology in the pavement industry, there is no
100 specific test developed for the analysis of its hydraulic perfor-
diffuse reflectance (%)
More than 75% is PC-SWMM [110], PERMPAVE [251], and PDP [93]. Such packages
75 usually analyze the hydraulic characteristics of the materials in
recommended by JIS
each layer with their thickness, runoff intensity, joint opening,
45
70
and the surface gradient of the pavement. Fig. 29 schematically
1 2
presents the runoff movements in a typical PICBP system.
Combination
It should be noted that the materials used in each layer absorb a
Fig. 28. Diffuse reflectance of composite block with various combinations of glass fraction of the runoff penetrating the PICBP system (Fig. 29 and Eq.
and polymer powder (plotted based on data reported by Sano et al. [245]). (9)), which depends on the saturation degree, porosity, and perme-
734 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
Table 3
Clogging ranking based on infiltration rate loss.
Fig. 31. Schematic illustration of PICBP with pipes containing warm water and deep drainage system.
highlighted by blue arrows, is infiltrated into the PICBP system melted snow. Therefore, such materials should be trapped at the
through the joint sand (Fig. 31) and drained by a set of perforated interface layer. For this purpose, the layer interfaces are covered
pipes located in the base or subbase layers. This system was much by geosynthetics or nonwoven fabrics. Karasawa et al. [128] also
more cost-effective than the use of other methods in Sapporo recommended using the fabric between the base layer and sub-
[247]. In another similar project, the PICBP proved its performance grade. It should be noted that such materials have no negative
in terms of urban runoff and slush mitigation during the winters in effect on permeability. In this regard, geosynthetics or fabrics have
Niigata, another city with high annual snow fall [108]. been produced that have equal or superior permeability compared
For deicing the ICBP surface, Inuzuka and Nagata [99] proposed to the natural sand [183]. Furthermore, geotextiles can be installed
a block paver containing deicing agents. The mechanism of the pro- between the bedding sand and base layer, thus preventing sand
posed system considers that the ice sheet formed on the block sur- migration into the base layer. For example, if the cement- or
face is broken by the vehicle tires into small particles. Then, deicing asphalt-treated base is cracked, the bedding sand grains can
agents can melt the broken ice faster due to its tiny size. However, migrate into the cracked area, which results in rutting and surface
it is recommended that the highly complex structure and mechan- deformation. Under such circumstance, the geotextile maintains
ical characteristics of the packed ice and snow, including the phe- integrity of the bedding sand and prevent the sand grain move-
nomena known as sintering, be considered in the design [295]. The ment. Furthermore, water drainage is another function of geotex-
main advantage of a PICBP system is that the operational cost of tiles [7].
snow and ice removal decreases. Furthermore, the chemical ice- Moreover, various developed and commercialized concrete
melting agents, which are harmful to the ecosystem, are not a sus- admixtures are used to produce block pavers, e.g., Asano Pore
tainable remedy. It should be noted that the deicing agent type, Mix, with impowered structural and hydraulic performance [58].
road degree, water table height, soil type, and air condition are However, the mix design for a block paver has an easy recipe: to
determining factors on the efficiency of deicing and its negative mix various materials in order to strike a balance between the per-
impacts [31]. The melted snow should be drained quickly to avoid meability and flexural strength of the concrete blocks [64]. In this
hydroplaning, and PICBP is able to drain the runoff formed owing regard, JIPEA [123] recommends 0.01 cm/s and minimum 3 MPa
to deicing. In addition to drainage, the optimum life cycle of the and 20 MPa as target points for permeability, flexural, and com-
block containing deicing agents is another concern. It is clear that pressive strengths of mortar sample, respectively, for the concrete
a deicing agent should remain effective as long as the pavement flags and blocks used for walkways. In addition, minimum 20 MPa
system performs. To avoid any negative impacts, the effects of is recommended for compressive strength of concrete block paver.
deicing agents on the chemical durability of the block pavers The minimum compressive strength Therefore, any mix recipe that
should be tested [98]. As a result, in the design of PICBPs, two meets the target values can be acceptable. It is obvious that any
important material characteristics should be taken into full consid- target values can be satisfied through various mix design ratios
eration, as follows: [238]. Also, the cement and water content can be decreased via
selection of particle packing optimization [70], which results in
more sustainable mix. However, there are various theoretical mod-
10.1. Appropriate thermal property
els used to optimize ratios [71]. Therefore, it is necessary to choose
an appropriate model to get satisfying results. There are also sur-
The materials around the pipeline containing warm water
faces paved by porous block pavers containing chemical agents
should have relatively high thermal conductivity to transfer the
to trap nitrogen and phosphorus pollutants [283]. Unfortunately,
thermal energy to the surface. As an example, the bedding sand
there is lack of information on the long-term structural and
thickness and thermal conductivity of materials significantly affect
hydraulic performance of such paving systems.
the melting performance of the pavement system [203]. For exam-
ple, 322 X is recommended as the optimum electrical conductivity
for deicing of concrete pavements [300]. Furthermore, the materi-
11. Sustainability
als in each layer should have enough permeability for infiltration.
11.1. Use of by-products and waste materials
10.2. Sand migration
Industrial by-products are a significant threat to the environ-
Joint and bedding sand, and even the other fine materials, can ment. Furthermore, such waste materials occupy large areas of
migrate into the inner layers of the pavement structure with the land, thus affecting land use. Therefore, it is necessary to manage
736 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
both solid and liquid by-products, especially in Japan because a As Japan is one of the largest car manufacturers and its personal
zero-landfill policy is pursued by the authorities. Different indus- car ownership rate is relatively high, the excess of discarded tires is
trial fields and products produce a wide variety of waste materi- another environmental challenge. To cope with this challenge, the
als. In addition, the waste materials are recycled through different discarded tires can be considered as a construction material. The
technologies. For example, the recycling rates in Japan for glass, initial evaluation clearly showed that the use of rubber as a joint
concrete, paper, and steel are 96%, 96%, 81%, and 92%, respectively filling material, or a thin layer on the block concrete and the appro-
[114,270,69,241]. Moreover, the reclaimed asphalt pavement priate bedding layer, decreases noise and ice thickness [95,97,289].
(RAP) used in asphalt mix production has a share of up to 50%, The reason behind the noise reduction phenomenon is that the
which is a relatively high content [74]. It should be noted that flexibility and resilient characteristics of the rubber reduces the
the separation of the waste material should begin from the noise generated by the moving wheel. In addition, the flexural
source, which significantly reduces the costs incurred by the recy- strength of the ICBP system can increase significantly [188]. More-
cling process. over, the relatively dark color of the rubber increases the temper-
As a technical support for the use of waste construction materi- ature of the surfaces, which results in ice melting. However, it
als, JIS issued two standards on the use of recycled aggregate and should be noted that rubber is a hydrophobic material, and the
recycled concrete aggregate for high-grade concrete applications, runoff caused by the slush or melted snow should be drained effi-
entitled ‘‘Recycled aggregate for concrete class H” (JIS A 5021) ciently. Although the use of rubber has advantages in ICBPs, the
[121], enacted in 2005, and ‘‘Recycled concrete using recycled degradation, separation of the block surface, and reduction of fric-
aggregate class L” (JIS A 5023) [120], enacted in 2006. Furthermore, tion are problematic. To solve these problems, Inuzuka et al. [96]
financial support of the high technology required for the separation suggested to decrease the block size, which increases the joints
and processing, associated with the support packages by the local and results in an increase of friction owing to the change in mate-
governments, have resulted in high motivation in the industrial rial type. The reason behind this suggestion lies on a simple for-
sectors to use recycled materials [282]. Therefore, there is a ten- mula in thermodynamic physics (Eq. (10)) [79].
dency to use the by-products as alternative materials in the ICBP
technology. For example, Kunishima and Arai [159] and Iwai and DV ¼ cV 0 Dh ð10Þ
Nakano [109] used cullet glass as bedding sand beneath the block
layer. The results of field and laboratory tests showed less block DV: change in volume owing to the thermal gradient; c: the heat
1
breakage, reduced joint sand widening, and improved surface expansion coefficient C ; Dh: the thermal gradient (°C).
deflection with the glass bedded beneath the block layer, indicat- The smaller size of the block results in smaller volume change
ing an equal and even superior structural performance. The cullet and less thermal strain and stress in the block and rubber. There-
glass can also be used in the base and subbase layers. In this regard, fore, less accumulated thermal stresses are generated throughout
Suzuki et al. [275], reported that incorporation of cullet glass into the block service life. The pivotal role of the thermal stress and
the base material increases the CBR value because of the increase strain is highlighted, as the magnitude of the thermal stress for
in internal friction of the soil grains owing to the glass particles. the block–rubber is much higher than the structural loading
Moreover, Karasawa et al. [131] found that 25% of the fine aggre- caused by traffic loads.
gate can be replaced with the cullet glass aggregate in the block Furthermore, the heat expansion coefficient means a change in
paver and satisfy all the requirements prescribed by the JIPEA volume owing to a 1 °C in temperature change. Therefore, the
manual. However, the water requirement increases. higher the expansion coefficient is, the higher the volume expan-
There is another by-product in Japan, stemming from the incin- sion owing to a change in temperature. The heat expansion coeffi-
eration of municipal waste materials, called molten slag. The JIS cient of rubber is almost 80, while it is 9.8 for concrete, which
committee established some regulations under the JIS 5031 [122] means that the sensitivity of the material volume to the tempera-
procedure to produce concrete products, including block pavers. ture change in rubber is nearly 8 times higher than that in con-
Therefore, Keiji and Nakamura [143] proposed a mix design con- crete. This gap in the heat expansion coefficient can result in
taining 50% of molten slag and eco-cement, a cement produced separation and exfoliation. Therefore, the bonding between the
using ash from municipal waste incinerators. In another study, block paver and rubber plays a critical role. For the bonding, a
Hosokawa et al. [85] reported that mortar samples containing zero-slump concrete, hot asphalt, or different resins can be used
100% of molten slag show almost equal bending strength com- [82,96].
pared to the control mortar sample (without molten slag). More- Because Japan is a volcanic island, volcanic fly ash (VFA) can be
over, 50% of the sewage-sludge molten slag can be used to found in many places. In this regard, Hosokawa et al. [84] studied
produce permeable blocks with appropriate structural capacity the effect of VFA, supplied from two sources in Kyushu island in
and permeability [76]. The use of 50% of alternative materials sig- the south of the country, on the performance of ICBP. They
nificantly reduces the environmental burdens in pavement con- reported that 20%–30% is an optimum VFA content percentage to
struction, which is in harmony with the principles of sustainable be used as fine aggregate, depending on the source. As a result, this
design. study shows the effect of the VFA source in the block paver produc-
The synergistic effects of the use of waste materials and other tion. The difference in the optimum VFA percentage can be attrib-
improvements in concrete products have resulted in great achieve- uted to the degree of hydration of the block, which is related to the
ments in the Japanese concrete industry. For example, to the use of weathering percentage and mineral materials in the VFA granules.
waste materials associated with the natural gas fuel in the cement It is consistent with the Shackel [254,255] recommendation about
and concrete manufacturing industry is associated with a reduc- raw materials in the ICBP technology. Therefore, the source of the
tion of between 0.06 million and 0.72 million tons of CO2 [227]. waste and by-product materials should be considered as an inde-
Fly ash (FA) is another by-product with pozzolanic reaction that pendent variable in the mix design of concrete block pavers.
can be used as an alternative to cement in concrete blocks. It has The sustainability of the block paver is not limited to the use of
been showed that up to 40% of the cement replaced with FA has waste materials. The emissions during the laying of blocks depend
no negative effects on the flexural strength and skid resistance on the technology used. Manual installment emits neither fumes
[309,131]. The main reason for the higher strength is the higher and carcinogenic gases nor odors. In contrast, asphalt mixture lay-
reactivity of FA. However, the abrasion strength decreases as the ing emits fumes and gases containing polyaromatic hydrocarbons
FA content increases. (PAHs), which are carcinogenic [50], especially in closed paving
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 737
sites such as tunnels. Also, the PAH of asphalt pavements can be In addition, some filler materials developed using steel slag, highly
easily dissolved by runoff and contaminate the water tables retentive of water, can be used in the pavement [212]. One of the
[19,169]. Although the use of recent technologies such as warm- pavement alternatives that reduces the HIE is the cool pavement
mix asphalt reduces air emissions significantly [165,115], the [276]. In this regard, in Japan, area of cool pavements constructed
installment of block pavers has almost no toxic effects on the pav- up until 2009 was more than 800,000 m2, with going annual instal-
ing crew health. Thus, ICBP construction is more sustainable com- lations are estimated at around 270,000 m2 [250]. To meet this
pared with that of asphalt pavement. increasing demand, JIPEA established the cool pavement certifica-
tion and standard [123]. ICBPs as a cool pavement system is
11.2. HIE broadly categorized into two systems: water-retentive and heat-
shielding [127].
HIE significantly affects urban temperatures in Japan. For exam- The analysis of the HIE thermal characteristics in Osaka city
ple, the rise in the mean air temperature of Tokyo, as a mega city indicates that the albedo of ICBP is around 5 times higher than that
and the most densely populated area, owing to the global warming of asphalt and preamble pavements [145], indicating the higher
is around 3 °C in 100 years, while that of Japan as a whole is about reflection of the block surfaces that results in less thermal energy
1 °C [158]. Furthermore, the increase in the average temperature in absorbed. The general trend observed in terms of the HIE effects
Tokyo has been much higher than the rise in the temperature of is consistent with the results reported by other researchers [256].
the Earth’s surface over the last century, which has increased by For example, Fig. 32 clearly shows that the surface temperature
0.7 °C [130]. The result is that the energy requirements for space of ICBP is approximately 14 °C lower than that the adjacent asphalt
cooling in commercial buildings have increased up to 8500 TJ/y pavement.
in the city [75]. Therefore, any reduction in the heat island effect Furthermore, it should be noted that one of the strategies to
results in significant energy saving. Furthermore, HIE has a signif- reduce the HIE is using the water retention potential of PICBP.
icant negative consequence for public health because of the large The water absorbed by the pavement structure can be evaporated
population of senior citizens [225]. Therefore, during the summer, gradually, which decreases the pavement surface temperature by
the Japanese meteorological services and public sectors warn of a 10 °C–20 °C compared with the asphalt surfaces [6]. In this regard,
heat disorder risk and provide daily heat advisories to Japanese Marui et al. [177] designed a block based on the capillary height in
residents [229]. As a result, any measure to reduce the HIE not only the pavement internal structure, rainfall, surface temperature, and
increases the energy efficiency on the national scale, but also average annual precipitation in Tokyo. The results showed that the
results in a significant improvement in public health. The pave- PICBP using the new block could reduce the surface temperature
ments, which cover 10%–20% of the urban areas, have a crucial role averaged over 14 days, which is consistent with the results
in the HIE in Japan [43]. Therefore, it is necessary to improve the reported by Asaeda and Ca [8] and Akira et al. [2].
thermal performance of such facilities [185,240]. In this regard, Moreover, Ishizuka et al. [107] designed an ICBP system with
various technologies and facilities have been developed to reduce water-retentive blocks and a water sheet installed on the bedding
the pavement surface temperature, hence decreasing the HIE. As sand layer. The mechanism of this innovation is that the water
an example, Kinouchi et al. [146], Minegishi et al. [183,184], and sheet provides enough water for the bedding layer. Then, the water
Ashikari et al. [10] proposed that reclaimed water be sprinkled flows up via the capillary phenomenon and is absorbed by the
on the surface to reduce the pavement temperature via evapora- block. Then, the water is evaporated gradually and replaced contin-
tion. However, laboratory tests showed that the reduction in sur- uously. The water flow that feeds the water sheet is adjusted based
face temperature significantly depends on the water retention on rainfall and surface temperature by special sensors. The main
characteristics of the paving material and evaporation efficiency advantage of this ICBP system is the permanent moisture that
[150]. Furthermore, the volume of sprinkled water should be con- reduces the HIE as a function of the environmental conditions. It
trolled to avoid runoff production. Therefore, some facilities should be noted that the capillary action depends on the bedding
require controlling the water flow continuously, which increases sand gradation and hydraulic characteristics. This is another reason
the cost of the system. Moreover, the hydroplaning phenomenon for the need of hydraulic analyses of the ICBP. Although the HIE can
owing to surface runoff can increase the risk of car accidents. As be reduced by the cool pavements, it is recommended to pay more
a result, extra energy consumption for monitoring the water flow attention to the plant for the purpose of temperature reduction.
and the reduction in safety can be the main disadvantages of the However, note that the color of the surface of concrete pavements
proposed system. The use of a particular size of some industrial or ICBPs changes from bright to dark because of aging throughout
products, such as fly ash, reduces the pavement surface tempera- their life span. In contrast, the surface of an asphalt pavement
ture [305,279]. As a result, the use of industrial by-products not brightens upon aging. Therefore, the aging of concrete pavements
only decreases the energy flow in the life cycle of this construction increases the HIE, while the aging of asphalt pavements decreases
technology, but also improves the HIE of pavements [112,113,114]. it [112,113].
Fig. 32. Comparison of ICBP and asphalt pavement using thermal camera [123].
738 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
Furthermore, one of efficient approaches to characterize the for various industrial applications [179,228]. For example, the
effect of HIE is human thermal comfort (HTC). HTC is based on heterogeneous photocatalysis phenomenon with TiO2 results in
state model where the production of heat is equal to the heat full mineralization of a broad gamma of organic materials, includ-
losses to the environment, aiming to keep a constant core body ing alkanes, alkenes, alcohols, and pesticides. In addition, this phe-
temperature of 37 °C [216]. To characterize HTC in ICBP, Aoki nomenon can diminish NOx and various types of bacteria and
et al. [17], proposed a new parameter based on human physiolog- viruses.
ical response, called human thermal loads (HTL) (Eq. (11)). Field The rate of reaction is function of the light intensity (as the
and laboratory investigation showed that HTC of water retentive source of energy) and ambient environmental conditions (temper-
ICBPs are 9% to 25% are less than that of asphalt surfaces [17]. It ature, humidity, geographical situation, wind speed and direction),
means that the pavement users expose less environmental stresses TiO2 concentration, pollutant type and concentration, rate of pho-
stemming from high temperature. In other words, ICBP can be tochemical degradation, and adhesion of the pollutant to the sur-
accepted as a human-friendly pavement system. face [211,27]. A field study in Belgium shows that air purification
of 20% can be achieved after 1 year [22]. Moreover, the results of
HTL ¼ M þ R W C E ð11Þ
another field study in a tunnel in Italy showed NOX reduction by
12% [285]. Consequently, the use of TiO2 in concrete products
results in an effective approach to decrease the detrimental after-
HTL: the human thermal load (W/m2) maths of urban metabolism. However, there are still some barriers
M: metabolic rate (W/m2) for a cost-effective production in order to develop this technology
R: amount of solar and infrared radiation that body absorbs [307].
(W/m2) In Japan, Murata et al. [201], and Kamitani et al. [125], under-
W: work load or amount of exercise that body does (W/m2) took preliminary studies of the performance of block pavers con-
C: heat loss due to temperature gap between skin and environ- taining TiO2 in air purification through laboratory facilities and
ment and heat exchange owing to respiration (W/m2) field investigations. Although the details of the tests were unavail-
E: heat loss due to sweating, expiration and insensible perspira- able, it was found that the TiO2 could purify the air. There are also
tion (W/m2) two sidewalks in Kawasaki and Narashino cities that were paved
using ICBP, which can remove NOx [200]. It should be noted that
In addition, to enhance the albedo of the pavement surface, the capacity of NOx removal can increase if cullet glass is used in
plantation is recommended in the vicinity of the pavement net- the block paver, because the glass grains are transparent and dis-
works, because the vegetation linearly decreases the albedo of tribute the light around their spaces. ICBP containing TiO2 has been
pavement surfaces [197], as shown by Eq. (12). In other words, used since 1997 in Japan, and 25,000 m2 were constructed until
the heat energy is absorbed by the vegetation, and it avoids the 2006 [228,57]. In addition, the production of emissions and costs
increase in the temperature of the environment. Therefore, a PICBP of blocks containing TiO2 should be included in the life cycle of
shaded by trees significantly reduces the pavement surface tem- the ICBP. Therefore, cost-effective block pavers with TiO2 can be
perature [166]. considered as a structural element that also improves the air
quality.
q ¼ 0:00125NVI þ 0:2 ð12Þ
Therefore, ICBP can be assumed as a multi-role infrastructure
where q is the albedo and NVI is a normalized vegetation index. asset that improves the environment through waste management
In addition to the pavement surface, the roof of a building is via the use of by-products, reduction of HIE, and air purification.
another impervious surface that results in HIE. To mitigate it, the As a result, the ICBP can perform as an eco-friendly infrastructure,
technologies developed for the pavement can be used for the roof. which is in harmony with the second pillar of the PMP shown in
In this regard, there are high water-retentive tiles, which are Fig. 1.
installed on the roof and sprinkled with water. It results in 10 °C
temperature reduction [77,230], which can be considered a practi-
cal strategy to reduce the electricity requirement for cooling indoor 12. Environmental disasters
spaces. In addition, temperature of ICBP surfaces can be reduced
effectively via increasing the gaps, leaving air in the gaps, using One of the key features of ICBP that has not been investigated in
blocks with vertical holes and using smaller blocks [72]. detail is its performance in environmental disasters. Because Japan
is a volcanic island, many earthquakes take place every year. Some
11.3. Air purification are devastating, which results in many demolitions. In this section,
the performance of ICBP after three main earthquakes that hap-
The ICBP can perform as a structural element that is able to pened by the end of the 20th century and in the early 21st century
reduce environmental emissions via the heterogeneous photo- are discussed. On January 17, 1995, an earthquake with a magni-
catalysis phenomenon. To this end, titanium oxide (TiO2) is added tude of 7.2 on the Richter scale hit the southern Hyogo prefecture,
to the cement mortar as an air purifying agent. The use of TiO2 was mainly Kobe city and the Hanshin district. The earthquake resulted
introduced by Fujishima and Honda [42] when they found hydrol- in extensive damage because the designed seismic intensity of
ysis of water in the key elements in the presence of light through Kobe and Sumoto was only 6 on the Richter scale. For example,
the TiO2-anode in a photochemical cell. There are primarily two buildings and residential areas constructed using innovative tech-
types of photochemical reactions on the TiO2 surface, as follows nology, such as the Shinkansen and highway bridges, collapsed.
[61]: Moreover, fire broke out, hindering the activities of rescue crews.
Unlike various types of pavements, including asphalt and natural
(1) Photo-induced redox reactions of adsorbed substances stones applied with cement mortar, the ICBP suffered no serious
(2) Photo-induced hydrophilic conversion of the TiO2 itself damages owing to its non-continuous structure [156]. The same
trend was observed for the ICBP in the Tohoku earthquake that
TiO2 is a meta whose oxygen has three different molecules, i.e., took place in 2011 [62].
rutile, anatase, and brookite [41]. TiO2 with a crystal structure of However, there is one main difference in terms of the aftermath
the anatase type is one of the most effective photochemical agents of the earthquakes in the Tohoku region and Hyogo prefecture. The
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 739
urban infrastructure was mainly damaged by the tsunami in which are often constructed on lands reclaimed from the sea [55].
Tohoku, while fire was the main problem after the earthquake in Moreover, ICBP can be used as patching and overlay for the main-
Hyogo prefecture in 1995 [248]. In addition, soil liquefaction took tenance of asphalt pavements (Fig. 34(a)). This indicates the high
place in both areas, which resulted in sand jetting from the ICBP compatibility between these two different pavement systems
joints. Fig. 33 compares the heavily damaged percentages for var- [100]. However, such pavement treatment is not recommended.
ious pavement types. It can be seen that only 12% of the ICBP was The main reason is its higher resistance against rutting, shrink-
damaged severely, which was 36%–43% less than the damage of the age, and cracking. In other words, less sensitivity to temperature
asphalt pavements, tiles, and flag stones. variations and high strength are the two most attractive character-
In addition, there was no evidence that the observed damages istics of block pavers as overlay on asphalt surfaces [101]. It lies on
depended on block size or laying pattern. Furthermore, many the natural and intrinsic engineering characteristics of concrete.
asphalt and concrete pavements were faulted in big pieces, which For example, the asphalt mix behaves as solid in temperatures
resulted in traumatic views in the city. However, the damaged below 0 °C, while its behavior transforms into a viscous phase at
ICBPs had small sizes, and many people thought that such pave- temperatures higher than 100 °C (SP-2, 2003) [269]. However, con-
ments were not dangerous [155], which indicates the psychologi- crete always performs as a solid material at any temperature.
cal effects of pavement damage on the survivors. Moreover, 59% The use of the block paver as an overlay may need a type of
of people rated ICBP as a good material in the post-earthquake con- mortar to adhere the blocks to the layer beneath. The mortar
dition, while that figure is 24% for the asphalt pavement. Another should be resistant to the stresses caused by the vehicle load.
reason for the high figure for ICBP is that the major application Moreover, the tensile strength should be 30% of the compressive
of this system in Japan is for walkways (Fig. 11(d)). Thus, the ICBP stress imposed by vehicle loading [102]. However, failures in ICBP
walkways could be used by citizens during the post-earthquake are inevitable due to loading. The ICBP failures are primarily cate-
condition because there was no damage, which provided a high gorized in the two following main groups [187,259]:
reliability to the people and hope of a better future, based on the
responses of the survivors. In contrast, major asphalt and flag pave- Surface or functional failures, including block cracking, spalling,
ments were demolished. chipping, staining, abrasion wear, lipping, joint sand loss, and
This analysis clearly indicates that the pavement engineers and staining
contractors should consider the psychological effects of the dam- Structural failures, including rutting, horizontal creep, and
aged pavement on the survivors after natural disasters. Therefore, raveling
the pavements should not be damaged in shapes and sizes that
have negative effects on the people. For example, a trial survey conducted by Hata et al. [63] in a
As a result, the people and survivors of severe natural disasters heavy-duty ICBP in a bus terminal showed that major failures were
rated ICBP as the most appropriate pavement based on their obser- caused by one of the following factors, or combinations of them:
vations stemming from its structural performance and psycholog- joint sand loss, corner breakage, local settlement, faulting, and
ical impacts. It underlines the high social acceptance of the ICBP joint widening. The reasons behind the failures were the severe
compared to the traditional asphalt and concrete pavements. It loading conditions owing to acceleration, deceleration, braking,
should be noted that the positive mental aftermaths of the ICBP stopping, and turning, and poor drainage, which resulted in joint
significantly improved the collective aspiration of the people, espe- and bedding sand loss.
cially in the areas affected by the natural disasters. Furthermore, joint sand loss can be considered the most signif-
icant surface failure, because it decreases the load-bearing capacity
of the block layer. It also results in block chipping owing to the
13. Maintenance and rehabilitation direct contact between the blocks [134]. It takes place because
the blocks have no connection to the adjacent blocks (Fig. 34(b)).
One of the main advantages of the ICBP is its relatively rapid In addition, FEM and photo-elastic images analyses show that the
maintenance and rehabilitation because there are no binding horizontal distribution of load increases the shear stresses at the
materials, such as asphalt or cement. The easy maintenance and upper corner of the block pavers [222], which is consistent with
rehabilitation is a motivation to use ICBP in the Japanese airports, the increase in shear stress in the edge of the block pavers showed
12% 3% 1%
14% 6%
7%
21% 19%
24%
13% 59%
21%
by Murai et al. [206]. Therefore, each paver unit suffers severe ver- tion of block pavers is not popular for walkways and roads due
tical and horizontal stresses, which results in spalling and to cost [4].
degradation. Furthermore, the runoff penetrates the pavement structure
However, the ICBP failure modes and progress depend on the through the empty joints, which results in grass germination
pavement application, traffic volume, and construction quality. (Fig. 34(c)). The grass produces a type of acid that degrades the
Therefore, ICBP failures may have one or different causes, which concrete block.
are summarized in Table 4. Moreover, the grass roots expanded in the pavement structure
Maximum care is needed to construct a block layer. In this result in unevenness of the pavement surface, damaging the inter-
regard, joint width tolerances should be respected during block locking. Removing the germinated grass between the blocks is
laying, which is a very labor-intensive task. To respect the toler- cumbersome and labor-intensive. To cope with this challenge, Aoki
ances precisely, mechanical block laying installation, specifically and Baba [6] developed a product that increases the hydrophilic
for heavy-duty pavements, is recommended, rather than manual properties of the joint filling sand materials. The mechanism is that
installment. As an example, in Kawasaki port, the block-laying the sand surface material absorbs water by chemical reactions
facility laid 36 blocks (0.9 m2) per cycle, which is equivalent to 4 until evaporation. Therefore, no water remains for the plant. The
to 5 men laying 200 m2 per day [288]. Furthermore, the block field investigation results after 5 years showed that the plant
pavers used for heavy-duty pavements are relatively bulky and growth was observed only for 2% of total ICBP surface, indicating
heavy (with thickness of 80 mm–120 mm), which decreases pro- the effectiveness of this technology. Moreover, Maya [180] devel-
ductivity during paving [90]. Therefore, mechanical installation oped a product using slag and quick lime and some types of poly-
increases the paving rate per day. However, mechanical installa- mers as a joint filling material, which was hydrated with water and
gained strength. Furthermore, the water that penetrates was
absorbed for the hydration, and hence, there was no water for
Table 4 the plants. In addition, there are many polymers and resins that
Main reasons of ICBP failures [232]. can waterproof the joint sand surface to avoid water infiltration.
Failure type Reason However, it is recommended to use these products during con-
Surface rutting Settlement of subgrade and base course, poor quality of
struction of the block layer or during maintenance and rehabilita-
bedding sand, thin block, and joint sand loss tion of the block layers.
Surface roughness Block paver faulting and local settlement The appearance of the ICBP is another factor that should be con-
Block sliding Low quality of joint sand, inappropriate block shape and sidered in the maintenance and rehabilitation phase because the
laying pattern, loading mode, low quality of bedding
beauty of the pavement decreases owing to dirt, dust, oil spillage,
sand
debris, and hardened gum (Fig. 34(d)). In addition, such dirt
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 741
ΔE
6
[136]. However, they may result in joint sand loss and scratches on
the block surface. Furthermore, the efficiency of such materials and
4
technologies is dubious. Oshima et al. [234], proposed the use of
ultra-high-water jets (with water pressure of 250 MPa and rate
of 27 Lpm). 2
Although the field investigation indicated some joint sand loss
owing to the high pressure applied, the analysis of lightness index 0
Range
and color difference (DE) after and before washing shows full color
recovery (Fig. 35). Various ranges of DE are shown in Fig. 36. It can Fig. 36. Ranking based on the recommended DE (based on data from the Color
be seen that the difference before and after washing is ranked in Science Association of Japan).
the ranges defined as appreciable and significant, which means
that the proposed procedure for surface cleaning is very effective. ments. For example, in airports, joint sand loss can damage the
As a result, the serviceability of the ICBP in terms of both struc- rotor of engines because high-speed joint granules perform like
tural and functional failures should be monitored routinely under a shrapnel, thus increasing the service costs of airlines. ICBP can be
pavement management system (PMS). The type, intensity, and used for maintenance and rehabilitation of other types of pave-
location of any pavement failures, especially joint sand loss, should ments. However, it should be noted that the structural capacity
be recorded by the PMS authorities for planning maintenance. Joint could be different, which should be rectified with a correction fac-
sand loss can significantly affect the safety of heavy-duty pave- tor in the design of the overlay [53].
There are three main criteria to rate the serviceability of pave-
ments, as follows [272]:
b2
H ¼ 10 a1 Db1 a2 d a3 cb3 ð13Þ
Table 5
Serviceability ranking based on failure [123].
Table 6
Results of field performance of ICBP in Japan.
MCI ¼ 10 1:48C0:3 0:29D0:7 0:47r0:2 ð14Þ this mortar. Moreover, the harmony between the mortar color
and block pavers improves the quality of maintenance. However,
MCI ¼ 10 1:51C0:3 0:30D0:7 ð15Þ it should be noted that mortars could crack, which results in water
infiltration (Fig. 37(b)). In addition, the frozen water during the
where C is percentage of block breakage, D is rut depth (mm), continuous cycles of freezing–thaw can degrade the mortar
andris surface damage (mm). rapidly. As a result, it is necessary that such joints be monitored
Irrespective of the coefficients, the major difference between routinely.
the old and the modified equations is the characterization of the
surface damage. It can be seen that the broken blocks are a param-
eter to determine the serviceability in the equation, while all the 14. Life cycle cost
surface damages, including block damage, joint sand loss, elephant
footprint, and other failures, are ranked as functional failures [123]. Different pavement alternatives can be chosen by comparing
As a result, the modified Eqs. (14) and (15) cover several types of the results of the life cost analysis. Therefore, the engineering,
surface failure in the serviceability evaluation, compared with Eq. environmental, and economic advantages and disadvantages of
(13). However, new techniques and martials have been developed the pavement alternatives are discussed based on the life cycle
to diminish joint and bedding sand loss in Japan. For example, analysis (LCA) outputs. However, there is rarely a solution to solve
there is an additive, based on the reaction with hydration polymer- all the pavement design problems [62]. Therefore, LCA can be con-
ization, that is added to water [90,91]. The recommended ratio is sidered as a tool for better decision making based on several vari-
7% to 15% and the solution is stirred and sprayed on the ICBP sur- ables. It should be noted that the costs depend on the availability of
face. The solution has low viscosity, penetrates the joint sand, and local materials and highly skilled people, previous experiences,
stabilizes the sand after 10–30 min. The stabilized sand can main- construction technology and machinery, design method, and PMS
tain its flexibility during loading and performs like rubber. In other strategies, which can be different in each paving project. For exam-
words, the sand grains are insulated using this technology. ple, Ishai [104] reported that ICBP is an attractive alternative for
Because the joints between the block pavers and manholes can heavy-duty applications in terms of maintenance costs, rather than
be vulnerable to water infiltration and deformation, it is necessary for applications with light traffic. Therefore, the pavement design-
to pay enough attention to this issue. Furthermore, there is an ers should cover the local technical and economic norms simulta-
extensive network of deep drainage systems in Japan, especially neously. One of the noteworthy features of the revised version of
in the mega cities such as Tokyo, Osaka, and Nagoya. Pavement the JIPEA manual is that it includes the life cycle analysis of the
failures can initiate from the joints between the blocks and man- ICBP. Fig. 38 shows that the major cost of an ICBP occurs during
holes and progress toward other parts of the pavement. The con- construction, while the cost of maintenance is much lower than
ventional maintenance is to cut the blocks into smaller sizes, those for asphalt pavements. As an example, the cost of ICBP main-
which is noisy and costly and results in low quality (Fig. 37(a)). tenance is JP¥ 147 (US$1.32) per m2 in comparison with the main-
To solve this problem, Abe et al. [1], developed a rapid-setting tenance costs of asphalts pavements, which are JP¥ 2621 (US
and workable mortar that fills the joints between the blocks and $23.61) and JP¥ 3621 (US$32.62), respectively. The result shown
manholes. Laboratory and field tests confirmed the efficiency of in Fig. 39 can be compared with the outputs reported by Kittel-
(a) Poor maintenance around the (b) Carking mortar around the manholes
manhole
Fig. 37. Samples of poor maintenance around manholes.
A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755 743
Construction Construction
Maintenance and rehabilation Maintenance and rehabilation
used not only as a structure that sustains traffic loads. The beauti- planners and environmental-policy makers for new development
ful and colorful landscapes created by the ICBP can be used as a programs. Furthermore, the high rate of satisfaction shows that
pattern for the design of modern urban settings. It should be noted ICBP provides comfort to walkway users. Because walkways are
that the Japanese are very interested in assimilating and combining utilized everyday by the citizen, any problem can be recognized
natural landscapes with artificial structures [3]. The ICBP is flexible by the public eyes, hence their impact on social acceptance. In this
for such an application because of its wide variety of colors, block respect, walkway serviceability depends on surface texture, block
shapes, and laying patterns. This characteristic of ICBP is very installment quality, water ponding, slippery, dirt, and surface fault-
important because roads could be colored in a style matching that ing or deformation [170]. Another social acceptance evaluation
of cities and their surrounding environment, putting infrastructure was conducted by Miura et al. [195] after renovation of a street
in harmony with nature [160]. Therefore, block paver manufactur- and walkway using ICBP in Tokyo. The statistical population com-
ers and image designers should have a basic knowledge of col- prised 188 people, including 78 female users, as walkway users,
oration, based on its three main elements including hue, and 120 taxi drivers or road users. Fig. 40(a) shows the results of
brilliance, and chroma, given the significant psychological effects. the evaluation. It can be seen that 81% of the walkway users
For example, the ICBP of some walkways shows patterns of ani- declared no puddle information during rainfall, which is significant
mals, plants, and locally oriented motifs, in different colors and in Japan. Thus, ICBP showed a satisfactory performance during
with various messages. This is why the drawings and designs of rainfall. According to Fig. 40(b), 85% users answered that there is
Tatami and Fusuma can be produced on the ICBP, which results no difference between the ICBP and previous asphalt pavements
in its rapid popularity in Japan. As a result, irrespective of their per- in terms of noise emission. Therefore, although sound levels
sonal characteristics, professional trajectories, and education, increased in field and laboratory evaluations conducted by
pavement users can recognize such beauties, and thus, the social researchers and engineers, it seems that the users perceive no
acceptance of ICBP is relatively high. For example as a case study, change. However, it is consistent with the results of a research
a qualitative research in the center of Koga city, Ibaraki prefecture indicating that the noise levels of the ICBP and asphalt are the
was carried out to evaluate the social acceptance of the ICBP [18]. same. Moreover regarding ride quality, 46% of the drivers
The results indicated that approximately 54% and 61% of respon- answered with good, while 41% observed no difference between
dents living in residential areas paved by ICBP and asphalt pave- the ICBP and the asphalt. It means that more than 80% of road users
ments, respectively, chose ICBP as the appropriate pavement. answered that ICBP has superior or equal rideability compared to
This high rate of social acceptance should be considered by urban asphalt. Only 12% of the respondents rejected the ICBP in terms
6%
16%
9%
3%
81%
85%
12%
26%
42%
60%
14%
46%
of rideability. Eventually, 60% of the respondents recognized the parts of the designs based on their requirements, which results
ICBP as a superior pavement system for the road and 14% rated it in time saving. Furthermore, the visual aspects of highly profes-
as a suitable pavement, which means that 74% of the respondents sional computer packages facilitate the architectural design of
are satisfied. It should be observed that such high levels of satisfac- ICBPs, which increases its social acceptance among material sup-
tion are rare in the conservative society of Japan. Therefore, it is pliers, block producers, pavement contractors, customers, and
suggested that additional data should be collected to update the eventually pavement users. Fig. 41 schematically illustrates the
current serviceability of the ICBP based on new requirements, flowchart of the database developed by Tohyama et al. [286].
terms, and conditions. The statistical analysis of that research Another successful design of an ICBP in a landscape is Itakura
opens new horizons for urban planners and pavement engineers new town, Gunma prefecture. The main purpose of the landscape
because the traditional methods of ICBP design do not consider required a physical and spiritual harmony with water and forests
the criteria of serviceability in the structural design of ICBPs. In a surrounding the city [304]. Furthermore, this city hosted one of
similar survey in Kanazawa, an ancient city with high levels of the campuses of Toyo University. To create a relaxing, full of
tourist attraction, it was found that 75% of the respondents liked amusement, and spiritually rich urban area for both local people
the ICBP for residential areas and shopping streets [189]. Moreover, and foreigners, ICBP is the best practical pavement alternative.
70% of taxi drivers liked the ICBP, and one of the reasons men- Based on the personal experiences, when foreigners, especially stu-
tioned was its easily identifiable pavement surface during driving. dents, find similar urban elements, then there are significant psy-
Furthermore, ICBP can be designed with an architecture in har- chological effects, which make the life easier and more
mony with the surrounding landscapes. For example, Ohsanbashi productive. The ICBP could provide an integrated urban furniture
Pier in the Yokohama port was designed based on the surrounding and environmental information through the rhythmical sense gen-
environmental element [149]. In this respect, to show various erated by its different designs.
designs and paving projects, Tohyama [286] developed a comput- Another aspect of ICBP that is very important for social accep-
erized database containing various architectural designs of ICBPs. tance is its convenience of use by senior citizens and disabled peo-
The most significant advantage is to offer a wide variety of options ple. It is estimated that senior citizens over 65 years of age will
to the customers. Then, they can choose the design and change account for one-third of the Japan population in 2025. To cope with
Start
Color Color
Area Area
Contractor Contractor
Address Address
So on So on
End
Fig. 41. Database developed to facilitate the architectural design of ICBP based on the clients’ requirements and previous projects in Japan.
746 A. Jamshidi et al. / Construction and Building Materials 200 (2019) 713–755
the problem, the barrier-free transportation law was enacted in social activities of disabled people, because the information
2000 for facilitating the movement of senior citizens, people phys- received through the vision is between 100 and 10,000 times
ically impaired, children, and pregnant women. The walkway pave- higher than that obtained via the auditory and touch senses,
ments designed to comply with this law should be based on three respectively [310]. Therefore, it is important to keep the guide
premises [210]: (1) easy construction; (2) cost-effectiveness; (3) blocks clean. Thus, the maintenance and rehabilitation programs
good appearance in harmony with the environment. In this matter, should include maintenance and cleaning of the guide blocks.
the ICBP should have appropriate skid resistance for the use wheel Fig. 42(a) and (b) show clean blocks along the walkway and near
chairs and walkers. Furthermore, the pavement should have a junction, respectively, while Fig. 42(c) shows dirty blocks. It
enough visual luminance for the visually disabled people (Eq. should be noted that the dust settled on the block guide surface
(16)) [209]. reduces its visual illuminance, which is problematic for the visually
cd disabled. Fig. 42(d) shows that the luminance of the guide block
Guide block brightness and the surrounding block pavers became the same because the
cd
2
L¼ m
ð16Þ
Surronding brightness yellow color layer of the guide was abraded. In the Figure, it is clear
m2
that the visual luminance of the clean guide blocks (Fig. 42(a) and
L: luminance ratio, which has no dimension, (b)) is much higher than that of the dirty or abraded guide blocks.
The guide block installed throughout the country is usually in Pavers should have enough elasticity to reduce the pressure on
yellow color (Fig. 42). Although Sakaguchi [249] recommends a the knees and thighs. For better understanding, compare jogging
luminance ratio of more than 1.5, some institutions recommend on a concrete or asphalt surface with that on a rubber running
it to be over 2 [209]. JIPEA [123] provides details for the design track in jogging courts. There is less pressure and impact on the
and construction of the guide blocks. The improved visual lumi- knees and tibiae owing to the high elasticity of rubber. Fig. 43 also
nance of pavements increasingly improves the performance and shows that the repulsion height in an ICBP is much less than that in
(a) Sample of guide blocks in yellow, the (b) Clean guide blocks
standard color
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