Wind Turbine

Clean Oil Condition Monitoring

& Asset Reliability
Page
Mobile Equipment:
On Board & Shop Servicing

On Board Oil Filter

(HD HDU 27/27)
Hydraulics & Transmission Flushing
(HDU 27/108)

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 Shop Servicing of
Mobile Equipment:

● Differentials
● Wheel Motors
● Wheel Bearings
● Hydraulics
● Transmissions

Mobile Flushing Unit (MFU)

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Mobile Flushing Unit (MFU)

● high dirt holding capacity

● on board heaters
● easy to operate
● mobile on casters

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 Komatsu 930 Wheel Motors

Before and After Flushing

Suncor, Ft. McMurray, AB

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 Wheel Motor Filtration Results

ISO 4406 Code

Suncor, Ft. McMurray, AB

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 Before and After Flushing

Komatsu 730 & 830 Wheel Motors

Anglo American, Peace River Coal, BC

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Benefits of effective filtration ?

● Increased service life of oil

● Increased reliability & uptime

● Reduced component wear

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CAT 994 Wheel Loader Differential Flushing
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Allowing the filter to run
overnight resulted in oil
being cleaner than brand
new oil

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 Suction and Return
Connection

Underground Scoops & Trucks

Differential Flushing

New Gold, New Afton Mine, BC

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Bulk Oil Filtration:
Diesel Tanks, Engine oil, Hydraulic oil, Gear oil

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Removes Particles

Removes Moisture
Filtration of new Engine Oil

Removes Sludge & Oxidation

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 Filters for Bulk Oil Tanks

Teck, Highland Valley Copper, BC

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 ● Engine oil
● Hydraulic oil
● Gear oil

Teck, Highland Valley Copper, BC

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Bulk Oil - Husky Energy, Sunrise, AB
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 Diesel Filtration

CJC filters remove:

- Moisture
- Particles
- Microbial Contamination

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 Bulk Diesel Tank

NewGold’s New Afton Mine, BC

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 Diesel: Before & After Filtration

Diesel Bulk Tanks, Chile

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Diesel Filtration
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Fixed Plant Equipment:
SAG Mills, Crushers, Grinding Mills, Gearboxes & Turbines

Water & Particle Removal

120 lb. dirt holding capacity
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 Metso Cone Crusher

Cameco, Cigar Lake, SK

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 Conveyor Gearbox

New Gold, New Afton Mine, BC

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 Rotary Breaker Lube Oil

Shell Albian Sands, Ft. McMurray

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Shell Albian Sands, Ft. McMurray
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 2x Ball Mills

Filter Separator
Mt. Milligan Mine, BC
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 24/7 Particle Filtration &
Water Removal
SAG Mill

Mt. Milligan Mine, BC

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 SAG Mill
Huckleberry Mine, BC
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 SAG Mill Reservoir

Huckleberry Mine, BC
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Metso Crusher:

Without CJC With CJC Offline Filtration

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 New filter element

Used dirty filter elements

from a crusher lube system

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Sandvik Cone Crusher:
Oil Volume 1,000 L.
Oil Type: Shell Omala 150

Problem:
Crushers operate in a very dusty environment
which results in extremely high levels of dirt
contamination

Sandvik Cone Crusher

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Sandvik Cone Crusher:
Oil Volume 1,000 L.
Oil Type: Shell Omala 150

Solution:
A CJC offline oil filter is installed to
continually remove dirt and moisture.

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The high dirt holding capacity of each filter makes CJC cost effective.

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 Contamination by Oxidation

Wear Particles
Oxidation by products
Depletion ● Resins
Water of Additives = ● Sludge
● Varnish

Air Heat

Base Oil Oxidation

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Water Content & Bearing Life

● Bearing life directly relates to level of water

contamination. Removing water to below 200 ppm
results in substantial bearing life extension.

Water Content PPM

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 ● Removing contamination allows oil to be
an effective lubricant for longer.

● Offline filtration can extend the life of oil

by 2-10 times

Life Extension of Oil!

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Inline + Offline =
Total Protection

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HDU Fine Filter: Main Components

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Our experience…
Clean oil solutions for mines worldwide

- South Africa
- Australia
- Finland
- China
- Chile
- USA
- Canada

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Contact Us
Klassen Specialty Hydraulics Inc.
Canadian distributor for
C.C.Jensen Offline Filtration Systems
Tel: (604) 794-7755

9465 Ford Rd.

Rosedale, BC V0X 1X0

www.klassenhydraulics.com

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