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553-563, 1996
6 1997 Elsevier Science Ltd
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09SO-O618/96 $15.OU+O.o0
PII:S0950-0618(96)00024d
Results of an experimental analysis of the structural properties of used slab formwork plywood
sheathing are presented. The samples tested were obtained from two concrete construction
sites in Milwaukee, Wisconsin. All samples tested were 1.2 mx2.4 m (4 ftx8 ft), seven-ply, 16 mm
(5/8 in) thick plywood sheets. Flexural properties were determined according to the guidelines
specified by the American Society of Testing and Materials (ASTM). lnterlaminar shear strength
was determined using a five-point test method. In this paper, the observed bending stiffnesses,
bending strengths, interlaminar shear strengths, and moments of inertia for both face grain
parallel and perpendicular to span directions are presented. The observed structural properties
are also modeled with appropriate probability distributions. The observed data are used to
investigate the correlation between the bending strength and stiffness of plywood. 0 1997
Elsevier Science Ltd. All rights reserved.
Introduction modulus of rupture (MOR) was more than two times the
APA design values. The average modulus of rigidity for
It is certainly no secret that contractors routinely re-use
shear-through-the-thickness was substantially greater than
formwork members until they are badly deteriorated.
the allowable value for design, and the ultimate strength
Currently, wooden formwork design is based on specifica-
determined by the shear-through-the-thickness tests was
tions for wood in new condition. Even though AC1 347R-
more than twice the APA design values.
88l cautions formwork designers to take re-use effects into
Slab formwork sheathing is usually made of 16 or
consideration, it is difficult to do this without specific
19 mm (518 or 3/4 in) thick B-B Exterior plywood.
guidelines. To adjust wood design criteria for formwork
According to a number of formwork contractors, slab
design, data on the structural properties of used formwork
formwork plywood is usually re-used 8-12 times. To
material is required. To obtain such data, several concrete
investigate the effect of re-use on the structural properties
construction projects were visited with the objective to
of sheathing plywood, 22 samples of 16 mm (518 in) thick
collect used formwork member samples for laboratory
plywood sheets obtained from two concrete building
experiments. Samples of formwork plywood sheathing,
project sites were tested. This paper presents the observed
joists, stringers and shores were collected. The results of
sectional properties, bending stiffnesses, bending moment
laboratory experiments on the joists, stringers and shores
capacities, and interlaminar shear properties in both parallel
are presented in Refs. 6-8. The observed structural
and perpendicular to the face grain directions. The observed
properties for the collected formwork sheathing samples
formwork properties are compared with the corresponding
are presented herein.
APA recommended design values. Appropriate probability
Currently, there is no published data on the structural
models for summarizing the observed properties are also
properties of used formwork plywood. A study by Hunt and
investigated.
Mattison’ investigated the structural characteristics of
weathered plywood obtained from 15 hog houses, ranging
Objective of the study
21-29 y in age. The hog houses had been located in outdoor
pastures and had withstood several decades of continuous The objective of this study is to determine the residual
weathering. The roofs of the houses were constructed using strength of used slab formwork plywood sheathing. To
13 mm (0.5 in) thick exterior grade Douglas fir plywood achieve this objective, 22 plywood sheets of dimensions
panels. The grade designation used at that time was 1.2 mx2.4 m (4 ftx 8 ft), randomly collected from two
‘Exterior SOlS’, which has been replaced with the currently concrete building construction sites, are tested. All samples
used Structural I A-C Exterior grade. The results of the hog are tested in wet condition (moisture content higher than
house plywood testing showed that the average modulus of 16%) to simulate the condition of formwork plywood in
elasticity (MOE) of the material was 6% less than the contact with wet concrete. The samples were tested in
allowable value for design specified by the American bending and shear. Probability distributions that best
Plywood Association (APA) design values. The average represent the observed plywood properties are investigated.
553
554 Structural properties of used plywood: S. Karshenas and J. P. Feely
06i 06r
Mean=2820N-mzim
Mean=2849 Nd/m
cov=o.15
cov = 0.2
05C
Bending Stiffness. N.m’/m Figure 6 A histogram of observed bending stiffnesses for half-size sheets
(face grain parallel to span direction)
Figure 4 A histogram of observed bending stiffness for full-size sheets
(face grain parallel to span direction)
T
2,500
shown in Figure 6, the mean and COV of the bending 1,000 1,500 2,000 2.500 3,000 3,500 4,000
stiffnesses observed for the half panels tested with the face ~illl~.~llCY~l I:‘I, , /Y./J1
2/,,,
grain parallel to the span direction are 2820 N m2 m ’
Figure 7 Observed bending stiffness (face grain parallel and perpendi-
(300 K in2 ft ‘) and 0.15, respectively. The mean value of
cular to span directions)
the stiffnesses observed for the full-panel tests is very close
to that observed for the half panels tested with the face
grain parallel to the span direction. This shows that the words, the bending failure of a plywood sheet does not
half-panel bending stiffnesses have not been significantly seem to result in significant hidden damages in the
affected by the bending failure of the full panels. In other remaining half panels.
A scatter plot of the corresponding bending stiffnesses in
04 the parallel and perpendicular to face grain directions is
Mean = 1593 N ,,,:I,,, shown in Figure 7. The value of ? (0.05) was calculated
COV=OI5
from a regression analysis of the data. This shows that there
is no strong correlation between the observed bending
stiffnesses in the parallel and perpendicular to the face
grain directions.
A quantitative analysis of the observed bending
stiffnesses showed that the normal distribution best
represents the data. Table I shows the K-S statistics for
normal, lognormal, and Weibull distributions. Figure 8
Z 80'
8
&
70
T . ’
Ultimate bending moment capacity
. A center-load flexure test was used for determining the
+-
ultimate bending strengths of the samples. The ultimate
. bending strength was calculated as follows
Applied stress Bending stiffness Table 2 K-S statistics for observed bending strength (stress parallel to
face grain)
Parallel to face grain EIll = (10.3 GPa)x(O.l77x lo@ m4/m)
Distribution K-S statistics Significance level
= 1823 N m2 m-‘or (1500 ksi)
x(0.131 in4 ft-‘) = 196 K in2 ft-’ Normal 0.12 0.89
Lognormal 0.18 0.47
Perpendicular to face EII = (10.3 GPa)x (0.061 x 1O-6 m4 m-l)
Weibull a 0.13 0.84
grain = 628 N m2 m-l or (1500 ksi)
x(0.045 in4 fi-‘) = 67 K in2 ft-’ a Two-parameter distribution
Figure 9 A plywood sheet after failure in bending (stress applied parallel to face grain)
558 Structural properties of used plywood: S. Karshenas and J. P. Fee/y
99
3 70 .
.
.
CL 60 .
.g 50 .
.
r= 40 .
% .
g 30 .
.
& 20 .
.
10
Table 3 K-S statistics for observed bending strength (stress perpendi- where Fb = allowable stress in bending and KS = effective
cular to face grain)
section modulus. The mean value of the observed bending
Distribution K-S statistics Significance level strengths is 7.5 times the recommended design value for
Normal 0.16 0.58 face grain parallel to the span direction, and 11.5 times the
Lognormal 0.14 0.8 I recommended design value for face grain perpendicular to
Weibull” 0.16 0.58
the span direction.
” Two-parameter distribution A scatter plot of the observed bending capacities for face
grain parallel to the span direction versus the corresponding
As mentioned above, one of the half panels left after bending capacities for face grain perpendicular to the span
bending failure of a full sheet was tested to failure in direction is shown in Figure 12. A regression analysis of the
bending with the face grain perpendicular to the span. The data showed ?=0.06. This shows that for the collected
half-panel samples were also tested using a center-load samples, the two bending capacities are not strongly
flexure test. The mean and COV of the observed bending correlated.
capacities are 1179 N m m-l (3183 lb in ft-‘) and 0.24, Figure 13 shows a scatter diagram of the observed
respectively. Figure 1 I shows a half-panel sample after bending stiffnesses and the corresponding bending capa-
failure in bending with the face grain perpendicular to the cities for the samples tested with the face grain parallel to
span. An investigation of the observed bending strength the span. The figure shows that there is a positive
data showed that the lognormal distribution best represents correlation between the plywood bending stiffness and
the data. Table 3 shows the K-S statistics for normal, bending strength. The linear regression analysis was used to
lognormal, and Weibull distributions. obtain the following equation
The bending capacities recommended by the APA - for
k,, = 0.48 (EI),, - 210 (4)
Structural I sanded plywood, species group of face ply 1,
grade stress level S-2, in wet condition for normal load where k,, = predicted moment capacity in N m m ’ and
duration - are: EIil = bending stiffness in N m2 m-‘; both for face grain
Applied stress Bending strength parallel to the span direction. The standard error of estimate
for the regression equation is 207 N m rn-’ with r*=0.66.
Parallel to face Fb x KSll = (8 MPa)x(19.4x10-6 m” mm’) Linear regression analysis was also used to obtain the
grain = 155 N m m-‘or (1 190 psi) following equation between the observed bending capa-
x(0.361 in3 ft-‘) = 429 lb in ft-’ cities and the corresponding stiffnesses for face grain
Perpendicular to FbxKSl = (8 MPa)x(12.8x10-6m3 m-l) perpendicular to the span direction
face grain = 102Nmm~‘or (119Opsi)
x(0.238 in’ ft..‘) = 283 lb in ft ’ & = 0.74 (EI), - 8.3 (5)
Structural properties of used plywood: S. Karshenas and J. P. Fee/y 559
Figul P 11 A half sample : after failure in bending (stress applied perpendicular to face grain)
in which fi, = predicted bending capacity in N m m-l, strength when stress is applied perpendicular to the face
and EIl = bending stiffness in N m2 m-‘; both for face grain, the tensile face ply is considered to be completely
grain perpendicular to the span direction. The standard ineffective and is therefore ignored. The effective moment
error of estimate for the regression equation is of inertia calculations were done using the parallel axis
240 N m m-l with ?=0.36. The low 3 values for the theorem and a transformed cross section for transverse
above regression equations show that the bending strength plies. The transformed cross sectional area was l/35 of the
of plywood cannot be reliably estimated from bending ply’s actual cross sectional area. This is because, the actual
stiffness only. modulus of elasticity of the peeled wood veneer perpendi-
cular to the grain is about l/35 of that of its parallel
modulus3.
The observed plywood thicknesses ranged 15.52-
Moment of inertia
16.50 mm (0.61-10.65 in), with mean and COV equal to
After the flexural experiments were completed, a small 16 mm (0.63 in) and 0.01, respectively. The moments of
piece was cut from each plywood sheet for determining inertia determined for cross sections perpendicular to the
their ply thicknesses. The ply thicknesses were measured in face grain had a mean value of 228,560 mm4 m-l
both parallel and perpendicular to the face grain directions (0.17 in4 ft-‘) and COV equal to 0.09. The mean and
using a traveling microscope. COV of the moments of inertia determined for the cross
The transverse plies of each sheet are expected to sections parallel to face grain were 96,030 mm4 m-l
contribute little to the strength or stiffness of the plywood. (0.07 in4 ft-‘) and 0.1, respectively. The design moments
However, the computation of the moment of inertia does of inertia specified by the APA for the 16 mm (5/8 in) thick,
not neglect them entirely. For calculating the bending sanded plywood are:
560
E 1,600
: A
E A t
2 A
A A
A A
A
A
.: ’ A
A
800 -’ A
A
A
400 c- t -_$’
400 1,600 2,000 2,400
Figure 12 Observed ultimate bending moments (face grain parallel and perpendicular to span directions)
1,600
1
I I1 I I 1
2,000 2,500 3,000 3,500 4,000
Table 5 K-S statistics for observed shear strength (stress perpendicular to develop the resistance models necessary for the
to face grain)
investigation of safety of the current concrete forming
Distribution K-S statistics Significance level practices, 22 concrete slab formwork plywood sheets were
Normal 0.08 1.0 collected from two concrete construction sites in Milwau-
Lognormal 0.10 0.98 kee, Wisconsin. The samples were randomly selected. The
Weibull ’ 0.09 0.99
grade mark of 20 samples were not legible due to re-use
LITwo-parameter distribution and weathering. Two samples with legible grade marks
v
PI2 PI2 were Structural I B-B Exterior plywood. All samples were
1.2 mx2.4 m (4 ftx 8 ft), seven-ply, 16 mm (5/8 in) thick.
None of the contractors could specify the number of re-use
of the samples. All samples had a number of nail holes on
their surfaces. No major delamination was observed in the
samples. Seven samples were in worse physical condition
than the rest; there were crushed edges, damaged face plies,
and slightly delaminated areas around the edges of these
samples.
Figure 14 Loading method for determining interlaminar shear strength The observed plywood thicknesses ranged 15.5-
16.5 mm (0.63-0.61 in) with mean and COV equal to
shows the observed interlaminar shear strength data for face 16 mm (0.63 in) and 0.01, respectively. The moments of
grain parallel to the span direction plotted on a normal inertia determined for the cross sections perpendicular to
probability scale. Figure 16 shows several samples after the face grain had a mean value equal to 228,560 mm4 m-l
failure in shear. (0.17 in4 ft-‘) and a COV equal to 0.09. The mean and
COV of the moments of inertia determined for cross
sections parallel to the face grain were 96,030 mm4 m-l
Summary and conclusions
(0.07 in4 ftt ‘) and 0.1, respectively.
Concrete slab formwork systems usually consist of All strength and stiffness experiments were conducted
members that have been re-used several times. In an effort on samples in wet condition (moisture content greater than
562 Structural properties of used plywood: S. Karshenas and J. P. Fee/y
~~~~_~ ~~,~~~~~~_~_,
I
I 5 ; 2.5 3
16%). The full-size sheets (1.2 mx2.4 m) were tested in A five-point test was used to determine the interlaminar
bending with the face grain parallel to the span direction. shear strength of the samples. The observed shear strengths
After failure of a full-size sheet, one of the remaining for face grain parallel to the span direction had mean and
pieces was also tested in bending, but with the face grain COV equal to 1.85 MPa (268 psi) and 0.2. respectively. For
perpendicular to the span direction. The observed bending the samples tested with the face grain perpendicular to the
stiffnesses and bending strengths were as follows span direction. the observed interlaminar shear strengths
had a mean value equai to 1.56 MPa (227 psi) with a COV
of 0.19.
Applied stress relative to span direction
Probability distributions that best represent the
Parallel
observed plywood structural properties were inves-
Property f’erpendicula1
tigated. Normal distribution provided the best fit for the
Bending stiffness Mean 2X49 I593 observed stiffnesses, the observed bending strengths for
Nm’/m _’ cov 0.7 0.15 face grain parallel to the span direction, and the observed
Bending strength Mean 1167 1179 interlaminar shear strength data. Lognormal distribution
Nm/m-’ cov 0.29 0.24 provided the best fit to the observed ultimate bending
Structural properties of used plywood: S. Karshenas and J. P. Fee/y 563
moments for face grain perpendicular to the span 2 Standard Methods of Testing Structural Panels in Flexure, ASTM Vol.
4.09. D3043-87, Philadelphia, Pennsylvania, 1991.
direction.
3 Plywood Design Specifications. APA, Tacoma, Washington, 1986.
4 Bateman, J. H., Hunt, M. 0. and Sun, C. T., New interlaminar shear
Acknowledgements test for structural wood composites. Forest Pmduct Journal, 1990,
40(3), 9-14.
This study was sponsored in part by the National Science 5 Hunt, M. 0. and Mattison, D. A., Structural characteristics of
Foundation under Grant MSM-900257 1. The authors would weathered plywood. ASCE Journal of the Structural Division, 1976,
102(4), 759-768.
like to thank Dr. Keith Faherty for his helpful suggestions
6 Karshenas, Saeed and Walsh, Susan, Variability of structural proper-
and guidance during laboratory experiments.
ties of used formwork joists. Building Research Journal, 1995,
ST4( 1). 5 l-62.
7 Karshenas, Saeed and Mizian, I., An investigation of structural
References
properties of used formwork stringers. ASCE Journal of Materials in
1 Recommended Practice for Concrete Formwork. AC1 347R-88, Civil Engineering, 1996, S(l), 51-56.
American Concrete Institute Committee 347, Detroit, Michigan, 8 Karshenas, Saeed and Montes l&era, D., Experimental investigation
1988. of performance of wood formwork shores. in the press.