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for
495 HF, HR, HD SHOVEL
FUNCTION AND DOCUMENT NO. REVISION SHEET TOTAL CREATION DESCRIPTION DRAWN BY
NO. SHTS DATE
LOCATION CODES
19 S =B02 A1210315151 - S =AB1.B02 AC 1 1 15.11.2004 AUXILIARY POWER DISTRBUTION TD
+EC01 SINGLE LINE DIAGRAM
106 S =P07 A1210315151 - S =AB1.P07 AC 1 9 15.11.2004 PLC REMOTE STATION RACK LAYOUT TD
+EC01 PROFIBUS NODE 7
179 X =A05 A1210315151 - X =AB1.A05 AC 9 13 15.11.2004 ENGRAVED NAMEPLATE FOR TEST BOX TD
+EC01
A1-###-###-###.## A## FUNCTION CODES ARE PRECEDED BY AN EQUALS SIGN (=). FUNCTION CODES BLACK BK GREEN G
APPEAR IN THE LOWER RIGHT CORNER OF EACH DRAWING, IN THE WIRE BROWN BR BLUE BL
PART NUMBER FUNCTION TYPE
CROSS-REFERENCE WHEN THE WIRE IS CONTINUED IN ANOTHER FUNCTION RED R VIOLET V
GROUP, ABOVE THE DEVICE ID WHEN THE DEVICE IS LOCATED IN A DIFFERENT ORANGE O GRAY GR
FUNCTION TYPE: .CNN - ONE (1) LETTER FOLLOWED BY TWO (2) NUMBERS FUNCTION GROUP FROM WHERE IT APPEARS, AND IN THE DEVICE CROSS-REFERENCE YELLOW Y WHITE W
A - COVER SHEET, INDEX LIST, and GENERAL MATTERS TABLE WHEN A DEVICE COMPONENT IS LOCATED IN A DIFFERENT FUNCTION FROM THE
B - ONE LINE DIAGRAMS PARENT DEVICE. JIC EMP-1 COLOR CODING (UNLESS OTHERWISE SPECIFIED)
C - POWER LAYOUT
LOCATION CODES ARE PRECEDED BY A PLUS (+) SIGN. LOCATION CODES APPEAR RED - AC CONTROL (<150VAC)
E - AUXILIARY POWER DISTRIBUTION SYSTEM
IN THE LOWER RIGHT CORNER OF EACH DRAWING AND ABOVE THE DEVICE ID WHEN
L - POWER CONVERTERS BLUE - DC CONTROL (<300VDC)
LOCATED IN A DIFFERENT LOCATION FROM THE DRAWING IN WHICH IT APPEARS.
M - MOTORS
YELLOW - CONTROL CIRCUITS POWERED FROM EXTERNAL SOURCE
N - SIBAS DIGITAL and ANALOG I/Os =BB7.E03
+EC01 (>50VDC or <150VAC)
P - PLC DIGITAL and ANALOG I/Os
W - SOFTWARE FUNCTION BLOCK DIAGRAMS -K99 /1.3 -K99 GREEN - EQUIPMENT GROUNDING CONDUCTORS (NON-CURRENT CARRYING)
0121
S - MEASURING DEVICES =Z02/01.2 =Z00/02.3
WHITE - NEUTRAL OF CONTROL CIRCUIT CONNECTED
Z - HMI DEVICES
/01.2 TO GROUNDED SIDE OF 120VAC
FUNCTION FUNCTION
SHEET SHEET
COLUMN COLUMN
G. RELAY COIL and CONTACT CROSS-REFERENCING H. DEVICE IDENTIFICATION CODES I. EXTERNAL WIRING CONNECTION LEVEL CODES
PARENT DEVICE LOCATION C-R TABLE LOCATION THE DEVICE IDENTIFICATION CODE UNIQUELY IDENTIFIES AND DESCRIBES WIRING THAT IS EXTERNAL TO THE CONTROL EQUIPMENT
PARENT DEVICE ID DEVICE ID THE TYPE OF ELECTRICAL OR ELECTRONIC DEVICE WITHIN THE CIRCUIT DIAGRAM. (CONNECTIONS NOT MADE BY SIEMENS) ARE IDENTIFIED BY
A SLASH AND DESIGNATOR CODE:
-K0A1 /02.7 -K0A1 /02.7 -K0A1 /02.7 CODE ITEM TYPE EXAMPLES X
21 22 31 32 A1 A2
INTERCONNECTIONS WIRING THAT WILL BE DISCONNECTED
A ASSEMBLIES, SUB-ASSEMBLIES, MODULES RACKS, SUB-RACK, COMPUTERS, PGs FOR SHIPPING:
NORMALLY NORMALLY RELAY
OPEN CLOSED COIL B CONVERTS NON-ELECTRICAL QUANTITY TO TRANSDUCERS, THERMOELECTRIC SENSOR,
X= FO - FIBER OPTIC
OR FROM AN ELECTRICAL QUANTITY PHOTOELECTRIC CELL, PULSE TRANSDUCERS
L - ANALOG SIGNALS <50V, DIGITAL SIGNALS <15V
-K0A1 C CAPACITORS LS - DIGITAL DATA COMMUNICATIONS
21 22
/02.7 M - ANALOG SIGNALS >50V, SWITCHING SIGNALS <50VDC
31 32 D BINARY ELEMENTS, DELAY DEVICES DIGITAL I/O MODULES, COUNTERS, DELAY LINES,
/02.7 H - SWITCHING SIGNALS >50VDC, AC/DC FEEDERS <20A
STORAGE DEVICES BISTABLE ELEMENTS, LOGIC ELEMENTS
CROSS-REF P - AC/DC BUSES >20A, or >115 VAC/VDC
TABLE E MISCELLANEOUS, GENERAL ELECTRICAL FANS, HEATING DEVICES, LIGHTING DEVICES,
EQUIPMENT DEVICES NOT SPECIFIED IN THIS TABLE
T TRANSFORMERS
l SIGNAL WIRE 24 BK
y BUSBAR
3 =AA1.N01/39a DUAL LINE VOLTAGE OPTION INSTALL CARDS -D017 AND -D019
MAIN
3PH FROM CUSTOMER DISCONNECT
POWER DISTRIBUTION SWITCH
SECONDARY VOLT.
DRIVE AUXILIARY
POTENTIAL POWER TRANSFORMER
TRANSFORMERS SWITCH
575VAC
500KVA
480VAC
400VAC Y
SYNCHRONIZING DRIVE POWER MCC
VOLTAGE FEEDBACK CONTACTOR
AUXILIARY
POWER CIRCUIT
100A 100A BREAKER
DRIVE POWER TRANSFORMER 1 DRIVE POWER DRIVE POWER DRIVE POWER TRANSFORMER 2
XFMR 1 FUSES XFMR 2 FUSES
1000KVA */2X900V 1000KVA */2x900V
* SEE MAIN INCOMING POWER
CHECKBOX FOR DRIVE POWER
TRANSFORMER PRIMARY VOLTAGE
M M M M M M
3 3 3 3 3 3
SWING MOTOR 1 SWING MOTOR 2 PROPEL MOTOR 2 CROWD MOTOR PROPEL MOTOR 1 HOIST MOTOR
575HP, 1400/700V 575HP, 1400/700V 700HP, 1400/700V 700HP, 1400/700V 700HP, 1400/700V 2600HP, 1400/700V
1500RPM, 60Hz 1500RPM, 60Hz 1000RPM, 60Hz 1500RPM, 60Hz 1000RPM, 60Hz 810RPM, 27Hz
FROM AUXILIARY TRANSFORMER FROM DRIVE POWER TRANSFORMER 1 FROM DRIVE POWER TRANSFORMER 2
SEE SIEMENS DWG: A1-210-315-041 B00 SEE SIEMENS DWG: A1-210-315-041 B00
A201/ A301/
A202 A302
CH CH
C32 C12
C33 C13
V41,V42,V43
V21,V22,V23
V31,V32,V33
V11,V12,V13
C42 GATE GATE C22
C43 A34 A24 C23
CONTROL CONTROL
CURRENT CURRENT
U341 U241
FEEDBACK FEEDBACK
VOLTAGE GATE A41- GATE A11- GATE A41- GATE A11- VOLTAGE GROUND
U452 U152 U151
FEEDBACK CONTROL A43 CONTROL A13 CONTROL A43 CONTROL A13 FEEDBACK FAULT
DETECTION
TS451-TS453
SWING MOTOR 1 SWING MOTOR 2 PROPEL MOTOR 2 CROWD MOTOR PROPEL MOTOR 1 HOIST MOTOR HOIST MOTOR
WINDING 2 WINDING 1
FROM
MCC UNIT CFB BREAKER
3PH
1)
BI
SIEMENS
FACTORY SET 10A FACTORY SET 10A FACTORY SET 1.6A FACTORY SET 1.6A
FIELD SET FIELD SET FIELD SET FIELD SET
M M
3 3 TO TO
PRECHARGE PRECHARGE
BLOWER 1 BLOWER 2 CIRCUIT 1 CIRCUIT 2
BI
SIEMENS
=E01/2.5 =E01/2.5 =E01/2.5 =E01/2.5 =E01/2.5 =E01/2.5 =E01/2.5 =E01/2.5 =E01/3.5 =E01/3.5 =E01/3.5 =E01/3.5 =E01/3.5 =E01/3.5
-Q21 -Q22 -Q23 -Q24 -Q25 -Q26 -Q27 -Q28 -Q05 -Q08 -Q07 -Q09 -Q10 -Q06
10A 16A 16A 16A 10A 10A 10A 10A 10A 10A 16A 10A 0.5A 3A
OPERATOR LUBE CROWD HOIST MCC BEARING REMOTE DRUM ACCULOAD MOTION 120VAC 110VDC 24VDC SPARE MOTION DRIVE
CAB ROOM MACHINERY MACHINERY PLC I/O RACK TEMP MONITORING OPTION PLC I/O RACK DRIVE UPS POWER SUPPLY POWER SUPPLY PLC I/O RACK
PLC I/O RACK PLC I/O RACK PLC I/O RACK PLC I/O RACK 24VDC PLC I/O RACK PLC I/O RACK 24VDC PLC I/O RACK SIBAS IGBT DIGITAL INPUTS
24VDC 24VDC 24VDC 24VDC POWER SUPPLY 24VDC 24VDC POWER SUPPLY 24VDC GATES
POWER SUPPLY POWER SUPPLY POWER SUPPLY POWER SUPPLY POWER SUPPLY POWER SUPPLY POWER SUPPLY
& DISPLAY
FROM DISTRIBUTION PANEL BOARD
IN MCC UNIT 02FG, CLTB CIRCUIT BREAKER
2X 120VAC, 1PH
BI
SIEMENS
=L01/3.3
=L01/4.3
=L01/3.6
=L01/4.6
=L01/3.6
=L01/3.6
=L01/3.6
=L01/3.6
=L01/4.6
=L01/4.6
=L01/2.3 =L01/4.4 =L01/4.4
C42
C32
C33
C43
V31
V41
V32
V42
V33
V43
U321 R341 R342
I
=L01/4.4
=L01/2.3 U341
U331 I
I
FROM B
/2.1
DRIVE POWER
TRANSFORMER 1 AFE 2
=L01/2.3
U312 =L01/2.5
I
L312
=L01/2.3
U322
I
=L01/2.4
U332
I
=L01/2.3
U211 =L01/2.5
I
L211
=L01/2.3
U221
I
=L01/2.3
U231
I
=L01/6.5
FROM
A24
DRIVE POWER
AFE 4 C
TRANSFORMER 2
=L01/2.3 /2.1
U212 =L01/2.5
I
L212
=L01/5.3
=L01/6.3
=L01/5.6
=L01/6.6
=L01/5.3
=L01/5.3
=L01/5.3
=L01/5.3
=L01/6.3
=L01/6.3
=L01/2.3 =L01/6.7 =L01/6.7
C12 R241 R242
C22
C13
C23
V23
V11
V21
V12
V22
V13
U222
I
=L01/6.7
=L01/2.4 U241
I
U232
I
D
/2.1
=L01/3.5 =L01/3.5 =L01/4.5
A41/1 A42/1 A43/1
SWING
A INVERTER
/1.8
=L01/3.7 M
U411
I 3
=L01/7.7
=L01/7.7
R301
R302
=L01/7.6
U452
=L01/3.7 SWING 1
U421
V I
=L01/4.7
=L01/7.7
=L01/7.7
U431
R303
R304
I
M
3
B
/1.8 =L01/7.6 SWING 2
=L01/5.2 =L01/5.2 =L01/6.2
=L01/7.4 -A301 A11/2 A12/2 A13/2
FROM CROWD
T301
AUXILIARY POWER INVERTER
TRANSFORMER =L01/5.4
=L01/7.2
MSP301
U112
I =M01/3.2 M
TS451
3
=L01/5.4
U122 PROPEL 2
I
=L01/7.4 =L01/7.6
T302 =L01/6.4
-A302
U132
I
=M01/4.2
=M01/3.2
M
=L01/7.7
R305
TS452
3
=L01/3.5 =L01/3.5 =L01/4.5
=L01/8.6 A41/2 A42/2 A43/2
=L01/8.4 HOIST 2 CROWD
-A201
T201 INVERTER
=L01/3.7
U412
=L01/8.2 I
=M01/4.2
MSP201
TS453
=L01/3.7
U422
I
M
3
=L01/8.4 =L01/8.6 =L01/4.7
T202 -A202 PROPEL 1
U432
I
=L01/8.7
=L01/8.7
I
R152
R153
R154
=L01/8.7
=L01/8.7
R201
R202
=L01/8.6
U152
=L01/5.4
=L01/8.7
U121
R205
V I
U151
-C151
=L01/6.4
=L01/8.5
=L01/8.7
=L01/8.7
U131
=L01/8.7
=L01/8.5
R203
R204
V I
R151
D
/1.8
FACTORY SET 10A BLOWER ASSEMBLY #1
FIELD SET /11.4 (MOUNTED ON TOP OF CONTAINER)
-E01
-Q01 e
13 14
/12.2
-Q02 /.5
1 2 0112 ad BK 1
3 4 0112 ad R 2 M
3
5 6 0112 ad BL 3
10-16A
-Q02 e
13 14
/12.2
BK
BL
R
ad
ad
ad
0115
0115
0115
1.11
=L01/7.1
1.12
=L01/7.1
1.13
=L01/7.1
POWER DISTRIBUTION BLOCK
-HTB2
-HTB1 -X1.1 -Q21
120VAC UP9 1 0201 j 0208 g 1 2 0215 ad BK 1 UP71
1PH H 10A H TO OPERATOR CAB
UP10 2 0202 j -X1.2 0212 g 2 UP10
FROM CVT PLC I/O RACK
TRANSFORMER H H
y
3 y
y -Q22 y
4 1 2 0215 ad R 3 UP77
0205 g
0206 g
0207 g
0209 g
0210 g
16A H TO LUBE ROOM
4 UP10 PLC I/O RACK
H
y
-Q23 y
1 2 0215 ad BL 5 UP72
16A H TO CROWD MACHINERY
6 UP10
1.21
PLC I/O RACK
1.22
1.23
1.25
1.24
/.4
/3.3
/3.3
/3.3
/3.3
H
y
-Q24 y
1 2 0218 ad BK 7 UP76
16A H TO HOIST MACHINERY
8 UP10 PLC I/O RACK
H
y
-Q25 y
1 2 0218 ad R 9 UP75
10A H TO MCC
10 UP10 PLC I/O RACK
H
y
-Q26 y
1 2 0218 ad BL 11 UP79
10A H TO BEARING TEMP MONITORING
12 UP10 PLC I/O RACK
H
y
-Q27 y
1 2 0219 ad BK 13
10A H TO REMOTE DRUM OPTION
14 PLC I/O RACK
H
y
-Q28 y
1 2 0219 ad R 15
1.23
/.3 10A H TO ACCULOAD
0211 g 16 PLC I/O RACK
H
0221 h
1.27
/14.3
-HTB3
-Q05
1 0303 ad BK 1 2 0311 ab BK
1.21 1.29
/2.3 10A =P07/2.1
TO MOTION DRIVE
-HTB3 PLC I/O RACK A102
7 0311 ab R 24VDC POWER SUPPLY
1.24 1.30
/2.3 =P07/2.1
-HTB2 -Q06
120VAC, 1PH UP11 34 0304 h 2 0303 ad R 1 2 0313 ab BK
1.31
FROM AUX. PANEL H 3A /10.2
TO MOTION DRIVE
y
PLC I/O RACK A102
8 0313 ab R DIGITAL INPUT SLOTS
y 1.32
y /7.4
1.50
=P07/3.2 -Q07 /.8 -Q07
3 0303 ad BL 1 2 0315 ad BK 23 24
1.33 /12.2
16A /4.2
TO SIBAS
y
110VDC, 1200W
9 0315 ad R POWER SUPPLY, G02
y 1.34
/4.2
P24 N24
DIODE 81A/1200V
-V52
-G03
0319 ad BK L 0501 g A K 0502 g
1.37 +
/3.6
0319 ad R N 0503 g
1.38 -
/3.6
BK 0511 n
e 1.51
=N01/22.5 TO IGBT MODULE A31
24VDC, 500W W 0511 n AFE1 & AFE2 PHASE R
1.52
GU POWER SUPPLY =N01/22.5
BK 0512 n
1.53
=N01/23.5 TO IGBT MODULE A32
W 0512 n AFE1 & AFE2 PHASE S
1.54
=N01/23.5
BK 0513 n
1.55
=N01/24.5 TO IGBT MODULE A33
W 0513 n AFE1 & AFE2 PHASE T
1.56
=N01/24.5
BK 0514 n
1.57
=N01/25.4 TO IGBT MODULE A34
W 0514 n SWING OVERVOLTAGE MODULE
1.58
=N01/25.4
BK 0515 n
1.59 TO IGBT MODULE A41
=N01/26.5
W 0515 n SWING & HOIST 2 INVERTERS
1.60 PHASE R
=N01/26.5
BK 0516 n
1.61 TO IGBT MODULE A42
=N01/27.5
W 0516 n SWING & HOIST 2 INVERTERS
1.62 PHASE S
=N01/27.5
BK 0517 n
1.63 TO IGBT MODULE A43
=N01/28.5
W 0517 n SWING & HOIST 2 INVERTERS
1.64 PHASE T
=N01/28.5
-R03 -R04
DISCHARGE RESISTORS
2x110 Ohm @ 10W
0507 g 0505 g
-C05 -C06
0508 g 0506 g
FILTER CAPACITORS y y
2x150mF @ 40VDC
P24 N24
/6.4 /6.4
IGBT GATES
24VDC DISTRIBUTION BUS BARS
P24 N24
/5.5 /5.5
BK 0611 n
1.65
=N01/29.5 TO IGBT MODULE A21
W 0611 n AFE3 & AFE4 PHASE R
1.66
=N01/29.5
BK 0612 n
1.67
=N01/30.5 TO IGBT MODULE A22
W 0612 n AFE3 & AFE4 PHASE S
1.68
=N01/30.5
BK 0613 n
1.69
=N01/31.5 TO IGBT MODULE A23
W 0613 n AFE3 & AFE4 PHASE T
1.70
=N01/31.5
BK 0614 n
1.71
=N01/32.4 TO IGBT MODULE A24
W 0614 n CROWD OVERVOLTAGE MODULE
1.72
=N01/32.4
BK 0615 n
1.73 TO IGBT MODULE A11
=N01/33.5
W 0615 n HOIST 1 & CROWD INVERTERS
1.74 PHASE R
=N01/33.5
BK 0616 n
1.75 TO IGBT MODULE A12
=N01/34.5
W 0616 n HOIST 1 & CROWD INVERTERS
1.76 PHASE S
=N01/34.5
BK 0617 n
1.77 TO IGBT MODULE A13
=N01/35.5
W 0617 n HOIST 1 & CROWD INVERTERS
1.78 PHASE T
=N01/35.5
BK 0618 n
1.79
=N01/5.2 TO SIBAS INPUT/OUTPUT ANALOG CARD, Q127
W 0618 n 24VDC POWER SUPPLY MONITORING
1.80
=N01/5.2
DISCHARGE RESISTOR -R05
110 Ohm @ 10W
0607 g 0605 g
-C07 -C08
0608 g 0606 g
FILTER CAPACITORS y y
2x150mF @ 40VDC
2.301
/10.3
-HTB5
0313 ab R 25
1.32
/3.6 y
26 y
1.111
/8.6
k
0716
-HTB2 17 -K04
0704 ae BK 7 8 K04- SPARE RELAY
-V04
k
0720
DRIVE POWER 18 -K05 /.8 -K05
UP23 0704 ae R 7 8 K05 - DRIVE POWER CONTACTOR 3 5
CONTACTOR /13.2
STATUS H -V05 STATUS RELAY
k
0706 ac BK
2.101
=P07/3.2
0721
MACHINE 19 -K06 /.8 -K06
UP28 0704 ae BL 7 8 K06 - MACHINE STOP RELAY 3 5
STOP /13.2
PUSH BUTTON H -V06
k
0706 ac R
2.102
=P07/3.2
0722
EMERGENCY 20 -K07 /.8 -K07
0704 ae O 7 8 K07 - EMERGENCY POWER 3 5
POWER OFF /13.2
PUSH BUTTON -V07 OFF RELAY
k
0706 ac BL
2.103
=P07/3.2
0723
-K08
7 8 K08 - SPARE RELAY
-V08
1.51A
/14.4
1.111
/7.7
y
-HTB5
27
y
28 y
1.112
=P07/3.3
k
-K301
0801
-MSP301 =L01/7.3
1 2
=L01/7.3
-K301 /.5 K301 (MSP301) - PRECHARGE 3 4
=P07/0503 ab BK A1 A2 =L01/7.3
2.132 CONTACTOR FOR DC LINK
=P07/5.7 5 6
-V301 =L01/7.3
SWING & HOIST 2 INVERTERS
13 14
/12.2
k
0802
-K201
-MSP201 =L01/8.2 1 2
=L01/8.2
-K201 /.5 K201 (MSP201) - PRECHARGE 3 4
=P07/0503 ab R A1 A2 =L01/8.2
2.133 CONTACTOR FOR DC LINK 5 6
=P07/5.7 -V201 =L01/8.2
HOIST 1 & CROWD INVERTERS 13 14
/12.2
2.157
=E01/13.1
-MTB3 13
=P07/0201 n w 1.125
y =P07/2.3
14 0901 u
1.127
y =N01/2.7
16 y
1.128
y =P07/6.2
15
0902 k
-K09 /.8 -K09
=N01/0301 s BK 7 8 K09 - HOIST BRAKE SET RELAY 3 5
2.151 /14.3
=N01/3.3 -V09
0903 k
-K10 /.8 -K10
=N01/0301 s BR 7 8 K10 - CROWD BRAKE SET RELAY 3 5
2.152 /14.3
=N01/3.3 -V10
0904 k
-K11 /.8 -K11
=N01/0301 s R 7 8 K11 - SWING BRAKE SET RELAY 3 5
2.153 /14.3
=N01/3.4 -V11
0905 k
-K12 /.8 -K12
=N01/0301 s O 7 8 K12 - PROPEL BRAKE SET RELAY 3 5
2.154 /14.3
=N01/3.4 -V12
0906 k
-K13 /.8 -K13
=N01/0301 s Y 7 8 K13 - DRIVE POWER CONTACTOR 3 5
2.155 /14.3
=N01/3.5 -V13 SET RELAY
0907 k
-K14
-K14
=P07/0710 k 7 8 3 5
2.520 K14 - LOCAL/REMOTE =N01/36.5
=P07/7.7 -V14 RS232 SWITCH
0908 k
-K15
7 8 K15 - SPARE RELAY
-V15
2.301
/7.5
1.101
/.3
-HTB5
0313 ab BK 1
1.31
/3.6 y
2
y
y
=L01/2.5 =L01/2.5
-L311 -L211
-HTB5
1 1001 n BK 3 1 1011 n BK 7
AFE #1 REACTOR AFE #3 REACTOR
THERMAL SWITCHES 2 THERMAL SWITCHES 2
LOCATED IN COILS y LOCATED IN COILS y
OPEN AT 180 C 3 OPEN AT 180 C 3
4 4
y y
5 5
=L01/2.5 =L01/2.5
-L312 -L212
1 1005 n BK 5 1 1015 n BK 9
AFE #2 REACTOR AFE #4 REACTOR
THERMAL SWITCHES 2 THERMAL SWITCHES 2
LOCATED IN COILS y LOCATED IN COILS y
OPEN AT 180 C 3 OPEN AT 180 C 3
4 4
y y
5 5
y
6 1005 n W 6 1004 ae R 6 1015 n W 10 1004 ae O
2.105 2.107
=P07/4.2 =P07/4.2
1.102
/11.5
1.101
/.7
1.102
/10.7
y
-HTB5
CONTROL CABINET
THERMAL SWITCH 1101 k 11
OPEN AT 115° F ± 7° F -TH01
CLOSE AT 95° F ± 7° F 1 2 1102 k
2.108
y =P07/3.2
CONTROL CABINET
SIBAS CABINET AMBIENT TEMPERATURE STATUS
THERMAL SWITCH 1103 k 12
OPEN AT 115° F ± 7° F -TH02
CLOSE AT 95° F ± 7° F 1 2 1104 k
2.109
=P07/3.2
SIBAS CABINET
AMBIENT TEMPERATURE STATUS
13
14
1.103
/12.1
1.103
1.104
/11.5
/.1
y -HTB5 -Q07 /3.4 y -HTB5
15 1201 k 23 24 1207 ag BK 18
2.112
=P07/4.2
CB STATUS, SIBAS POWER SUPPLY
1202 k
-Q08 /3.4
23 24 1207 ag R
2.113
=P07/4.2
CB STATUS, PLC HOST PC POWER SUPPLY
1203 k
-Q09 /3.4
23 24 1207 ag BL
2.114
=P07/4.2
CB STATUS, IGBT GATES POWER SUPPLY
1204 k
-Q10 /3.4
23 24
SPARE
1205 k
-Q33 /19.5
23 24 1207 ag Y
2.116
=P07/4.2
y CB STATUS, CONTROL CABINET y
1206 k
-Q32 /19.5
23 24 1207 ag R/BK SIBAS HARDWARE RESET
2.252
=P07/4.2 (MOUNTED ON DOOR)
CB STATUS, CABINET HEATER 2
-Q301 -SRES
16 1213 k 13 14 1217 ae BK 19 1227 k 13 14 1228 k
2.118 2.125
=P07/3.2 =P07/4.2
CB STATUS, PRECHARGE DC LINK RESET PUSH BUTTON
1214 k
-Q02 /1.5
13 14 1219 ab R
2.121
=P07/4.2
CB STATUS, BLOWER #2
-K301 /8.5
17 1221 k 13 14 1217 ae BL 20
2.122
=P07/3.2
y CONTACTOR STATUS, PRECHARGE y
1222 k
/15.6
DC LINK HOIST 1 & CROWD INVERTERS
=P07/2.3
1.121
1.122
/.1
=E01/9.7 2.157 y
-MTB3
2 1321 k
=P07/0201 n BK
-Q16 /17.1
23 24 1324 p BK
2.169
=P07/6.2
CB STATUS, PULSE TACH HOIST MOTOR
1322 k
-MTB3 -Q17 /17.5
1 1301 k 23 24 1324 p BR
2.170
=P07/6.2
CB STATUS, PULSE TACH CROWD MOTOR
1323 k
y -Q18 /18.3
23 24 1324 p R
2.171
=P07/6.2
CB STATUS, PULSE TACH SWING MOTOR 1
1325 k
y -Q19 /16.a.3
23 24 1326 k
1.122
/.5
2.171A
=P07/6.2
CB STATUS, PULSE TACH PROPEL MOTORS
-K05 /7.5
3 5 1315 p BK
2.165
=N01/2.6
DRIVE POWER CONTACTOR STATUS
1306 k
-K06 /7.5
3 5 1315 p BR
2.166
=N01/2.6
MACHINE STOP PUSHBUTTON STATUS
1307 k
-K07 /7.5
3 5 1315 p R 3 1329 u
2.167 1.123
=N01/2.7 =N01/3.3
EMERGENCY POWER OFF PUSHBUTTON STATUS y
4 1330 u
1.124
=N01/4.3
1.301
=P07/6.2
0221 h
1.27
/2.7
-HTB2
-K09 /9.5
=P07/0502 af BK 3 5 1401 af BK 23 UP87
2.131
=P07/5.7 H TO HOIST BRAKE
24 UP10 SOLENOID VALVE
-K10 /9.5 H
=P07/0502 af R 3 5 1401 af R 25 UP96
2.138
=P07/5.7 y H TO CROWD BRAKE
26 UP10 SOLENOID VALVE
-K11 /9.5 H
=P07/0502 af BL 3 5 1401 af BL 27 UP93
2.136
=P07/5.7 y H TO SWING BRAKE
28 UP10 SOLENOID VALVES
-K12 /9.5 H
=P07/0502 af O 3 5 1401 af O 29 UP113
2.135
=P07/5.7 y H TO PROPEL BRAKE
30 UP10 SOLENOID VALVE
-K13 /9.5 H
=P07/0502 af Y 3 5 1401 af Y 31 UP104
2.134
=P07/5.7 y H TO DRIVE
32 POWER CONTACTOR
-TH05
1411 ab BK 41 GF1 120VAC FROM
H AUX. PANEL
1411 ab R 42
THERMAL SWITCH
OPEN AT 32° F ± 7° F
CLOSE AT 50° F ± 7° F y
-TH06
1412 ab BK 43
TO AUX. PANEL
1412 ab R 44 GF11
DRIVE CABINET TEMPERATURE
H RELAY, DCTR
THERMAL SWITCH
OPEN AT 32° F ± 7° F
CLOSE AT 50° F ± 7° F
y
1.51A
/7.3
LOCAL E-STOP
(MOUNTED ON DOOR)
-POEB4
11 12 1413 ab BK 21 UP19 TO AUX. PANEL
H EMERGENCY STOP CIRCUIT, ISTR
1413 ab R 22 UP19A
TO MCC AUX PANEL
H
-MTB4
CIRCUIT 1
CIRCUIT 2
M45 AUXILIARY INTERLOCK
CONTACT ARRANGEMENT
-M45
Y X
CIRCUITS Z
CONTACT 1-DIG 2-PROPEL
V M W
1.105
/12.5
Y-V OPEN CLOSED
X-W CLOSED OPEN
A-B OPEN CLOSED y
C-D OPEN CLOSED
FIELD #1 FIELD #2
E-F CLOSED OPEN
G-H CLOSED OPEN -HTB5
N-P OPEN CLOSED F E 1505 k 21
Q-R CLOSED OPEN
1507 ab BK
2.126
=P07/3.2
1506 k
B A TRANSFER SWITCHES IN DIG POSITION
1507 ab R
2.127
=P07/3.2
TRANSFER SWITCHES IN PROPEL POSITION
P M P M
NOTE:
e e
M M
LINE VOLTAGE LINE VOLTAGE
PHASE S TO PHASE T PHASE R TO PHASE T
-MTB2 -MTB2
TRANSDUCER TRANSDUCER
1 2 3 4 5 6 7
1624 t BL
2.185A
=N01/6.7
-Q19 1624 t O
23 24 2.187A
/13.6 =N01/6.7
1624 t BK
2.190A
=N01/6.6
1624 t R
2.189A
=N01/6.7
1624 t BR
2.191A
-Q19 /.4 =N01/6.7
1625 k 2 1 1623 k
2.192A
1A =N01/6.6
=M01/4.5 =M01/3.5
+MD01 PULSE TACH +MD01 PULSE TACH
-B03 (720 PULSE/REV) -B02 (720 PULSE/REV)
(MOUNTED AT HOIST MOTOR) (MOUNTED AT CROWD MOTOR) NOTE: JUMPER "J1" CAN BE REPLACED
BY A CAPACITOR (0.47uf/400V-)
IN JUNCTION BOX, TO AVOID
(LED (LED POTENTIAL COMPENSATING
MONITOR) MONITOR) CURRENTS FLOWING
A B Z A B Z THROUGH THE CABLE SHIELD.
P M P M
O BK R BK BL BK G BK O BK R BK BL BK G BK
M M
-MTB2 -MTB2
11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1703 p R 1713 p R
2.181 2.185
=N01/5.6 =N01/6.4
1703 p BR 1713 p BR
2.182 2.186
=N01/5.6 =N01/6.4
1703 p BK 1713 p BK
2.183 2.187
=N01/5.6 =N01/6.4
2.130
/18.3
-Q16 /.3 -Q16 -Q17 /.6 -Q17
1 2 1702 p BK 23 24 1 2 1702 p BR 23 24
/13.6 /13.6
1A 1A
1701 k 1711 k
2.184 2.188
=N01/5.6 =N01/6.4
=M01/1.5
+MD01 PULSE TACH
-B01 (720 PULSE/REV)
P M
0 180 90 270
O BK R BK BL BK G BK
-MTB2
31 32 33 34 35 36 37 38 39
1803 p R
2.189
=N01/6.3
1803 p BR
2.190
=N01/6.3
1803 p BK
2.191
=N01/6.3
2.130
/17.7
-Q18 /.2 -Q18
1 2 1702 p R 23 24
/13.6
1A
1801 k
2.192
=N01/6.3
-HTB6
CL1 1 1901 h
2x120VAC
H
CL2 2 1906 h
FROM
H
LIGHTING LF23 3
TRANSFORMER
H -Q31 /.8 -Q31
1 2 1911 h 23 24
1.141 /12.2
10A /20.1
-Q35
1 2 1919 k
1.149
10A /20.1
y TO CONTROL & SIBAS
y CABINETS LIGHTS, E07 & E08
8 1920 k
1.150
/20.1
-Q36
1 2 1921 h
1.151
10A /20.4
y TO TEST BENCH
RECEPTACLE, E09
9 1922 h
1.152
/20.4
-E05
-TH03 -HTB7
1911 h 1915 k 1 2 2013 k 1 BK 2011 z L
1.141 1.145
/19.6 -E03 L CONTROL /19.6 AIR TO AIR
CABINET HEATER 1916 k 2 W 2011 z N HEAT EXCHANGER
1.146
THERMOSTAT SET /19.6 (DOOR MOUNTED, CONTROL CABINET)
AT 50 F THERMAL SWITCH 3 G 2011 z GND
CLOSE AT 80° F ± 7° F
OPEN AT 60° F ± 7° F
1912 h N e
1.142
/19.6
120VAC, 800W
-E06
-TH04 -HTB8
1913 h 1917 k 1 2 2015 k 1 BK 2012 z L
1.143 1.147
/19.6 -E04 L SIBAS /19.6 AIR TO AIR
CABINET HEATER 1918 k 2 W 2012 z N HEAT EXCHANGER
1.148
THERMOSTAT SET /19.6 (DOOR MOUNTED, SIBAS CABINET))
AT 50 F THERMAL SWITCH 3 G 2012 z GND
CLOSE AT 80° F ± 7° F
OPEN AT 60° F ± 7° F
1914 h N e
1.144
/19.6
120VAC, 800W
1919 k 1921 h
1.149 1.151
/19.6 /19.6
1920 k 1922 h
1.150 1.152
/19.6 /19.6
L N
-E09
TEST BENCH
L N
RECEPTACLE
-E07 d
CONTROL
CABINET LIGHT
GND
2001 k d
2002 k
L N
-E08 d
SIBAS
CABINET LIGHT
-M45
/15.3 X W
/15.3 Y V M
/15.3 Z
/15.3 A B
C D
/15.3 E F
G H
N P
Q R
-TS451
=MO1/3.2 1
3
=M01/3.2 2
=M01/3.2 4
6
5
=M01/3.2
-TS452
=M01/3.2 1
3
2
=M01/3.2
=M01/4.2 4
6
=M01/4.2 5
-TS453
=M01/4.2 1
3
=M01/4.2 2 NOTE : THE MAIN AND AUXILIARY CONTACTS
ARE SHOWN IN POSITION "0"
4
=M01/4.2
6
5
=M01/4.2
-PTB3 -PTB11
DP1 1 0107 2xa 1 0111 2xa
u1
900VAC, 3PH P /2.2
FROM DRIVE POWER DP2 2 0108 2xa 2 0115 2xa TO AFE #1
v1
TRANSFORMER 1 P /2.2 REACTOR L311
SECONDARY A DP3 3 0109 2xa 3 0119 2xa
w1
P /2.2
-PTB2 -PTB12
DP4 1 0104 2xa 1 0112 2xa
u2
900VAC, 3PH P /2.2
FROM DRIVE POWER DP5 2 0105 2xa 2 0116 2xa TO AFE #2
v2
TRANSFORMER 1 P /2.2 REACTOR L312
SECONDARY B DP6 3 0106 2xa 3 0120 2xa
w2
P /2.2
-PTB1 -PTB13
DP7 1 0101 2xa 1 0113 2xa
u3
900VAC, 3PH P /2.2
FROM DRIVE POWER DP8 2 0102 2xa 2 0117 2xa TO AFE #3
v3
TRANSFORMER 2 P /2.2 REACTOR L211
SECONDARY A DP9 3 0103 2xa 3 0121 2xa
w3
P /2.2
-PTB3A -PTB13A
DP10 1 0130 2xa 1 0114 2xa
u4
900VAC, 3PH P /2.2
FROM DRIVE POWER DP11 2 0131 2xa 2 0118 2xa TO AFE #4
v4
TRANSFORMER 2 P /2.2 REACTOR L212
SECONDARY B DP12 3 0132 2xa 3 0122 2xa
w4
P /2.2
B.I.
SAFETY
P
GROUND
SAFETY GROUND PAD
=N01/10.7 CURRENT TRANSDUCER
-U311 AFE #1, PHASE R =E01/10.2 AFE #1 REACTOR 0.4mH @ 313A
-L311
FROM POWER TERMINAL 0111 THERMAL SWITCHES LOCATED IN COILS
u1
BLOCK PTB11-1 /1.7 y CURRENT TRANSDUCER
=N01/10.6
AFE #1, PHASE S 1U1 1U2 0201 2xa
-U321 u'1 TO IGBT MODULE A31, L1
/3.4
FROM POWER TERMINAL 0115 1V1 1V2 0202 2xa
v1 v'1 TO IGBT MODULE A32, L1
BLOCK PTB12-1 /1.7 y CURRENT TRANSDUCER /3.4
=N01/10.5
1W1 1W2 0203 2xa
-U331 AFE #1, PHASE T w'1 TO IGBT MODULE A33, L1
/4.4
FROM POWER TERMINAL 0119
w1
BLOCK PTB13-1 /1.7 y
P34.1
/5.7 P23.1
N34.1
/5.7 N23.1
-A31 -A41
V1 1 V1 1
=N01/8.7 CURRENT TRANSDUCER
u'1 -U411 SWING INVERTER, PHASE R
2 (L1) 2 (L1)
/2.6
AFE1 0201 2xa SWING INVERTER 0301 2xa
u_s
PHASE R V2 3 PHASE R V2 3 y =M01/1.2
4 4
V3 5 V3 5
=N01/9.4 CURRENT TRANSDUCER
u'2 -U412 HOIST 2 INVERTER, PHASE R
6 (L2) 6 (L2)
/2.6
AFE2 0205 2xa HOIST 2 INVERTER 0302 2xa
u_h2
PHASE R V4 7 PHASE R V4 7 y =M01/4.1
-A32 -A42
V1 1 V1 1
=N01/8.6 CURRENT TRANSDUCER
v'1 -U421 SWING INVERTER, PHASE S
2 (L1) 2 (L1)
/2.6
AFE1 0202 2xa SWING INVERTER 0304 2xa
v_s
PHASE S V2 3 PHASE S V2 3 y =M01/1.2
4 4
-A33 -A43
V1 1 V1 1
=N01/8.5 CURRENT TRANSDUCER
/2.6 w'1 -U431 SWING INVERTER, PHASE T
2 (L1) 2 (L1)
4 4
-A34
V1 1
2 (L1)
SWING
OVERVOLTAGE 0403 2xa
MODULE V2 3 -R341 A
=N01/10.1
4
-U341 B
0404 0404 2xa SWING OVERVOLTAGE
RESISTOR BOX
0405 y 0405 2xa (MOUNTED ON TOP OF CONTAINER)
V3 5 -R342 2x2 Ohm @ 1000KJ
SWING OVERVOLTAGE A
MODULE CURRENT
6 (L2) TRANSDUCER
B
0406 2xa
V4 7
NSH2.2 PSH2.2
/7.8 /7.8
HOIST 1 & CROWD INVERTERS AFE3 & AFE4
LOW INDUCTANCE BUSBAR SYSTEM LOW INDUCTANCE BUSBAR SYSTEM
NH1C PH1C NA34 PA34
P34.1
P23.1 /3.1
N34.1
N23.1 /3.1
-A11 -A21
V1 1 V1 1
=N01/9.7 CURRENT TRANSDUCER
-U111 HOIST 1 INVERTER u'3
2 (L1) 2 (L1)
PHASE R /2.6
HOIST 1 INVERTER 0501 2xa AFE3 0209 2xa
u_h1
PHASE R V2 3 y =M01/4.1 PHASE R V2 3
4 4
V3 5 V3 5
=N01/7.7 CURRENT TRANSDUCER
-U112 CROWD INVERTER u'4
6 (L2) 6 (L2)
PHASE R /2.6
CROWD INVERTER 0502 2xa AFE4 0213 2xa
u_c
PHASE R V4 7 y =M01/3.1 PHASE R V4 7
-A12 -A22
V1 1 V1 1
=N01/9.6 CURRENT TRANSDUCER
-U121 HOIST 1 INVERTER v'3
2 (L1) 2 (L1)
PHASE S /2.6
HOIST 1 INVERTER 0504 2xa AFE3 0210 2xa
v_h1
PHASE S V2 3 y =M01/4.1 PHASE S V2 3
4 4
-A13 -A23
V1 1 V1 1
=N01/9.5 CURRENT TRANSDUCER
-U131 HOIST 1 INVERTER w'3
2 (L1) 2 (L1)
PHASE T /2.6
HOIST 1 INVERTER 0601 2xa AFE3 0211 2xa
w_h1
PHASE T V2 3 y =M01/4.1 PHASE T V2 3
4 4
-A24
V1 1
2 (L1)
CROWD
OVERVOLTAGE 0603 2xa
MODULE V2 3
-R241 A
=N01/12.1
4
-U241 B
0604 0604 2xa CROWD OVERVOLTAGE
RESISTOR BOX
0605 0605 2xa (MOUNTED ON TOP
y
5 OF CONTAINER)
V3 -R242
CROWD OVERVOLTAGE A 2x2 Ohm @ 1000KJ
MODULE
6 (L2) CURRENT TRANSDUCER
B
0606 2xa
V4 7
NH1C.2 PH1C.2
/8.8 /8.8
FOR PRECHARGE TRANSFORMERS -T301 & -T302 SWING & HOIST 2 INVERTERS
600V 1X3,2X3,3X3
440V 1X2,2X2,3X2 NSH2.2 PSH2.2
380V 1X1,2X1,3X1 BRIDGE RECTIFIERS 2x40A/1600V /4.6 /4.6
(HEATSINK MOUNTED IN TOP BOX OF CONTAINER)
-MSP301
=E01/8.5 PRECHARGE TRANSFORMER -A301
-T301 + 0725 b
575VAC -Q301 -K301 0704 ac BK 1
480VAC =E01/0115 ad BK 1 2
1.11 1X0 H1 0717 b R R301 - R304 DISCHARGE RESISTORS
400VAC =E01/1.5
=E01/0115 ad R 0704 ac R 10KOhm @ 225W
3 4
3PH 1.12 H2 0718 b S R305- CURRENT LIMITING RESISTOR
=E01/1.5 0707 k 2X0
60Hz =E01/0115 ad BL 5 6 k 1 Ohm @ 15W
1.13 0704 ac BL 0709 H3 0719 b T
50Hz =E01/1.5
1.6-2.4A MAX. 0708 k 3X0 -R301
- 0726 b 1 2 0731 b
SET @ 2.4A 500VA, 11% e
-Q301 600/380/440-500V
13 14
0761 b
0762 b
=E01/12.2 -R302
0727 b
PRECHARGE TRANSFORMER 1 2
-A302
-T302 +
0711 ac BK 1
0763 b
-R303
1X0 H1 0721 b R 1 2 0732 b
0711 ac R
H2 0722 b S
0764 b
0765 b
0714 k 2X0 -R304
1 2
k
0701 ad BK
0701 ad BL 0716
0701 ad R
0711 ac BL H3 0723 b T
0715 k 3X0 -R305
- 0728 b 1 2 0733 b
500VA, 11% e
600/380/440-500V
1.15
/8.1
1.16
/8.1
1.17
/8.1
0742 c
0743 c
=N01/8.2
+HT
-HT
-U452
DC LINK SWING
VOLTAGE
TRANSDUCER
FOR PRECHARGE TRANSFORMERS -T201 & -T202 HOIST 1 & CROWD INVERTERS
LOW INDUCTANCE BUSBAR SYSTEM
1 PRIMARY VOLTAGE TERMINAL CONNECTIONS
600V 1X3,2X3,3X3
440V 1X2,2X2,3X2 NH1C.2 PH1C.2
380V 1X1,2X1,3X1 BRIDGE RECTIFIERS 2x40A/1600V /6.2 /6.3
(HEATSINK MOUNTED IN TOP BOX OF CONTAINER)
-MSP201
=E01/8.5 PRECHARGE TRANSFORMER -A201
-T201 + 0825 b
575VAC -Q201 -K201 0804 ac BK
1
480VAC 0701 h BK 1 2
1.15 1X0 H1 0817 b R R201 - R204 DISCHARGE RESISTORS
400VAC /7.3
0701 h R 3 4 0804 ac R 10KOhm @ 225W
3PH 1.16 H2 0818 b S R205- CURRENT LIMITING RESISTOR
/7.3 0807 k 2X0
60Hz 0701 h BL k 1 Ohm @ 15W
5 6 0809
1.17 0804 ac BL H3 0819 b T
50Hz /7.3
1.6-2.4A MAX. 0808 k 3X0 -R201
- 0826 b 1 2 0831 b
SET @ 2.4A 500VA, 11% e
-Q201 600/380/440-500V
13 14
0861 b
0862 b
=E01/12.2 -R202
0827 b
PRECHARGE TRANSFORMER 1 2
-A202
-T202 +
1
0811 ac BK
0863 b
-R203
1X0 H1 0821 b R 1 2 0832 b
0811 ac R
H2 0822 b S
0864 b
0865 b
0814 k 2X0 -R204
1 2
0816 k
0811 ac BL H3 0823 b T
0815 k 3X0 -R205
- 0828 b 1 2 0833 b
500VA, 11% e
600/380/440-500V
1-R154 2 0835 c
0866 c 1-R153 2
GROUND TIE RESISTORS
0867 c
4x33KOhm @ 80W
1-R152 2
0868 c
0838 c -R151 0836 c
1 2
0839 c
0841 c 0842 c
0840 c 0843 c
=N01/6.1 =N01/7.2
+HT
+HT
-HT
-HT
-U151 -U152
GROUND TIE
CAPACITOR -C151
0.22µF @ 2500V
e e
SM1
SM2
SM3
y /2.2
3 0116 2xa
w'_s
/2.2
P P P
T1 T2 T3 SWING MOTOR 1
MAIN TERMINAL BLOCK
MOTOR DATA:
505HP, 1400/700V, 3PH, 50Hz,
1500RPM, TYPE RGV, FRAME 507 UPZ
-M01
M
3
=E01/18.4
-B01
SWING MOTOR 1
DIGITAL TACH
720PULSE/REV
SWING MOTOR 1
H1 H2 H3 R W W B Y Y R W W B Y Y R W W R W W R W W R W W R W W R W W
AUXILIARY
TERMINAL BLOCK
RT121
RT120
RT120
RT123
RT122
RT122
RT11
RT12
RT10
RT14
RT15
RT13
RT17
RT18
RT16
CC5
CC4
H H L L L
u'_s
0114 MAIN LEADS TERMINATE ON
/1.3 T2 MOTOR
0115
INSULATOR SUPPORTED BUS
v'_s
/1.3 BARS WITH STD. NEMA T3
0116
w'_s
/1.3
2-HOLE DRILLING MOTOR CONNECTION
DIAGRAM
+EC01
-PTB5
1 2 3
SM1
SM2
SM3
P P P
T1 T2 T3 SWING MOTOR 2
MAIN TERMINAL BLOCK
MOTOR DATA:
505HP, 1400/700V, 3PH, 50Hz,
1500RPM, TYPE RGV, FRAME 507 UPZ
M
3
SWING MOTOR 2
SWING MOTOR 2
H1 H2 H2 R W W B Y Y R W W B Y Y R W W R W W R W W R W W R W W R W W
AUXILIARY
TERMINAL BLOCK
RT129
RT128
RT128
RT131
RT130
RT130
RT29
RT30
RT28
RT32
RT33
RT31
RT35
RT36
RT34
CC5
CC4
H H L L L
FROM MCC AUX PANEL FROM PLC BEARING TEMP I/O RACK TO PLC HOIST I/O RACK
+EC01
-TS451 1
/.2 0311 2xa
=L01/0502 3
u_c
=L01/5.4 2
T1
4 0312 2xa CONNECTION DIAGRAM T2
T3
=L01/0505 6 MAIN LEADS TERMINATE ON
v_c MOTOR
=L01/5.4 5 T7 T4
+EC01 INSULATOR SUPPORTED BUS T8 T5
-TS452 T9 T6
1 0313 2xa
/4.2 BARS WITH STD. NEMA
=L01/0602 3 MOTOR CONNECTION
w_c +EC01 2-HOLE DRILLING DIAGRAM
=L01/6.4 2
-PTB6
1 2 3
0314 2xa LINES
u_p2
/5.1 VOLTAGE CONNECT TOGETHER CONN
L1 L2 L3
HIGH VOLTAGE T1 T2 T3 T4-T7 T5-T8 T6-T9 YY
CM1
CM2
CM3
LOW VOLTAGE T1-T7 T2-T8 T3-T9 T4,T5,T6 YYYY
0315 2xa
v_p2
/5.1
TS451 & TS452 P P P
TRANSFER SWITCHES
MAIN CONTACTS MANAGEMENT 0316 2xa
w_p2
/5.1 T1 T2 T3 T4 T5 T6 T7 T8 T9
CROWD MOTOR
SWITCH MAIN CIRCUIT
MAIN TERMINAL BLOCK
MODULE CONTACTS 1-DIG 2-PROPEL MOTOR DATA:
3-1 CLOSED OPEN 700HP, 1400/700V, 3PH, 50Hz,
TS451
3-2
6-4
OPEN
CLOSED
CLOSED
OPEN
1500RPM, TYPE RG, FRAME 509 YZ
-M03
M
6-5 OPEN CLOSED 3
3-1 CLOSED OPEN =E01/17.6
TS452 -B02
3-2 OPEN CLOSED CROWD MOTOR
DIGITAL TACH
720 PULSE/REV
435W/240V STATOR STATOR BEARING RTD'S BEARING RTD'S STATOR RTD'S
ANTI-CONDENSATION NTC-THERMISTOR NTC-THERMISTOR NON-DRIVE END DRIVE END
HEATER SET 1 SET 2
PR1 PR2 PR3 PR4 PR5 PR6
CROWD MOTOR
H1 H2 1 2 3 4 5 6 7 8 NR NW NW NB NY NY DR DW DW DB DY DY R W W R W W R W W R W W R W W R W W
AUXILIARY
TERMINAL BLOCK
RT149
RT148
RT148
RT151
RT150
RT150
CC5
CC4
RT2
RT3
RT1
RT8
RT9
RT7
RT5
RT6
RT4
H H L L L
FROM MCC AUX PANEL FROM PLC BEARING TEMP I/O RACK FROM PLC CROWD I/O RACK
+EC01
-TS452
4 0411 2xa
/3.2
=L01/0302 6
u_h2
=L01/3.7 5
+EC01
-TS453
1 0412 2xa
/.2
=L01/0305 3
v_h2 VOLTAGE LINES CONN
=L01/3.7 2
T1 T2 T3 T11 T21 T31
4 0413 2xa DUAL INVERTER
=L01/0402 6 HIGH VOLTAGE L1 L2 L3 T11 T21 T31 YY
w_h2 +EC01
=L01/4.7 5 0414 2xa
u_p1 -PTB8
/6.1 1 2 3
0415 2xa
v_p1 CONNECTION DIAGRAM
/6.1 T11 T1
0416 2xa
w_p1 MAIN LEADS TERMINATE ON
/6.1 T21 MOTOR T2
+EC01 +EC01 INSULATOR SUPPORTED BUS T31 T3
-PTB17 -PTB7
HM31
HM32
HM33
=L01/0501 1 0417 2xa 1 HM34
u_h1 BARS WITH STD. NEMA
=L01/5.4 P MOTOR CONNECTION
=L01/0504 2 0418 2xa 2 HM35 2-HOLE DRILLING DIAGRAM
v_h1
=L01/5.4 P P P P
=L01/0601 3 0419 2xa 3 HM36
w_h1
=L01/6.4 P
T1 T2 T3 T11 T12 T13 HOIST MOTOR
MAIN TERMINAL BLOCK
HOIST MOTOR
H1 H2 H3 NR NW NW NB NY NY DR DW DW DB DY DY R W W R W W R W W R W W R W W R W W
AUXILIARY
TERMINAL BLOCK
RT113
RT112
RT112
RT115
RT114
RT114
RT20
RT21
RT19
RT23
RT24
RT22
RT26
RT27
RT25
CC5
CC4
H H L L L
FROM MCC AUX PANEL FROM PLC BEARING TEMP I/O RACK FROM PLC HOIST I/O RACK
T1
+EC01
-PTB9
-PCL CONNECTION DIAGRAM T2
0314 1 PM43 T3
u_p2 22 MAIN LEADS TERMINATE ON MOTOR
/3.3 P T7 T4
0315 2 PM42 INSULATOR SUPPORTED BUS T8 T5
v_p2 24 T9 T6
/3.3 P BARS (S11-S16) WITH STD. NEMA
0316 3 PM41 MOTOR CONNECTION
w_p2 26
/3.3 P 2-HOLE DRILLING DIAGRAM
LINES
PM41A
PM42A
PM43A
VOLTAGE CONNECT TOGETHER CONN
L1 L2 L3
T1 T2 T3 T4-T7 T5-T8 T6-T9
P P P HIGH VOLTAGE YYY
S11 S12 S13 S14 S15 S16
MOTOR DATA:
T1 T2 T3 T4 T5 T6 T7 T8 T9 PROPEL MOTOR LEFT
700HP, 1400/700V, 3PH, 50Hz,
MAIN TERMINAL BLOCK
1000RPM, TYPE RG, FRAME 588 YZ T1-T7 T2-T8 T3-T9 T4,T5,T6
LOW VOLTAGE YYYYYY
S11 S12 S13 S14
=E01/16.4
-P02
DIGITAL TACH
500 PULSE/REV
545W, 240V
ANTI-CONDENSATION
HEATER STATOR
THERMAL SWITCHES
WARNING DISCONNECT
P02
H1 H2
P1
P2
AUXILIARY
TERMINAL BLOCK
CC5A UP90
4.101 /6.2 4.103
H CC4A H /6.3
4.102 /6.2
H
-PCL -PCL
6 11
-PCL -PCL
5 4
UP11
UP89
CC5
CC4
H H H H
PM31A
PM32A
PM33A
L1 L2 L3
T1 T2 T3 T4-T7 T5-T8 T6-T9
HIGH VOLTAGE YYY
P P P S11 S12 S13 S14 S15 S16
MOTOR DATA:
T1 T2 T3 T4 T5 T6 T7 T8 T9 PROPEL MOTOR RIGHT
700HP, 1400V, 3PH, 50Hz,
MAIN TERMINAL BLOCK
T1-T7 T2-T8 T3-T9 T4,T5,T6
988RPM, TYPE RG, FRAME 588 YZ LOW VOLTAGE YYYYYY
S11 S12 S13 S14
-M06
M
PROPEL MOTOR RIGHT
3
=E01/16.1
-P01
DIGITAL TACH
500 PULSE/REV
UP90 UP90
4.103 9.13
CC5A
CC4A
/5.5 H H
4.101 -PCL
/5.3 H 9
UP133
4.102
/5.3 H
H
-A101
SIBAS 32
-G163
X2
z28
m
BK =E01/0407 P110V
d10
1.42
=E01/4.7
s
BN =E01/0407 P110V
z8
1.43
=E01/4.7
s
R =E01/0407 N110V
d6
1.44
=E01/4.7
110VDC FROM
s
POWER SUPPLY G02
O =E01/0407 N110V
z4
6FH9295-3D POWER START-UP UNIT
1.45
=E01/4.7
d26
m
d30
-A101
SIBAS 32
-G139
b2
BK =P07/0702 DIG/PROPEL cb
2.518
DIG/
=P07/7.7
PROPEL
z2
6FH9371-3B BINARY INPUT 24V
m
z4
BR =P07/0702 HRESET
cb
2.519
=P07/7.7
b4
HRESET
m
z6
R =P07/0702 AFE_GATE_BLOCK
cb
2.517
=P07/7.7
AFE
b6
GATE
BLOCK
m
z10
O =P07/0702 BRAKE_SET_SWING
cb
2.516
=P07/7.7
SET
b10
BRAKE
SWING
m
z12
BL =P07/0702 BRAKE_SET_HOIST
cb
2.515
=P07/7.7
SET
b12
HOIST
BRAKE
m
z16
GY =P07/0702 BRAKE_SET_CROWD
cb
2.514
=P07/7.7
SET
b16
BRAKE
CROWD
m
z18
V =P07/0702 DRIVE_ON/OFF_SWING
cb
2.513
=P07/7.7
b18
DRIVE
ON/OFF
SWING
m
z22
W =P07/0702 DRIVE_ON/OFF_HOIST
cb
2.512
=P07/7.7
b22
HOIST
DRIVE
ON/OFF
m
z24
Y =P07/0702 DRIVE_ON/OFF_CROWD
cb
2.511
=P07/7.7
b24
DRIVE
ON/OFF
CROWD
m
z28
BK =E01/1315 CB_DPC
p
2.165
=E01/13.4
b28
STATUS
(FROM KO5)
CONTACTOR
DRIVE POWER
m
z30
BR =E01/1315 BEB
p
2.166
=E01/13.4
b30
STATUS
(FROM K06)
MACHINE STOP
PUSHBUTTON
m
z32
R =E01/1315 POEB
p
2.167
=E01/13.4
=E01/0901
b32
1.127
0V
(FROM K07)
POWER OFF
=E01/9.7
EMERGENCY
PUSHBUTTONS STATUS
SET SET SET SET DRIVE SET DRIVE DRIVE
HOIST MOTOR CROWD MOTOR SWING MOTORS PROPEL MOTORS ON/OFF DRIVE ON/OFF ON/OFF
MECHANICAL MECHANICAL MECHANICAL MECHANICAL CROWD POWER HOIST SWING
-A101 BRAKE BRAKE BRAKE BRAKE CONTACTOR
SIBAS 32 +24V (RELAY K09) (RELAY K10) (RELAY K11) (RELAY K12) (RELAY K13)
z4 b4 z8 b8 z12 b12 z16 b16 z20 b20 z24 b24 z28 b28 z32 b32
m m m m m m m
u s s s s p s p p
DRIVE_ON/OFF_CROWD
DRIVE_ON/OFF_SWING
DRIVE_ON/OFF_HOIST
DPC_CARRY
SWGBRAKE
CRDBRAKE
PRPBRAKE
HSTBRAKE
=E01/1329
0301
0301
0301
0301
0305
0301
0305
0305
BR
BR
BK
BK
O
R
R
Y
2.151
1.123
2.156
2.152
2.153
2.155
2.173
2.154
2.174
=E01/13.7
=E01/9.4
=E01/9.4
=E01/9.4
=E01/9.4
=E01/9.4
=P07/6.2
=P07/6.2
=P07/6.2
-A101
SIBAS 32
-G155
z4
=E01/1330
u
1.124
+24V
=E01/13.7
b4
BK
t
0401 DRIVE_FAULT_CROWD
2.501
=P07/6.2
m
DRIVE
CROWD
FAULT
z8
t
b8
BR 0401 DRIVE_FAULT_HOIST
2.502
=P07/6.2
HOIST
DRIVE
FAULT
m
6FH9387-3A BINARY OUTPUT CONTACTOR DRIVE 36V
z12
b12
R 0401 DRIVE_FAULT_SWING
2.503
=P07/6.2
FAULT
DRIVE
SWING
m
z16
b16
O 0401 AFE_FAULT
2.504
AFE
=P07/6.2
FAULT
m
z20 b20
BL 0401 MIN_FLUX_CROWD
2.505
MIN
FLUX
=P07/6.2
(n<2.5Hz)
CROWD
m
b24 z24
V 0401 MIN_FLUX_HOIST
t
2.506
MIN
FLUX
=P07/6.2
HOIST
(n<2.5Hz)
m
b28 z28
GY 0401 MIN_FLUX_SWING
2.507
MIN
FLUX
=P07/6.2
SWING
(n<2.5Hz)
m
z32
b32
W 0401 PRECHARGE_OK
2.508
OK
=P07/6.2
PRECHARGE
-A101
SIBAS 32
-Q127
BK =E01/0618 GUNITPWR
n
z8
1.79
=E01/6.6
W =E01/0618 MEXT
b28
n
24VDC
1.80
GATE UNIT
=E01/6.6
MONITORING
POWER SUPPLY G03
BK =P07/0802
n
d16
2.521
=P07/8.7
W =P07/0802
(±10V)
n
b16
SPEED
2.522
CROWD
REFERENCE
=P07/8.7
BK =P07/0803
d30
2.523
=P07/8.7
(±10V)
W =P07/0803
b30
n
HOIST
SPEED
2.524
REFERENCE
=P07/8.7
z6
z18
d2
z2
=E01/1701 24V_P
k
d6
2.184
=E01/17.4
BR =E01/1703 MEXT
p
b6
2.182
=E01/17.4
BK =E01/1703 SPEED_HST_1
p
d8
HOIST
SPEED
MOTOR
2.183
=E01/17.4
R =E01/1703 SPEED_HST_2
p
z4
FROM DIGITAL TACH B03
2.181
=E01/17.4
b4
m
d4
-A101
SIBAS 32
=L01/8.5
-U151
G
-Q135
+ BK 0601 P24_GNDFLT_CRD
b20
p
- R 0601 N24_GNDFLT_CRD
d20
p
DC LINK
CROWD
M BR 0601 GNDFLT_CRD
p
d16
RATIO 3000V:10V
GROUNDFAULT
BK =P07/0804
d30
2.525
=P07/8.7
6FH9306-3D INPUT/OUTPUT ANALOG
W =P07/0804
(±10V)
b30
n
SPEED
2.526
SWING
REFERENCE
=P07/8.7
=E01/1801 P24V
k
d6
2.192
=E01/18.6
BR =E01/1803 MEXT
p
b6
2.190
=E01/18.6
B01
BK =E01/1803 SPEED_SWG_1
p
d8
SPEED
SWING
MOTOR
2.191
=E01/18.6
FROM DIGITAL TACH,
R =E01/1803 SPEED_SWG_2
p
z4
2.189
=E01/18.6
=E01/1711 P24V
k
z6
2.188
=E01/17.7
BR =E01/1713 MEXT
p
z18
2.186
=E01/17.7
B02
BK =E01/1713 SPEED_CRD_1
p
d2
SPEED
MOTOR
2.187
CROWD
=E01/17.7
FROM DIGITAL TACH,
R =E01/1713 SPEED_CRD_2
p
z2
2.185
=E01/17.7
b4
m
d4
-A101
SIBAS 32
-Q143
=E01/1623 P24V
k
d6
2.192A
=E01/16.a.7
t
BK =E01/1624 MEXT
b6
2.190A
P01
=E01/16.a.7
MOTOR
PROPEL #1
SPEED
BR =E01/1624 SPEED_PROP1_1
d8
2.191A
FROM DIGITAL TACH,
=E01/16.a.7
t
R =E01/1624 SPEED_PROP1_2
z4
2.189A
=E01/16.a.7
t
O =E01/1624 SPEED_PROP2_1
d2
2.187A
=E01/16.a.7
t
BL =E01/1624 SPEED_PROP2_2
z2
2.185A
=E01/16.a.7
6FH9306-3D INPUT/OUTPUT ANALOG
P02
SPEED
MOTOR
PROPEL #2
b4
FROM DIGITAL TACH,
m
d4
CROWD CROWD CROWD
DC LINK LINE VOLTAGE PROPEL INVERTER INVERTER INVERTER
VOLTAGE 1) STATUS MOTOR LEFT CURRENT CURRENT CURRENT
-A101
CROWD FROM PLC SPEED PHASE T PHASE S PHASE R
SIBAS 32
RATIO 3000V:10V (+/-10V) RATIO 150V:10V RATIO 2500A:10V RATIO 2500A:10V RATIO 2500A:10V
z24 z12 d10 d12 b20 z22 z14 d6 d8 b22 z26 z10 d2 d4 b18 z28 z4 d26 d28 b28 z20 b8 d30 d32 b32 z18 b10 d14 d16 b16 z16 z2 d22 d24 b24 b4 b6
m m m m m m m
p p p n n p p p p p p p p p
N24_DC_CRD
P24_DC_CRD
N24_IR_CRD
N24_IS_CRD
P24_IR_CRD
N24_IT_CRD
P24_IS_CRD
P24_IT_CRD
DC_CRD
IR_CRD
IS_CRD
IT_CRD
=P07/0805
=P07/0805
0701
0701
0701
0703
0703
0703
0704
0704
0704
0705
0705
0705
BR
BR
BR
BR
BK
BK
BK
BK
BK
W
R
R
=L01/8.7 =L01/6.4 =L01/5.4 =L01/5.4
M
G
G
+
2
-
8.06
8.06
-U152 =P07/8.7 -U132 + - M -U122 + - M -U112 + - M
=P07/8.7
z24 z12 d10 d12 b20 z22 z14 d6 d8 b22 z26 z10 d2 d4 b18 z28 z4 d26 d28 b28 z20 b8 d30 d32 b32 z18 b10 d14 d16 b16 z16 z2 d22 d24 b24 b4 b6
m m m m m m m m
p p p p p p p p p p p p
N24_DC_SWG
P24_DC_SWG
N24_IR_SWG
N24_IS_SWG
P24_IR_SWG
N24_IT_SWG
P24_IS_SWG
P24_IT_SWG
DC_SWG
IR_SWG
IS_SWG
IT_SWG
0801
0801
0801
0802
0802
0802
0803
0803
0803
0804
0804
0804
BR
BR
BR
BR
BK
BK
BK
BK
R
R
=L01/7.7 =L01/4.7 =L01/3.7 =L01/3.7
M
G
G
+
2
-
z24 z12 d10 d12 b20 z22 z14 d6 d8 b22 z26 z10 d2 d4 b18 z28 z4 d26 d28 b28 z20 b8 d30 d32 b32 z18 b10 d14 d16 b16 z16 z2 d22 d24 b24 b4 b6
m m m m m m m
p p p p p p p p p p p p p p p p p p
N24_IR_HST2
N24_IR_HST1
N24_IS_HST2
P24_IR_HST2
N24_IS_HST1
P24_IR_HST1
N24_IT_HST2
P24_IS_HST2
N24_IT_HST1
P24_IS_HST1
P24_IT_HST2
P24_IT_HST1
IR_HST2
IR_HST1
IS_HST2
IS_HST1
IT_HST2
IT_HST1
0901
0901
0901
0903
0903
0903
0904
0904
0904
0905
0905
0905
0906
0906
0906
0907
0907
0907
BR
BR
BR
BR
BR
BR
BK
BK
BK
BK
BK
BK
R
R
=L01/4.7 =L01/3.7 =L01/6.4 =L01/5.4 =L01/5.4
G
G
1
2
-U432 + - M + - M -U412 + - M -U131 + - M -U121 + - M -U111 + - M
SWING LINE LINE
OVERVOLTAGE VOLTAGE VOLTAGE AFE 1 AFE 1 AFE 1
MODULE PHASE S TO PHASE R TO CURRENT CURRENT CURRENT
-A101
CURRENT PHASE T PHASE T PHASE T PHASE S PHASE R
SIBAS 32
RATIO 2500A:10V RATIO 300V:10V RATIO 300V:10V RATIO 2500A:10V RATIO 2500A:10V RATIO 2500A:10V
z24 z12 d10 d12 b20 z22 z14 d6 d8 b22 z26 z10 d2 d4 b18 z28 z4 d26 d28 b28 z20 b8 d30 d32 b32 z18 b10 d14 d16 b16 z16 z2 d22 d24 b24 b4 b6
m m m m m m m m
p p p p p p p p p p p p p p p p p p
N24_I_CHP_SWG
P24_I_CHP_SWG
P24_IT_AFEE1
N24_IR_AFE1
N24_IS_AFE1
P24_IR_AFE1
N24_IT_AFE1
P24_IS_AFE1
I_CHP_SWG
N24_ULRT
N24_ULST
P24_ULRT
P24_ULST
IR_AFE1
IS_AFE1
IT_AFE1
ULRT
ULST
1004
1001
1001
1001
1002
1002
1002
1003
1003
1003
1004
1004
1005
1005
1005
1006
1006
1006
BR
BR
BR
BR
BR
BR
BK
BK
BK
BK
BK
BK
R
R
=L01/4.3 =E01/16.1 =E01/16.2 =L01/2.4 =L01/2.3 =L01/2.3
M
M
G
G
+
+
1
2
-
z24 z12 d10 d12 b20 z22 z14 d6 d8 b22 z26 z10 d2 d4 b18 z28 z4 d26 d28 b28 z20 b8 d30 d32 b32 z18 b10 d14 d16 b16 z16 z2 d22 d24 b24 b4 b6
m m m m m m m m
p p p p p p p p p
N24_IR_AFE2
N24_IS_AFE2
P24_IR_AFE2
N24_IT_AFE2
P24_IS_AFE2
P24_IT_AFE2
IR_AFE2
IS_AFE2
IT_AFE2
1101
1101
1101
1102
1102
1102
1103
1103
1103
BR
BR
BR
BK
BK
BK
R
R
=L01/2.4 =L01/2.3 =L01/2.3
G
1
2
-U332 + - M -U322 + - M -U312 + - M
CROWD
OVERVOLTAGE AFE 3 AFE 3 AFE 3
-A101
MODULE CURRENT CURRENT CURRENT
SIBAS 32
CURRENT PHASE T PHASE S PHASE R
RATIO 2500A:10V RATIO 2500A:10V RATIO 2500A:10V RATIO 2500A:10V
z24 z12 d10 d12 b20 z22 z14 d6 d8 b22 z26 z10 d2 d4 b18 z28 z4 d26 d28 b28 z20 b8 d30 d32 b32 z18 b10 d14 d16 b16 z16 z2 d22 d24 b24 b4 b6
m m m m m m m m
p p p p p p p p p p p p
N24_I_CHP_CRD
P24_I_CHP_CRD
N24_IR_AFE3
N24_IS_AFE3
P24_IR_AFE3
N24_IT_AFE3
P24_IS_AFE3
P24_IT_AFE3
I_CHP_CRD
IT_AFE3
IR_AFE3
IS_AFE3
1201
1201
1201
1202
1202
1202
1203
1203
1203
1204
1204
1204
BR
BR
BR
BR
BK
BK
BK
BK
R
R
=L01/6.6 =L01/2.4 =L01/2.3 =L01/2.3
G
G
1
2
-U241 + - M -U231 + - M -U221 + - M -U211 + - M
AFE 4 AFE 4 AFE 4
CURRENT CURRENT CURRENT
-A101
PHASE T PHASE S PHASE R
SIBAS 32
RATIO 2500A:10V RATIO 2500A:10V RATIO 2500A:10V
z24 z12 d10 d12 b20 z22 z14 d6 d8 b22 z26 z10 d2 d4 b18 z28 z4 d26 d28 b28 z20 b8 d30 d32 b32 z18 b10 d14 d16 b16 z16 z2 d22 d24 b24 b4 b6
m m m m m m m m
p p p p p p p p p
N24_IR_AFE4
N24_IS_AFE4
P24_IR_AFE4
N24_IT_AFE4
P24_IS_AFE4
P24_IT_AFE4
IR_AFE4
IS_AFE4
IT_AFE4
1301
1301
1301
1302
1302
1302
1303
1303
1303
BR
BR
BR
BK
BK
BK
R
R
=L01/2.4 =L01/2.3 =L01/2.3
G
1
2
-U232 + - M -U222 + - M -U212 + - M
-A101
SIBAS 32
-Q155
BK 1401 TEMP_AFE_BLOCK_1_N
n
d4
3.101
/22.4
W 1401 TEMP_AFE_BLOCK_1_P
n
z4
3.102
/22.4 m
A31
b4
PHASE R
AFE 1 & AFE 2
m
TEMP. MODULE
d2
BK 1402 TEMP_AFE_BLOCK_2_N n
d8
3.105
/23.4
W 1402 TEMP_AFE_BLOCK_2_P
n
z8
3.106
/23.4
A32
m
z6
PHASE S
AFE 1 & AFE 2
m
TEMP. MODULE
d6
BK 1403 TEMP_AFE_BLOCK_3_N
n
d12
3.109
/24.4
W 1403 TEMP_AFE_BLOCK_3_P
n
z12
3.110
/24.4
A33
m
z10
PHASE T
AFE 1 & AFE 2
m
TEMP. MODULE
d10
BK 1404 TEMP_AFE_BLOCK_4_N
n
d16
3.113
/26.4
W 1404 TEMP_AFE_BLOCK_4_P
n
z16
3.114
/26.4
m
A41
z14
PHASE R
INVERTERS
m
SWING & HOIST 2
TEMP. MODULE
d14
BK 1405 TEMP_AFE_BLOCK_5_N
d20
3.117
/27.4
W 1405 TEMP_AFE_BLOCK_5_P
z20
3.118
A42
/27.4
PHASE S
m
INVERTERS
z18
SWING & HOIST 2
TEMP. MODULE
m
d18
BK 1406 TEMP_AFE_BLOCK_6_N
d24
3.121
/28.4
W 1406 TEMP_AFE_BLOCK_6_P
z24
3.122
/28.4
A43
m
z22
PHASE T
INVERTERS
m
SWING & HOIST 2
TEMP. MODULE
d22
BK 1407 TEMP_AFE_BLOCK_CHP1_N
d28
3.125
W 1407 TEMP_AFE_BLOCK_CHP1_P
z28
3.126
/25.3
A34
m
z26
SWING
m
TEMP. MODULE
OVERVOLTAGE
d26
d32
z32
z30
d30
z2
m
b2
-A101
SIBAS 32
-Q163
BK 1501 TEMP_AFE_BLOCK_7_N
n
d4
3.131
/29.4
W 1501 TEMP_AFE_BLOCK_7_P
n
z4
3.132
/29.4 m
A21
b4
PHASE R
AFE 3 & AFE 4
TEMP. MODULE
m
d2
BK 1502 TEMP_AFE_BLOCK_8_N n
d8
3.135
/30.4
W 1502 TEMP_AFE_BLOCK_8_P
n
z8
3.136
/30.4
A22
m
z6
PHASE S
AFE 3 & AFE 4
TEMP. MODULE
m
6FH 9413-3A INPUT TEMPERATURE SENSOR PT100
d6
BK 1503 TEMP_AFE_BLOCK_9_N
n
d12
3.139
/31.4
W 1503 TEMP_AFE_BLOCK_9_P
n
z12
3.140
/31.4
A23
m
z10
PHASE T
AFE 3 & AFE 4
TEMP. MODULE
m
d10
BK 1504 TEMP_AFE_BLOCK_10_N
n
d16
3.143
/33.4
W 1504 TEMP_AFE_BLOCK_10_P
n
z16
3.144
/33.4
m
A11
z14
PHASE R
INVERTERS
TEMP. MODULE
HOIST 1 & CROWD
m
d14
BK 1505 TEMP_AFE_BLOCK_11_N
d20
3.147
/34.4
W 1505 TEMP_AFE_BLOCK_11_P
z20
3.148
/34.4
m
A12
z18
PHASE S
INVERTERS
TEMP. MODULE
HOIST 1 & CROWD
m
d18
BK 1506 TEMP_AFE_BLOCK_12_N
d24
3.151
/35.4
W 1506 TEMP_AFE_BLOCK_12_P
z24
3.152
/35.4
m
A13
z22
PHASE T
INVERTERS
TEMP. MODULE
HOIST 1 & CROWD
m
d22
BK 1507 TEMP_AFE_BLOCK_CH2_N
d28
3.155
/32.3
W 1507 TEMP_AFE_BLOCK_CHP2_P
z28
3.156
/32.3
A24
m
z26
CROWD
TEMP. MODULE
OVERVOLTAGE
m
d26
d32
z32
z30
d30
z2
m
b2
-A101
SIBAS 32
-G075
1601
t
O
z30
3.161
/33.3
1601
t
BL
z28
3.162
/33.3
1601
t
BR b28
V3 GATE
3.163
/33.3
1601
t
R
d28
3.164
/33.3
1601
MODULE A11
V t
PHASE R, IGBT
z26
3.165
TO CROWD INVERTER
/33.4
1601
t
GR
b26
3.166
/33.4
1601
t
BK
d26
V4 GATE
3.167
/33.3
1601
t
W
d24
3.168
6FH 9357-3A OUTPUT PULSE AMPLIFIER 40mA
/33.3
1602
t
O
z24
3.169
/34.3
1602
t
BL
z22
3.170
/34.3
1602
t
BR
b22
V3 GATE
3.171
/34.3
1602
t
R
d22
3.172
/34.3
1602
MODULE A12
PHASE S, IGBT
V
z20
3.173
TO CROWD INVERTER
/34.4
1602
t
GR
b20
3.174
/34.4
1602
t
BK
d20
V4 GATE
3.175
/34.3
1602
t
W
d18
3.176
/34.3
1603
t
O
z18
3.177
/35.3
1603
t
BL
z16
3.178
/35.3
1603
t
BR
b16
V3 GATE
3.179
/35.3
1603
t
R
d16
3.180
/35.3
1603
MODULE A13
V
PHASE T, IGBT
z14
3.181
/35.4
TO CROWD INVERTER
1603
t
GR
b14
3.182
/35.4
1603
t
BK
d14
V4 GATE
3.183
/35.3
1603
t
W
d12
3.184
/35.3
1604
t
O
z12
3.185
/26.2
1604
t
BL
z10
3.186
/26.2
1604
t
BR
b10
V1 GATE
3.187
/26.1
1604
t
R
d10
3.188
/26.1
1604
t
V
MODULE A41
PHASE R, IGBT
z8
3.189
TO SWING INVERTER
/26.2
1604
t
GR
b8
3.190
/26.2
1604
t
BK
d8
V2 GATE
3.191
/26.2
1604
t
W
d6
3.192
/26.2
O 1605
r
z6
3.193
/27.2
BR 1605
r
z4
3.194
/27.2
R 1605
r
b4
V1 GATE
3.195
MODULE A42
PHASE S, IGBT
/27.1
BK 1605
r
TO SWING INVERTER
d4
3.196
/27.1
z2
m
b2
-A101
SIBAS 32
-G083
O 1701
r
z30
3.201
/27.2
BR 1701
r
z28
3.202
/27.2
R 1701
r
b28
3.203
V2 GATE
/27.2
MODULE A42
PHASE S, IGBT
BK 1701
r
d28
TO SWING INVERTER
3.204
/27.2
O 1702 t
z26
3.205
/28.2
1702
t
BL
b26
3.206
/28.2
1702
t
BR
d26
3.207
V1 GATE
/28.1
1702
t
R
d24
3.208
6FH 9357-3A OUTPUT PULSE AMPLIFIER 40mA
/28.1
1702
t
V
z24
MODULE A43
PHASE T, IGBT
3.209
/28.2
TO SWING INVERTER
1702
t
GR
z22
3.210
/28.2
1702
t
BK
b22
3.211
V2 GATE
/28.2
1702
t
W
d22
3.212
/28.2
1703
t
O
z20
3.213
/33.2
1703
t
BL
b20
3.214
/33.2
1703
t
BR
d20
V1 GATE
3.215
/33.1
1703
t
R
d18
3.216
/33.1
1703
t
V
MODULE A11
PHASE R, IGBT
z18
3.217
TO HOIST 1 INVERTER
/33.2
1703
t
GR
z16
3.218
/33.2
1703
t
BK
b16
V2 GATE
3.219
/33.2
1703
t
W
d16
3.220
/33.2
1704
t
O
z14
3.221
/34.2
1704
t
BL
b14
3.222
/34.2
1704
t
BR
d14
V1 GATE
3.223
/34.1
1704
t
R
d12
3.224
/34.1
1704
MODULE A12
PHASE S, IGBT
V
z12
3.225
TO HOIST 1 INVERTER
/34.2
1704
t
GR
z10
3.226
/34.2
1704
t
BK
b10
V2 GATE
3.227
/34.2
1704
t
W
d10
3.228
/34.2
1705
t
O
z8
3.229
/35.2
1705
t
BL
b8
3.230
/35.2
1705
t
BR
d8
V1 GATE
3.231
/35.1
1705
t
R
d6
3.232
/35.1
1705
MODULE A13
PHASE T, IGBT
V
z6
3.233
TO HOIST 1 INVERTER
/35.2
1705
t
GR
z4
3.234
/35.2
1705
t
BK
b4
V2 GATE
3.235
/35.2
1705
t
W
d4
3.236
/35.2
z2
m
b2
-A101
SIBAS 32
1801
-G091
t
O
z30
3.241
/26.3
1801
t
BL
z28
3.242
/26.3
1801
t
BR b28
V3 GATE
3.243
/26.3
1801
t
R
d28
3.244
/26.3
1801
MODULE A41
V t
PHASE R, IGBT
z26
3.245
TO HOIST 2 INVERTER
/26.4
1801
t
GR
b26
3.246
/26.4
1801
t
BK
d26
V4 GATE
3.247
/26.3
1801
t
W
d24
3.248
6FH 9357-3A OUTPUT PULSE AMPLIFIER 40mA
/26.3
1802
t
O
z24
3.249
/27.3
1802
t
BL
z22
3.250
/27.3
1802
t
BR
b22
V3 GATE
3.251
/27.3
1802
t
R
d22
3.252
/27.3
1802
MODULE A42
PHASE S, IGBT
V
z20
3.253
TO HOIST 2 INVERTER
/27.4
1802
t
GR
b20
3.254
/27.4
1802
t
BK
d20
V4 GATE
3.255
/27.3
1802
t
W
d18
3.256
/27.3
1803
t
O
z18
3.257
/28.3
1803
t
BL
z16
3.258
/28.3
1803
t
BR
b16
V3 GATE
3.259
/28.3
1803
t
R
d16
3.260
/28.3
1803
MODULE A43
PHASE T, IGBT
V
z14
3.261
TO HOIST 2 INVERTER
/28.4
1803
t
GR
b14
3.262
/28.4
1803
t
BK
d14
V4 GATE
3.263
/28.3
1803
t
W
d12
3.264
/28.3
1804
t
O
z12
3.265
/22.2
1804
t
BL
z10
3.266
/22.2
1804
t
BR
b10
V1 GATE
3.267
/22.1
1804
t
R
d10
3.268
/22.1
TO AFE1
1804
MODULE A31
PHASE R, IGBT
V
z8
3.269
/22.2
1804
t
GR
b8
3.270
/22.2
1804
t
BK
d8
V2 GATE
3.271
/22.2
1804
t
W
d6
3.272
/22.2
O 1805
r
z6
3.273
/23.2
BR 1805
r
z4
3.274
/23.2
R 1805
r
b4
V1 GATE
TO AFE1
3.275
MODULE A32
PHASE S, IGBT
/23.1
BK 1805
r
d4
3.276
/23.1
z2
m
b2
-A101
SIBAS 32
-G099
O 1901
r
z30
3.281
/23.2
BR 1901
r
z28
3.282
/23.2
R 1901
r
b28
3.283
V2 GATE
TO AFE1
/23.2
MODULE A32
PHASE S, IGBT
BK 1901
r
d28
3.284
/23.2
O 1902 t
z26
3.285
/24.2
1902
t
BL
b26
3.286
/24.2
1902
t
BR
d26
3.287
V1 GATE
/24.1
1902
t
R
d24
3.288
6FH 9357-3A OUTPUT PULSE AMPLIFIER 40mA
/24.1
1902
TO AFE1
V
z24
MODULE A43
PHASE T, IGBT
3.289
/24.2
1902
t
GR
z22
3.290
/24.2
1902
t
BK
b22
3.291
V2 GATE
/24.2
1902
t
W
d22
3.292
/24.2
1903
t
O
z20
3.293
/22.3
1903
t
BL
b20
3.294
/22.3
1903
t
BR
d20
V3 GATE
3.295
/22.3
1903
t
R
d18
3.296
/22.3
TO AFE2
1903
t
V
MODULE A31
PHASE R, IGBT
z18
3.297
/22.4
1903
t
GR
z16
3.298
/22.4
1903
t
BK
b16
V4 GATE
3.299
/22.3
1903
t
W
d16
3.300
/22.3
1904
t
O
z14
3.301
/23.3
1904
t
BL
b14
3.302
/23.3
1904
t
BR
d14
V3 GATE
3.303
/23.3
1904
t
R
d12
3.304
/23.3
TO AFE2
1904
MODULE A32
PHASE S, IGBT
V
z12
3.305
/23.4
1904
t
GR
z10
3.306
/23.4
1904
t
BK
b10
V4 GATE
3.307
/23.3
1904
t
W
d10
3.308
/23.3
1905
t
O
z8
3.309
/24.3
1905
t
BL
b8
3.310
/24.3
1905
t
BR
d8
V3 GATE
3.311
/24.3
1905
t
R
d6
3.312
/24.3
TO AFE2
1905
MODULE A33
PHASE T, IGBT
V
z6
3.313
/24.4
1905
t
GR
z4
3.314
/24.4
1905
t
BK
b4
V4 GATE
3.315
/24.3
1905
t
W
d4
3.316
/24.3
z2
m
b2
-A101
SIBAS 32
-G107
2001
t
O
z30
3.321
/29.2
2001
t
BL
z28
3.322
/29.2
2001
t
BR b28
V1 GATE
3.323
/29.1
2001
t
R
d28
3.324
/29.1
TO AFE3
2001
MODULE A21
V t
PHASE R, IGBT
z26
3.325
/29.2
2001
t
GR
b26
3.326
/29.2
2001
t
BK
d26
V2 GATE
3.327
/29.2
2001
t
W
d24
3.328
6FH 9357-3A OUTPUT PULSE AMPLIFIER 40mA
/29.2
2002
t
O
z24
3.329
/30.2
2002
t
BL
z22
3.330
/30.2
2002
t
BR
b22
V1 GATE
3.331
/30.1
2002
t
R
d22
3.332
/30.1
TO AFE3
2002
MODULE A22
PHASE S, IGBT
V
z20
3.333
/30.2
2002
t
GR
b20
3.334
/30.2
2002
t
BK
d20
V2 GATE
3.335
/30.2
2002
t
W
d18
3.336
/30.2
2003
t
O
z18
3.337
/31.2
2003
t
BL
z16
3.338
/31.2
2003
t
BR
b16
V1 GATE
3.339
/31.1
2003
t
R
d16
3.340
/31.1
TO AFE3
2003
MODULE A23
PHASE T, IGBT
V
z14
3.341
/31.2
2003
t
GR
b14
3.342
/31.2
2003
t
BK
d14
V2 GATE
3.343
/31.2
2003
t
W
d12
3.344
/31.2
2004
t
O
z12
3.345
/29.3
2004
t
BL
z10
3.346
/29.3
2004
t
BR
b10
V3 GATE
3.347
/29.3
2004
t
R
d10
3.348
/29.3
TO AFE4
2004
MODULE A21
PHASE R, IGBT
V
z8
3.349
/29.4
2004
t
GR
b8
3.350
/29.4
2004
t
BK
d8
V4 GATE
3.351
/29.3
2004
t
W
d6
3.352
/29.3
O 2005
r
z6
3.353
/30.3
BR 2005
r
z4
3.354
/30.3
R 2005
r
b4
TO AFE4
V3 GATE
3.355
MODULE A22
PHASE S, IGBT
/30.3
BK 2005
r
d4
3.356
/30.3
z2
m
b2
-A101
SIBAS 32
-G115
O 2101
r
z30
3.361
/30.4
BR 2101
r
z28
3.362
/30.4
R 2101
r
b28
TO AFE4
V4 GATE
3.363
MODULE A22
PHASE S, IGBT
/30.3
BK 2101
r
d28
3.364
/30.3
O 2102 t
z26
3.365
/31.3
2102
t
BL
b26
3.366
/31.3
2102
t
BR
d26
V3 GATE
3.367
/31.3
2102
t
R
d24
3.368
6FH 9357-3A OUTPUT PULSE AMPLIFIER 40mA
/31.3
TO AFE4
2102
MODULE A23
PHASE T, IGBT
V
z24
3.369
/31.4
2102
t
GR
z22
3.370
/31.4
2102
t
BK
b22
V4 GATE
3.371
/31.3
2102
t
W
d22
3.372
/31.3
2103
t
O
z20
3.373
/25.2
2103
t
BL
b20
3.374
/25.2
2103
V1 GATE
BR
d20
3.375
/25.1
2103
t
R
d18
3.376
/25.1
TO SWING
MODULE A34
PHASE R, IGBT
2103
t
V
z18
3.377
/25.2
2103
t
GR
z16
3.378
/25.3
2103
V3 GATE
BK
b16
3.379
/25.2
2103
t
W
d16
3.380
/25.2
2104
t
O
z14
3.381
/32.2
2104
t
BL
b14
3.382
/32.2
2104
V1 GATE
BR
d14
3.383
/32.1
2104
t
R
d12
3.384
/32.1
TO CROWD
MODULE A24
PHASE S, IGBT
2104
t
V
z12
3.385
/32.2
2104
t
GR
z10
3.386
/32.3
2104
V3 GATE
BK
b10
3.387
/32.2
2104
t
W
d10
3.388
/32.2
z8
b8
d8
d6
z6
z4
b4
d4
z2
m
b2
ADAPTER
=L01/3.2
-A31
-X11
t
W/BR ON_P_S 2201 BR 1804
X1
x
14
14
3.267
/18.6
t
W/R OFF_P_S 2201 R 1804
15
15
3.268
/18.6
t
W/O ONR_P_S 2201 O 1804
16
16
VI GATE
3.265
t /18.6
W/BL OFFR_P_S 2201 BL 1804
24
24
3.266
/18.6
t
26
26
3.271
G091 CARD
/18.7
FROM SIBAS 32
20
20
3.272
/18.7
t
6
6
V2 GATE
3.269
/18.6
t
19
19
3.270
/18.6
t
1
1
3.295
/19.4
t
2
2
3.296
/19.4
t
3
3
V3 GATE
3.293
/19.3
t
17
17
3.294
/19.3
t
4
4
3.299
G099 CARD
/19.4
FROM SIBAS 32
5
5
3.300
/19.5
t
18
18
V4 GATE
3.297
/19.4
t
25
25
3.298
/19.4
9
9
3.102
/14.1
BL T1- 2201 BK 1401
x
RTD 1
n
(PT 100)
10
10
3.101
TO SIBAS 32
Q155 CARD
/14.1
7
7
1.51
=E01/5.7
W GND 2201 W =E01/0511
x
n
8
8
+24VDC
+24VDC
1.52
=E01/5.7
FROM POWER SUPPLY G03
PHASE R
AFE1 & AFE2
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 2201 TO BE
PART NUMBER : A1110315096
ADAPTER
=L01/3.2
-A32
-X12
W/BR ON_P_S 2301 R 1805
X1
r
14
14
3.275
/18.7
W/R OFF_P_S 2301 BK 1805
15
15
3.276
/18.8
W/O ONR_P_S 2301 O 1805
r
16
16
VI GATE
3.273
G091 CARD
/18.7
FROM SIBAS 32
24
24
3.274
/18.7
W/BK ON_N_S 2301 R 1901
r
26
26
3.283
/19.1
W/Y OFF_N_S 2301 BK 1901
r
20
20
3.284
/19.1
W/V ONR_N_S 2301 O 1901
r
6
6
V2 GATE
3.281
/19.1
W/GR OFFR_N_S 2301 BR 1901
r
19
19
3.282
/19.1
t
1
1
3.303
/19.5
t
2
2
3.304
/19.5
G099 CARD
x
FROM SIBAS 32
3
3
V3 GATE
3.301
/19.5
t
17
17
3.302
/19.5
t
4
4
3.307
/19.6
t
5
5
3.308
/19.6
t
18
18
V4 GATE
3.305
/19.6
t
25
25
3.306
/19.6
9
9
3.106
/14.2
BL T1- 2301 BK 1402
x
RTD 1
n
(PT 100)
10
10
3.105
TO SIBAS 32
/14.2
Q155 CARD
7
7
1.53
=E01/5.7
W GND 2301 W =E01/0512
x
n
8
8
+24VDC
+24VDC
1.54
=E01/5.7
FROM POWER SUPPLY G03
PHASE S
AFE1 & AFE2
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 2301 TO BE
PART NUMBER : A1110315096
ADAPTER
=L01/4.2
-A33
-X13
t
W/BR ON_P_S 2401 BR 1902
X1
x
14
14
3.287
/19.2
t
W/R OFF_P_S 2401 R 1902
15
15
3.288
/19.2
t
W/O ONR_P_S 2401 O 1902
16
16
VI GATE
3.285
t /19.2
W/BL OFFR_P_S 2401 BL 1902
24
24
3.286
/19.2
t
26
26
3.291
/19.3
t
20
20
3.292
/19.3
t
6
6
V2 GATE
3.289
/19.3
t
19
19
3.290
/19.3
G099 CARD
x
FROM SIBAS 32
1
1
3.311
/19.7
t
2
2
3.312
/19.7
t
3
3
V3 GATE
3.309
/19.6
t
17
17
3.310
/19.6
t
4
4
3.315
/19.7
t
5
5
3.316
/19.8
t
18
18
V4 GATE
3.313
/19.7
t
25
25
3.314
/19.7
9
9
3.110
/14.3
BL T1- 2401 BK 1403
x
RTD 1
n
(PT 100)
10
10
3.109
TO SIBAS 32
Q155 CARD
/14.3
7
7
1.55
=E01/5.7
W GND 2401 W =E01/0513
x
n
8
8
+24VDC
+24VDC
1.56
=E01/5.7
FROM POWER SUPPLY G03
PHASE T
AFE1 & AFE2
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 2401 TO BE
PART NUMBER : A1110315096
ADAPTER
=L01/4.2
-A34
-X14
t
W/BR ON_P_S 2501 BR 2103
X1
14
14
w
3.375
/21.4
t
W/R OFF_P_S 2501 R 2103
15
15
w
3.376
/21.4
t
W/O ONR_P_S 2501 O 2103
16
16
VI GATE
3.373
t /21.3
W/BL OFFR_P_S 2501 BL 2103
24
24
w
3.374
/21.3
G115 CARD
1
1
3.379
/21.4
t
2
2
w
3.380
/21.5
t
3
3
V3 GATE
3.377
/21.4
t
17
17
w
3.378
/21.4
9
9
3.126
/14.6
BL T1- 2501 BK 1407
RTD 1
(PT 100)
n
10
10
w
3.125
TO SIBAS 32
Q155 CARD
7
7
1.57
=E01/5.7
W GND 2501 W =E01/0514
n
8
8
+24VDC
+24VDC
1.58
=E01/5.7
FROM POWER SUPPLY G03
11
m
12
13
CODE JUMPERS
m
23
NOTE : CABLE # 2501 TO BE
PART NUMBER : A1110315098
SWING
IGBT MODULE
OVERVOLTAGE
CONTROL CONNECTOR
ADAPTER
=L01/3.5
-X15
-A41
t
W/BR ON_P_S 2601 BR 1604
X1
x
14
14
3.187
/16.6
t
W/R OFF_P_S 2601 R 1604
15
15
3.188
/16.6
t
W/O ONR_P_S 2601 O 1604
16
16
VI GATE
3.185
t /16.6
W/BL OFFR_P_S 2601 BL 1604
24
24
3.186
/16.6
t
26
26
3.191
G075 CARD
/16.7
FROM SIBAS 32
20
20
3.192
/16.7
t
6
6
V2 GATE
3.189
/16.6
t
19
19
3.190
/16.6
t
1
1
3.243
/18.1
t
2
2
3.244
/18.1
t
3
3
V3 GATE
3.241
/18.1
t
17
17
3.242
/18.1
t
4
4
3.247
G091 CARD
/18.2
FROM SIBAS 32
5
5
3.248
/18.2
t
18
18
V4 GATE
3.245
/18.2
t
25
25
3.246
/18.2
9
9
3.114
/14.4
BL T1- 2601 BK 1404
x
RTD 1
n
(PT 100)
10
10
3.113
TO SIBAS 32
Q155 CARD
/14.3
7
7
1.59
=E01/5.7
W GND 2601 W =E01/0515
x
n
8
8
+24VDC
+24VDC
1.60
=E01/5.7
FROM POWER SUPPLY G03
PHASE R
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 2601 TO BE
=L01/3.5
-A42
-X16
W/BR ON_P_S 2701 R 1605
X1
r
14
14
3.195
/16.7
W/R OFF_P_S 2701 BK 1605
15
15
3.196
/16.8
W/O ONR_P_S 2701 O 1605
r
16
16
VI GATE
3.193
G075 CARD
/16.7
FROM SIBAS 32
24
24
3.194
/16.7
W/BK ON_N_S 2701 R 1701
r
26
26
3.203
/17.1
W/Y OFF_N_S 2701 BK 1701
r
20
20
3.204
/17.1
W/V ONR_N_S 2701 O 1701
r
6
6
V2 GATE
3.201
G083 CARD
/17.1
FROM SIBAS 32
19
19
3.202
/17.1
t
1
1
3.251
/18.3
t
2
2
3.252
/18.3
t
3
3
V3 GATE
3.249
/18.3
t
17
17
3.250
/18.3
t
4
4
3.255
G091 CARD
/18.4
FROM SIBAS 32
5
5
3.256
/18.4
t
18
18
V4 GATE
3.253
/18.3
t
25
25
3.254
/18.3
9
9
3.118
/14.5
BL T1- 2701 BK 1405
x
RTD 1
n
(PT 100)
10
10
3.117
TO SIBAS 32
Q155 CARD
/14.5
7
7
1.61
=E01/5.7
W GND 2701 W =E01/0516
x
n
8
8
+24VDC
+24VDC
1.62
=E01/5.7
FROM POWER SUPPLY G03
PHASE S
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 2701 TO BE
=L01/4.5
-A43
-X17
t
W/BR ON_P_S 2801 BR 1702
X1
x
14
14
3.207
/17.2
t
W/R OFF_P_S 2801 R 1702
15
15
3.208
/17.2
t
W/O ONR_P_S 2801 O 1702
16
16
VI GATE
3.205
t /17.2
W/BL OFFR_P_S 2801 BL 1702
24
24
3.206
/17.2
t
26
26
3.211
G083 CARD
/17.3
FROM SIBAS 32
20
20
3.212
/17.3
t
6
6
V2 GATE
3.209
/17.3
t
19
19
3.210
/17.3
t
1
1
3.259
/18.4
t
2
2
3.260
/18.5
t
3
3
V3 GATE
3.257
/18.4
t
17
17
3.258
/18.4
t
4
4
3.263
G091 CARD
/18.5
FROM SIBAS 32
5
5
3.264
/18.5
t
18
18
V4 GATE
3.261
/18.5
t
25
25
3.262
/18.5
9
9
3.122
/14.5
BL T1- 2801 BK 1406
x
RTD 1
n
(PT 100)
10
10
3.121
TO SIBAS 32
Q155 CARD
/14.5
7
7
1.63
=E01/5.7
W GND 2801 W =E01/0517
x
n
8
8
+24VDC 1.64
+24VDC
=E01/5.7
FROM POWER SUPPLY G03
PHASE T
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 2801 TO BE
=L01/5.5
-A21
-X21
t
W/BR ON_P_S 2901 BR 2001
X1
x
14
14
3.323
/20.1
t
W/R OFF_P_S 2901 R 2001
15
15
3.324
/20.1
t
W/O ONR_P_S 2901 O 2001
16
16
VI GATE
3.321
t /20.1
W/BL OFFR_P_S 2901 BL 2001
24
24
3.322
/20.1
t
26
26
3.327
/20.2
t
20
20
3.328
/20.2
t
6
6
V2 GATE
3.325
/20.2
t
19
19
3.326
/20.2
G107 CARD
x
FROM SIBAS 32
1
1
3.347
/20.6
t
2
2
3.348
/20.6
t
3
3
V3 GATE
3.345
/20.6
t
17
17
3.346
/20.6
t
4
4
3.351
/20.7
t
5
5
3.352
/20.7
t
18
18
V4 GATE
3.349
/20.6
t
25
25
3.350
/20.6
9
9
3.132
/15.1
BL T1- 2901 BK 1501
x
RTD 1
n
(PT 100)
10
10
3.131
TO SIBAS 32
Q163 CARD
/15.1
7
7
1.65
=E01/6.6
W GND 2901 W =E01/0611
x
n
8
8
+24VDC
+24VDC
1.66
=E01/6.6
FROM POWER SUPPLY G03
PHASE R
AFE3 & AFE4
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 2901 TO BE
PART NUMBER : A1110315096
ADAPTER
=L01/5.5
-A22
-X22
t
W/BR ON_P_S 3001 BR 2002
X1
x
14
14
3.331
/20.3
t
W/R OFF_P_S 3001 R 2002
15
15
3.332
/20.3
t
W/O ONR_P_S 3001 O 2002
16
16
VI GATE
3.329
t /20.3
W/BL OFFR_P_S 3001 BL 2002
24
24
3.330
/20.3
t
26
26
3.335
/20.4
t
20
20
3.336
/20.4
t
6
6
V2 GATE
3.333
/20.3
G107 CARD
x
FROM SIBAS 32
19
19
3.334
/20.3
1
1
3.355
/20.7
GR/R OFF_P_D 3001 BK 2005
r
2
2
3.356
/20.8
GR/O ONR_P_D 3001 O 2005
r
3
3
V3 GATE
3.353
/20.7
GR/BL OFFR_P_D 3001 BR 2005
r
17
17
3.354
/20.7
GR/BK ON_N_D 3001 R 2101
r
4
4
3.363
/21.1
GR/Y OFF_N_D 3001 BK 2101
r
5
5
3.364
/21.1
GR/V ONR_N_D 3001 O 2101
r
18
18
V4 GATE
3.361
G115 CARD
/21.1
FROM SIBAS 32
25
25
3.362
/21.1
9
9
3.136
/15.2
BL T1- 3001 BK 1502
x
RTD 1
n
(PT 100)
10
10
3.135
TO SIBAS 32
Q163 CARD
/15.2
7
7
1.67
=E01/6.6
W GND 3001 W =E01/0612
x
n
8
8
+24VDC
+24VDC
1.68
=E01/6.6
FROM POWER SUPPLY G03
PHASE S
AFE3 & AFE4
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 3001 TO BE
PART NUMBER : A1110315096
ADAPTER
=L01/6.5
-A23
-X23
t
W/BR ON_P_S 3101 BR 2003
X1
x
14
14
3.339
/20.4
t
W/R OFF_P_S 3101 R 2003
15
15
3.340
/20.5
t
W/O ONR_P_S 3101 O 2003
16
16
VI GATE
3.337
t /20.4
W/BL OFFR_P_S 3101 BL 2003
24
24
3.338
/20.4
t
26
26
3.343
G107 CARD
/20.5
FROM SIBAS 32
20
20
3.344
/20.5
t
6
6
V2 GATE
3.341
/20.5
t
19
19
3.342
/20.5
t
1
1
3.367
/21.2
t
2
2
3.368
/21.2
t
3
3
V3 GATE
3.365
/21.2
t
17
17
3.366
/21.2
t
4
4
3.371
G115 CARD
/21.3
FROM SIBAS 32
5
5
3.372
/21.3
t
18
18
V4 GATE
3.369
/21.3
t
25
25
3.370
/21.3
9
9
3.140
/15.3
BL T1- 3101 BK 1503
x
RTD 1
n
(PT 100)
10
10
3.139
TO SIBAS 32
Q163 CARD
/15.3
7
7
1.69
=E01/6.6
W GND 3101 W =E01/0613
x
n
8
8
+24VDC
+24VDC
1.70
=E01/6.6
FROM POWER SUPPLY G03
PHASE T
AFE3 & AFE4
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 3101 TO BE
PART NUMBER : A1110315096
ADAPTER
=L01/6.5
-A24
-X24
t
W/BR ON_P_S 3201 BR 2104
X1
14
14
w
3.383
/21.5
t
W/R OFF_P_S 3201 R 2104
15
15
w
3.384
/21.5
t
W/O ONR_P_S 3201 O 2104
16
16
VI GATE
3.381
t /21.5
W/BL OFFR_P_S 3201 BL 2104
24
24
w
3.382
/21.5
G115 CARD
1
1
3.387
/21.6
t
2
2
w
3.388
/21.6
t
3
3
V3 GATE
3.385
/21.6
t
17
17
w
3.386
/21.6
9
9
3.156
/15.6
BL T1- 3201 BK 1507
RTD 1
n
(PT 100)
10
10
w
3.155
TO SIBAS 32
Q163 CARD
/15.6
7
7
1.71
=E01/6.6
W GND 3201 W =E01/0614
n
8
8
+24VDC
+24VDC
1.72
=E01/6.6
FROM POWER SUPPLY G03
11
m
12
13
CODE JUMPERS
m
23
NOTE : CABLE # 3201 TO BE
PART NUMBER : A1110315098
CROWD
IGBT MODULE
OVERVOLTAGE
CONTROL CONNECTOR
ADAPTER
=L01/5.2
-X25
-A11
t
W/BR ON_P_S 3301 BR 1703
X1
x
14
14
3.215
/17.4
t
W/R OFF_P_S 3301 R 1703
15
15
3.216
/17.4
t
W/O ONR_P_S 3301 O 1703
16
16
VI GATE
3.213
t /17.3
W/BL OFFR_P_S 3301 BL 1703
24
24
3.214
/17.3
t
26
26
3.219
G083 CARD
/17.4
FROM SIBAS 32
20
20
3.220
/17.5
t
6
6
V2 GATE
3.217
/17.4
t
19
19
3.218
/17.4
t
1
1
3.163
/16.1
t
2
2
3.164
/16.1
t
3
3
V3 GATE
3.161
/16.1
t
17
17
3.162
/16.1
t
4
4
3.167
G075 CARD
/16.2
FROM SIBAS 32
5
5
3.168
/16.2
t
18
18
V4 GATE
3.165
/16.2
t
25
25
3.166
/16.2
9
9
3.144
/15.4
BL T1- 3301 BK 1504
x
RTD 1
n
(PT 100)
10
10
3.143
TO SIBAS 32
Q163 CARD
/15.3
7
7
1.73
=E01/6.6
W GND 3301 W =E01/0615
x
n
8
8
+24VDC
+24VDC
1.74
=E01/6.6
FROM POWER SUPPLY G03
PHASE R
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 3301 TO BE
=L01/5.2
-X26
-A12
t
W/BR ON_P_S 3401 BR 1704
X1
x
14
14
3.223
/17.5
t
W/R OFF_P_S 3401 R 1704
15
15
3.224
/17.5
t
W/O ONR_P_S 3401 O 1704
16
16
VI GATE
3.221
t /17.5
W/BL OFFR_P_S 3401 BL 1704
24
24
3.222
/17.5
t
26
26
3.227
G083 CARD
/17.6
FROM SIBAS 32
20
20
3.228
/17.6
t
6
6
V2 GATE
3.225
/17.6
t
19
19
3.226
/17.6
t
1
1
3.171
/16.3
t
2
2
3.172
/16.3
t
3
3
V3 GATE
3.169
/16.3
t
17
17
3.170
/16.3
t
4
4
3.175
G075 CARD
/16.4
FROM SIBAS 32
5
5
3.176
/16.4
t
18
18
V4 GATE
3.173
/16.3
t
25
25
3.174
/16.3
9
9
3.148
/15.5
BL T1- 3401 BK 1505
x
RTD 1
n
(PT 100)
10
10
3.147
TO SIBAS 32
Q163 CARD
/15.5
7
7
1.75
=E01/6.6
W GND 3401 W =E01/0616
x
n
8
8
+24VDC
+24VDC
1.76
=E01/6.6
FROM POWER SUPPLY G03
PHASE S
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 3401 TO BE
=L01/6.2
-X27
-A13
t
W/BR ON_P_S 3501 BR 1705
X1
x
14
14
3.231
/17.7
t
W/R OFF_P_S 3501 R 1705
15
15
3.232
/17.7
t
W/O ONR_P_S 3501 O 1705
16
16
VI GATE
3.229
t /17.6
W/BL OFFR_P_S 3501 BL 1705
24
24
3.230
/17.6
t
26
26
3.235
G083 CARD
/17.7
FROM SIBAS 32
20
20
3.236
/17.8
t
6
6
V2 GATE
3.233
/17.7
t
19
19
3.234
/17.7
t
1
1
3.179
/16.4
t
2
2
3.180
/16.5
t
3
3
V3 GATE
3.177
/16.4
t
17
17
3.178
/16.4
t
4
4
3.183
G075 CARD
/16.5
FROM SIBAS 32
5
5
3.184
/16.5
t
18
18
V4 GATE
3.181
/16.5
t
25
25
3.182
/16.5
9
9
3.152
/15.5
BL T1- 3501 BK 1506
x
RTD 1
n
(PT 100)
10
10
3.151
TO SIBAS 32
Q163 CARD
/15.5
7
7
1.77
=E01/6.6
W GND 3501 W =E01/0617
x
n
8
8
+24VDC
+24VDC
1.78
=E01/6.6
FROM POWER SUPPLY G03
PHASE T
IGBT MODULE
CONTROL CONNECTOR
NOTE : CABLE # 3501 TO BE
-L011 6FH 9563-3A CENTRAL PROCESSING UNIT -L011 6FH 9563-3A CENTRAL PROCESSING UNIT
(SERVICE INTERFACE) (SERVICE INTERFACE)
-X5 -X3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
=E01 p p p
-K14 =E01/9.5
3 5 W 3611 W
BR 3610
BK 3610
R 3610
W-G
W-O
G
BK 3611 BK
O
2 3 5
3612
3612
DB25M
CONNECTOR
-A110
P01/0201 C 2 TO 1 LOCAL/REMOTE
2.03 SG N/C RMT SG ELECTRONIC SWITCH
=P01/2.2
SERIAL
PARALLEL B
A REMOTE
OFF
POWER ON S2 A B
A B
CONNECTOR
CONNECTOR
X4/X5 : 9-PIN, SUBMIN-D CONNECTOR
DB25 MALE
DB25 MALE
-A101
FEMALE SIDE ON CARD
SIBAS 32
MALE SIDE ON CONNECTOR
-L071 2 3 5 2 3 5
6FH 9414-3C MULTIFUNCTION VEHICLE BUS 32
-X5 -X4
MVB1 MVB2
p p p
GND
RXD
TXD
1 2 4 5 6 7 8 9 1 2 4 5 6 7 8 9
CROSSOVER CABLE
p p p
m
=P01/0110
=P01/0110
BK =P01/0110
BR 3601
3601
BK 3601
m
BR
R
m
NOTE (SETUP FOR REMOTE SWITCHING OF MODULE -A110):
m
1. WITH NO AC POWER, REMOVE SCREWS AND OPEN UNIT.
2. FIND JUMPER W1 ON THE PCB AND SET TO THE
3.391
1.99B
1.99C
1.99A
AB POSITION FOR APPLICATIONS THAT USE DRY CONTACT
3.392
3.393
/42.6
/42.5
/42.5
=P01/1.8
=P01/1.8
=P01/1.8
CLOSURE TO PERFORM REMOTE SWITCHING
3. CLOSE ENCLOSURE
4. FIND DIP SWITCH S2 (REAR PANEL) AND
SET POS. 1 ON (DOWN) AND POS.2 OFF (UP)
TO TEST BOX TO -A103 PC RS232
SERVICE INTERFACE COMMUNICATION CARD
REMOTE ACCESS
-A101
SIBAS 32
-G035
ba
R 3701 IR_CRD
z16
3.401
/40.1
BK 3701
d16
3.402
/40.1
W 3701 IS_CRD
z20
3.403
/40.1
m
BK 3701
d20
3.404
/40.1
G 3701 IT_CRD
z24
3.405
/40.1
m
BK 3701
d24
3.406
/40.2
BL 3701 IR_SWG
z28
3.407
/40.2
m
BK 3701
d28
3.408
/40.2
Y 3701 IS_SWG
z32
6FH 9303-3A OUTPUT MEASURING AMPLIFIER
3.409
/40.2
m
BK 3701
d32
3.410
/40.2
BR 3701 IT_SWG
z6
3.411
/40.2
m
BK 3701
d6
3.412
/40.3
O 3701 IR_HST1
z10
3.413
/40.3
m
BK 3701
d10
3.414
/40.3
W 3701 IS_HST1
z14
3.415
/40.3
m
R 3701
d14
3.416
/40.3
ba
R 3702 IT_HST1
z18
3.417
TO TEST BOX
/40.3
m
BK 3702
d18
3.418
/40.3
W 3702 IR_HST2
z22
3.419
/40.4
m
BK 3702
d22
3.420
/40.4
G 3702 IS_HST2
z26
3.421
/40.4
m
BK 3702
d26
3.422
/40.4
BL 3702 IT_HST2
z30
3.423
/40.4
m
BK 3702
d30
3.424
/40.4
Y 3702 SIP1_DAC3
z4
3.425
/40.5
m
BK 3702
d4
3.426
/40.5
BR 3702 SIP2_DAC3
z2
3.427
/40.5
m
BK 3702
d2
3.428
/40.5
O 3702 SIP3_DAC3
z8
3.429
/40.5
m
BK 3702
d8
3.430
/40.5
W 3702 SIP4_DAC2
z12
3.431
/40.5
m
R 3702
d12
3.432
/40.6
NOTE : CONNECTIONS d2, d6, d12, d14, d20, d22,
m
d28, d30, HAVE 3 WIRES IN ONE TERMINAL.
b2
b12
b22
b32
-A101
SIBAS 32
-G043
ba
R 3801 IR_AFE 1
z16
3.433
/40.6
BK 3801
d16
3.434
/40.6
W 3801 IS_AFE 1
z20
3.435
/40.6
m
BK 3801
d20
3.436
/40.6
G 3801 IT_AFE 1
z24
3.437
/40.6
m
BK 3801
d24
3.438
/40.7
BL 3801 IR_AFE 2
z28
3.439
/40.7
m
BK 3801
d28
3.440
/40.7
Y 3801 IS_AFE 2
z32
6FH 9303-3A OUTPUT MEASURING AMPLIFIER
3.441
/40.7
m
BK 3801
d32
3.442
/40.7
BR 3801 IT_AFE 2
z6
3.443
/40.7
m
BK 3801
d6
3.444
/40.8
O 3801 IR_AFE 3
z10
3.445
/40.8
m
BK 3801
d10
3.446
/40.8
W 3801 IS_AFE 3
z14
3.447
/40.8
m
R 3801
d14
3.448
/40.8
ba
R 3802 IT_AFE 3
z18
3.449
TO TEST BOX
/41.1
m
BK 3802
d18
3.450
/41.1
W 3802 IR_AFE 4
z22
3.451
/41.1
m
BK 3802
d22
3.452
/41.1
G 3802 IS_AFE 4
z26
3.453
/41.1
m
BK 3802
d26
3.454
/41.2
BL 3802 IT_AFE 4
z30
3.455
/41.2
m
BK 3802
d30
3.456
/41.2
Y 3802 SIP4_DAC3
z4
3.457
/41.2
m
BK 3802
d4
3.458
/41.2
BR 3802 SIP5_DAC0
z2
3.459
/41.2
m
BK 3802
d2
3.460
/41.2
O 3802 SIP5_DAC2
z8
3.461
/41.3
m
BK 3802
d8
3.462
/41.3
W 3802 SIP5_DAC3
z12
3.463
/41.3
m
R 3802
d12
3.464
/41.3
NOTE : CONNECTIONS d2, d6, d12, d14, d20, d22,
m
d28, d30, HAVE 3 WIRES IN ONE TERMINAL.
b2
b12
b22
b32
-A101
SIBAS 32
-G051
ba
R 3901 DC4_SWG
z16
3.465
/41.3
BK 3901
d16
3.466
/41.3
W 3901 EA2_ICHP_CRD
z20
3.467
/41.4
m
BK 3901
d20
3.468
/41.4
G 3901 EA2_DC_CRD
z24
3.469
/41.4
m
BK 3901
d24
3.470
/41.4
BL 3901 EUF6_ULST
z28
3.471
/41.4
m
BK 3901
d28
3.472
/41.4
Y 3901 EUF6_ULRT
z32
6FH 9303-3A OUTPUT MEASURING AMPLIFIER
3.473
/41.5
m
BK 3901
d32
3.474
/41.5
BR 3901 EA1_ICHP_SWG
z6
3.475
/41.5
m
BK 3901
d6
3.476
/41.5
O 3901 IO_DAC1
z10
3.477
/41.5
m
BK 3901
d10
3.478
/41.5
W 3901 IO_DAC2
z14
3.479
/41.5
m
R 3901
d14
3.480
/41.6
ba
R 3902 IO_DAC4
z18
3.481
TO TEST BOX
/41.6
m
BK 3902
d18
3.482
/41.6
W 3902 SIP1_DAC0
z22
3.483
/41.6
m
BK 3902
d22
3.484
/41.6
G 3902 SIP1_DAC2
z26
3.485
/41.6
m
BK 3902
d26
3.486
/41.6
BL 3902 SIP2_DAC0
z30
3.487
/41.7
m
BK 3902
d30
3.488
/41.7
Y 3902 SIP2_DAC2
z4
3.489
/41.7
m
BK 3902
d4
3.490
/41.7
BR 3902 SIP3_DAC0
z2
3.491
/41.7
m
BK 3902
d2
3.492
/41.7
O 3902 SIP3_DAC2
z8
3.493
/41.8
m
BK 3902
d8
3.494
/41.8
W 3902 SIP4_DAC0
z12
3.495
/41.8
m
R 3902
d12
3.496
/41.8
NOTE : CONNECTIONS d2, d6, d12, d14, d20, d22,
m
d28, d30, HAVE 3 WIRES IN ONE TERMINAL.
b2
b12
b22
b32
X3 : 50-PIN, SUBMIN-D CONNECTOR
FEMALE SIDE ON CARD
MALE SIDE ON CONNECTOR
6FH 9404-3A OUTPUT MEASURING AMPLIFIER 1. INSTALL SIGNAL CABLE =N01/3905 ONLY WHEN DUAL LINE
-X3 -L003 VOLTAGE OPTION IS PRESENT. SEE PAGE =P01/3.7 FOR OPTION BOX.
1 2 3 4 5 6 7 8 17 18 33 34 50 9
n n cb cb cb cb cb cb cb cb cb n cb n
1.) 1.)
3903
3903
3904
3904
3904
3904
3904
3904
3904
3904
3904
3905
3904
3905
W/BR
GY
BR
BK
BK
BK
BL
W
W
O
R
V
3.501
8.05
8.04
3.499
3.506
3.509
3.498
3.497
3.500
3.502
3.503
3.505
3.507
3.504
/41.8
/41.8
=P01/5.1
=P01/5.1
=P07/9.2
=P07/9.2
=P07/9.2
=P07/9.2
=P07/9.2
=P07/9.2
=P07/9.2
=P07/9.2
=P07/9.2
=P07/9.2
TO TEST BOX
TEST
-TP
CARD
POINTS
0V
R 3701
02
e8
3.401
IR
/37.2
CROWD
-X01
BK 3701
c12
01
3.402
M
/37.2
W 3701
03
e12
3.403
IS
Crowd
/37.2
BK 3701
c20
10
3.404
M
/37.2
G 3701
04
e14
3.405
IT
Crowd
/37.3
BK 3701
c24
19
3.406
M
/37.3
BL 3701
24
a6
3.407
IR
Swing
/37.3
BK 3701
23
c8
3.408
M
/37.3
Y 3701
25
a10
3.409
IS
Swing
/37.3
BK 3701
32
c16
3.410
M
/37.3
BR 3701
26
a12
3.411
IT
Swing
/37.3
BK 3701
c22
41
3.412
M
/37.4
O 3701
e4
11
3.413
IR
Hoist 1
/37.4
BK 3701
c4
50
3.414
M
/37.4
W 3701
e6
12
3.415
IS
Hoist 1
/37.4
R 3701
c10
3.416
/37.4
R 3702
e10
13
3.417
IT
Hoist 1
/37.4
BK 3702
c18
3.418
/37.5
W 3702
20
a2
3.419
IR
Hoist 2
/37.5
BK 3702
c2
3.420
/37.5
G 3702
a4
21
3.421
IS
Hoist 2
/37.5
BK 3702
c6
3.422
/37.5
BL 3702
22
a8
3.423
IT
Hoist 2
/37.5
BK 3702
c14
3.424
/37.5
Y 3702
05
e16
3.425
#1
Crowd
/37.6
BK 3702
c26
3.426
/37.6
BR 3702
e20
06
#2 3.427
Crowd
/37.6
BK 3702
c28
3.428
/37.6
O 3702
e22
07
3.429
#3
Crowd
/37.6
BK 3702
c30
3.430
/37.6
W 3702
e24
08
3.431
#4
Crowd
/37.6
R 3702
c32
3.432
/37.7
R 3801
33
c2
3.433
IR
AFE 1
/38.2
-X02
BK 3801
c6
3.434
/38.2
W 3801
34
a2
3.435
IS
AFE 1
/38.2
BK 3801
c8
3.436
/38.2
G 3801
35
a6
3.437
IT
AFE 1
/38.3
BK 3801
c12
3.438
/38.3
BL 3801
a14
36
3.439
IR
AFE 2
/38.3
BK 3801
c18
3.440
/38.3
Y 3801
a20
37
3.441
IS
AFE 2
/38.3
BK 3801
c22
3.442
/38.3
BR 3801
a28
38
3.443
IT
AFE 2
/38.3
BK 3801
c26
3.444
/38.4
O 3801
c4
42
3.445
IR
AFE 3
/38.4
BK 3801
c10
3.446
/38.4
W 3801
43
a4
3.447
IS
AFE 3
/38.4
R 3801
e12
3.448
/38.4
/41.1
0V
-TP
0V
/40.8
TEST
CARD
POINTS
R 3802
44
a8
IT
3.449
AFE 3
/38.4
-X02
BK 3802
c14
3.450
/38.5
W 3802
45
a10
IR
3.451
AFE 4
/38.5
BK 3802
c16
3.452
/38.5
G 3802
46
a18
IS
3.453
AFE 4
/38.5
BK 3802
e22
3.454
/38.5
BL 3802
a32
47
IT
3.455
AFE 4
/38.5
BK 3802
c32
3.456
/38.5
Y 3802
e30
09
#5
3.457
Crowd
/38.6
BK 3802
c30
3.458
/38.6
BR 3802
27
e14
3.459
#1
Swing
/38.6
BK 3802
c20
3.460
/38.6
O 3802
e20
28
#2
3.461
Swing
/38.6
BK 3802
c24
3.462
/38.6
W 3802
e28
29
#3
3.463
Swing
/38.6
R 3802
c28
3.464
/38.7
R 3901
c28
39
3.465
#1
DCV
/39.1
-X03
BK 3901
c18
3.466
/39.1
W 3901
c32
49
#2
3.467
ICH
/39.2
BK 3901
a22
3.468
/39.2
G 3901
e32
48
#2
3.469
DCV
/39.2
BK 3901
e22
3.470
/39.2
BL 3901
a32
56
3.471
ULST
/39.2
BK 3901
c26
3.472
/39.2
Y 3901
a30
55
3.473
ULRT
/39.2
BK 3901
a20
3.474
/39.3
BR 3901
c30
40
#1 3.475
ICH
/39.3
BK 3901
c20
3.476
/39.3
O 3901
e26
30
#4
3.477
Swing
/39.3
BK 3901
c16
3.478
/39.3
W 3901
e30
31
#5
3.479
Swing
/39.3
R 3901
a18
3.480
/39.4
R 3902
e20
14
3.481
#1
Hoist
/39.4
BK 3902
e12
3.482
/39.4
W 3902
c22
15
#2
3.483
Hoist
/39.4
BK 3902
e14
3.484
/39.4
G 3902
e24
16
#3
3.485
Hoist
/39.4
BK 3902
c14
3.486
/39.4
BL 3902
c24
17
#4
3.487
Hoist
/39.5
BK 3902
e16
3.488
/39.5
Y 3902
e28
18
#5
3.489
Hoist
/39.5
BK 3902
e18
3.490
/39.5
BR 3902
e2
51
3.491
#1
AFE
/39.5
BK 3902
e4
3.492
/39.5
O 3902
52
a2
#2
3.493
AFE
/39.5
BK 3902
e6
3.494
/39.6
W 3902
53
c6
#3
3.495
AFE
/39.6
R 3902
e8
3.496
/39.6
W 3903
54
a14
#4
3.497
AFE
/39.a.4
BK 3903
c10
3.498
/39.a.4
0V
=P07/7.7
=P07/7.7
=P07/7.7
=P07/7.7
=P07/7.7
=P07/7.7
=P07/7.7
=P07/7.7
2.534
3.391
2.531
2.532
2.533
2.535
2.536
2.537
2.538
3.392
3.393
/36.6
/36.6
/36.6
t t t t t t t t p p p
=P07/0725
=P07/0725
=P07/0725
=P07/0725
=P07/0725
=P07/0725
=P07/0725
=P07/0725
3601
3601
3601
GR
BR
BR
BK
BK
BL
O
R
R
V
-X03
l l
-TP 57 58 59 60 61 62 63 64 -X06 1 2 3 4 5 6 7 8 9
-G115
KEYBOARD TRAY
0122
-A112 USB HUB 0115 KEYBOARD
USB HUB
0123 POWER SUPPLY 0116
0117 MOUSE
0118
p 0110 R
Rear view of 3 1.99A
=N01/36.7
touch screen 0110 SIBAS SERVICE INTERFACE (FROM SWITCH BOX) CROSSOVER CABLE
2
p 0110 BR
1.99B
=N01/36.7
p 0110 BK
5 1.99C
=N01/36.7
BK E01/0422
1.46
E01/0422 HOST PC POWER CABLE =E01/04.7
W E01/0422
1.47
=E01/04.7
BR E01/0423 Z 1.48
=E01/04.7
E01/0423 BL E01/0423 Z 1.49
=E01/04.7
0106 TOUCH SCREEN SERIAL COMMUNICATION CABLE PN: A1103012834
G E01/0423 Z 1.50
0107 TOUCH SCREEN VGA CABLE0106 =E01/04.7
1.305
-MTB3 y =P07/9.4
10
11 y 0203 k
22 0204 k
28 G
0119
2.04
/1.8
0202
2.00
/3.7
2.03 0201
=N01/36.2
0114
2.01
/1.8
-D017 -D019
DO AI
6ES7-422- 6ES7-431- DUAL VOLTAGE OPTION IS PRESENT
1FH00- 0HH00-
0AA0 0AB0
16 x AC 16 x 13
NOTE:
120/230VAC BIT
1. -D017 AND -D019 ARE OPTIONAL.
ONLY INSTALL WITH DUAL VOLTAGE
OPTION IS PRESENT.
1.55
=E01/4.7
E01/0424 ab BK
1.51
=E01/4.7
E01/0424 ab R
120 VAC 1.52
=E01/4.7
1.53 G
=E01/4.7
BUS CONNECTOR
6ES7 972-0BB40-0XA0
ON
OFF
(TERMINATING
RESISTANCE)
B1
A1
B2
A2
19
Q2.6
21
Q2.7
120VAC
22
6ES7 422-1FH00-0AA0
120VAC
(NEUTRAL) 24
REF. POT.
ADDRESS
27
Q3.0
29
Q3.1
31
Q3.2
33
Q3.3
120VAC
34
120VAC
(NEUTRAL) 36
REF. POT.
ADDRESS
39
Q3.4
41
Q3.5
43
Q3.6
45
Q3.7
120VAC
46
120VAC
(NEUTRAL) 48
REF. POT.
Slot: 5
REMOTE I/O RACK -A114
ANALOF INPUT MODULE
C: 4 WIRE CURRENT
D: 2WIRE CURRENT
C
D
08 A
PIW690
3905 n W 09
8.05
=N01/39a.5
ADDRESS
11
A: 80/250/500/1000mV/Pt100
12 PIW692 C
D
A
u 13
B: 2,5/5/1...5/10V
NOTE:
PIW694
14 THIS PAGE TO BE USED ONLY WITH DUAL LINE VOLTAGE OPTION
SEE PAGE =P01/3.7 FOR OPTION CHECK BOX.
u
ADDRESS
16
17 PIW696
C: 4 WIRE CURRENT
D: 2WIRE CURRENT
C
D
u 18 A
PIW698
19
ADDRESS
u 21
A: 80/250/500/1000mV/Pt100
22 PIW700 C
D
A
u 23
B: 2,5/5/1...5/10V
PIW702
24
u 26
u BK
8.01
/06.1
Slot: 6
REMOTE I/O RACK -A114
ANALOF INPUT MODULE
C: 4 WIRE CURRENT
D: 2WIRE CURRENT
/05.4 C
B
30
D
u A
PIW706
31
ADDRESS
u 33
A: 80/250/500/1000mV/Pt100
34 PIW708
C
D
NOTE:
35
A
B: 2,5/5/1...5/10V
u
PIW710 THIS PAGE TO BE USED ONLY WITH DUAL LINE VOLTAGE OPTION
36 SEE PAGE =P01/3.7 FOR OPTION CHECK BOX.
u
ADDRESS
38
39 PIW712
C: 4 WIRE CURRENT
D: 2WIRE CURRENT
C
40
D
u A
PIW714
41
ADDRESS
u 43
A: 80/250/500/1000mV/Pt100
44 PIW716
C
D
45
B: 2,5/5/1...5/10V
A
u
PIW718
46
48 24VDC
COMMON
Slot: 6
-A102
POWER SUPPLY POWER SUPPLY INTERFACE MODULE DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL OUTPUT ANALOG OUTPUT ANALOG INPUT
24VDC/5A 24VDC/2A IM153 120VAC 120VAC 120VAC 24VDC 24VDC 4x12 BIT 4-20mA
16 BIT 16 BIT 16 BIT 16BIT 16 BIT 8x12 BIT
PROFIBUS-DP
SF INTERFACE
SOCKET
BF
+24VDC +24VDC
120V 120V
ON
6ES7 307- 6ES7 307- 6ES7 153- 6ES7 321- 6ES7 321- 6ES7 322- 6ES7 321- 6ES7 322- 6ES7 332- 6ES7 331-
I I
1EA00-0AA0 1BA00-0AA0 1AA03-0XB0 1FH00-0AA0 1FH00-0AA0 1FH00-0AA0 1BH02-0AA0 1BH01-0AA0 5HD01-0AB0 7KF02-0AB0
BUS
ADDRESS
ON
64
32
4
L1 L1
2
N N
1
GND GND
L+ M L+ M L+ M L+ M L+ M GND M L+ M
Slot: 4 Slot: 5 Slot: 6 Slot: 7 Slot: 8 Slot: 9 Slot: 10
POWER SUPPLY POWER SUPPLY INTERFACE MODULE
24VDC/5A 24VDC/2A IM153 PROFIBUS NODE 7
PROFIBUS-DP
SF INTERFACE BUS CONNECTOR
SOCKET
BF
6ES7 972-0BB40-0XA0
+24VDC +24VDC ON
OFF
6ES7 307-1EA00-0AA0
6ES7 307-1BA00-0AA0
Pf =P01/0302 R R UP5E Pf
64 2.211 TO LUBE ROOM
FROM PLC =P01/3.7 LS
Pf =P01/0302 G G UP4E Pf I/O RACK
PROFIBUS NODE 1 2.212 PROFIBUS NODE 4
32
6ES7 153-1AA03-0XB0
=P01/3.7 LS
16
0203 k
4
=E01/0311 ab BK
1.29 L1 L1
=E01/3.6 0204 k
2
=E01/0311 ab R
1.30 N N
=E01/3.6
1
d
GND GND
z
ap ap 0205
0206
0201 n BK
1.121
=E01/13.1
0201 n W
1.125
=E01/9.7
-HTB5
29
1.112
=E01/8.7
y
3) =P01/0402 k 30
8.09
=P01/4.8
y
31
REMOTE I/O RACK -A102
y DIGITAL INPUT MODULE
32
ADDRESS SIGNAL DESCRIPTION
y
33 0311 ae BK 01 I36.0 LDJ HOIST/CROWD LIMITS DISABLE JUMPER
120VAC
(NEUTRAL)
REF. POT. I36.1 RPNS REVERSE PROPEL REFERENCE JUMPER
-HTB2 I36.2 DPC DRIVE POWER CONTACTOR AUXILIARY
35 1) 0312 ab BK
ADDRESS
02 I36.3 BEB MACHINE STOP PUSHBUTTONS (0=STOP)
I36.0
FROM E01/SHT3 y 36 I36.4 POEB POWER OFF EMERGENCY BUTTON
1.50 2)
HTB2-34 =E01/3.2 37 0312 ab R 03 I36.5 PC DC BREAKER AUX CONTACT
I36.1 PCDCBRK
y 38 I36.6 SRTTHL CONTROL CAB TEMPERATURE TOO HIGH
=E01/0706 ac BK 04 I36.7 SRTTHR SIBAS CAB TEMPERATURE TOO HIGH
2.101 I36.2
=E01/7.4 I37.0 PTSD PROPEL TRANSFER SWITCH: DIG
=E01/0706 ac R 05 I37.1 PTSP PROPEL TRANSFER SWITCH: PROPEL
2.102 I36.3
=E01/7.4 I37.2 A1AUX AFE PRECHARGE 1 AUXILIARY CONTACTS FOR K301
ADDRESS
=E01/0706 ac BL 06 I37.3 A2AUX AFE PRECHARGE 2 AUXILIARY CONTACTS FOR K201
2.103 I36.4
=E01/7.4 I37.4 A1BKR AFE PRECHARGE 1 BKR AUX CONTACTS FOR Q301
=E01/0426 k 07 I37.5 A2BKR AFE PRECHARGE 2 BKR AUX CONTACTS FOR Q201
2.104 I36.5
=E01/4.7 y I37.6 SPARE
=E01/1102 k 08 I37.7 SPARE
2.108 I36.6
=E01/11.5
=E01/1104 k 09
2.109 I36.7
=E01/11.5
34 0311 ae R 10 NOTES:
120VAC
6ES7 321-1EH01-0AA0
(NEUTRAL)
REF. POT. 1) PLACE JUMPER BETWEEN HTB2-35 TO HTB2-36 TO DISABLE MOTION LIMITS
y 2) PLACE JUMPER BETWEEN HTB-37 TO HTB-38 TO REVERSE HOIST REFERENCE
35 0311 ae BL 11 120VAC 3) INSTALL WIRE =P01/0402 ONLY WHEN DUAL LINE VOLTAGE OPTION IS PRESENT
(NEUTRAL)
REF. POT. SEE PAGE =P01/3.7 FOR OPTION CHECK BOX.
ADDRESS
FROM M45 - TRANSFER SWITCHES =E01/1507 ab BK 12
2.126 I37.0
IN DIG POSITION =E01/15.7
FROM M45 - TRANSFER SWITCHES =E01/1507 ab R 13
2.127 I37.1
IN PROPEL POSITION =E01/15.7
K301 CONTACTOR STATUS, PRECHG DC LINK =E01/1217 ae BL 14
2.122 I37.2
SWING & HOIST 2 INVERTERS =E01/12.4
K201 CONTACTOR STATUS, PRECHG DC LINK =E01/1217 ae O 15
2.123 I37.3
HOIST & CROWD INVERTERS =E01/12.4
ADDRESS
Q301 CB STATUS, PRECHARGE DC LINK =E01/1217 ae BK 16
2.118 I37.4
SWING & HOIST 2 INVERTERS =E01/12.4
Q201 CB STATUS, PRECHARGE DC LINK =E01/1217 ae R 17
2.119 I37.5
HOIST 1 & CROWD INVERTERS =E01/12.4
y 18
I37.6
19
I37.7
36 0311 ae O 20 120VAC
(NEUTRAL)
REF. POT.
y
Slot: 4
1.114
/4.3
REMOTE I/O RACK -A102
DIGITAL INPUT MODULE
ADDRESS SIGNAL DESCRIPTION
-HTB5
y 37 0401 ae BK 01 I168.0 REAC1 AFE1 REACTOR THERMOSTAT
1.114 120VAC
/3.4 (NEUTRAL)
REF. POT. I168.1 REAC2 AFE2 REACTOR THERMOSTAT
I168.2 REAC3 AFE3 REACTOR THERMOSTAT
ADDRESS
L311, AFE #1 REACTOR =E01/1004 ae BK 02 I168.3 REAC4 AFE4 REACTOR THERMOSTAT
2.104 I168.0
TEMPERATURE STATUS =E01/10.4 I168.4 LVSEL LINE VOLTAGE SELECTOR
L313, AFE #2 REACTOR =E01/1004 ae R 03 I168.5 LVACKPB LINE VOLTAGE AKNOWLEDGE PB (1=CLOSED)
2.105 I168.1
TEMPERATURE STATUS =E01/10.4 I168.6 HTBKR2 CONTROL HEATER CIRCUIT BREAKER (1=CLOSED)
L211, AFE #3 REACTOR =E01/1004 ae BL 04 I168.7 SRESET SIBAS HARDWARE RESET
2.106 I168.2
TEMPERATURE STATUS =E01/10.8 I169.0 PLCBKR PLC / HOST PC CIRCUIT BREAKER (1=CLOSED)
L212, AFE #4 REACTOR =E01/1004 ae O 05 I169.1 SIBBKR SIBAS CIRCUIT BREAKER (1=CLOSED)
2.107 I168.3
TEMPERATURE STATUS =E01/10.8 I169.2 GATEPS FIRING PULSES POWER SUPPLY CIRCUIT BREAKER
-HTB2 ADDRESS
45 0402 ab BK 06 I169.3 HTEX1B CONTROL HEAT EXCHANGER 1 BREAKER (1=CLOSED)
I168.4
y I169.4 HTEX2B CONTROL HEAT EXCHANGER 2 BREAKER (1=CLOSED)
46 0402 ab R 07 I169.5 HTBKR1 SIBAS HEATER CIRCUIT BREAKER (1=CLOSED)
I168.5
I169.6 BLWR1 BLOWER 1 LEFT CIRCUIT BREAKER (1=CLOSED)
-Q31 CB STATUS =E01/1207 ag BL/BK 08 I169.7 BLWR2 BLOWER 2 RIGHT CIRCUIT BREAKER (1=CLOSED)
2.251 I168.6
CONTROL CABINET HEATER =E01/12.4
FROM SRES, SIBAS RESET =E01/1228 k 09
2.125 I168.7
PUSHBUTTON =E01/12.7 NOTE:
38 0401 ae R 10 120VAC
6ES7 321-1EH01-0AA0
(NEUTRAL)
REF. POT. 1. LVSEL AND LVACKPB ARE OPTIONAL.
y
39 0401 ae BL 11 120VAC
(NEUTRAL)
REF. POT.
ADDRESS
Q08 CB STATUS, =E01/1207 ag R 12
2.113 I169.0
PLC, HOST PC POWER SUPPLY =E01/12.4
Q07 CB STATUS, =E01/1207 ag BK 13
2.112 I169.1
SIBAS POWER SUPPLY =E01/12.4
Q09 CB STATUS, =E01/1207 ag BL 14
2.114 I169.2
IGBT GATES POWER SUPPLY =E01/12.4
Q33 CB STATUS, =E01/1207 ag Y 15
2.116 I169.3
CONTROL CABINET HEAT EXCHANGER #1 =E01/12.4
ADDRESS
Q34 CB STATUS, =E01/1207 ag BR 16
2.117 I169.4
SIBAS CABINET HEAT EXCHANGER #2 =E01/12.4
Q32 CB STATUS, =E01/1207 ag R/BK 17
2.252 I169.5
SIBAS CABINET HEATER =E01/12.4 y
Q01 CB STATUS, =E01/1219 ab BK 18
2.120 I169.6
BLOWER #1 =E01/12.4
Q02 SIBAS STATUS, =E01/1219 ab R 19
2.121 I169.7
BLOWER #2 =E01/12.4
40 0401 ae O 20 120VAC
(NEUTRAL)
REF. POT.
y
Slot: 5
1.115
/5.6
2)
1)
-HTB10
REMOTE I/O RACK -A102 1 =P01/0401 k
DIGITAL OUTPUT MODULE 8.08
=P01/4.8
ADDRESS SIGNAL DESCRIPTION y -HTB2
Q16.0 HBV HOIST BRAKE VALVE (1=RELEASED) 01 0508 ab BK 2 0501 ab BK 39 UP59 120VAC, 60Hz, FROM EMERGENCY
120VAC 5.126
Q16.1 AFEPRE1 AFE PRECHARGE 1 CONTACTOR K301 H STOP CONTACTOR, I0C (AUX PANEL)
Q16.2 AFEPRE2 AFE PRECHARGE 2 CONTACTOR K201
ADDRESS
Q16.3 SPARE 02 0502 af BK TO HOIST BRAKE
Q16.0 2.131
Q16.4 CR1 CONTROL RELAY 1 =E01/14.1 SOLENOID VALVE CIRCUIT
Q16.5 SPARE 03 0503 ab BK TO K301 (MSP301), PRECHARGE CONTACTOR
Q16.1 2.132
Q16.6 SPARE =E01/8.3 FOR DC LINK SWING & HOIST 2 INVERTERS
Q16.7 PBV PROPEL BRAKE VALVE (1=RELEASED) 04 0503 ab R TO K201 (MSP201), PRECHARGE CONTACTORS
Q16.2 2.133
Q17.0 SBV SWING BRAKE VALVE (1=RELEASED) =E01/8.3 FOR DC LINK HOIST 1 & CROWD INVERTERS
Q17.1 SPARE 05 SPARE
Q16.3
Q17.2 SPARE
ADDRESS
Q17.3 SPARE 06 0502 af Y TO DRIVE POWER CONTACTOR
Q16.4 2.134
Q17.4 SPARE =E01/14.1 SET RELAY
Q17.5 SPARE 07 SPARE y
Q16.5
Q17.6 SPARE
Q17.7 CBV CROWD BRAKE VALVE (1=RELEASED) 08 SPARE
Q16.6
6ES7 322-1EH01-0AA0
(NEUTRAL)
1. INSTALL WIRE =P01/0401 ONLY WITH DUAL LINE VOLTAGE OPTION REF. POT.
IS PRESENT. SEE PAGE =P01/3.7 FOR OPTION CHECK BOX.
2. E01/-HTB10 TO BE INSTALLED BELOW E01/-MTB3 11 0501 ab R 40
120VAC
ADDRESS
12 0502 af BL TO SWING BRAKE
Q17.0 2.136
=E01/14.1 SOLENOID VALVE CIRCUIT
13 SPARE
Q17.1
14 SPARE
Q17.2
15 SPARE y
Q17.3
ADDRESS
16 SPARE
Q17.4
17 SPARE
Q17.5
18 SPARE
Q17.6
20 0507 ab R 42 y
120VAC
(NEUTRAL)
REF. POT.
1.115
Slot: 6 /4.4
1.302 REMOTE I/O RACK -A102
/7.4
DIGITAL INPUT MODULE
y
ADDRESS SIGNAL DESCRIPTION
-MTB3 5
y 0601 n W 01 I172.0 CrdOn STATUS DRIVE CROWD ON FROM SIBAS
1.301 +24VDC
=E01/13.5 I172.1 HstOn STATUS DRIVE HOIST ON FROM SIBAS
I172.2 SwgOn STATUS DRIVE SWING ON FROM SIBAS
ADDRESS
DRIVE ON/OFF CROWD =N01/0305 p BK 02 I172.3 CrdOK CROWD DRIVE FAULT FROM SIBAS (0=FAULT)
2.156 I172.0
=N01/3.5 I172.4 HstOK HOIST DRIVE FAULT FROM SIBAS (0=FAULT)
DRIVE ON/OFF HOIST =N01/0305 p BR 03 I172.5 SwgOK SWING DRIVE FAULT FROM SIBAS (0=FAULT)
2.173 I172.1
=N01/3.6 I172.6 AFEOK AFE FAULT FROM SIBAS (0=FAULT)
DRIVE ON/OFF SWING =N01/0305 p R 04 I172.7 CrdFlux/minSpd CROWD MIN FLUX OR n<2.5Hz (1=MIN FLUX/1=n<2.5Hz)
2.174 I172.2
=N01/3.6 I173.0 HstFlux/minSpd HOIST MIN FLUX OR n<2.5Hz (1=MIN FLUX/1=n<2.5Hz)
DRIVE FAULT CROWD =N01/0401 t BK 05 I173.1 SwgFlux/minSpd SWING MIN FLUX OR n<2.5Hz (1=MIN FLUX/1=n<2.5Hz)
2.501 I172.3
=N01/4.3 I173.2 PRCHGOK PRECHARGE LEVEL REACHED FROM SIBAS (1=OK)
DRIVE FAULT HOIST =N01/0401 t BR 06 I173.3 Spare
2.502 I172.4
=N01/4.4 I173.4 CBTachProp CB TACH PROPEL STATUS
DRIVE FAULT SWING =N01/0401 t R 07 I173.5 CBTachCrd CB TACH CROWD STATUS
2.503 I172.5
=N01/4.4 I173.6 CBTachHst CB TACH HOIST STATUS
AFE FAULT =N01/0401 t O 08 I173.7 CBTachSwg 1 CB TACH SWING 1 STATUS
2.504 I172.6
=N01/4.5
MIN FLUX CROWD =N01/0401 t BL 09
2.505 I172.7
=N01/4.5
6ES7 322-1BH02-0AA0
ADDRESS
MIN FLUX HOIST =N01/0401 t V 12
2.506 I173.0
=N01/4.5
MIN FLUX SWING =N01/0401 t GY 13
2.507 I173.1
=N01/4.6
PRECHARGE OK =N01/0401 t W 14
2.508 I173.2
=N01/4.6
15
I173.3
y 17
0601 n BK 20
1.128 24VDC
=E01/9.7 COMMON
REF. POT.
y Slot: 7
1.308
/7.7
y
REMOTE I/O RACK -A102 1.302
/6.4
DIGITAL OUTPUT MODULE
ADDRESS SIGNAL DESCRIPTION -MTB3
Q24.0 CrdOn/OffCmd CROWD DRIVE ON/OFF COMMAND FROM PLC (1=ON) 01 0701 r R 6
+24VDC
Q24.1 HstOn/OffCmd HOIST DRIVE ON/OFF COMMAND FROM PLC (1=ON)
Q24.2 SwgOn/OffCmd SWING DRIVE ON/OFF COMMAND FROM PLC (1=ON)
ADDRESS
Q24.3 CrdBrkRel PLC CROWD/PROPEL BRAKE STATUS (1=RELEASED) 02 0702 cb Y DRIVE ON/OFF CROWD
Q24.0 2.511
Q24.4 HstBrkRel PLC HOIST/PROPEL BRAKE STATUS (1=RELEASED) =N01/2.5
Q24.5 SwgBrkRel PLC SWING BRAKE STATUS (1=RELEASED) 03 0702 cb W DRIVE ON/OFF HOIST
Q24.1 2.512
Q24.6 AFEGB AFE GATE BLOCK TO SIBAS (0=AFE GATE BLOCKED) =N01/2.5
Q24.7 Dig/PropCmd DIG OR PROPEL MODE COMMAND TO SIBAS (0=DIG, 1=PROPEL) 04 0702 cb V DRIVE ON/OFF SWING
Q24.2 2.513
Q25.0 HReset RESET TO SIBAS =N01/2.5
Q25.1 SPARE 05 0702 cb GY BRAKE SET CROWD
Q24.3 2.514
Q25.2 SPARE =N01/2.4
Q25.3 LRR232S LOCAL/REMOTE RS232 SWITCH 06 0702 cb BL BRAKE SET HOIST
Q24.4 2.515
Q25.4 Fault_Trigger#1 OUTPUT FOR COMMISSIONING TRIGGER #1 y =N01/2.4
Q25.5 Fault_Trigger#2 OUTPUT FOR COMMISSIONING TRIGGER #2 07 0702 cb O BRAKE SET SWING
Q24.5 2.516
Q25.6 Fault_Trigger#3 OUTPUT FOR COMMISSIONING TRIGGER #3 =N01/2.3
Q25.7 Fault_Trigger#4 OUTPUT FOR COMMISSIONING TRIGGER #4 08 0702 cb R AFE GATE BLOCK
Q24.6 2.517
=N01/2.3
09 0702 cb BK DIG/PROPEL
Q24.7 2.518
=N01/2.2
0701 r BR 18 y
24VDC
10
COMMON
6ES7 322-1BH01-0AA0
REF. POT.
y 1.308
11 0701 r O 7 /6.4
+24VDC 1.303
/8.5
ADDRESS
12 0702 cb BR H RESET
Q25.0 2.519
=N01/2.2
13 SPARE
Q25.1
14 SPARE y
Q25.2
20 0701 r BK 19 y
24VDC 1.309
COMMON /8.5
REF. POT.
22 0725 t BK
2.535
Slot: 8 =N01/42.3
y 0725 t BR
2.536
=N01/42.3
23 0725 t R
2.537
=N01/42.4
0725 t O
2.538
=N01/42.4
1.311
/9.4
y
REMOTE I/O RACK -A102 1.303
/7.6
ANALOG OUTPUT MODULE
ADDRESS SIGNAL DESCRIPTION -MTB3
0801 n W 8 y
PQW512 SibasCMS CROWD MASTERSWITCH TO SIBAS 01
L+ (24V) 1.304
PQW514 SibasHMS HOIST MASTERSWITCH TO SIBAS /9.2
PQW516 SibasSMS SWING MASTERSWITCH TO SIBAS
PQW518 LVSTOSIB LINE VOLTAGE STATUS TO SIBAS
03 0802 n BK
ADDRESS 2.521
=N01/5.3
CHANNEL 04
0
06 0802 n W
2.522
=N01/5.4
ADDRESS 07 0803 n BK
2.523
CHANNEL
=N01/5.5
1 08
14 0804 n W
2.526
=N01/6.2
15 0805 n BK
ADDRESS 8.06
=N01/7.3
CHANNEL 16
3
17
PQW518
18 0805 n W
8.07
=N01/7.3
0801 n BK 20 y
20
M 1.310
/9.2
Slot: 9
y
1.309
/7.6
1.305 REMOTE I/O RACK -A102
=P01/2.3
y ANALOG INPUT MODULE
ADDRESS SIGNAL DESCRIPTION
y -MTB3 9
0901 n BK 01 PIW672 DPTTM1 DRIVE POWER TRANSFORMER 1 (4-20mA)
1.304 +24VDC
/8.7 PIW674 DPTTM2 DRIVE POWER TRANSFORMER 2 (4-20mA)
-LTB1 PIW676 HSTSPD HOIST SPEED
ADDRESS
1 0902 s BK 02 PIW678 HSTTRQ HOIST TORQUE
7.812 CHANNEL
FROM DPT1, MONITORING L PIW680 CRDSPD CROWD SPEEED
0
TEMPERATURE MODULE 2 0902 s BR 03 PIW682 CRDTRQ CROWD TORQUE
7.813 PIW672
L 3 PIW684 SWGSPD SWING SPEED
4 0902 s R 04 CHANNEL PIW686 SWGTRQ SWING TORQUE
7.814
FROM DPT2, MONITORING L 1
TEMPERATURE MODULE 5 0902 s O 05 PIW674
7.815
L 6
ADDRESS
=N01/3904 cb BK 06
3.499 CHANNEL
=N01/39.a.4
2
=N01/3904 cb V 07
3.505 PIW676
=N01/39.a.5
=N01/3904 cb BR 08 CHANNEL
3.500
=N01/39.a.4 3
=N01/3904 cb GY 09 PIW678
3.506
=N01/39.a.5
10
6ES7 331-7KF02-0AB0
u
11
ADDRESS
=N01/3904 cb R 12
3.501 CHANNEL
=N01/39.a.4 APPLIES TO SLOT 10
4
=N01/3904 cb W 13
3.507 PIW680
=N01/39.a.5
=N01/3904 cb O 14 CHANNEL D
3.502
5
C
u
A
C: 4 WIRE CURRENT
D: 2WIRE CURRENT
B
15 PIW682
ADDRESS
=N01/3904 cb Y 16 C
3.503 CHANNEL
B
=N01/39.a.5
D
6 A
=N01/3904 cb W/BR 17
3.509 PIW684
=N01/39.a.5
=N01/3904 cb BL C
18 CHANNEL
3.504
D
A: 80/250/500/1000mV/Pt100
=N01/39.a.5 7 A
u
19 PIW686
B: 2,5/5/1...5/10V
C
21
D
y 0901 n WH 20
A
1.310 24VDC
COMMON
/8.7
1
2
3
4
5
6
7
8
Kabel an Anschlussstelle A C
9
Cable connection to termination B D
10
Anschlussstelle A/C / Termination A/C Anschlussleiste Anschlussstelle B/D Termination B/D Querverweis Stromlaufplan/
Ziel / Destination Terminal strip Ziel / Destination cross reference circuit diagram
Betriebsmittelkennzeichen / Item designation
-PTB21 Betriebsmittelkennzeichen / Item designation
Verbindung Kl.Nr.
=E01 Link +EC01
1 2 3 4 5 6 7 8 9 10 Term.No.
+EC01 =E01 -Q01 1 1 FROM B.I.:480VAC,3PH,50/60Hz,FROM AUX. POWER TRANSFORMER =E01/1.2
+EC01 =E01 -Q01 3 2 FROM B.I.:480VAC,3PH,50/60Hz,FROM AUX. POWER TRANSFORMER =E01/1.2
+EC01 =E01 -Q01 5 3 FROM B.I.:480VAC,3PH,50/60Hz,FROM AUX. POWER TRANSFORMER =E01/1.2
1
2
3
4
5
6
7
8
Kabel an Anschlussstelle A C
9
Cable connection to termination B D
10
Anschlussstelle A/C / Termination A/C Anschlussleiste Anschlussstelle B/D Termination B/D Querverweis Stromlaufplan/
Ziel / Destination Terminal strip Ziel / Destination cross reference circuit diagram
Betriebsmittelkennzeichen / Item designation
-HTB5 Betriebsmittelkennzeichen / Item designation
Verbindung Kl.Nr.
=E01 Link +EC01
1 2 3 4 5 6 7 8 9 10 Term.No.
+EC01 =P07 -A102/slot 6 10 41 =P07/5.5
+EC01 =P07 -A102/slot 6 20 42 =P07/5.5
43
44
45
46
47
48
49
50
1
2
3
4
5
6
7
8
Kabel an Anschlussstelle A C
9
Cable connection to termination B D
10
Anschlussstelle A/C / Termination A/C Anschlussleiste Anschlussstelle B/D Termination B/D Querverweis Stromlaufplan/
Ziel / Destination Terminal strip Ziel / Destination cross reference circuit diagram
Betriebsmittelkennzeichen / Item designation
-HTB9 Betriebsmittelkennzeichen / Item designation
Verbindung Kl.Nr.
=E01 Link +EC01
1 2 3 4 5 6 7 8 9 10 Term.No.
+EC01 =E01 -U252 +HT 1 FROM B.I. : 120VAC, 3PH, 50/60Hz, FROM POTENTIAL TRANSFORMERS =E01/16.2
+EC01 =E01 -U251 +HT 2 FROM B.I. : 120VAC, 3PH, 50/60Hz, FROM POTENTIAL TRANSFORMERS =E01/16.2
+EC01 =E01 -U252 -HT 3 FROM B.I. : 120VAC, 3PH, 50/60Hz, FROM POTENTIAL TRANSFORMERS =E01/16.2
1
2
3
4
5
6
7
8
Kabel an Anschlussstelle A C
9
Cable connection to termination B D
10
Anschlussstelle A/C / Termination A/C Anschlussleiste Anschlussstelle B/D Termination B/D Querverweis Stromlaufplan/
Ziel / Destination Terminal strip Ziel / Destination cross reference circuit diagram
Betriebsmittelkennzeichen / Item designation
-MTB4 Betriebsmittelkennzeichen / Item designation
Verbindung Kl.Nr.
=E01 Link +EC01
1 2 3 4 5 6 7 8 9 10 Term.No.
+EC01 =E01 -M45 X 1 FROM B.I. : +110V PROPEL =E01/15.3
+EC01 =E01 -M45 Y 2 FROM B.I. : +110V DIG =E01/15.3
+EC01 =E01 -M45 Z 3 FROM B.I. : 0V =E01/15.3
1
2
3
4
5
6
7
8
Kabel an Anschlussstelle A C
9
Cable connection to termination B D
10
Anschlussstelle A/C / Termination A/C Anschlussleiste Anschlussstelle B/D Termination B/D Querverweis Stromlaufplan/
Ziel / Destination Terminal strip Ziel / Destination cross reference circuit diagram
Betriebsmittelkennzeichen / Item designation
-X1 Betriebsmittelkennzeichen / Item designation
Verbindung Kl.Nr.
=E01 Link +EC01
1 2 3 4 5 6 7 8 9 10 Term.No.
+EC01 =E01 -HTB1 1 1 +EC01 =E01 -Q21 1 =E01/2.3
1 +EC01 =E01 -Q26 1 =E01/2.3
1 +EC01 =E01 -HTB3 1 =E01/2.3
1 +EC01 =E01 -HTB3 6 =E01/2.3
+EC01 =E01 -HTB1 1 2 +EC01 =E01 -HTB2 2 =E01/2.3
2 +EC01 =E01 -HTB2 12 =E01/2.3
2 +EC01 =E01 -HTB3 7 =E01/2.3
2 +EC01 =E01 -HTB3 12 =E01/2.3
PRECAUCION
ATTENTION : CE CABINET EST ALIMENTE PAR
ESTE GABINETE ES ALIMENTADO DESDE
DES ALIMENTATIONS MULTIPLES MULTIPLES FUENTES DE VOLTAJE
RESET REINICIO
IR IS IT #1 #2 #3 #4 #5
M Hoist1 Hoist1 Hoist1 Hoist Hoist Hoist Hoist Hoist
IR IS IT
M Hoist2 Hoist2 Hoist2
IR IS IT #1 #2 #3 #4 #5
M Swing Swing Swing Swing Swing Swing Swing Swing
IR IS IT IR IS IT
M AFE1 AFE1 AFE1 AFE2 AFE2 AFE2 DCV#1 ICH#1
IR IS IT IR IS IT
M AFE3 AFE3 AFE3 AFE4 AFE4 AFE4 DCV#2 ICH#2
1 2 3 4 X06
NOTES : 1. THE QUANTITY OF ENGRAVED
P
NAMEPLATE IS 1.
Interface
N
Service 2. WHITE WITH BLACK LETTERING.
Com Trigger
NAMEPLATE: ENGLISH NAMEPLATE: PORTUGESE
90
SIEMENS
460
610 NAMEPLATE 5 NAMEPLATE 3 NAMEPLATE 2 NAMEPLATE 4
CAUTION : THE RESIDUAL VOLTAGE OF CAUTION : THE RESIDUAL VOLTAGE OF CAUTION : THE RESIDUAL VOLTAGE OF CAUTION : THE RESIDUAL VOLTAGE OF
DC LINK CAPACITORS IS REDUCED TO 50 DC LINK CAPACITORS IS REDUCED TO 50 DC LINK CAPACITORS IS REDUCED TO 50 DC LINK CAPACITORS IS REDUCED TO 50
VOLTS OR LESS WITHIN 5 MINUTES AFTER VOLTS OR LESS WITHIN 5 MINUTES AFTER VOLTS OR LESS WITHIN 5 MINUTES AFTER VOLTS OR LESS WITHIN 5 MINUTES AFTER
DE-ENERGIZING ALL VOLTAGE SOURCES. DE-ENERGIZING ALL VOLTAGE SOURCES. DE-ENERGIZING ALL VOLTAGE SOURCES. DE-ENERGIZING ALL VOLTAGE SOURCES.
CHECK FOR PRESENCE OF VOLTAGE CHECK FOR PRESENCE OF VOLTAGE CHECK FOR PRESENCE OF VOLTAGE CHECK FOR PRESENCE OF VOLTAGE
BEFORE TOUCHING ANY LIVE PARTS. BEFORE TOUCHING ANY LIVE PARTS. BEFORE TOUCHING ANY LIVE PARTS. BEFORE TOUCHING ANY LIVE PARTS.
RESET
610
NAMEPLATE 7
CAUTION 3 490
460 80 450
NAMEPLATE 1 290
325 365
25
290
120 VAC
FRONT VIEW