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Service Manual
Yes Super VRF Service Manual
Precautions
Please carefully read the following Precautions before maintaining the units.
Warning: Failure to strictly follow extraordinary important items will cause fatal or grievous injury accident .
Catuion: Failure to follow items may cause serious accident or unit damage
Shut down the power before disassembling the units, or electric shocks may occur.
Before welding and removing compressor or other parts,ensure the drainage off of system refrigerant and good
ventilation. Leaked refrigerant and engine oil may cause harms.
Do not repair electric components or touch switches with wet hands, or electric shocks may occur.
Do not touch the fan runningat a high speed with hand or any other things to avoid personal injury.
Do check whether the component of cooling cycle is completelycool before the repair to aviod thermal burn.
Catuion
During the repairs, do not touch any leaked refrigerant gas which may cause frostbite and prevent the leaked gas
from any flame to avoid creating poisonous gas.
Do keep perfect grounding to aviod electric shockwhen repairing equipment under wet condition.
Use the components listed in the spare parts list and proper tools for specified types, or electric shocks, overheat or
fire may occur.
During the electric operation, use dedicated power supply wires and abide by relevant standardsof electrical
equipment, internal wiring and installation instructions.
Only use specified refrigerant R410A and eliminate air or other gas from the refrigerant system.
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Content
PRECAUTIONS .............................................................................................................................................................1
1.SUMMARY ..............................................................................................................................................................4
5.COMMISSIONING ................................................................................................................................................ 49
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5.3.2 Setting DIP Switch of Indoor Unit ....................................................................................................................... 56
5.3.3 Setting DIP Switch of Outdoor Unit .................................................................................................................... 58
5.3.4 Unit Initialization ................................................................................................................................................ 60
6. TROUBLESHOOTING ....................................................................................................................................... 66
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1.Summary
Matching
8HP 10HP 12HP 14HP 16HP 18HP
value
Model YVOH080VVEE YVOH100VVEE YVOH120VVEE YVOH140VVEE YVOH160VVEE YVOH180VVEE
Indoor unit
1.8 2.2 2.5 2.8 3.2 3.6 4.0 4.5 5.0 5.6 6.3 7.1 8.0 9.0 10.0 11.2 12.5 14.0 17.5
kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
YDCP ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
YDCK ● ● ● ● ● ● ● ● ● ● ● ● ● ●
YDDK ● ● ● ● ● ● ●
YDHW ● ● ● ● ●
YDEC ● ● ● ● ● ● ● ●
YDVC ● ● ● ●
YDCC* ● ● ● ● ● ● ● ● ● ● ●
*: Approximate data
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YVOH80/100/120 YVOH140/160/180
YVOH200/220/240 YVOH260/280
YVOH300/320/340/360 YVOH380/400
YVOH420/440 YVOH460/480/500/520/540
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1.2.2 Indoor Units
Low Static Ducted Round-way Cassette
YDCP018 YDCP050 YDCK028 YDCK071
YDCP022 YDCP056 YDCK036 YDCK080
YDCP025 YDCP063 YDCK040 YDCK090
YDCP028 YDCP071 YDCK045 YDCK100
YDCP032 YDCP080 YDCK050 YDCK112
YDCP036 YDCP090 YDCK056 YDCK125
YDCP040 YDCP100 YDCK063 YDCK140
YDCP045 YDCP112
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Y D C P 028 H 0 P A - 0 E 3
Conditions, 3: Export T3
Power Supply
A: 220V/1Ph/50HZ
York
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C Series Indoor units:
Y D C C 028 H 0 F L E A - 2 C 3
Conditions, 3: Export T3
Power Supply
A: 220V/1Ph/50HZ
York
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2.Product Specification
2.1 Specification of Outdoor Unit
Parameters of Single Modular Outdoor Unit
HP 8HP 10HP 12HP 14HP 16HP 18HP
Compressor
Nominal kW 5.25 6.00 7.20 9.10 10.20 11.60
Power Output
Air Flow Rate Standard m3/h 10500 10500 10500 17500 17500 17500
Type - Scroll
Compressor
Start method - Soft start
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Compressor
Power Nominal kW 12.00 13.2 14.4 16.3 17.4 19.3
Output
Air flow
Standard m3/h 21000 21000 21000 28000 28000 35000
rate
(1700×1300 (1700×1300
(1700×1000 (1700×1000 (1700×1000 (1700×1000
Dimension H×W×D mm ×760)+(1700 ×760)+(1700
×760)*2 ×760)*2 ×760)*2 ×760)*2
×1000×760) ×1000×760)
Weight Net kg 420 435 450 520 535 605
Type - Scroll
Compressor
Start method - Soft start
Safety part High pressure switch, fan overload protection, overcurrent relay, inverter overload protector
Capacity control 7~100 7~100 6~100 6~100 5~100 5~100
Defrosting method Switch to Hot gas defrost
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HP 32HP 34HP 36HP 38HP 40HP 42HP
Compressor
Nominal kW 20.40 21.80 23.20 23.50 24.60 26.50
Power Output
Air flow rate Standard m3/h 35000 35000 35000 38500 38500 45500
Anechoic
dB(A) 63 63 64 64 64 64
chamber
Noise
Semi-anechoic
dB(A) 66 66 67 67 67 67
chamber
Type - Scroll
Compressor
Start method - Soft start
Safety part High pressure switch, fan overload protection, overcurrent relay, inverter overload protector
Capacity control 5~100 5~100 4~100 4~100 4~100 4~100
Defrosting method Switch to Hot gas defrost
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Air flow rate Standard m3/h 45500 52500 52500 52500 52500 52500
(1700×1000
(1700×1300 (1700×1300 (1700×1300 (1700×1300 (1700×1300
Dimension H×W×D mm ×760)+(1700
×760)*3 ×760)*3 ×760)*3 ×760)*3 ×760)*3
×1300×760)*2
Type Scroll
Compressor
Start method Soft start
Type Axial flow fan
Safety part High pressure switch, fan overload protection, overcurrent relay, inverter overload protector
Note:
1. Cooling condition:
indoor room temperature 27℃DB, 19℃WB;
Outdoor ambient temperature 35℃DB;
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Equivalent length 10m (Height difference between indoor unit and outdoor unit 0 m)
2. Heating condition:
indoor room temperature 20℃DB
Outdoor ambient temperature 7℃DB, 6℃WB;
Equivalent length 10m (Height difference between indoor unit and outdoor unit 0 m)
3. Noise value is measured in the semi-anechoic chamber, and converted as value of anechoic chamber data. The actual
noise value will be varied with the conditions of installation, use and others.
4. The test requirements shall be according to Multi-connected Air-condition (heat pump) Unit (GB/T 18837-2002).5. The actual
capacity, power input, current and other data could vary per different installation area, ambient temperature, humidity,
building structure, orientation and so on. Please communicate with York’s SE and get detail information, and then
consider these factors as a whole to optimize the designed system.
6. Please select the power wire and breaker with the reference of max. current and breaker current for single-wire design.
For multi-wire design, please refer to wiring requirements of strong electricity.
7. For combined models, circuit breaker should not only be installed for the main power supply, but also for the power
supply of each module.
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Power input W 37 37 46 46 48 50
External
Standard
static Pa 0(0-30) 0(0-30) 0(0-30) 0(0-30) 0(0-30) 0(0-30)
(mini~max)
pressure
Unit
Dimension mm 200×705×620 200×705×620 200×705×620 200×705×620 200×705×620 200×705×620
(H×W×D)
Weight Net kg 23 23 23 23 23 25
Connecting Liquid/ Gas (φ)mm 6.35/9.52 6.35/9.52 6.35/9.52 6.35/9.52 6.35/12.70 6.35/12.70
Air outlet
Air let mm 527×162 527×162 527×162 527×162 527×162 527×162
(H×W)
dimension
Air inlet
unit mm 585.8×160 585.8×160 585.8×160 585.8×160 585.8×160 585.8×160
(H×W)
Row/Hole
Heat — 2002-10-17 2002-10-17 2002-10-17 2002-10-17 2003-10-17 2003-10-17
No./FPI
Exchanger
Face area m2 0.11 0.11 0.11 0.11 0.11 0.11
Type — R410A
Refrigerant Control
— Electronic expansion valve
mode
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Air Flow Rate m3/h 560 560 750 900 900 990
External
Standard
static Pa 0(0-30) 0(0-30) 0(0-30) 0(0-30) 0(0-30) 0(0-30)
(mini~max)
pressure
Unit
Dimension mm 200×705×620 200×705×620 200×905×620 200×1105×620 200×1105×620 200×1105×620
(H×W×D)
Weight Net kg 25 25 30 34 34 34
Connecting Liquid /Gas (φ)mm 6.35/12.70 6.35/12.70 6.35/12.70 6.35/12.70 9.52/15.88 9.52/15.88
Air outlet
Air let mm 527×162 527×162 727×162 927×162 927×162 927×162
(H×W)
dimension
Air inlet
unit mm 585.8×160 585.8×160 785.8×160 985.8×160 985.8×160 985.8×160
(H×W)
Row/Hole
Heat — 2003-12-17 2003-12-17 2003-12-17 2003-10-17 2003-10-17 2003-12-17
No./FPI
Exchanger
Face area m2 0.13 0.13 0.18 0.19 0.19 0.23
Type — R410A
Refrigerant
Control mode — Electronic expansion valve
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Cooling kW 8 9 10 11.2
Capacity
Heating kW 9 10 11.2 12.5
Weight Net kg 34 48 48 48
Air outlet
Air let mm 927×162 1277×182 1277×182 1277×182
(H×W)
dimension unit
Air inlet (H×W) mm 985.8×160 1335.8×183 1335.8×183 1335.8×183
Row/Hole
— 3/14/17 2003-12-17 3/14/17 3/14/17
Heat Exchanger No./FPI
Type — R410A
Refrigerant
Control mode — Electronic expansion valve
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2.2.2 Round-way Cassette (YDCK)
Power Input W 17 19 19 19 26
Air Flow Rate Standard m3/h 780 810 810 810 900
Unit kg 23 23 23 23 26
Weight
Panel kg 5.5 5.5 5.5 5.5 5.5
Type — Turbo
Type — R410A
Refrigerant
Control mode — Electronic expansion valve
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Power Input W 27 42 42 63 63
Air Flow Rate Standard m3/h 960 1100 1100 1500 1500
Unit kg 26 26 26 29 29
Weight
Panel kg 5.5 5.5 5.5 5.5 5.5
Type — Turbo
Type — R410A
Refrigerant
Control mode — Electronic expansion valve
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Unit kg 29 29 29 32
Weight
Panel kg 5.5 5.5 5.5 5.5
Type — Turbo
Type — R410A
Refrigerant
Control mode — Electronic expansion valve
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Power Input W 60 62 68 85
Unit kg 30 30 35 35
Weight
Panel kg 6 6 7 7
Type — R410A
Refrigerant
Control mode — Electronic expansion valve
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Unit kg 38 48 48
Weight
Panel kg 8 9 9
Type — R410A
Refrigerant
Control mode — Electronic expansion valve
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Weight UnitStandard kg 36 3 36 36
Type — Turbo
Type — R410A
Refrigerant
Driver Control mode — Electronic expansion valve
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Weight UnitStandard kg 36 38 38 51
Type — Turbo
Type — R410A
Refrigerant
Control mode — Electronic expansion valve
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Power Input W 35 35 40 50 70
Weight UnitStandard kg 14 14 14 16 16
Type — R410A
Refrigerant
Control mode — Electronic expansion valve
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Power Input W 41 50 60 71
Weight UnitStandard kg 20 24 30 31
Type — R410A
Refrigerant
Control mode — Electronic expansion valve
Insulation material — PE
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Number of Blades - 2
Number of Motors - 1
Fan
Power consumption W 40 55 75 100 110
Height mm 226
Net Weight kg 20 23 25
Number of Blades - 2 3 2
Number of Motors - 1 2 1
Fan
Power Consumption W 185 215 270 300 540 660
Net Weight kg 39 40 49 93 98
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Model
Component Name Symbol Remark
8HP 10HP 12HP 14HP 16HP 18HP
DC inverter
MC1 E656DHD-65D2YG E656DHD-65D2YG AP2-U/V/W
Compressor compressor
AP4-CON501
Cooling 0 step
EXV1/
EXV EXV1/CON502
Heating EXV2 PID Control
EXV2
STF-
Four-way Valve FV STF-0408G STF-0715G AP4-D01
0714G
Discharge
RT1/10 NTC-50K-4000 AP4-AI3/AI14
temperature senor
Outdoor ambient
RT2 NTC-5K-3300 AP4-AI4
temperature sensor
Accumulator inlet
RT3 NTC-5K-3300 AP4-AI5
temperature sensor
Temperature
Coil outlet
detection RT4 NTC-5K-3300 AP4-AI6
temperature sensor
component
Liquid pipe
RT5 NTC-5K-3300 AP4-AI9
temperature sensor
Subcooler outlet
RT6 NTC-5K-3300 AP4-AI10
temperature sensor
Subcooler inlet
RT7 NTC-5K-3300 AP4-AI11
temperature sensor
Crankcase heater
Other CH1/CH2 20W/20W AP4-D03
band
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Indoor room
temperature TROOM NTC-5K-3300 AP2-CN2
sensor
Coil outlet
temperature TOUT NTC-5K-3300 AP2-CN5
sensor
Model
Component name Symbol YDCP YDCP YDCP YDCP YDCP Remark
071 080 090 100 112
Wired
— WVH-02 Standard
controller
Controller
Wireless
— RMT-001 Option
controller
Indoor room
temperature TROOM NTC-5K-3300 AP2-CN2
sensor
Temperature
Coil inlet
detection
temperature TIN NTC-5K-3300 AP2-CN3
components
sensor
Coil outlet
temperature TOUT NTC-5K-3300 AP2-CN5
sensor
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Model
Component name Symbol YDCK YDCK YDCK YDCK YDCK YDCK YDCK YDCK Remark
028 036 040 045 050 056 063 071
Wired — WVH-02 Standard
controller
Controller
Wireless — RMT-001 Option
controller
Indoor room
temperature TROOM NTC-5K-3300 AP2-CN2
sensor
Model
Component name Symbol YDCK YDCK YDCK YDCK YDCK YDCK Remark
080 090 100 112 125 140
Wired Standard
— WVH-02
controller configuration
Controller
Wireless
— RMT-001 Option
controller
Indoor room
temperature TROOM NTC-5K-3300 AP2-CN2
sensor
Temperature
Coil inlet
detection
temperature TIN NTC-5K-3300 AP2-CN3
components
sensor
Coil outlet
temperature TOUT NTC-5K-3300 AP2-CN5
sensor
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Model
Component name Symbol YDDK YDDK YDDK YDDK YDDK YDDK YDDK Remark
28 36 45 56 71 90 112
Wired — WVH-02 Standard
controller
Controller
Wireless — RMT-001 Option
controller
Fan Motor 1 1Ф 1Ф 1Ф 1Ф 1Ф 1Ф
MF1 1Ф 30W
10W 12W 16W 25W 30W 20W
motor Motor 2 1Ф
MF2 — — — — — 1Ф 30W
20W
Indoor room
temperature TROOM NTC-5K-3300 AP2-CN2
sensor
Temperature
Coil inlet
detection
temperature TIN NTC-5K-3300 AP2-CN3
components
sensor
Coil outlet
temperature TOUT NTC-5K-3300 AP2-CN5
sensor
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Model
Component name Symbol Remark
YDEC028 YDEC036 YDEC045 YDEC056
Indoor room
temperature TROOM NTC-5K-3300 AP2-CN2
sensor
Temperature
Coil inlet
detection
temperature TIN NTC-5K-3300 AP2-CN3
components
sensor
Coil outlet
temperature TOUT NTC-5K-3300 AP2-CN5
sensor
Other components
Swing motor ML1 —
Model
Component name Symbol Remark
YDEC071 YDEC080 YDEC090 YDEC112
Wired
— WVH-02 Standard
controller
Controller
Wireless
— RMT-001 Option
controller
Indoor room
temperature TROOM NTC-5K-3300 AP2-CN2
sensor
Temperature
Coil inlet
detection
temperature TIN NTC-5K-3300 AP2-CN3
components
sensor
Coil outlet
temperature TOUT NTC-5K-3300 AP2-CN5
sensor
Other
Swing motor ML1 —
components
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Model
Component name Symbol Remark
YDHW022 YDHW028 YDHW036 YDHW056 YDHW071
Wireless
Controller — RMT-001 Standard
controller
Fan
Motor 1 MF1 1Ф 23W 1Ф 23W 1Ф 23W 1Ф 30W 1Ф 30W
Motor
Indoor room
temperature TROOM NTC-5K-3300 AP2-CN2
sensor
Temperature
Coil inlet
detection
temperature TIN NTC-5K-3300 AP2-CN3
components
sensor
Coil outlet
temperature TOUT NTC-5K-3300 AP2-CN5
sensor
Other
Swing motor ML1
components
Wired
— WVH-02 Standard
controller
Controller
Wireless
— RMT-001 Option
controller
Fan
Motor 1 MF1 1Ф 10W 1Ф 12W 1Ф 15W 1Ф 20W
motor
Indoor room
temperature TROOM NTC-5K-3300 AP2-CN2
sensor
Coil outlet
temperature TOUT NTC-5K-3300 AP2-CN5
sensor
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Model
Component name Symbol Remark
YDVC028 YDVC045 YDVC056 YDVC071
Wired
— WVH-02 Standard
controller
Controller
Wireless
— RMT-001 Option
controller
Fan
Motor 1 MF1 1Ф 10W 1Ф 12W 1Ф 15W 1Ф 20W
motor
Indoor room
temperature TROOM NTC-5K-3300 AP2-CN2
sensor
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Name Main Functions
DC inverter compressor Operate different speeds according to system load
Fixed compressor Has only two status: On and Off
Detect the discharge temperature, implement the operation and protection control of
Discharge temperature sensor
compressor
Oil separator Separate the lubricating oil from refrigerant gas
Detect the high pressure of the system, used for the normal control and protection
High pressure sensor
control of the system
Four-way valve Switch between the cooling mode and heating mode
Service valve Used for detection of system pressure during maintaining and repairing
Fan and BLDC motor Operate fan motor at different speed according to system load
Outdoor ambient temperature
Detect the outdoor ambient temperature
sensor
Outlet temperature sensor for
Detect the temperature at outlet of heat exchanger (cooling direction)
outdoor heat exchanger
Filtrate the possible foreign matters in system, and protect the components from being
Filter
impacted
Under the heating mode, control the flow rate of refrigerant to keep the degree of
EXV
superheat at outlet of outdoor exchanger (evaporator) be constant
Plate heat exchanger To cool the liquid refrigerant to the desired subcooling
Control the refrigerant flow across the subcooler by detecting the inlet/outlet
Subcooler EXV
temperature and adjust the subcooling of main liquild line.
In cooling mode, the refrigerant can flow smoothly
Check valve
In heating mode, the refrigerant cannot pass through it
Cut valve Close the flow path of refrigerant flow
Accumulator inlet temperature
Detect the temperature at the inlet of accumulator
sensor
Solenoid valve Open or close the connection capillaries on the high and low pressure sides
Gas separator Separate the liquid refrigerant and gas refrigerant
Capillary Throttle, depressurization
Detect the suction pressure of the system to use for normal control and protection
Low pressure sensor
control of the system
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Note for
Wiring Symbol Name Main functions
Diagram
Electronic expansion
EXV — Control the flow of Refrigerant
valve
Filter the possible foreign matters in system to prevent the
Filter — Filter
components from being impacted
Coil inlet temperature
Tin TIn Detect the coil inlet temperature
sensor
Indoor room
TIair TRoom Detect the indoor room temperature
temperature sensor
Fan and Motor MF1/MF2 Fan and motor Drive the cooled or heated air to indoor room.
Coil outlet temperature
Tout Tout Detect the coil outlet temperature
sensor
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警告:机组必须断电1分钟后,才能再次供电和维护。 可选件OPTION
WARNING:DO NOT POWER ON AND CARRY OUT MAINTENANCE UNLESS THE UNIT HAS BEEN POWERED OFF FOR AT LEAST 1 MINUTE.
PE SW1 备注
1、QF(断路器带漏电保护)由用户提供。
62 2、SW1(外部连锁)是可选件,用户现场安装。
N -TB2 3、表格中“■”符号表示拨码开关触点所在的位置。
61
4、出厂时已经将机组型号设置正确。
L3 18 NOTE
1.QF(WITH RCD) IS SUPPLIED BY CUSTOMER.
YVOH080/100/120
31
33
L2 17
34
2.SW1(EXTERNAL SWITCH) IS AN OPTION AND INSTALLED IN THE FIELD BY
CUSTOMER.
L1 16 CON403
380V/400V/415 3N ~ 50Hz
3."■":POSITION OF DIP SWITCH.
QF 4.ALL OUTDOOR UNITS MODEL HAVE ALREADY BEEN SET CORRECTLY IN FACTORY.
-TB1 1 2 3 4
DI4 DI3(W)
4.2 Wiring Diagram
61
62
RT7 RT5 RT2
RT4 RT6 RT3 RT1
LP HP1
L N G
31
33
-AP7
1
2
3
L' N'
63
CON404 CON403 CON402 CON401 CON707 CON703 CON712 CON710 CON706 CON705
-AP4
1 2 3 1 2 3 4 5 6 1 2 1 2 3 4 5 6 1 2 3 4 1 2 3
65
64
A B C 1 2 1 2 3 4 1 2 1 2 AI14(Y) AI12 AI13(BK) AI11(R) AI6 AI9 AI10(W) AI4 AI5(W) AI3(W)
4
-AP1 DI5(R) DI4 DI3(W) DI2(BK) DI1(W)
A' B' C' G 3 CON702
2 INV COMM 1
1 CON203(W) 2 LPS
65
64
3
8
AI2(BL)
-TB3
4.2.1 Wiring Diagram for Outdoor Unit
-AP3 4 4 CON701
1 2 BLDC1
5
1
6
3 3 SW302 SW301
CON7 2 HPS
2 2 BLDC PORT1
ON ON 3
-AP2 1 1 CON1001(BL)
9 AI1(R)
4 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
R S T BLDC2 Y
3 3 Y
CON6
+ DCP-IN PCON2 2 2 BLDC PORT2
B 4 -AP6 室外机通讯
38
-R1 -C1 1 1 CON1002(R) G2
OD COMM
+
A 3 4 + X
20
19
- -LR X
0V 2 EXV1
B
3 L EXV1 B
DCP-OUT 12V 1
1 2 3 4 5 CON501(W) 室内机通讯
CN602 G1
23
24
2 N ID COMM
10
AC-N AC-L
A
EXV2 A
-
1 - 1 2 3 4 5 CON502(BK) CON201
DCN-IN 1
EXV3 (BK)
FAN2 2
+ EXV3 PE 1 22
PCON4
-R2 -C2 3 1 2 3 4 5 CON503(R)
- DCN-OUT 2
11 4 AC 3PHASE(W) DO9(BK) DO8(W) DO5 DO4(W) DO3(R) DO2(BK) DO1(W)
U V W PCON1 U V W N N N N N N N L 3 23
12 5
21 3 PE 5 4 3 2 1 3 2 1 3 2 1 6 5 4 3 2 1 3 2 1 3 2 1 3 2 1 4
6
N 5 24
20 2 N PCN301 PCN607 PCN606 PCN604 PCN603 PCN602 PCN601 CON901
1
19 1 L 2
25
26
17
18
16
3
MF1
51
52
53
54
4
FAN1
PCON5 5
导线
WIRE 6 SV3 SV2 SV1 FV
供应商接线 CH2 CH1
WIRING BY VENDER
U V W PE
工厂接线
WIRING BY FACTORY
用户接线 MC1
WIRING BY CUSTOMER
YVOH140/160/180
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Code Description Code Description
QF Breaker (with leakage protection) SW1 External chain
TB1/2/3 Terminal HPS High pressure sensor
AP1/7 Wave filter LPS Low pressure sensor
AP2 Driver RT1/10 Discharge temperature sensor
AP3 BLDC power panel RT2 Environment temperature sensor
AP4 mainboard RT3 Accumulator temperature sensor
AP5 Current transformer RT4 Coil outlet temperature sensor
AP6 Rectifier bridge RT5 Liquid pipe temperature sensor
LR Reactor RT6 Subcooler outlet temperature sensor
C1/2 Capacitance RT7 Subcooler inlet temperature sensor
R1/2 Resistance FV four-way solenoid valve
KM1 Contactor SV1 Gas bypass solenoid valve
MC1/2 Compressor SV2 Gas balance solenoid valve
MF1/MF2 Fan motor SV3 Oil balance solenoid valve
HP1/2 High pressure switch CH1/2/3/4 Crankcase heater band
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4.2.2 Wiring diagram for indoor units
YDCP018~112
Note: The wiring diagram is only for reference. Please see the actual diagram on the unit.
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4.2.2.2 Round-way Cassette (YDCK)
Note: The wiring diagram is only for reference. Please see the actual diagram on the unit.
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4.2.2.3 Two-way Cassette (YDDK)
Note: The wiring diagram is only for reference. Please see the actual diagram on the unit.
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4.2.2.4 Floor/Ceiling (YDEC)
Note: The wiring diagram is only for reference. Please see the actual diagram on the unit.
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4.2.2.5 High Wall (YDHW)
Note: The wiring diagram is only for reference. Please see the actual diagram on the unit.
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4.2.2.6 Floor Concealed (YDVC)
Note: The wiring diagram is only for reference. Please see the actual diagram on the unit.
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4.2.2.7 Medium Static Ducted (YDCC)
Note: The wiring diagram is only for reference. Please see the actual diagram on the unit.
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YDCC140-175 Wiring Diagram
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5.Commissioning
Inspect refrigerant
piping and piping · Make sure the refrigerant pipe is in correct size.
insulation · Check the pipe heat insulation. Especially the joints.
Inspect the cut · Check whether all cut valves on the outdoor unit gas side
valve and liquid side are opened.
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5.1.2 Startup Commissioning
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The electrical circuits of outdoor and indoor units include power supply wire and communication wire connection.
a. Only electricians with professional qualification can install all field wires, shall abide by local and notional
regulations and adopt wires with recommend diameter or above. (For detail information, please refer to the
installation operation manual with the units)
b. For electrical circuit, ensure the pipe connection of cooling system to match with the electrical connection, or
abnormal operation will occur.
c. Must use STP (shielded twisted pair) of 0.75mm²or more for communication wires, no other wires can be
allowed.
d. The total length of communication wire shall not be more than 1000m to avoid interference.
Mode 2: The outdoor unit and indoor units are powered by respective sources:
Cautions:
1) Adopt an independent breaker and leakage protector to control an independent refrigerant system.
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2) Do not supply power for several systems with the same breaker and leakage protector, especially prohibit some
indoor units of one system to share power with another system’s breaker and leakage protector.
3) Apply reliable protection for power supply wire, follow the local standards during constructing, and adopt copper
compression joint at wire ends.
5) Must install fuse or breaker (with leakage protection) for outdoor unit.
Note: Correctly connect the the inlet wire and outlet wire (TB2 in and TB3 out) of indoor unit, or error will occur and
the unit can not be started.
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The communication wires between one wired controller and multiple indoor units is shown as the following diagram:
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Function Settings of SW1
SW1
No. Function Definition Remarks
1 2 3 4 5 6
Default
7 ON Enable
Enable/disable hot
Factory
8 OFF water coil Disable
Default
9 ON Valid
Reserved 1 Factory
10 OFF Invalid
Default
11 ON Valid
Reserved 2 Factory
12 OFF Invalid
Default
Note: OFF—the matching DIP is OFF; ON—the matching DIP is ON.
SW1 Combination
SW1 Indoor Unit Configuration
No. Cooling only Fresh air Hot water Indoor Unit Type Remarks
1 3 4
/Heat pump unit or not coil or not
Heat pump indoor Not fresh air
1 OFF OFF OFF Heat pump No No
units unit
Heat pump indoor
Not fresh air
2 OFF OFF ON Heat pump No Yes units + Hot water
unit
coil
Invalid Cooling only Not fresh air
3 ON OFF Cooling only No No
(ON/OFF) indoor units unit
Invalid Heat pump fresh
4 OFF ON Heat pump Yes No
(ON/OFF) air unit
Invalid Cooling only
5 ON ON Cooling only Yes No
(ON/OFF) fresh air unit
Note:
1. OFF—the matching DIP is OFF; ON—the matching DIP is ON.
2. Cooling only unit will not receive any heating commands and the heat pump unit has no heating limitations
3. The fresh air unit only executes fresh air unit control logic and other indoor units executes the indoor unit control
logic
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Some parameters can be adjusted in the site including temperature unit, external static pressure, filter cleaning and room
temperature detecting, etc.
Parameter Setpoint
b1 Temperature Unit (00:℃, 01:℉, the default: 00)
Filter Cleaning Alarm Timer: (FFFF, 1000, 2000, 3000, 4000, 5000; unit: h; default: FFFF, no alarm)
b2 Exceeding the time limitation triggers the flash of filter cleaning indicator ; press and hold for 5s to
units); L2 and L1 are applicable to low-noise required sites and further reducing the noise; press or
b3
to select L2, L1, 0, 15 or 30Pa; only YDCK-E version supports this function.
Whether the value of the temperature sensor for Wired Controller is used as the air return temperature:
b4 (0 meaning Invalid; 1 meaning valid in heating mode; 2 meaning Valid in both heating and cooling; default:
1)
Temperature Display
b5
(0 for no displaying room temperature; 1 for displaying the room temperature; default: 0)
Operations:
c) Operations
When switching from the daily displaying status to the Parameter Settings page, b1 setting item and its current value
appear firstly;
Press to select the setting item and its parameter (the displayed values are lastest setpoints)
One press leads to the next setting item parameter and the displayed value is the current setpoint.
The circular order is: b1〉b2〉b3〉b4—〉b5—〉b1
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The Parameter Setting page will close automatically after no effective operations occur for more than 5 seconds.
Note: During this operation, other keys are null.
For the function definations of indoor unit mainboard DIP switch, please see the following tables:
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Indoor Unit Mainboard DIP2 Switch – Setting Unit Model
DIP2 Switch Unit Model
No.
1 2 3 4 YDCP-0E YDCK-0E YDCF-0E YDCD-0E YDCH-0E
YDCP018
1 OFF OFF OFF OFF YDCK028 /
YDCP022
YDCP025
2 OFF OFF OFF ON YDCK036 /
YDCP028
YDCP032
3 OFF OFF ON OFF YDCK040 /
YDCP036
YDCP040
4 OFF OFF ON ON YDCP045 YDCK045 /
YDCP050
5 OFF ON OFF OFF YDCP056 YDCK050 /
6 OFF ON OFF ON YDCP063 YDCK056 /
7 OFF ON ON OFF YDCP071 YDCK063 /
8 OFF ON ON ON YDCP080 YDCK071 YDCF510
9 ON OFF OFF OFF YDCP090 YDCK080 YDCF1080
10 ON OFF OFF ON YDCP100 YDCK090 YDCF1680
11 ON OFF ON OFF YDCP112 YDCK100 YDCF2100
YDCF2500
12 ON OFF ON ON / YDCK112
YDCF3000
13 ON ON OFF OFF / YDCK125 YDCF3500
14 ON ON OFF ON / YDCK140 YDCF4000
YDCF5000
15 ON ON ON OFF / /
YDCF6000
Note: OFF—the matching DIP is OFF; ON—the matching DIP is ON.
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For the function defination of DIP switch of outdoor unit, please see the following tables:
Note: For non-module unit, the address must be set as 1. For module unit, Please set the module address per its actual
position.
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Model
When the DIP switch setpoint exceeds the max., an alarm will be triggered.
Compressor:
Note: For non-module unit, the SW301-3 must be set as ON. For module unit, if some fixed compressor is fault, can
temporarily set this fixed compressor as shielded.
1# 2#, 3#
Operations Remark
Outdoor Unit Outdoor Unit
Unit model Yes Yes It is set by factory
Indoor unit quantity connected Yes No It will be set during the initialization
to the unit
It is set by factory and can be reset when the
Compressor switch of unit Yes Yes
compressor is in error
Address DIP switch of the unit Yes Yes It will be set during the initialization
System No. Yes No It is set when a user-splitting billing software is
used.
Low noise operation Yes No It is set by factory
Auto address distribution Yes No It will be set during the initialization
Program reset Yes Yes It will be used during the commissioning and
repair
Commissioning Yes No It will be set during the commissioning
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5.3.4 Unit Initialization
※Precaustions
After system wiring, DO initialize the inverterVRF unit before powering on;
Auto address distribution is required after the system initialization and power on;
Please carefully read the following instructions before the initialization.
Must to reset the indoor unit address after the mainboard of indoor unit was replaced or software was updated.
Must run initialization after the outdoor control board was installed or replaced.
Several parallel modular can connnect up to 64 indoor units (relying on the model)
Outdoor Unit Indoor Unit Quantity Outdoor Unit
No. No. Indoor Unit Quantity (set)
Model (set) Model
1 YVOH080 16 13 YVOH320 64
2 YVOH100 20 14 YVOH340 64
3 YVOH120 24 15 YVOH360 64
4 YVOH140 28 16 YVOH380 64
5 YVOH160 32 17 YVOH400 64
6 YVOH180 36 18 YVOH420 64
7 YVOH200 40 19 YVOH440 64
8 YVOH220 44 20 YVOH460 64
9 YVOH240 48 21 YVOH480 64
10 YVOH260 52 22 YVOH500 64
11 YVOH280 56 23 YVOH520 64
12 YVOH300 60 24 YVOH540 64
Power off the system to ensure all indoor and outdoor units DIP switch changes after operations.
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Commissioning after Power Up
Normal Display
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Setting Quantity of Outdoor Unit
4 After the setting, Press the Set to save the change. The LED stops flashing. dxx
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Auto Address Distribution of Indoor Units
Cooling Test
Cooling Test
Procedure Operation LED1 LED2 LED3 Remark
1 Under Off mode O F F The outdoor unit is off.
Press and hold ―Func‖
2 P 0 1 Enter the home page of auto address distribution
for 5s
3 Press ―Func‖ P 0 2 Enter the start page of cooling test
4 Press ―Set‖ P 0 2 The cooling test begins; and LED2/3 begin flashing
Press ―Func‖ or
5 P 0 2 Return to the start page of cooling test; and LED2/3 stop flashing
operate 10 minutes
Press and hold ―Set‖
6 for 5s or no operations O F F Exit the Parameter Settings page.
for 10s
Note
1. The max. heating period of the unit is 40m, during which no oil return is allowed
2. All indoor units are locked against user operation; and the test setpoint is 0℃
3. Any error during the test results in the auto exit and unlocking.
Heating Test
Heating Test
Procedure Operation LED1 LED2 LED3 Remark
1 Under Off mode O F F The outdoor unit is off
Press and hold ―Func‖
2 P 0 1 Enter the start page of auto address distribution
for 5s
3 Press ―Func‖ P 0 2 Enter the start page of cooling test
4 Press ―Func‖ P 0 3 Enter the start page of heating test
5 Press ―Set‖ P 0 3 The heating test begins and LED2/3 begin flashing
Press ―Func‖ or run it
6 P 0 3 Return to the start page of heating test; and LED2/3 stop flashing
for 40 minutes
Press and hold ―Set‖
7 for 5s or no operations O F F Exit the Parameter Settings
for 10s
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Note
1. The max. heating period of the unit is 40m, during which no oil return is allowed
2. All indoor units are locked against user operation; and the test setpoint is 35℃
3. Any error during the test results in the auto exit and unlocking.
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Parameter Reset
Parameter Reset
Procedure Operation LED1 LED2 LED3 Remark
1 Under Off mode O F F The outdoor unit is off
Press and hold ―Func‖
2 P 0 1 Enter the start page of auto address distribution
for 5s
3 Press ―Func‖ P 0 2 Enter the start page of cooling test
4 Press ―Func‖ P 0 3 Enter the start page of heating test
5 Press ―Func‖ P 0 4 Enter the start page of vacuumizing and recovering refrigerant
6 Press ―Func‖ P 0 5 Enter the start page of recovering the flowing refrigerant
7 Press ―Func‖ P 0 6 Enter the start page of Parameter Reset
5S Press and hold The system automatically exits the Parameter Reset page of
8 O F F
―Up‖ for 5s resetting.
Note: This operation will reset all operating parameters in the factory default.
Forced Shutdown
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6. Troubleshooting
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Display Terminal of Outdoor Unit Error
Error Display Terminal
Panel of Wireless Service PC
Wired
Content Outdoor Controller KitContro Monitorin
Controller
Unit Receiver ller g Software
DSP and PFC Communication Failure or Input ● ●
●
Hardware Over Current (Refer to model #)
Driver Internal Failure 2 ● ● ●
High Pressure Sensor Fault ● ● ● ●
Low Pressure Sensor Fault ● ● ● ●
Compressor 1 Discharge Limit Temperature Sensor ● ● ●
●
Fault
Compressor 2 Discharge Limit Temperature Sensor ● ● ●
●
Fault
Outdoor Ambient Temperature Sensor Fault ● ● ● ●
Accumulator Inlet Temperature Sensor Fault ● ● ● ●
Coil Outlet Temperature Sensor Fault ● ● ● ●
Liquid Pipe Temperature Sensor Fault ● ● ● ●
Subcooling Inlet Temperature Sensor Fault ● ● ● ●
Subcooling Outlet Temperature Sensor Fault ● ● ● ●
Compressor 2 Over Current ● ● ● ●
Compressor 2 Under Current ● ● ● ●
Address Error on Indoor Unit Distribution ● ● ● ●
Communication Error on All Indoor Units ● ● ● ●
Very Few Active Indoor Unit ● ● ● ●
Communication Error on Unit 2 ● ● ● ●
Communication Error on Unit 3 ● ● ● ●
System Running-Time Limit ● ● ● ●
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Observe the real-time information displayed on the LED of mainboard in the control cabinet for any abnormality or
error pertaining to the outdoor unit.
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Error code Error code
Error Information 1# 2# 3# Error Information 1# 2# 3#
ODU ODU ODU ODU ODU ODU
Low Pressure Sensor Extreme Accumulator Inlet
E15 E65 Eb5 E47 E97 EE7
Low Pressure Trip Temperature Sensor Fault
High Pressure Sensor Trip Coil Outlet Temperature
E16 E66 Eb6 E48 E98 EE8
Frequently Sensor Fault
Low Pressure Sensor Trip Liquid Pipe Temperature
E17 E67 Eb7 E49 E99 EE9
Frequently Sensor Fault
High Pressure Cutout Trip Subcooling Inlet Temperature
E18 E68 Eb8 E4A E9A EEA
Frequently Sensor Fault
Compressor 1 Discharge Limit Subcooling Outlet Temperature
E1A E6A EbA E4b E9b EEb
Temperature Trip Sensor Fault
Compressor 1 Discharge Limit
E1b E6b Ebb Compressor 2 Over Current E4C E9C EEC
Temperature Trip Frequently
Compressor 1 Driver Trip
E1C E6C EbC Compressor 2 Under Current E4d E9d EEd
Frequently
Compressor 1 Driver Trip
E1d E6d Ebd Compressor 2 Under Current E4E E9E EEE
Frequently
Fan 1 Trip Frequently E1E E6E EbE Compressor 3 Under Current E4F E9F EEF
Address Error on Indoor Unit
Fan 2 Trip Frequently E1F E6F EbF EF1 - -
Distribution
Communication Error on All
Compressor Liquid Flooding E20 E70 EC0 EF2 - -
Indoor Units
Driver Hardware Over Current E21 E71 EC1 Very Few Active Indoor Unit EF3 - -
Communication Error on Unit
Compressor Driver Failure E22 E72 EC2 EF9 - -
2
Communication Error on Unit
Compressor Over Current E23 E73 EC3 EFA - -
3
Input Power Phase Loss E24 E74 EC4 System Running-Time Limit EFb - -
Compressor Phase Current
E25 E75 EC5
Detection Failure
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6.1.2 Troubleshooting with a Wireless Controller Receiver
The real-time information on the wireless controller receiver can be used for troubleshooting happens to indoor unit.
Unit Status
Cooling
Power Heating Defrosting
NO. Green Indicator Description
Red Lamp Red Lamp Yellow Lamp
Lamp
Normal Operation Indicator
1 On Off Off Off Powered on but not start operation
2 On On Off Off Indoor unit cooling operation
3 On Off On Off Indoor unit heating operation
4 On On On Off Indoor unit ventilating operating
5 On Off Off On Outdoor unit defrosting operation
Error Indicator
6 Flashing Off Off Off Indoor Unit Anti-freezing operation
7 On Flashing Off Off Indoor heating and outdoor cooling; heating, mode conflict
8 On Off Flashing Off Indoor cooling and outdoor heating, cooling mode conflict
Indoor unit receiving no information from outdoor unit,
9 On Off Off Flashing
communication failure
Indoor unit coil inlet temperature sensor
10 On Flashing Flashing Off
17 Flashing Off Flashing Off Mismatching model between fresh air unit
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The touch-screen wired controller can be used for troubleshooting happens to indoor unit.
The real-time error of indoor unit displays at the positions shown in the below figure.
Error Time
Error Code
Error Symbol
Error Unit
Address
The error history of indoor unit displays at the positions shown in the above figure.
Inquiry Operation
Under daily display status, press and hold + for 5 seconds to enter the inquiry page; and and are on.
Address Area Flash and display the address of error unit (00 standing for outdoor unit)
Temperature Display Area Flash and display the error code
Time Display Area Flash and display the error time.
Error Symbol flashes
c) Operations
Press to check the error history from the last to the first.
Press to check the error history from the first to the last.
Pressing + for 5 seconds or no operation will exit and return to the daily display status.
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6.1.4 Service Kit Controller
The service kit controller can be used to monitor the system status and error information pertaining to system.
Error Inquiry
1. In the communication status page, the
error unit displays ―Er‖
2. In the outdoor unit status page, turn to
the last page to check actual error content
3. In the indoor unit status page, turn to
the last page to check actual error content
CENT.CONTROL
ADDRESS
ODUN MONITOR ODUN:
CT1(A) 10.0 U(V)
01/3
CT2(A) 10.0 CT3(A)
10.0
UNIT VER:V2.00
DRIVE VER1/2:V1.00/V1.00
ERR:Several times INV DLT
Protection
F1-BACK F3-MAIN
F4-SWITCH
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Device Connection
When the PC has a serial port or a USB to serial port converter is used to create a virtual serial port, set the port as
COM1, and otherwise the monitoring software does not run.
Step 1: Run the ―Device Manager‖, right click the selected port and click ―Property‖;
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Step 2: Press the ―Advance‖ in the ―Port Settings‖ sheet
Step 3: Select the ―COM1‖ in the drop-down menu of ―COM Port Number‖ in the ―Advance‖ window, then OK and
exit.
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Error Displaying and Match of PC Monitoring Software:
Fan Error:
System Error:
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Unit Error 1:
Unit Error 2:
Unit Error 3:
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PC Software Code LED Code Error Description
0×0800 E1C/E6C/EbC Compressor 1 Driver Trip Frequently
0×1000 E1d/E6d/Ebd Compressor 1 Driver Trip Frequently
0×2000 E1E/E6E/EbE Fan 1 Trip Frequently
0×4000 E1F/E6F/EbF Fan 2 Trip Frequently
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Yes
Yes
Use a multimeter to
No Replace the fuse and find fuse burnt causes
check the connection
of the fuse
Yes
Yes
Use a multimeter to
check if the output No
Replace the transformer
voltage of transformer is
10.5V
Yes
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The LCD of wired controller displays nothing and the indicator on the indoor unit mainboard is off
Yes
No
Follow the right diagram to connect the
wired controller to another normally Replace the wired controller
operating indoor unit mainboard
Yes
Yes
The indoor unit mainboard is broken; replace it
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6.2.1.2 Poor Cooling Effect
Check if the indoor unit is No 1. Switch the mode from heating or ventilation or
in the cooling mode, the
dehumidification to cooling mode
setting temperature and
2. Change the setting temperature and fan speed to proper
fan speedr
setpoints
Yes
No
Check if the indoor unit Follow the Indoor Unit Fan
fan works normally Stop for troubleshooting
Yes
No
Check if the return Check and eliminate the short circuits in the air
air of indoor unit is
short circuited return duct
Yes
No
Check if the air outlet Check the abnormalities (like blocking, too much pressure drop) in
fan speed is normal the duct) and ensure the proper fan speed
Yes
Yes
Check if the loading
1. Reduce the loading by adding sunshading measures and closing
is higher than the
windows 2. Replace the old indoor unit with a larger one or add new
indoor unit load
one
No
Check the system condition, refrigerant volume, dirt of outdoor unit
heat exchanger and outdoor fan capacitor
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6.2.1.3 Poor Heating Effect
Yes
Yes
1. Check and ensure the outdoor unit works
normally ;
Check the temperatures No 2. Check and ensure that the pipe connections
of air supply and air follow IOM requirements;
return
3. Check and ensure the electronic expansion
valve works normally
Yes
Yes
Check if the return air of
Check and eliminate the short circuits in
indoor unit is short
circuited the air return duct
Yes
Yes
Check if the loading is Yes 1. Add heating resources in the room (like auxiliary heater)
heavier than the indoor 2. Replace the old indoor unit with a larger one or add new one
unit load
No
Check the system condition, refrigerant volume, dirt of outdoor unit
heat exchanger and outdoor fan capacitor.
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6.2.1.4 Indoor Unit Dose Not Work
Heating or Power line of indoor unit fan Check the power line Correct the power line
cooling disconnected connections connections
Heating or The indoor unit fan damages or Check the motor Replace the damaged
cooling burns winding motor
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6.2.1.5 Abnormal Noise of Outdoor
Unit
Foreign matters in fan Turn off the unit and check if any
Remove foreign matters
foreign matters in fan system or
system
duct inlets and outlets
1) Remove the dusts or
1) Whether the heat exchanger is foreign matters from the
Loud/abnormal The fan system is
dusty or blocked exchanger
blocked
noise of outdoor 2) Whether the installation space 2) Adjust the location of
unit fan meet the IOM requirements units
Components of fan
system (fan, motor, 1) Turn off the unit to check if fan
discharge grill, motor system damage Replace the damaged
support plate) damage or 2) Turn off and rotate the fan to part(s)
distort check abnormal noise
The insulation on the Check the installation status of Replace the insulation
metal plate is loose insulation
Abnormal
vibration of 1) Check if the installation of
Bad fix of Fix the compress/fan
vibration pads is normal
outdoor unit compressor/fan correctly
2) Check the fix of fan motor
casing
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6.2.1.6 Abnormal Noise of Indoor Unit
The solenoid valve Check if the electronic expansion Add compressor lubrication
failure valve adjusts normally oil
Abnormal noise Improper drainage Check if the height of Adopt the height of drainage
of water pump drainage pipe meets the
piping requirements of pump head pipe according to pump head
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Applicable Model
YVOH080~180
Control of mainboard
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
Yes
No
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6.2.2.2 E02/E52/EA2 Power Supply Protection Trip
Applicable Model
YVOH080~180
Control of mainboard
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
Yes
Yes
Is the connection of
Replace the short-circuit
short-circuit terminal poor?
terminal
No
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6.2.2.3 E04/E54/EA4 DC driver NO. Conflicts With Unit Model
Applicable Model
YVOH080~180
Possible Causes
Mismatch of the DIP switch against the unit model (the DIP switch of model is set in the factory)
Damages of outdoor unit mainboard DIP switch
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
Does the model DIP No Re-set the unit model according to the
switch match the unit
diagram
model?
Yes
Yes
Does it work? System works normally
No
Replace the outdoor unit mainboard
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6.2.2.4 E05/E55/EA5 Phase Loss Protection
Applicable Model:
YVOH080~180
Possible causes:
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may
occur...
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No
Is the external three-phase
Properly connect the 3-phase wire
wire normally connected?
Yes
No
Use a multimeter to check the
normal connections of three-phase Connect the mainboard 3-phase wire
wire to the mainboard according to electric diagram
Yes
Is one phase voltage too low Check each phase current if anyone is over
so as to voltage unbalance? current
No
Replace the outdoor unit mainboard
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6.2.2.5 E06/E56/EA6 Phase Sequence Error
Applicable Model:
YVOH080~180
The port on the mainboard checks the phase sequence automatically. Alarm reminder will be triggered if phase sequence
is wrong. Unit will be prohibited to startup to protect the compressor.
Possible Causes:
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
No
Change the outdoor main board
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6.2.2.6 E57/EA7 Communication Error to Master Unit
Applicable Model:
YVOH080~180
Check the communication wires between master unit and slave units.
Possible Causes:
Communication wires are loose or fall
The master unit is not energized
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
Yes
Use the millimeter to check the No Ensure their normal connection in light the wiring
connections of X, Y
map
communication lines
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Yes
Applicable model:
YVOH080~180
System detects BLDC electrical parameter, Check if the BLDC1 is normal by calculation and comparison
Possible Causes:
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BLDC1 unit wire plug connector and outdoor unit mainboard port are poorly connected or ports Error
Due to strange materials’ obstruction or environment influence, the fan is so over-loaded that it cannot twirl
quickly
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric shock
may occur.
Yes
No Yes
Does fan 1 rotate Is the wind-guide Replace the circle
well? circles out of shape?
Yes
No
Yes
Is fan blade Replace fan
damaged?
No
Replace Motor 1
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6.2.2.8 E0A/E5A/EAA Fan 1 Over Speed
Applicable model:
YVOH080~180
Possible Causes:
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric shock
may occur.
Check if the BLDC1 plug Yes Connect BLDC1 wire plug to mainboard
connector is opened or
poorly connected P703 port (FAN1) correctly
No
No
Replace the BLDC1 unit
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6.2.2.9 E0b Fan 2 Low Speed
Applicable model:
YVOH080~180
System detects BLDC 2electrical parameter, Check if the BLDC2 is normal by calculation and comparison
Possible Causes:
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric shock
may occur.
No
See 6.2.2.7.
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6.2.2.10 E0C Fan 2 Over Speed
Applicable model:
YVOH080~180
Possible Causes:
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric shock
may occur.
Yes
Check if the BLDC2 plug connector Connect BLDC2 wire plug connector to
is opened or poorly connected mainboard CON1002 port (FAN2) correctly
No
See 6.2.2.8.
99
Yes Super VRF Service Manual
6.2.2.11 E0d/E5d/EAd Compressor 1 High Pressure Cutout Trip
Applicable Model:
YVOH080~180
Check the unit running status and the connection of high pressure switch.
Possible Causes:
The unit high-pressure switch is disconnected or poorly connected
High-pressure of unit operation
Abnormal status of high pressure switch or mainboard
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric shock
may occur.
No
No
Is the high pressure
Tighten the port
switch tightly plugged?
Yes
Use a millimeter to No
Replace the high-pressure switch
check the connection of
high pressure switch
Yes
100
Yes Super VRF Service Manual
6.2.2.12 E0E/E5E/EAE Compressor 2 High Pressure Cutout Trip
Applicable Mode:
YVOH080~180
Check the unit running status and the connection of high pressure switch.
Possible Causes:
The unit high-pressure switch is disconnected or poorly connected
High-pressure of unit operation
Abnormal status of high pressure switch or mainboard
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric shock
may occur.
Yes
Does the high pressure
See the High-pressure Switch Protection
trip the unit running?
No
No
Is the high pressure
Tighten the port
switch tightly plugged?
Yes
Use a millimeter to No
Replace the high-pressure switch
check the connection of
high pressure switch
Yes
101
Yes Super VRF Service Manual
6.2.2.13 E11/E61/Eb1 High Pressure Sensor Trip
Applicable Mode:
YVOH080~180
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
102
Yes Super VRF Service Manual
No
No Problems? Make the correction(s)
Yes
Yes
Install a pressure gauge on the
high-pressure side and then restart the
unit
Yes
103
Yes Super VRF Service Manual
Excessive Discharge Pressure
Short circuit of return air of Does the installation Eliminate the short circuit
Error of EEV
outdoor unit space of outdoor unit
body
meet the IOM
requirements
Is the outdoor ambient
High outdoor ambient temperature higher than
Heat Interference 45℃?
temperature
104
Yes Super VRF Service Manual
Treatment
Measures
The high outdoor ambient
Is the environment
temperature results in high Short circuit of return air of
temperature overhigh (above
exhaust pressure. The unit indoor unit
15°C) for the outdoor unit
has a heating scope from
-20~24°C
1. Replace
the fan Insufficient air through the
Dirty Fan Stalls or error speed
motor; 2. heat exchanger
condenser;
Remove
High falling or worn
the
suction fins; and
obstructio
temperature blocked filter 1. Is the fan motor
n against Error of fan control (see Fan
of outdoor blades normal? 2. Do the fan
Inspection)
unit blades run normally?
Change the outdoor unit Replace the control board Is the outdoor draft direction
direction or install an air of fan against the wind direction?
director
105
Yes Super VRF Service Manual
6.2.2.14 E12/E62/Eb2 Low Pressure Sensor Trip
Applicable Model
YVOH080~180
The suction pressure detected by low pressure sensor is lower than 0.15MPa (Cooling)/ 0.1MPa (Heating)
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
106
Yes Super VRF Service Manual
No
No Problems? Make the correction(s)
Yes
Yes
Install a pressure gauge on the
high-pressure side and then restart the
unit
Yes
107
Yes Super VRF Service Manual
Low Suction Pressur
108
Yes Super VRF Service Manual
Install the
piping Visually check the pipe
The pipe is too
system in The cut valve is closed status by pushing heat
long or too thin
light of insulation cotton aside
Excessive air IOM
outlet requireme The temperature difference
The pipe bends
resistance nts before and after the filter,
or is squashed Repair abnormal pipes
branch and stinger
109
Yes Super VRF Service Manual
6.2.2.15 E13/E63/Eb3 High Pressure Cutout Trip
Applicable Model
YVOH080~180
The outdoor unit mainboard detects that the high pressure switch is open;
The trip pressure is 4.0±0.05MPa
The recovered pressure is 3.1±0.05MPa
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
110
Yes Super VRF Service Manual
No
No Problem? Make the correction(s)
Yes
No
No
111
Yes Super VRF Service Manual
6.2.2.16 E15/E65/Eb5 Low Pressure Sensor Extreme Low Pressure Trip
Applicable Model
YVOH080~180
The suction pressure detected by low pressure sensor is lower than 0.1MPa (Cooling)/ 0.05MPa (Heating)
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
For troubleshooting method and procedures, see 6.2.2.14 E12/E62/Eb2 Low Pressure Sensor Trip
112
Yes Super VRF Service Manual
6.2.2.17 E16/E66/Eb6 High Pressure Sensor Trip Frequently
Applicable Mode:
YVOH080~180
Troubleshooting Method and Rationale:
The high pressure detected by the high pressure sensor is higher than 3.8MPa. Unit will be locked after high pressure
senser trips 3 times in 30 minutes. Re-energize the unit to unlock the unit.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
For troubleshooting method and procedures, see 6.2.2.13 E11/E61/Eb1 High Pressure Sensor Trip
113
Yes Super VRF Service Manual
6.2.2.18 E17/E67/Eb7 Low Pressure Sensor Trip Frequently
Applicable Mode:
YVOH080~180
The suction pressure detected by low-pressure sensor is low than 0.15MPa (cooling)/0.1MPa (heating). Unit will be
locked after the low pressure sensor trips 3 times in 30 minutes. Re-energize the unit to unlock the unit.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
For troubleshooting method and procedures, see 6.2.2.14 E12/E62/Eb2 Low Pressure Sensor Trip
114
Yes Super VRF Service Manual
6.2.2.19 E18/E68/Eb8 High Pressure Cutout Trip Frequently
Applicable Model
YVOH080~180
The outdoor unit mainboard detects that the high-pressure switch is open;
The operation pressure of high-pressure switch: 4.0±0.05MPa
The error repeats 3 times in 30, the unit will be locked. Re-energize the unit to unlock the unit.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
For troubleshooting method and procedures, see 6.2.2.15 E13/E63/Eb3 High Pressure Cutout Trip
115
Yes Super VRF Service Manual
6.2.2.20 E1A/E6A/EbA Compressor 1 Discharge Limit Temperature Trip
Applicable Model
YVOH080~180
The discharge temperature detected by discharge temperature sensor has been over 113℃ for 30s or 115℃; The unit
shuts down for protection.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
116
Yes Super VRF Service Manual
No
Make the correction(s) and
No Problems?
replace the wire harness if
necessary
Yes
Yes
No
117
Yes Super VRF Service Manual
6.2.2.21 E1b/E6b/Ebb Compressor 1 Discharge Limit Temperature Trip Frequently
Applicable Model
YVOH080~180
The compressor discharge temperature detected by Discharge temperature sensor has been over 113℃ for 30s or 115℃
Three repeated errors in 60 minutes will cause the unit locked. To unlock it, re-energize the unit.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
For the troubleshooting method and procedures, see ―6.2.2.20 E1A/E6A/EbA Compressor 1 Discharge Limit
Temperature Trip.
118
Yes Super VRF Service Manual
6.2.2.22 E1C/E6C/EbC Compressor 1 Driver Trip Frequently
Applicable Model
YVOH080~180
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
119
Yes Super VRF Service Manual
Yes
No
Replace the compressor driver
The compressor damages
Abnormality of 3-phase
Yes Yes come along the driver
coil resistance of damages. After replacing
compressor (see 6.3.1)? the compressor, check and
ensure that the driver is in
order before powering up.
No
Abnormality of BLDC
Yes Yes
fan, driver, blade, fresh
Eliminate the abnormalities
air grill (see 6.3.2 and
6.3.3)
No
120
Yes Super VRF Service Manual
6.2.2.23 E1d/E6d/Ebd Compressor 1 Driver Communication Trip
Applicable Model
YVOH080~180
The communications between the mainboard and compressor driver disrupts over 15s. The compressor driver fails to
respond or normally respond the data from the mainboard.
Possible Causes
Abnormality of communication line or terminals between the mainboard and inverter driver
Strong interference source around
Damage of inverter driver circuit board
Abnormality of mainboard circuit board
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
121
Yes Super VRF Service Manual
Yes
No
Yes
No
Yes
No
Replace the compressor driver
122
Yes Super VRF Service Manual
Applicable Model
YVOH080~180
The system concludes by calculating and comparing the detected electrical parameter of BLDC.
Possible Causes
123
Yes Super VRF Service Manual
Stall or speed-down of fan due to obstructions or external environmental influences
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
Warning: Shut down the power before any repair, or component
For the troubleshooting procedure and method, see 6.2.2.7 E09 Fan1 Low Speed and 6.2.2.8 E0A Fan 1 Over Speed
Applicable Model
YVOH80~180
The system concludes by calculating and comparing the detected electrical parameter of BLDC2.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise component damages or electric shock
may occur.
For the troubleshooting procedure and method, see 6.2.2.9 E0b Fan 2 Low peed and ―6.2.2.10 E0C Fan 2 Over Speed
124
Yes Super VRF Service Manual
6.2.2.26 EF1 Address Error on Indoor Unit Distribution
Applicable Model
YVOH080~180
The setting quantity of indoor units is higher than the quantity of actual connected indoor unit when indoor address
allocation. Or there is an error on communication between indoor units and outdoor units.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
125
Yes Super VRF Service Manual
No
Is the indoor unit Energize the indoor unit
energized?
Yes
Yes
No
Is the outdoor unit compatible Replace the indoor unit
with the indoor unit?
Yes
No
Yes
Replace or re-plug the Amphenol
Is the communication terminal of
indoor unit in poor connection? connector of indoor unit
No
Yes
Is the communication terminal of Replace or re-plug the Amphenol
outdoor unit in poor connection? connector of outdoor unit
No
Yes
Skip the first indoor unit and others The mainboard of the first indoor unit is in error
No
Replace the outdoor unit mainboard
126
Yes Super VRF Service Manual
6.2.2.27 EF2 Communication Error on All Indoor Units
Applicable Model
YVOH080~180
Do the return circuits of system power line and communication work normally?
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
127
Yes Super VRF Service Manual
No
Is the indoor unit energized? Energize the indoor unit
Yes
Yes
Is the connection of
Re-connect the communication line
communication line
poor? Does short
No
circuit, open circuit
or inverted
sequence exist?
Is it poor communicating Yes Replace and re-plug the Amphenol connector
connection between ODU and
of indoor unit
IDU? Does any short-circuit, open
circuit exist?
No
No
Skip the first indoor unit and Yes The mainboard of the first indoor unit is in error
others communicate normally and replace it
No
Replace the outdoor unit mainboard
128
Yes Super VRF Service Manual
6.2.2.28 EF3 Very Few Active Indoor Unit
Applicable Model
YVOH080~180
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
129
Yes Super VRF Service Manual
Yes
Less than 50% of configuration Configure the indoor and outdoor units
rate of indoor units according to configuration rate (50% to 130%)
Yes
No
Are all indoor units
Energize all indoor units
energized?
Yes
No
No
Replace the indoor unit mainboard
130
Yes Super VRF Service Manual
6.2.2.29 EF9 Communication Error on Unit 2
Applicable Model
YVOH080~180
Do the return circuits of outdoor unit 2 power line and communication work normally?
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
No
Is the outdoor unit 2
Energize the outdoor unit 2
energized?
Yes
No
131
Yes Super VRF Service Manual
6.2.2.30 EFA Communication Error on Unit 3
Applicable Model
YVOH080~180
Do the return circuits of outdoor unit 3 power line and communication work normally?
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
No
Is the outdoor unit 3
energized? Energize the outdoor unit 3
Yes
No
132
Yes Super VRF Service Manual
Applicable Model
YVOH080~180
Possible Causes
Set a wrong running-time limt ( No set by factory. Wrong operation in the field.)
The running hours of units exceed the limitation
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise part damage or electric shock may occur.
No
Yes
Has the running hour
Re-set the time limitation
exceeded the limitation?
No
133
Yes Super VRF Service Manual
6.2.2.32 E21/E71/EC1 Driver Hardware Over Current
Applicable Model
YVOH080~180
The driver hardware has overcurrent protection function, which will automatically cut off the output to prevent driver
damages when an error occurs. The error of driver results in the stop of compressor and the driver starts the overcurrent
protection.
Compressor driver PIM is damaged or abnormal
PIM driver chip is damaged or abnormal
Switching power supply of driver is damaged or abnormal
Compressor internal coil is short-circuited
Compressor wiring harness is short-circuited
Troubleshooting:
134
Yes Super VRF Service Manual
Yes
NO
Yes
NO
Re-energize the unit
and
Yes check the Fake protection due to strong interference
existence of error?
Yes
Yes
NO
135
Yes Super VRF Service Manual
6.2.2.33 E22/E72/EC2 Compressor Driver Failure
Applicable model:
YVOH080~180
The driver tries to startup the compressor 3 times at 15 seconds intervals. If the driver fails to driver the compressor
three times because of phase loss, out of step, or hardware damage, the compressor will be stopped immediately to
protect correlated components.
Possible Causes:
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric shock
may occur.
136
Yes Super VRF Service Manual
No
Correct the improper
Whether the above checks have been
parts, and replace the
confirmed no errors?
wire if necessary
Yes
YES
No
Yes
Yes
Make related
Check if the system is abnormal (refer
rectification according
to 4.4.3)
to errors
No
137
Yes Super VRF Service Manual
6.2.2.34 E23/E73/EC3 Compressor Over Current
Applicable Unit:
YVOH080~180
When the phase current from the driver to the compressor is over the setpoint, the compressor will shut down
immediately and the driver enters the compressor overcurrent protection mode. The setpoint is 36A (Peak value)
Possible Causes
Compressor overload
Phase loss or short circuit of compress 3-phase wire
Compressor is damaged
Oil shortage of compressor
Bad status of compressor driver board
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
138
Yes Super VRF Service Manual
No
Correct the improper
Whether the above checks have been confirmed no errors? parts, and replace the wire
if necessary
Yes
Yes
Check if the compressor driver circuit has obvious Replace the compressor
burn or damage Drive
Yes
Check if the compressor coil resistance is normal (refer to Replace the compressor
6.3.1)
NO
Replace the driver and energize the
System or compressor
compressor to check the error.
causes:
Exit operations
139
Yes Super VRF Service Manual
6.2.2.35 E24/E74/EC4 Input Power Phase Loss
Applicable Unit:
YVOH080~180
Absence of any one of the three phase causes immediate shut down of compressor. The driver enters the input power
phase loss protection.
Possible Causes
Troubleshooting:
140
Yes Super VRF Service Manual
Yes Yes
Yes
Check if unit power wire is open- circuited, short Correct the power wire, replace
circuited or poorly connected with a multimeter the wire if necessary
No
Yes
Check if the system wire has short circuit, Correct the wire, replace the
wrong order and terminal looseness. wire if necessary
No
Yes
No
No
Yes
Yes
141
Yes Super VRF Service Manual
6.2.2.36 E25/E75/EC5 Compressor Phase Current Detection Failure
Applicable Unit:
YVOH080~180
When the return circuit for compressor phase current sampling is open circuit or short circuit, enter the compressor
phase current detection protection.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
142
Yes Super VRF Service Manual
No
Whether the above checks have been Correct improper parts, and
confirmed no errors? replace the wire if necessary.
Yes
Yes
Yes
Check if the compressor three-phase coil
Replace the compressor
resistance is normal (refer to 6.3.1)
Yes
Power on the outdoor unit, and check if the
Replace the compressor driver
error still occurs during standby
No
Yes
Start compressor, and check if the error
Replace the compressor driver
alarm still occurs..
No
143
Yes Super VRF Service Manual
6.2.2.37 E26/E76/EC6 Driver Overheat
Applicable Unit:
YVOH080~180
The PIM temperature detected by the driver is over the protection value (105℃) and the driver enters the driver
overheat protection mode.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
144
Yes Super VRF Service Manual
No
Yes
Check if the air outlet of the outdoor unit Remove the blockage; make sure that air
inverter driver heat sink is blocked outlet is unobstructed
No
Yes
Check if the inverter driver heat sink fins has Remove the deposit on the heat sink fin
deposit surface, and clean the surface
No
Yes
No
Yes
Electrify again and re-start outdoor unit, check if that error
Replace inverter driver control board
still occurs
No
Check completed, maybe the site causes the temperature rises, do the following
checks:
· Check if the heat sink surface is dirty
· Check if the surrounding of outdoor unit is return circuit
· Check if the outdoor ambient temperature is too high(exceeding 52℃)
· Check if the heat sink fresh air outlet is blocked
· Check if the outdoor fan is suffocated
145
Yes Super VRF Service Manual
6.2.2.38 E28/E78/EC8 DC-BUS Over Voltage
Applicable Unit:
YVOH080~180
When the DC-BUS voltage is higher than the protection setpoint, the compressor will stop, and the driver will be in
DC-BUS over Voltage Protection mode. (The protection setpoint is 700VDC)
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
146
Yes Super VRF Service Manual
Yes
No
Yes
Power on and standby, Check if the DC generatrix voltage Check if the three-phase
is too high with a multimeter(VDC≥700VDC)? AC voltage is normal
No
Yes
Start compressor, and check if the DC generatrix voltage is Check if the three-phase
too high with a multimeter (VDC≥700VDC) AC voltage is normal
No
Yes
Check if the error still occurs Replace the compressor driver
147
Yes Super VRF Service Manual
6.2.2.39 E29/E79/EC9 DC DC-BUS Under Voltage
Applicable Unit:
YVOH080~180
When the DC-BUS voltage is less than the protection setpoint, the compressor will stop, and the driver will be in
DC-BUS Under Voltage Protection mode. (The protection setpoint is 380VDC)
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
148
Yes Super VRF Service Manual
Begin with the following checks
1. Whether the supply power voltage is normal
2. Whether the system circuit is short circuited, open circuited, damaged,
poorly connected, or the coil is wrong ordered, or the terminals are
damaged
No
Whether the above checks have been confirmed no errors? Correct the improper parts, and
replace the wire if necessary
Yes
Yes
Check if the compressor driver circuit has
Replace the compressor driver
obvious burn or damage
No NO
No No
Start compressor and Check if the DC Check if the error
Exit operations
generatrix voltage is too low (≤380VDC) alarm still occurs.
Yes
Yes
Yes
Check if the three-phase voltage is lower Adjust input voltage
than normal scope (≤269VDC) with a to normal scope:
multimeter 342V-457VDC
No
Replace the
compressor driver
Yes
Exit operations
149
Yes Super VRF Service Manual
6.2.2.40 E2A/E7A/ECA Input Under Voltage
Applicable Unit:
YVOH080~180
When the driver input voltage is less than the protection setpoint for specified time, the compressor will stop, and the
driver will be in Input Under Voltage Protection mode. (The protection setpoint is 268VDC)
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
150
Yes Super VRF Service Manual
Begin with the following checks
1. Whether the supply power voltage is normal
2. Whether the system circuit is short circuited, open circuited, damaged,
poorly connected, or the coil is wrong ordered, or the terminals are
damaged
No
Whether the above checks have been confirmed no errors? Correct the improper parts, and
replace the wire if necessary
Yes
Yes
Check if the compressor driver circuit has
Replace the compressor driver
obvious burn or damage
No NO
No No
Start compressor and Check if the DC Check if the error
Exit operations
generatrix voltage is too low (≤380VDC) alarm still occurs.
Yes
Yes
Yes
Check if the three-phase voltage is lower Adjust input voltage
than normal scope (≤269VDC) with a to normal scope:
multimeter 342V-457VDC
No
Yes
Exit operations
151
Yes Super VRF Service Manual
6.2.2.41 E2C/E7C/ECC Driver Internal Failure 1
Applicable Unit:
YVOH080~180lar
When the input voltage sampling return circuit of driver modular is open or short circuited, the voltage sensor sampling
error protection will be triggered.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
152
Yes Super VRF Service Manual
6.2.2.42 E2E/E7E/ECE Temperature Detection Failure
Applicable Unit:
YVOH080~180
When the PIM temperature sensor is opened, short-circuited or abnormal, the driver enters Temperature Detection
Failure protection.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
Yes
No
Replace the compressor driver
Compressor driver breakdown always leads to the
compressor breakdown. After changing the driver,
re-check the compressor before power on to make sure
the compressor works normally.
153
Yes Super VRF Service Manual
6.2.2.43 E2F/E7F/ECF Driver Internal Failure 2
Applicable Unit:
YVOH080~180
The communication disruption or errors between DSP and NEC lasts over the limitation (15s).
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
No
154
Yes Super VRF Service Manual
6.2.2.44 E30/E80/ED0 Driver and Controller Communication Failure
Applicable Unit:
YVOH080~180
The communication disruption between the mainboard and compressor driver lasts over 15s. The compressor driver
receives no data or illegal data from the mainboard.
Possible Causes
Loose, damage or wrong sequence on communication lines between the mainboard and the driver
Outdoor unit mainboard error
Outdoor unit driver error
Strong interference around the outdoor unit
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
For troubleshooting method and procedures, see 6.2.2.23 E1d Compressor 1 Driver Communication Trip.
155
Yes Super VRF Service Manual
6.2.2.45 E41/E91/EE1 High Pressure Sensor Fault
Applicable Unit:
YVOH080~180
The outdoor unit mainboard detects the electrical parameter of pressure sensor to judge its status
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
156
Yes Super VRF Service Manual
No
Check if the High Pressure Connect High Pressure Sensor
Sensor connects to mainboard to mainboard AL1port, re-start
port AL1 firmly system
Yes
No
Check if the voltage Sensor wire is Replace the High Pressure
normal Sensor connecting wire
Yes
Yes
No
No
Check if the input voltage (right picture1,3 Replace the outdoor
pin-out) of High Pressure Sensor is normal unit mainboard
Yes
157
Yes Super VRF Service Manual
6.2.2.46 E42/E92/EE2 Low Pressure Sensor Fault
Applicable Unit:
YVOH080~180
The outdoor unit mainboard detects the electrical parameter of pressure sensor to judge its status
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
158
Yes Super VRF Service Manual
No
Check if the Low Pressure Connect Low Pressure Sensor
Sensor connects to mainboard to mainboard AL2port, re-start
port AL2 firmly system
Yes
NO
Check if the voltage Sensor wire is Replace the Low Pressure
normal Sensor connecting wire
Yes
Yes
No
No
Replace the
Check if the input voltage (right picture1,3
outdoor unit
pin-out) of High Pressure Sensor is normal
mainboard
Yes
Replace voltage
Sensor
159
Yes Super VRF Service Manual
6.2.2.47 E43/E93/EE3 Compressor 1 Discharge Limit Temperature Sensor Fault
Applicable Unit:
YVOH080~180
The outdoor unit mainboard judges the status of compressor Discharge temperature sensor on the detected sensor
resistance
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
160
Yes Super VRF Service Manual
Yes
No
Check if the discharge temperature Sensor Replace discharge temperature
(DLT) wire is normal Sensor (DLT) connecting wire
Yes
Yes
161
Yes Super VRF Service Manual
6.2.2.48 E46/E96/EE6 Outdoor ambient temperature Sensor Fault
Applicable Unit:
YVOH080~180
The outdoor unit mainboard detects the resistance of outdoor ambient temperature sensor to judge it is normal or not.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
162
Yes Super VRF Service Manual
Yes
No
Check if the outdoor ambient temperature Replace the outdoor ambient
Sensor wire is normal temperature sensor
Yes
Yes
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6.2.2.49 E47/E97/EE7 Accumulator Inlet Temperature Sensor Fault
Applicable Unit:
YVOH080~180
The outdoor unit mainboard detects the resistance of Accumulator Inlet Temperature Sensor Fault sensor to judege it is
normal or not.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
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Yes
No
Check if the accumulator temperature Replace the accumulator
Sensor wire is normal temperature Sensor
Yes
Yes
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Yes Super VRF Service Manual
6.2.2.50 E48/E98/EE8 Coil Outlet Temperature Sensor Fault
Applicable Unit:
YVOH080~180
The outdoor unit mainboard detectes the resistance of the coil outlet temperature sensor to judge it is normal or not.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
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Yes
No
Replace the defrosting
Is the wire harness fine?
temperature sensor
Yes
NO
Is the resistance normal after
disconnecting the temperature sensor Replace the defrosting
from the mainboard?(see 6.3.5 temperature sensor
Temperature Sensor Check)
Yes
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6.2.2.51 E49/E99/EE9 Liquid Pipe Temperature Sensor Fault
Applicable Unit:
YVOH080~180
The outdoor unit mainboard detectes the resistance of Liquid Pipe Temperature Sensor to judge if it is normal or not.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
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Is the temperature sensor tightly plugged No Connect the liquid pipe (outlet)
to the ports Al6, Al9 and Al10 of the temperature sensor to the ports Al6,
mainboard? Al9 and Al10 and restart the system
Yes
No
Replace the liquid pipe
Is the wire harness fine?
temperature sensor
Yes
NO
Is the resistance normal after
disconnecting the temperature sensor Replace the liquid pipe
from the mainboard?(see 6.3.5 temperature sensor
Temperature Sensor Check)
Yes
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6.2.2.52 E4A/E9A/EEA Subcooling Inlet Temperature Sensor Fault
Applicable Unit:
YVOH080~180
The outdoor unit mainboard detects the resistance of subcooling inlet temperature sensor to judge if it is normal or not.
Possible Causes
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
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Yes
No
Replace the undercooled inlet
Is the wire harness fine?
temperature sensor
Yes
NO
Is the resistance normal after
disconnecting the temperature sensor Replace the undercooled inlet
from the mainboard?(see 6.3.5 temperature sensor
Temperature Sensor Check)
Yes
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6.2.2.53 E4b/E9b/EEb Subcooling Outlet Temperature Sensor Fault
Applicable Unit:
YVOH080~180
The outdoor unit mainboard detects the resistance of subcooling outlet temperature sensor to judge if it is normal or not.
Possible Causes
Poor connection or loose on terminals of ports Al6, Al9 and Al10 or temperature sensor
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
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Yes
No
Replace the undercooled outlet
Is the wire harness fine?
temperature sensor
Yes
NO
Is the resistance normal after
disconnecting the temperature sensor Replace the undercooled outlet
from the mainboard?(see 6.3.5 temperature sensor
Temperature Sensor Check)
Yes
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6.2.2.54 E4C/E9C/EEC Compressor 2 Over Current
Applicable Unit:
YVOH140~180
Possible Causes
Wrong DIP switches setting. Wrong DIP setting to make YVOH180 as YVOH140/160.
Current transformer error
Terrible installation conditions, resulting in overcurrent caused by overload
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
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Wrong DIP switch of outdoor Yes Re-dial according to the circuit diagram after
unit? Are the 18HP units
power off
dialed to be 14/16HP units?
No
No
No
No
No
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6.2.2.55 E4E/E9E/EEE Compressor 2 Under Current
Applicable Unit:
YVOH140~180
Possible Causes
Communication error of feedback line for current transformer or wrong connection of power line
Current transformer error
Outdoor unit mainboard error
Troubleshooting:
Warning: Cut off the power before any operation, and otherwise the component damage or electric
shock may occur.
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Low constant
compressor current
Check the good power line No Connect the power line according to the
connection to the constant
circuit diagram
compressor
Yes
No
Check if the current No Connect the power line according to the circuit
transformer connection is
diagram requirements
proper (poor, wrong or loose)
Yes
No
Check if the current contractor Yes Check if the wiring follows the current diagram and
fails to normally pull in replace the AC contactor
No
Yes
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Applicable model:
PCB wired controller tests the resistance of temperature sensor to determine it is normal or not.
Possible Causes:
Troubleshooting:
Warning: Shut off the power before any operation, otherwise it may lead to electric shock or serious damage.
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6.2.3.2 d1 Communication Errors Between Indoor and Outdoor Units
Applicable model:
Control board of outdoor unit cannot detect signals of indoor unit or the signal is not normal
Possible Causes:
Troubleshooting;
Warning:Shut off the power before any operation, otherwise it may lead to electric shock or serious damage.
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No
Check if the outdoor unit is
electrified? electrify the outdoor
Yes
NO
Yes
Successively check AB communication line is open circuit,
Replace communication
short circuit or bad connection (start to check from
lines and wire according to
communication error inside unit nearest to outdoor unit,
the correct line sequence
along the line direction, to the upstream normal inside unit
NO
No
NO
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Yes
Replace the mainboard of outdoor Replace communication lines and wire
unit without assigning addresses? according to the correct line sequence
NO
No
Above mentioned inspections has Correctively reify and reform according to
no problems or not? installation specifications.
Yes
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Wired controller d2
Applicable model:
Indoor unit control board tests inlet temperature sensor resistance of coil to make sure it is normal or not?
Possible Causes:
· The temperature sensor thermistor of Indoor unit inlet coils is damaged
· The temperature sensor harness has been worn down
· The indoor unit mainboard CN3 (Coil Inlet) port is in bad contact with the temperature sensor terminals or the
terminals are out of connection
Troubleshooting;
Warning:Shut off the power before any operation, otherwise it may lead to electric shock or serious damage.
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The temperature sensor is firmly plugged into The coil outlet temperature sensor is plugged into the
No
the indoor unit mainboard CN3(pipe inlet) mainboard CN3 (pipe inlet))port, and then turn on the
port?Replace the outdoor unit mainboard system again
Yes
Yes
Yes
Replace indoor unit mainboard
Temperature
sensor resistance
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6.2.3.4 d3 Outlet Temperature Sensor Errors of Indoor Unit Coil
Applicable model:
Indoor unit control board tests outlet temperature sensor resistance of coil to make sure it is normal or not?
Possible Causes:
Troubleshooting:
Warning:Shut off the power before any operation, otherwise it may lead to electric shock or serious
damage.
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Temperature sensor is firmly plugged into Plug the coil outlet temperature sensor into the
No
the indoor unit board CN5 (pipe out) port? mainboard CN5 (pipe out) port, and then turn on
the system again
Yes
Outlet temperature sensor of coil harness is No Replace the coil outlet temperature
normal? sensor
Yes
The measured resistance of temperature sensor Replace the coil outlet temperature
No
plug disconnected from the mainboard (See sensor
6.3.5 temperature sensor inspection)
Yes
Temperature
sensor resistance
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6.2.3.5 d4 Ambient Temperature Sensor Error of Indoor Unit
Applicable model:
Indoor unit control board tests indoor ambient temperature sensor resistance to make sure it is normal?
Possible Causes:
Troubleshooting;
Warning:Shut off the power before any operation, otherwise it may lead to electric shock or serious damage.
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Yes
Yes
Yes
Temperature sensor
resistance
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6.2.3.6 d5 Water Level Switch Trip
Applicable model:
YDCK, YDDK, YDCP, YDCF etc. Indoor unit equipped with float switch
The actions of indoor unit control board detection float switch on / off
Possible Causes:
Troubleshooting;
Warning:Shut off the power before any operation, otherwise it may lead to electric shock or serious damage.
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Whether there is water in the water No Disconnect the float switch plug from CN6 port then No
Replace float switch
dish? check the float switch is normal? (Inspection methods
see below Illustrations)
Yes Yes
Yes
Yes
Yes No
Yes
Yes
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Float switch
Resistance‹5mΩ
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6.2.3.7 d6 Common Indoor Unit: Reserved;
Fresh air unit: Middle Temperature Sensor Error of Indoor unit Coil
Service kit controller d6 Middle Temperature Sensor Error of Indoor unit Coil
Applicable model:
Fresh air unit: Midldle temperature sensor error of indoor unit coil
Indoor unit control board tests the resistance of central temperature sensors of indoor and coil to make sure it is normal
or not
Possible Causes:
Troubleshooting;
Warning:Shut off the power before any operation, otherwise it may lead to electric shock or serious damage.
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Yes
No
Central temperature sensor Replace the coil central
of coil harness is normal? temperature sensor
Yes
Yes
Replace indoor
unit mainboard
Temperature
sensor
resistance
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6.2.3.8 d7 Common Indoor Unit: No Such Error;
BLDC Cassette Unit: DC Fan Error or Power Board Error;
Fresh air unit: Motor is overload or overheat, or phase sequence protection;
Wired controller d7
Applicable model:
BLDC cassette unit: indoor mainboard tests that feedback signals of BLDC motor is abnormal;
Fresh air unit: fresh air unit mainboard detects motor is overload or overheat signal or phase sequence detection device
has jumped.
Possible Causes:
· No such error, if ordinary indoor unit error alarm occurs, the dip set may be incorrect, the indoor unit should be set
up correctly in accordance with normal indoor unit DIP (see the indoor unit electrical schematics or indoor unit setting
section)
BLDC cassettes
Troubleshooting:
Warning:Shut off the power before any operation, otherwise it may lead to electric shock or serious damage.
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When thermal
Abnormal
overload relay
Normal
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Yes Common indoor unit has no such
error; DIP may be improper and
Is the error indoor unit common indoor unit DIP need re-setting
indoor unit or not? (see the indoor unit electrical
schematics or indoor unit setting
section)
No
Yes
No
Is the indoor unit BLDC cassette or Checks BLDC power board Replace the
not? is normal or not according indoor unit BLDC
right figure power board
No
Yes
N
O N
As shown in the right figure, does the o Adjust phase
Check the phase sequence
phase sequence protection indicator sequence
protection wiring is correct?
lamp work normally? protection wiring
Yes
No
Does the operation environmental condition
Make fresh air unit work in its
exceed a fresh air unit operating
operating environmental
conditions?
Yes
Yes
Is the fresh air unit of supply and return air Eliminate the factors that have a
duct pressure drop too large or there is an greater pressure drop or clear
obstacle? obstructions
No
No
Is the fresh air unit motor winding normally? Replace motor
Yes
Replace thermal
overload relay
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6.2.3.9 d8 Indoor Unit Mode Conflict
Applicable model:
Indoor unit tests that the currently needed running mode is different with outdoor unit mode
Possible Causes:
Wired controller and wireless controller are with different operation modes
Troubleshooting:
The system always follows the mode of starting-up unit or the master indoor unit (if any). Any non-match of new indoor
mode against the existing mode will result in a mode conflict report. To settle the trouble, make all units share the same
mode.
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6.2.3.10 d9 Indoor Unit Error and Communication Errors of Wired controller
Applicable model:
Indoor unit control board detects that the indoor unit fails to communicate with the wired controller or communication
of wired controller is abnormal.
Possible Causes:
Troubleshooting;
Warning:Shut off the power before any operation, otherwise it may lead to electric shock or serious damage.
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Yes
No
Correctly connect indoor unit
Is indoor unit with wired controller cable master control board and wired
sequence correct? (See figure at right) controller according to right
wiring methods
Yes
Yes
Connect the wired controller to another
normal indoor unit; and check whether the Replace the wired controller
error repeats?
No
Connect
next indoor
unit
Note:
A,B,12V,0V must butt one by one, otherwise
Wired
it will not work properly or cause damage to
controlle
the controller
r
A wired controller can control 1 to 4 sets of
indoor units in the same system at the same
time
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6.3.1Compressor Inspection
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(1)YVOH080~YVOH180 Driver
Measurement Points
Serial No Standards
+ -
1 R +RECT
2 S +RECT
3 T +RECT
4 U DCP-IN
5 V DCP-IN
6 W DCP-IN
0.3~0.7V
7 DCN-OUT R
8 DCN-OUT S
9 DCN-OUT T
10 DCN-IN U
11 DCN-IN V
12 DCN-IN W
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Normal output voltage range of the connected terminals to the control board:
- Vdc:Driver voltage(DC 264~360V)
- Vcc:Control voltage(DC 15V±10%)
- FG:Speed signal feedback
- Vsp:Speed instruction voltage(DC 0~7.5V)
Motor resistance reference value after disconnect the fan motor terminal:
resistance value
VCC-GND VSP-GND FG-GND VDC-GND
2.229 kΩ 104.3 kΩ 24.06 kΩ ∞
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6.3.4 Pressure Sensor Inspection
Measure the input and output voltage value of the high pressure sensor by multimeter as follows.
Compare the results obtained with the pressure sensor characteristic value to Check if the pressure sensor is
normal or not. The output characteristics of the high pressure sensor is shown below:
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Measure the input and output voltage value of the low pressure sensor by multimeter as follows.
Compare the results obtained with the pressure sensor characteristic value to Check if the pressure sensor is
normal or not. The output characteristics of the low pressure sensor are shown below:
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The temperature sensors used in VRF multi-connected (Including residential / commercial digital and DC inverter)
mainly have 5K and 50K. Their application places are as below:
Temperature sensor 5K 50K
· outdoor ambient temperature
· outdoor unit coil outlet(defrosting
temperature sensor)
· accumulator
Assembling positions or
· indoor unit coil inlet compressor discharge
application situations
· indoor unit coil outlet
· indoor room temperature
· subcooler inlet
· subcooler outlet
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Temperature T Resistance R Temperature T Resistance R Temperature T Resistance R Temperature T Resistance R
(°C) (kΩ) (°C) (kΩ) (°C) (kΩ) (°C) (kΩ)
-5 16.29 33 3.770 71 1.148 109 0.4301
-4 15.61 34 3.642 72 1.116 110 0.4201
-3 14.96 35 3.519 73 1.085 111 0.4104
-2 14.34 36 3.401 74 1.055 112 0.4010
-1 13.75 37 3.288 75 1.026 113 0.3918
0 13.18 38 3.179 76 0.9983 114 0.3829
1 12.65 39 3.074 77 0.9712 115 0.3742
2 12.14 40 2.973 78 0.9449 116 0.3657
3 11.65 41 2.876 79 0.9195 117 0.3575
4 11.18 42 2.783 80 0.8949 118 0.3495
5 10.74 43 2.693 81 0.8710 119 0.3417
6 10.31 44 2.607 82 0.8479 120 0.3341
7 9.908 45 2.523 83 0.8256
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Temperature T resistance R Temperature T Resistance R Temperature T Resistance R Temperature T Resistance R
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White—Red;
Electronic
Yellow—Red
expansion valve
Coil:FKS-27R Orange—Red;Blue—Red
Coil
Coil resistance:
(Fujikoki)
46±4Ω(20°C)
Electronic Orange—Gray;
expansion valve Coil: Red—Gray
Coil Yellow—Gray;
(Hualu) DPF-AS001 Black—Gray
(for DS outdoor EPF-M0ZS434E0 Coil resistance:
unit) 46±3Ω(20°C)
Electronic
Coil:
expansion valve Coil resistance :
Coil 46±3Ω(20°C)
PQ-M03012
(Sanhua)
Coil: White—Red;
Electronic Orange—Red
expansion valve QA(Q)12-CDH-07 Yellow—Red;Blue—Red
Coil QA(Q)12-GL-08
(Sanhua) QA(Q)12-ZG-03 Coil resistance:
QA(Q)12-ZG-05 46±3.7Ω(20°C)
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6.4.1Compressor Replacement
Warnings……Before replacing the compressor, it is essential to firstly recycle the system refrigerant and cut off
the total power of air conditioning units, and then follow the steps to remove and replace the compressor.
needle nose pliers, cutting knife, wrench, cross-screwdriver, adjustable wrench, welding torch, graduated flask, oil
container, damp cloth, electronic scales, refrigerants, oil, pliers, torque wrench and so on.
Use a screwdriver to remove the screws from the middle- front panel and open the middle- front panel.
1
V
o
u
t
=
Illustrations 6-4-1. Front Panel of Outdoor Unit
0
(2) Remove
. the bottom- front panel
2
Use a screwdriver to remove the screws from the bottom- front panel and open the bottom- front panel.
P
s
+
0
.
5
2
1
(4) Remove the compressor power supply wires (need to record the wire numbers);
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(5) Remove the crankcase heater band at the bottom of the compressor;
(7) Use damp cloths to wrap the pipes which may be exposed to high temperatures resulted from the welding torch;
(8) Remove the compressor surrounding pipes by welding compressor suction and discharge pipes;
(11) Remove the rubber plugs at the joint of the compressor suction and discharge pipe. Note: Forgetting to blow off the
protective nitrogen closed in the compressor before removing the plugs may cause the compressor oil spray. So it is
essential first to blow off the protective nitrogen closed in the compressor before removing the plugs.
(12) Weld the compressor suction and discharge pipes. And then carefully make the leak-test to the system, especially
the solder joints on the new compressor.
(13) Connect the compressor power supply wires, install the crankcase heater and link its power supply wires at the
bottom of the compressor.
(14) Reassemble the insulation in the reverse order that it was disassembled according to the step (3).
(15) Use vacuum operation to vacuum the system, and then charge refrigerant into the system according to the original
volume.
(16) Reassemble the outdoor unit side panel and front panel in the reverse order that it was disassembled according to
the step (2) and (1).
Make the commissioning of the units according to the commissioning operation, and finish data acquisition and record.
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Warnings……Before replacing the BLDC motor, it is essential to firstly cut off the power supply of air
conditioning units, and wait for no less than one minute before taking the following steps to remove and replace the
outdoor BLDC motor.
This Manual takes a single-fan outdoor unit for example to illustrate the removal and replacement instructions for the
BLDC motor of 8~18HP DC inverter multi-split outdoor unit.
(3) Following the steps in the above illustration to remove the panel and box
(4) Unplug the BLDC terminal from the P703 port (Fan1) of the outdoor unit main controller.
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(5) Check the BLDC motor according to the outdoor motor inspection of 6.3.3.
(6) Take off the outdoor fan grill and fan blade in turns according to the steps ③ and ④ in the below Illustration,
and then draw out the wire of the BLDC motor from the electric control box
Note:Be very careful to slowly draw out the wire of the BLDC motor from the electric control box hole to avoid its
abrasion.
Illustrations 6.4.2-4. Take off the fan gill and fan blade
(7) Take a socket spanner or adjustable wrench to carefully remove the BLDC motor from the brackets.
Note:Please screw off the mounting bolts slowly.Hold the motor by hand and then remove all mounting bolts before
you remove the BLDC motor. Do not directly remove the bolts so as to prevent the motor from falling down to cause
injury and component damage.
(8) Check if the new BLDC motor can works normally first according to the outdoor motor inspection in 6.3.3, and
then reassemble the new BLDC motor in the reverse order that it was disassembled according to the steps (1)~(7).
(9) Make test run of the unit according to the commissioning operation, and finish data acquisition and record.
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Warnings……Make sure to cut off the main power of air conditioning unit before replacement of inverter driver
for outdoor unit, at least 1 minute waiting then operation. Please separate outdoor BLDC motor as follows.
Note........The following tools may be used for replacement of inverter driver: cross screwdriver, straight
screwdriver, multimeter, sticker and etc.
Make sure to cut off the main power of air conditioning units before the replacement of inverter driver.
2. Remove the panel of outdoor air conditioner and front panel of electric control box
a) Confirm that the power is cut off, and then remove the marked screws to take down the front panel.
b) Screw off the four screws that arrows point out. Then pull the cover out toward the direction that the arrow points.
Do not scratch the metal by the screwdriver.
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3. Disconnect the Driver Wrings
After opening the electric control box, the PCB fixed on the sheet metal is Driver.
a) Disconnect the communication line between the board and driver (see Arrow 1)
b) Loose but not remove the two screws directed by Arrow 2; and then remove the two screws marked by Arrow 3;
c) Hold the mainboard and sheet metal to pull the whole part out and overturn it outword. Please gently place the
mainboard and sheet metal. DO NOT pull the wires.
Warning……Antistatic wrist straps must be used during the operation. Do not touch the mainboard by
unarmed hand.
a) Disconnect wires from the driver before removing it. Do remember the wire connections and connect them to
original terminals after replacing the driver.
b) Remove the white sealant between the heat sink and the sheet metal of the electric control box;
c) Remove the four marked screws and take off the driver board and heat sink.
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1) Put the new driver and heat sink to the original place in the electric control box and tighten four screws
2) Glue the sealant between the driver heat sink board and electric control box;
3) Connect the wires that are disconnected in Step 4 a) to the correct terminals;
4) Hang the mainboard to two screws directed by Arrow 2 in the Step 3; tighten the screws marked as Arrows 2 and 3;
and then plug the communication line directed by Arrow 1.
Double check the right connections of driver wires and communication line. Then tighten the electric control box cover
and the outdoor unit panel. The driver eplacement is completed.
7. Power test
Power on the unit and check if the unit works normally. There would be some error during the replacement if unit
cannot works normally. Please check the wire connection again.
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7.Appendix
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Thermodynamic Characteristics of R410A
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Steam pressure Density Specific heat at Specific enthalpy Specific entropy
Temperature constant pressure
(kPa) (kg/m3) (kJ/kg•K) (kJ/kg) (kJ/kg•K)
(°C)
liquid vapor liquid vapor liquid vapor liquid vapor liquid vapor
60 3834.1 3824.2 814.6 193.7 3.191 3.106 310.0 417.6 1.417 1.741
62 4002.1 3992.7 790.1 208.6 3.650 3.511 315.3 415.5 1.433 1.732
64 4175.7 4166.8 761.0 225.6 4.415 4.064 321.2 413.0 1.450 1.722
Confirm the refrigerant name used in the air conditioner to be installed first, no other refrigerants can be used if
R410A is used.
In case of any refrigerant leakage, open the window immediately for ventilation please.
Make sure that no other gas can enter in the circulation loops during an installation or transferring of an
air-conditioner or it may cause high-pressure circulation abnormal, leading pipe cracks.
Carefully check it and make sure of no refrigerant leakage after the installation.
Prevent the leaked refrigerant from fans, heaters and electric stove etc., which may result in poisonous gas.
If need to install and remove an air conditioner, follow the instructions please.
Improper installation may cause refrigerant circulation abnormal working, leakage, electric shock and fire etc.
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Item
Tools Name R410A Tools requirement
no
Leak
2 Hydrogen leak detector
detector
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Item
Tools Name R410A Tools requirement
no
Liquid
Need pressure pipe (Working pressure
4 feeding
51.8 kg/cm2;Rupture pressure 259 kg/cm2)
hose
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7.3.3 Refrigerant Charge Amount Record
Refrigerant Charging record
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Refrigerant 1 Whether calculates correctly the volume of the refrigerant charging or not?
charging 2 Pipe length____________M.
3 Charging ____________g.
Offer eight hours power supply before the first unit running
1 Check if the cut-off valves are completely open
2 Correctly setting at the scene ( address allocation, unit model no setting, static pressure settings)
3 Well running by self-checking
4 Make the commissioning and record the following data ( record after 20 minutes operation)
Start Debugging Environment temperature______ degree C
Indoor air outlet temperature ______ degree C
Indoor return air inlet temperature ______ degree C
5 indoor & outdoor unit well running, no abnormal noise
6 Check if the condensate drainage line is normal
Checking
conclusion
&rectify and Checking date:
reform
requirement
Examiner(signature): Installation contractor(signature):
Re-examination
result
Date:
Examiner(signature): Installation contractor (signature):
Notes:
1 The inspectors must finish the above checklist comply with the installation manual requirements and standard.
2 Mark the qualified with ―√‖ and the error with―×‖.
3 For future expatiation about the above items marked ―×‖, please refer to the corrective requirements.
4 Make corrective actions for the above items marked ―×‖ according to this installation manual regulation, and apply for
re-examination.
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