ICS TRiplex Regent Maintenance Manual

Maintenance and Troubleshooting
Training Manual
for the
REGENT Fault-Tolerant
Programmable Controller
Revision C
February 1995
P/N MD-622010
Catalog No. T3911
Industrial Control Services

Federal Communications Commission
(FCC) Statement
Warning: This equipment generates, uses and can radiate,
radio frequency energy. It may cause interference to radio
communications if not installed and used in accordance with
the instructions in this manual. It has been tested and found
to comply with the limits for a Class A computing device,
pursuant to Subpart J of Part 15 of FCC Rules, which are
designed to provide reasonable protection against such
interference when operated in a commercial environment.
Operation of this equipment in a residential area is likely to
cause interference, in which case the user, at his or her own
expense, will be required to take whatever measures may be
necessary to correct the interference.
Disclaimer
Because of the variety of uses for this equipment, and
because of the differences between this equipment versus
electromechanical equipment, the user of and those
responsible for applying this equipment must satisfy
themselves as to the acceptability of each application and use
of the equipment. In no event will ICS be responsible or
liable for indirect, special or consequential damages
(including but not limited to lost profits) resulting from the
use or application of this manual or the equipment described
herein, even if ICS has been advised, or should have known
of the possibility of such damages.
The illustration, tables and layout examples in this manual are

intended solely to illustrate the text of this manual. Because
of the many variables and requirements associated with any
particular installation, ICS disclaims all responsibility or
liability for actual use based upon the illustrative uses and
applications. ICS disclaims any implied warranty of fitness
for a particular purpose.
ICS reserves the right to make changes in the specifications

and other information contained in this publication without
prior notice, and the reader should, in all cases, consult ICS
to determine whether any such changes have been made.
i
Important Notice: Grounding
Requirements
The product described herein is equipped with grounding
lugs for the user's safety. They are to be used in conjunction
with a properly grounded receptacle to avoid electrical shock
and/or damage to the equipment.
Related Documents
User's Guide for the REGENT Fault-Tolerant
Programmable Controller. Catalog Number T3390.
How to Order Additional Documents

To order additional copies of this document, or to order the
related documents listed above, contact the ICS sales
support department at (281) 492-0604, or write to:
Industrial Control Services, Inc.

16400-A Park Row
Houston, TX 77084
Notice
The information contained in this document is subject to
change without notice. The reader should, in all cases,
consult ICS to determine whether any such changes have
been made.
Reproduction of this manual, in whole or in part, without prior

written permission of ICS is prohibited.
Regent, Triplex, and Guarded are registered trademarks of

ICS. WINTERPRET and Safetybus are trademarks of ICS.
Other trademarks are owned by their respective companies.
© Industrial Control Services, Inc. (ICS) 1995
ii
Table of
Contents
Section 1 Introduction ....................................................................... 1
Who this course is intended for......................................... 1-1
Recommended prerequisites ............................................. 1-1
Course goals .................................................................... 1-2
Other training courses ...................................................... 1-2
Section 2 REGENT System Overview .............................................. 2

System Architecture .........................................................2-2
Names of the REGENT Components ...............................2-2
System Operation .............................................................2-4
Configuration Limits ........................................................2-6
Memory Size ........................................................2-6
I/O System ...........................................................2-6
I/O Module Point Densities ...................................2-6
Input Power Options.............................................2-7
Communications ...................................................2-7
Environmental ......................................................2-7
Program Development Station ..............................2-7
Section 3 Controller Assembly ......................................................... 3

Controller Assembly .........................................................3-2
Controller Chassis ............................................................3-2
Processor Modules ...........................................................3-5
Memory Lock Keyswitches...................................3-7
Reset/Clear Button ...............................................3-7
Software Revision Label .......................................3-7
HIFT ....................................................................3-8
Synchronization ....................................................3-9
iii
Main & I/O Processors ....................................... 3-10
TRIOS Memory Usage ....................................... 3-12
Communication Modules................................................ 3-14
Controller Assembly Input Power Distribution ............... 3-16
Section 4 I/O Assembly ..................................................................... 4

I/O Assembly ...................................................................4-2
I/O Chassis .......................................................................4-2
I/O Transceiver Modules ..................................................4-6
I/O Modules .....................................................................4-8
Simplex Input Modules ....................................... 4-14
Monitored Input Modules ................................... 4-15
Simplex Output Modules .................................... 4-16
Guarded Output Modules ................................... 4-17
Multiplexed I/O .................................................. 4-18
Flexible I/O Architecture ................................................ 4-19
Class I: Non-Critical I/O ..................................... 4-20
Class II: Fail Safe I/O Modules ........................... 4-21
Class III: Fault Tolerant I/O Modules ................. 4-22
Class IV: Fault Tolerant Field Devices ................ 4-23
Section 5 I/O Power Supply Assembly .............................................5

I/O Power Supply Assembly .............................................5-2
I/O Power Supply Assembly Loads ...................................5-4
Section 6 Wiring & Module Installation.............................................6

Input Power Connections .................................................6-2
Field Wiring of I/O Terminal Blocks .................................6-4
Installation and Removal of Processor Modules ..............6-20
Installation and Removal of Communication Modules .....6-22
Installation and Removal of I/O Transceiver Modules .....6-24
Installation and Removal of I/O Modules ........................6-26
Installation and Removal of I/O Module Blanks ..............6-28
Installation and Removal of I/O Power Supply Modules .6-29
Connecting the I/O Safety Bus Cables.............................6-30
Connecting the I/O Power Supply Cables........................6-32
iv
Section 7 Power Up & Troubleshooting .......................................... 7
Power Up ........................................................................ 7-2
Initializing the REGENT .................................................. 7-3
Connecting your PC to the REGENT ................... 7-3
Running WINTERPRET ...................................................... 7-4
Troublshooting ................................................................ 7-7
Fault Detection ..................................................... 7-7
Fault Annunciation ............................................... 7-8
Relay Fault Contacts ................................. 7-8
Module LEDs ........................................... 7-9
Fault Status Viewer ................................ 7-10
Fault History Window ............................. 7-11
ASCII Messages ..................................... 7-12
Clearing Faults (The Voted Reset Procedure)................. 7-13
Identifying Faults ........................................................... 7-16
Processor Module Faults .................................... 7-16
Communication Module Faults ........................... 7-18
I/O Transciever Module Faults ........................... 7-20
I/O Module Faults .............................................. 7-22
I/O Power Supply Module Faults ........................ 7-25
I/O Power Supply Cable Faults ........................... 7-25
I/O Safetybus Cable Faults.................................. 7-28
Section 8 Controlling Programs ....................................................... 8

Controlling the Operating Modes of Programs ..................8-2
Monitoring Programs .......................................................8-5
Forcing of I/O ..................................................................8-6
Section 9 Maintenance ...................................................................... 9

System Maintenance......................................................... 9-2
Replacement of Batteries .................................................. 9-2
EEPROM Replacement (Upgrade) ................................... 9-4
Digital Output Module Fuse Replacement ........................ 9-8
Calibration of Analog Input Modules.............................. 9-10
Calibration of Standard Analog Output Modules ............ 9-14
Calibration of Guarded Analog Output Modules ............. 9-18
Appendix Return Material Authorization
v
Section 1
Introduction
Who this course is intended for
Maintenance and instrumentation personnel who will be

responsible for the troubleshooting and repair of the
REGENT programmable controller system.
The REGENT fault-tolerant controller is a microprocessor-

based system with internal redundancy of all critical circuits.
The system offers fault-tolerant, high-speed, real-time
control, and supports full on-line hot-replacement of all
Recommended prerequisites
While experience with § Working experience with typical programmable
PLCs is helpful, the lack controllers (PLCs).
of it has not caused any
difficulty for students so § A background in troubleshooting industrial electronic
far. control equipment and field devices.
Introduction 1-1
Course goals
To teach maintenance and instrumentation personnel:
§ What components make up a REGENT system,

§ How the REGENT functions as a fault-tolerant
programmable controller,
§ How to maintain, troubleshoot and repair the REGENT
equipment, and
§ How to utilize the Program Development Station
(WINTERPRET) tools to assist in troubleshooting and
maintaining the REGENT equipment.
Other REGENT training courses
REGENT System Training Course - a 4 1/2 day course for

training of configuration, programming, installation and
troubleshooting of the REGENT equipment.
1-2 Introduction
Section 2
REGENT System Overview
Purpose
To provide an overview of the REGENT system and it’s

components.
Objectives
• To be familiar with the types and names of modules used
in the REGENT system.
• To be familiar with the overall operation of the system.
• To be familiar with the physical and environmental
requirements of the system.
• To be able to analyze interface requirements with other
systems.
REGENT System Overview 2-1

System Architecture
The REGENT programmable controller is comprised of three
main assemblies; the controller assembly, the I/O assembly
and the I/O power supply assembly. Within each assembly
there are various triplicated modules. The assemblies
interconnect via triplicated I/O Safetybus cables and power
cables.
Each of the assemblies contains a chassis in which the

modules are installed. Each chassis is designed to mount in a
standard 19 inch rack. The mounting brackets for each
chassis allow the equipment to be either front or rear
mounted.
In a typical REGENT system there is one controller assembly

and up to sixteen I/O assemblies. One I/O power supply
assembly is required for at least every four I/O assemblies.
Names of REGENT Components
Follow along with the The following list describes the chassis and modules in each
instructor and connect of the three REGENT assemblies.
the component names
with the associated items Controller Assembly
in the diagram. Controller Chassis
Processor Modules
Communication Modules (4 types)
Communication Module Blanks
I/O Assembly
There is space for up to I/O Chassis
10 I/O modules, of any I/O Transceiver Modules
mix and match, simplex Digital Input and Output Modules
or redundant, in each Analog Input and Output Modules
chassis. I/O Safetybus Cable
I/O Safetybus Terminators
I/O Power Cable
I/O Power Supply Assembly

I/O Power Supply Chassis
I/O Power Supply Module
2-2 Industrial Control Services

Figure 2-1: Typical REGENT System

System Operation
The system operates as follows:
Process state data (transmitter reading, switch position,

etc.) is sensed by an input module(s).
Each input module Process state data is buffered on each input module(s)
passes information to all and transmitted over three redundant data buses to the
three transceivers. three I/O transceiver modules in that rack.
Transceivers have a one The three I/O transceiver modules relay the process state
to one correspondence information to the triplicated processors over the
with the processors. triplicated I/O Safetybus. There is a direct one to one
correspondence between the transceivers and processors.
The processors share The processors read the process state information and
information with each perform control programs which have been stored in
other. memory. The three processors operate as a triplicated
set, sharing information with each other, and are held in
tight synchronization.
The processors calculate output commands to be sent to

process actuators to affect process control variables
(adjust valves, open/close contacts, etc.).
Triple redundant output commands are transmitted back

over the I/O Safetybus, through the three I/O
transceivers to the appropriate output module(s).
Each output module The output module(s) contains bus interface circuitry
receives information which receives the output commands from the triple data
from all three buses and majority-votes the data. Output circuits are
transceivers. driven by the majority-voted commands.
The REGENT continuously repeats this scan sequence at

very high speed, providing continuous, fault-tolerant control.
If an internal circuit in the system fails, it is out-voted, the
failure is annunciated, and the process continues
uninterrupted.

Figure 2-2: REGENT Triplicated Architecture

Configuration Limits
Like all programmable controllers, the REGENT has various
physical and environmental constraints.
Memory Size
Systems running the Processors are available with either 128K or 512K byte
WINTERPRET operating RAM. (To equate memory size to a conventional PLC
system are normally (measured in 16 bit words), subtract 60K (used by the
supplied with 512K REGENT operating system) and divide by 10. A 512K
processors. REGENT, therefore, is equivalent to a 45K "word" PLC.)
I/O System
Any mix of digital or analog I/O modules.
Maximum of 16 I/O assemblies, each with 10 I/O modules.

(A single Regent system can support over 7,000 digital and
3,000 analog tag names.)
The I/O Safetybus is a Each I/O slice must be daisy chained, with a maximum of
high speed parallel bus. 150 cable feet from the controller assembly to the last I/O
assembly.
I/O Module Point Densities
Digital Input Modules ........................................... 16-point

Monitored Digital Input Modules.......................... 16-point
Digital Output Modules ........................................ 16-point
Guarded Digital Outputs................................ 8 or 16-point
Monitored Guarded Digital Outputs...................... 16-point
Thermocouple Input Assembly.............................. 24-point
RTD Input Assembly ............................................ 16-point
Fire Detector Input Module .................................. 16-point
Analog Input Modules ................................... 8 or 16-point
Analog Output Modules.......................................... 8-point
Guarded Analog Outputs ........................................ 6-point
Relay Output Modules ............................................ 8-point
Isolated Output Modules ........................................ 8-point
Multiplexed I/O Assembly.....up to 512 inputs, 256 outputs

Input Power Options
110 VAC 50/60 Hz

220 VAC 50/60 Hz
24 VDC
Communications
Maximum of 3 communications modules, each with at least
2 ports.
Communication Standards
RS232C
RS422
RS485
The REGENT R2 Communication Speed

protocol operates at Up to 19.2K baud
19.2K baud.
Communication Protocols
Several DCS vendors REGENT (R2)
have implemented the MODBUS
REGENT R2 protocol ASCII
within their systems. Ethernet
Environmental
The REGENT has survived Operating temperature: 0 to 60 degrees C

3rd party independent Humidity: 0 to 95%
testing up to 87ºC.
Program Development Station
Minimum Configuration Recommended Configuration
80346 processor Pentium 100 MHz
8 MB of RAM 16 MB of RAM
100 MB hard disk storage 500 MB hard disk storage
VGA compatible graphic High Speed SVGA with 1MB

adapter of memory
Printer

Section 3
Controller Assembly
Purpose
To further describe the components and functions of the

controller assembly.
Objectives
n To be familiar with the components that make up the

n To be familiar with how the processors vote and verify
information.
n To be familiar with how the I/O and application programs
are processed by the REGENT controller.
n To be familiar with how the communications ports are
serviced.
n To be familiar with the power distribution and usage
within the controller assembly
Controller Assembly 3-1

Controller Assembly
The REGENT controller assembly consists of three
independent processor modules and up to three
communication modules. Each processor independently
communicates with the I/O system over its own dedicated
I/O safetybus link. The three processor modules operate as a
triplicated group, mutually comparing and voting data and
stored-program instructions. Data for voting and comparison
is passed between processors over a triplicated high-speed
parallel data bus. By voting and comparing each others data,
the processors can immediately detect failures. Output
commands from any failed processor are out-voted, so errors
do not propagate through the system.
Controller Chassis
The controller chassis is a 19-inch rack in which the
processor and communication modules are installed. The
mounting brackets are removable and can be repositioned for
either front or rear mounting.
Each processor module There are three sets of primary power terminals in the lower
has it’s own dedicated right corner of the chassis for triplicated input power for the
power supply. processor module power supplies. Each set of terminals from
left to right connects power to the corresponding left to right
processor. Above each set of terminals is a fuse and metal
oxide varistor (MOV) for surge suppression and line
filtering. The specific fuses, MOVs and filter networks
characterize the controller chassis for a specific input voltage
type. Controller chassis are available for 110 VAC, 220
VAC or 24VDC input power. The processor modules must
be of the same input power type as the controller chassis.
The chassis provides slots for three processor modules and

three communication modules. The processor modules are
installed in the three large slots on the left side of the chassis.
Communication module The communication modules (and blanks) are installed in the
blanks are installed to smaller slots on the right side of the chassis. Each module is
provide immunity to held in place by two latches and a top retaining screw.
noise and interference.
Below the processor module slots are the triplicated I/O
Safetybus connectors. The lower set of connectors is channel

Note: There is no ‘channel’ 1 and the upper set is channel 2. Only channel 1 is active in
3. Do not confuse Safetybus the REGENT at present - channel 2 is reserved for future
‘channels’ with the tripli- use. Each connector interfaces the processor directly above
cation of the rest of the it to the I/O assemblies.
system.
Below the I/O Safetybus connectors are three sets of fault
The fault contacts may be contact terminals. The fault relays provide Form-C contacts
wired to a remote for status of the processor directly above it. The contacts
annunciator. are rated for 2 amps at 30 volts RMS.
Figure 3-1: The Controller Assembly

Qty Item 110VAC 220VAC 24VDC
1 128K CPU Assembly T3010 T3011 T3012
1 Controller Chassis T3100 T3101 T3102
3 Processor Modules T3110 T3111 T3112
1 Communication Module T3150 T3150 T3150
2 Comm Module Blanks T3160 T3160 T3160
3 I/O Safetybus Terminators T3331 T3331 T3331
1 User’s Guide T3930 T3930 T3930
1 512K CPU Assembly T3020 T3021 T3022
1 Controller Chassis T3100 T3101 T3102
3 Processor Modules T3120 T3121 T3122
1 Communication Module T3150 T3150 T3150
2 Comm Module Blanks T3160 T3160 T3160
3 I/O Safetybus Terminators T3331 T3331 T3331
1 User’s Guide T3930 T3930 T3930
Table 3-1: Controller Assembly Catalog Numbers
Figure 3-2: Controller Chassis Mounting Dimensions

Processor Modules
The REGENT uses three identical processor modules, each with

the same memory size, input voltage, and firmware. The
processor modules must also be of the same voltage type as the
controller chassis in which they are installed.
A REGENT processor module is similar to a standard PLC

processor. It has a power supply, microprocessor, clock and
memory circuits. Each processor is completely independent of the
other two - they do not share any common electrical circuits.
There is no single point of failure that can affect all processors.
On the front of each module (refer to Figure 3-3) are various LED
indicators with the following functions:
PROC
PROC Green Healthy
COMM
I/O Red Fault

RUN
BATT OK COMM Green Healthy

MEMLK
Red Fault
POWER
I/O Green Healthy

Note that the top 3 lights
have a matching green Red Fault
and red pair of LEDs.
The bottom four have RUN Off Cold start, needs RAMcode
only one green LED.
Slow Flash RAMcode loaded, but no programs
(0.5 Hz) running
A cold start is when
Fast Flash Programs running (normal state)
power is applied to the
(2 Hz)
REGENT with nothing
in memory. On Steady Watchdog timer timed out
BATT OK On Battery good

A warm start is when
power is applied to the Off Battery needs replacing
REGENT when there is
MEMLK On Memory lock keyswitch is ON
something in memory.
Off Memory lock keyswitch is OFF
POWER On Power supply functioning properly
Off Power supply not functioning properly

Figure 3-3: Processor Module

The lithium battery is rated for a six month memory
backup life and a 10 year shelf life. Modules are shipped
with the batteries disconnected.
Each module also has a memory lock keyswitch and a RESET/

CLEAR button with the following functions:
Memory Lock Keyswitch

Memory lock inhibits all commands that change state of the
REGENT (such as program loading, run, stop, delete, and
forcing). The key is removable in both positions. The same
key fits all processor modules. Special keys are available
upon request.
Memory lock is voted. A single keyswitch ON does not

protect any processor. Two or more ON keyswitches
protect all three processors.
RESET Pushbutton
Pressing a reset button Used for manual initiation of a voted reset to clear errors and
causes the top 3 PROC, synchronize an uninitialized processor module with the two
COMM, and I/O LEDs operating processors. Buttons on at least two running
to go off on that processors must be pressed to generate a reset signal. The
processor, only as an buttons do not need to be pressed simultaneously. Pressing
acknowledgment. the button on a processor which is off will have no effect. If
two or more processors require resetting, such as at power-
up, the reset signal is automatically generated.
Firmware Revision Label

On the side of each processor module is a module revision
label. The label identifies the revision letter of each printed
circuit board in the processor module as well as the TRIOS
(TRIplex Operating System) firmware revision level. The
firmware level of all three processor modules must be
identical for the units to operate.

HIFT
HIFT stands for ‘Hardware Implemented Fault Tolerance’ -
indicating the REGENT relies on simple and robust hardware
circuits (as apposed to complex software algorithms) to perform
the fault detection and redundancy management functions. A
‘Voting’ is done proprietary voting IC is used to perform this function. Hardware
throughout the system. voting means that triplicated information is checked and verified
In fact, the only modules ‘on the fly’, while it is being processed. No additional voting
without ‘voters’ are the algorithms or instructions are necessary to verify correct operation.
transceiver and I/O The REGENT is, therefore, able to execute application programs
power supply modules. as fast as many top-of-the-line programmable controllers.
The key advantages of HIFT over other fault tolerant techniques

are the simplicity and reliability of the software operating system,
as well as system speed and fault coverage.
Figure 3-4: Block Diagram of HIFT

Synchronization
Synchronization of the In order for HIFT to function, each processor must perform
REGENT processors has the same function at the same time. The three processors
been independently 3rd carry out all functions simultaneously using a proprietary
party tested with no clock synchronization circuit. This circuit synchronizes the
-9
common cause failures processors to within 5 nanoseconds (10 ). Each processor
being found. executes the same program instructions and reads the same
data at the same time. This tight synchronization is referred
to as lock step synchronization.
Clock Clock Clock

Voter Voter Voter
To Processor To Processor To Processor
Figure 3-5: Synchronization of Processors

Main & I/O Processors
Each processor module consists of two microprocessors - a
main processor (Motorolla 68000) and an I/O processor
(Zilog Z80). The main processor executes the application
programs and the I/O processor updates the I/O modules.
Application program instructions and data are voted by the
main processors and all I/O functions are voted by the I/O
processors.
Each processor is responsible for the following operations in

the REGENT:
Main Processor
Application Programs
Function Blocks
* Ladder Logic
* Continuous Control (PID)
* Analog Scaling
* Floating Point Math
* Sequence of Events
* Process Historian
Communications
Background Tasks (Diagnostics)
I/O Processor
Write Outputs
Read Inputs
Background Tasks (Diagnostics)
Swap LRAM - SRAM
There are three types of memory in the processor module:

Read Only Memory (ROM), Local Random Access Memory
(LRAM) and Shared Random Access Memory (SRAM).
Both the I/O processor and the main processor have their
own ROM and LRAM memories. ROM is used to store the
operating system instructions. The main processor uses
LRAM to store application program instructions and data.
The I/O processor uses LRAM to store the I/O data that it
reads and writes to the I/O modules. The SRAM memory is
a dual ported RAM that is accessible by either processor but
only one at a time. SRAM is used to transfer I/O information
between the I/O processor and the main processor.
3 - 10 Industrial Control Services

Figure 3-6: Processor Module Block Diagram
At the beginning of every scan cycle each I/O and main

processor exchange I/O data. The I/O processor takes the
latest output data from the main processor and gives the
main processor the latest input data. Then each processor
performs its specific tasks again.
The passing of I/O data through SRAM means that system

throughput time is not the same as scan time. The
REGENT’s response time is, at worst, up to three scans.
Figure 3-7: Concurrent Main & I/O Processor Scans
Controller Assembly 3 - 11
TRIOS Memory Usage
The operating system used by the REGENT is called TRIOS
(TRIplex Operating System). TRIOS is stored both in ROM
memory on board the processor and in RAM. The RAM
portion of TRIOS is loaded into the REGENT from the PDS
(Program Development Station). Since a portion of the RAM
memory of the processor module is used by TRIOS, the
available memory to the user is somewhat less than the
memory size indicated for the processor.
Approximately 64K bytes of RAM are required by TRIOS.

Approximately 27K bytes are used to store the RAM portion
of the operating system itself, and another 37K bytes are
reserved for use by TRIOS. TRIOS uses this memory for
forcing tables, program lists, fault history and status
information, and miscellaneous holding registers and memory
stacks.
The approximate amount of memory available to the user is:
For 128K byte Processor - 64K bytes

For 512K byte Processor - 448K bytes
Figure 3-7: Main Processor RAM

This page intentionally left blank.
Communication Modules
The communication modules provide for serial
communication to external computer equipment. Up to three
communication modules may be installed in a controller
chassis. Each communication module has at least two
independent ports. A family of modules are available for
RS-232, 422, and 485 serial communications, parallel
interfacing for Centronics communications, and Ethernet
TCP/IP/802.3 communications.
Each communication module interfaces with all three

processors. Each module has LED indicators to indicate the
operational state of the module and the communication
activity on each port.
There is a limit switch associated with the top removal lever

of the communication modules. This allows the module to
function only when fully and properly inserted (so a master
device will not receive an erroneous message during module
insertion).
Communication module blanks are installed in any unused

communication slots of the controller chassis. Blanks
provides immunity to electrical noise.
Figure 3-8: Communication Module Block Diagram

Figure 3-11: RTC Communication Module
Controller Assembly Power Distribution
Each of the three input power sources wired to the controller
chassis connects through the chassis to one of the processor
modules. Each processor module power supply converts the
input power to the regulated DC voltage required by the
processor module. The regulated DC voltage is sent back to
the controller chassis for use by the communication modules.
Communication modules incorporate power sharing circuitry

so that the modules may operate as long as two of the
processor module power supplies are healthy.
Power Power Power Communication

Supply Supply Supply Interface
Power Sharing
Processor Processor Processor Circuitry
Primary
Power
Figure 3-11: Controller Assembly Power Distribution

Section 4
I/O Assembly
Purpose
To further describe the components and functions of the I/O

assembly.
Objectives
• To be familiar with how the I/O interfaces with the
• To be familiar with the two shutdown modes of the I/O
assembly.
• To be familiar with the types of I/O modules that are
available.
• To be familiar with the levels of I/O redundancy.
I/O Assembly 4-1

I/O Assembly
The I/O assembly interfaces the field devices to the

REGENT. Each I/O assembly contains three I/O transceiver
modules and up to ten I/O modules of any digital or analog
mix. The transceiver modules provide the interface between
the I/O modules in the same rack and the controller assembly
through triplicated I/O safetybus cables.
A REGENT I/O assembly consists of the following

components:
I/O Chassis Assembly T3050

1 I/O Chassis T3300
3 I/O Transceiver Module T3310
3 I/O Safetybus Cable T3330-xx*
1 I/O Power Cable T3530-xx*
1 I/O Stability Bar Kit T3340
* Please substitute 03, 06, 09, or 12 for "xx" suffix to

indicate length when ordering cables.
The I/O assembly receives preregulated power from the I/O

power supply unit. The same I/O assembly may, therefore, be
used for any system input voltage.
I/O Chassis
The I/O chassis is a 19-inch chassis in which the transceivers
and I/O modules are installed. Mounting brackets are
connected to the chassis for either front or rear mounting.
There are thirteen module slots in the I/O chassis. The three
slots on the left are for the transceiver modules. The
remaining ten slots on the right are available for I/O modules.
Above the transceiver modules are the I/O safetybus cable

connectors. The three sets of I/O safetybus cables daisy-
It does not matter whether
you go ‘in’ or ‘out’ of the chain from one I/O chassis to the next, with a maximum of
top or bottom 3 connectors. sixteen chassis.
Below the I/O transceiver modules is the I/O power

connector. The single I/O power cable carries triplicated
power for the I/O chassis and modules.
Below the power connector is a removable door. Behind the

door are the fault mode jumper and I/O chassis configuration
dip switches. The user positions the fault mode jumper to
select the desired state of the outputs on each chassis in case
of a system failure controlling that chassis (or rack). The user
In order to ‘hold last state’, may choose all outputs on the chassis to either shut down
the rack must have power. (de-energize) or hold last state. The dip switches are used
to configure a unique address for each chassis (1 through 16)
Internally, the fault mode using the setting instructions found on the back of the
jumper pins are only removable door. (See Figure 4-2.)
connected to the ‘hold last
state’ pair of pins.
Above and below each I/O module slot are terminal blocks
used for terminating the I/O field wiring. Wiring is
terminated to the chassis, not the modules, so the modules
may be removed and replaced without disturbing the field
wiring.
Figure 4-1: I/O Assembly
I/O Assembly 4-3

Two stabilizer bars are provided with each I/O chassis. The
bars connect the I/O module mounting latches to the chassis
and allow each module to be secured with a top and bottom
retaining screw. The bars meet an F.M. requirement
(requiring a ‘special tool’ in order to remove a module),
prevent accidental removal of the modules, and retain the
modules in high vibration environments.
Figure 4-2: I/O Chassis ID Dip Switches and Fault Mode

Jumper

Figure 4-3: I/O Chassis Dimensions
Figure 4-4: Block Diagram of I/O Assembly
I/O Assembly 4-5

I/O Transceiver Modules
Three transceiver modules are used in each I/O assembly to
interface the I/O modules to the triplicated I/O safetybus.
The I/O transceiver modules electrically isolate and buffer
the I/O safetybus signals from the I/O processors onto the
I/O chassis backplane. The transceiver modules are the only
electronic modules in the system that do not contain voter
chips.
I/O transceiver modules have two retaining latches which

hold the modules securely in the chassis. Depressing both the
top and bottom latches allows a module to be removed. A
failed module may be removed without interrupting system
operation.
There are two diagnostic LED indicators on the front of each

transceiver module. They indicate:
ACTIVE Green Module is healthy
FAULT Red A permanent fault has been detected
Figure 4-5: Block Diagram of I/O Transceiver

Figure 4-6: I/O Transceiver
I/O Assembly 4-7

I/O Modules
There are a variety of digital and analog I/O modules for the
REGENT system. Each module interfaces to inputs or
outputs of a specific voltage type or signal range.
There are four basic types of I/O modules: simplex input,
simplex output, monitored input, and Guarded® output.
Each of these module types can be either analog or digital.
Any combination of module types can be installed in any slot
of an I/O chassis. Modules can be used either singly or in
various redundant combinations for fault-tolerance.
All I/O modules are of similar physical construction. They are
secured to and removed from the I/O chassis with retaining
latches in the same manner as the I/O transceiver modules.
Each module is keyed differently on its edge connectors. If
polarizing keys are installed in the chassis, a module may not
be plugged into an incorrect slot.
On the front of each module are LED status indicators to
display the operational state of the module and the status of
the I/O points.
The following modules are available:
Simplex Digital Inputs
16 Inputs 24 VDC T3401
16 Inputs 110 VAC T3404
Monitored Digital Inputs

16 Inputs 120 VAC/DC T3418F
Digital Outputs
16 Outputs 24 VDC T3441A
16 Outputs 110 VAC T3444
8 Outputs, Form C Relay (1 amp) T3446L
8 Outputs, Form C Relay (2 amps) T3446H
Digital Outputs (Isolated)

8 Outputs, 12-130 VAC, 15-150 VDC T3485
Guarded Digital Outputs

Monitored Guarded Digital Output

16 Outputs, 24 VDC T3481
16 Outputs, 110 VAC T3484
16 Outputs, 120 VDC T3488
Analog Inputs
Standard response T3420A
Fast response T3420AF
Analog input modules may be configured for either 8

differential or 16 single-ended current or voltage inputs.
Thermocouple Inputs
24 Input, Type J, K, S, T T3431
The thermocouple input assembly consists of an input

module, termination panel, multiplexer and cable. The
assembly performs cold junction compensation,
linearization, scaling and auto-calibration.
RTD Input
16 Inputs T3432
The RTD input assembly consists of an input module,

termination panel, multiplexer and cable. The assembly
performs scaling and auto-calibration.
Fire Input
16 Inputs T3419
Analog Output
8 Outputs, 4-20 mA T3470
Guarded Analog Output

6 Outputs, 4-20 mA T3480
Multiplexed I/O
512 Inputs, 256 Outputs T3491
I/O Assembly 4-9

Figure 4-7: Digital Input Modules

Figure 4-8: Digital Output Modules
I/O Assembly 4 - 11
Figure 4-9: Analog Input Modules

Figure 4-10: Analog Output Modules
I/O Assembly 4 - 13
Simplex Input Modules
Simplex input modules detect up to 16 field signals and

provide electro-optical isolation up to 2,500 volts, Safetybus
interface circuits, and watchdog shutdown timers.
The front panel of each digital input module has ACTIVE

and FAULT indicator lights showing the overall status of the
module, as well as indicators showing the status of each input
point on the module. The front panel of each analog input
module has ACTIVE and FAULT indicator lights showing
the overall status of the module only.
Equipment for thermocouples or resistance temperature

devices (RTDs) includes an input module, a termination
panel, multiplexer, and interconnect cable. The thermocouple
assembly accepts up to 24 inputs. Both assemblies are jumper
configurable for either Fahrenheit or Celsius temperatures
Figure 4-11: Typical Simplex Input Module
Figure 4-12: Typical Temperature Input Assembly

Monitored Input Modules
Monitored digital input modules (and the fire detector input
module) provide 16 inputs with complete automatic testing
of the module’s circuitry. This testing is able to detect both
stuck on and stuck off faults.
Each module can differentiate between open and closed

switch states, as well as open and short circuits in the field
cabling. In order to provide this line monitoring capability, an
end of line device (series-parallel resistor network) must be
connected across the field input switch.
The front panel of each monitored input module has

ACTIVE and FAULT indicator lights showing the overall
status of the module, as well as indicators showing the status
of each input point on the module. Line faults are also
indicated on the module’s front panel and are available for
use in application programs.
Figure 4-13: Typical Monitored Digital Input Module
I/O Assembly 4 - 15
Simplex Output Modules
Simplex output modules have Safetybus interface circuits,
provide electro-optical isolation up to 2,500 volts, and
incorporate watchdog shutdown timers.
Digital modules provide up to 16 outputs for AC or DC

voltages. Analog modules provide 8 4-20 mA outputs.
Triplicated output signals from the processors are voted by

the module and a single signal is sent to the field device.
The front panel of each digital output module has ACTIVE

module, as well as indicators showing the status of each
output point and the fuses on the module. The front panel of
each analog output module has ACTIVE and FAULT
indicator lights showing the overall status of the module
only.
Figure 4-14: Typical Simplex Output Module

Guarded Output Modules
Guarded output modules have redundant circuits designed to
ensure the fail-safe operation of each output. Each Guarded
ouput module is designed either to operate properly or to fail
to a safe state should one of its internal circuits fail.
Guarded output modules may be wired in parallel to provide

full fault-tolerance. In such a configuration, either module
can drive the field output (in case one module were to fail).
Guarded digital output modules both operate at the same
time, whereas guarded analog modules have one active
module with the other in stand-by.
Guarded digital output modules provide up to 16 outputs for

AC or DC voltages. Guarded analog output modules provide
6 4-20 mA outputs.
The front panel of each guarded digital output module has

ACTIVE and FAULT indicator lights showing the overall
status of the module, as well as indicators showing the status
of each output point and the fuses on the module. The front
panel of each analog output module has ACTIVE and
FAULT indicator lights showing the overall status of the
module only.
Figure 4-15: Typical Guarded Output Module
I/O Assembly 4 - 17
Multiplexed I/O Assembly
Each multiplexed I/O module has Safetybus interface
circuits, a microprocessor, and two isolated serial interfaces
to communicate with external remote myultiplexed I/O
equipment. Multiplexed I/O assemblies are used to provide
an economical serial interface for driving matrix and mimic
displays.
Two RS-422 serial ports can detect up to 512 digital inputs,

up to 256 digital outputs, or 64 addressable loop devices.
The ports may be configured as simplex, or dual for added
reliability. (In a dual configuration the information is tested
on a two-out-of-two basis.)
The front panel of each multiplexed module has ACTIVE

module, as well as indicators showing the transmit, receive,
and fault status of each port.
Figure 4-16: Multiplexed I/O Assembly

Flexible I/O Architecture
The Regent has a flexible I/O structure which allows the user
to choose from four levels of I/O fault protection, and to mix
and match these levels from point to point.
Figure 4-17: Levels of I/O Fault Protection
I/O Assembly 4 - 19
Class I: Non -Critical I/O
Simplex input and output modules may be used for non-
critical I/O points to reduce overall costs. (In addition, the
multiplexed I/O assembly may be used as well.) Simplex I/O
modules utilize a triplicated interface with the processors,
however, the input signal conditioning and output drivers
have the same potential failure characteristic as standard,
non-redundant programmable controller I/O modules. Inputs
use single signal conditioners and outputs use either single
transistors, TRIACs, or D to A converters.
In safety-critical applications, these modules are certified to

be non-interfering with other Regent equipment involved
with safety functions.
Figure 4-18: Non-Critical I/O

Class II: Fail-Safe I/O Modules
Fail-safe operation provides either continued correct
operation or failure to a predictable (de-energized, or off)
state in the event of an I/O circuit failure.
Monitored inputs provide this capability through complete

testing of all circuits. Guarded outputs provide this capability
through redundant logic and drive circuits, as well as
complete testing.
Both Monitored inputs and Guarded output modules test and

annunciate open and short circuits of field wiring, as well as
load (output) failures.
Figure 4-19: Fail-Safe I/O
I/O Assembly 4 - 21
Class III: Fault-Tolerant I/O Modules
Fault-tolerant I/O uses redundant modules connected in
parallel to the simplex field devices. This provides fault-
tolerance in the presence of any I/O module fault. The field
devices are connected to each of the redundant modules, and
each module is addressed by the application program.
Inputs, using either simplex or monitored modules, may be

configured in either a dual or triplicated fashion. The
application programs then vote the digital data, or determine
the mid-value selection of analog signals.
Dual Guarded digital outputs are both driven by the

application programs, and both modules send signals to the
output device. For dual Guarded analog outputs, only one of
the two modules is allowed to send signals to the field
device. (If a fault occurs in the on-line module, control is
automatically switched to the second module in less than one
millisecond.) Both digital and analog output modules can be
hot-replaced using this configuration.
Figure 4-20: Fault-Tolerant I/O

Class IV: Fault-Tolerant Field Devices
When redundant sensors and actuators are used, fault
tolerance is extended to include field devices, as well as the
I/O modules. This offers the highest level of system
protection and reliability.
This arrangement uses the same module configuration as

Class III. It, therefore, does not require any additional
investment as far as either I/O modules or software
configuration are concerned.
Figure 4-21: Fault-Tolerant Field Devices
I/O Assembly 4 - 23
Section 5
Purpose
To further describe the components and functions of the I/O
power supply assembly.
Objectives
• To be familiar with the input voltage options.
• To understand how redundant power is distributed

within the I/O system.
• To be able to analyze the I/O power requirements.
I/O Power Supply Assembly 5-1

The I/O power supply assembly consists of a 19-inch chassis,
which may be rack or panel mounted, and three power supply
modules. Terminals are provided on the chassis for
termination of the input power wiring, similar to the
The maximum length of processor chassis. Four I/O power cable connectors are on
an I/O power supply the left side of the chassis. Each cable carries triplicated
cable is 30 feet. power to an I/O chassis.
The I/O power supply assembly provides the required DC

power for the I/O modules and transceivers. The assembly
Note the one-to-one contains three identical power supply modules. Transceivers
correspondence between only use power from their corresponding power supply
power supply modules module. I/O modules incorporate power sharing circuitry to
and transceivers. allow them to use power from all three. The I/O modules will
continue to operate as long as two of the three power supply
modules are healthy.
The following assemblies are available, depending upon the

input power voltage
110 VAC 220 VAC 24 VDC
I/O Power Supply Assembly T3060 T3061 T3062
(1) I/O Power Supply Chassis T3500 T3501 T3502
(3) I/O Power Supply Modules T3510 T3511 T3512
Each I/O power supply module has an indicator light to show

that the module’ DC output is within tolerance. If the module
fails, or stops receiving input power, the indicator light
switches off. Failed I/O power supply modules can be hot
replaced without interrupting system operation.

Figure 5-1: I/O Power Supply Assembly
Figure 5-2: Block Diagram of I/O Power Supply Assembly
Figure 5-3: I/O Power Supply Chassis Dimensions

I/O Power Supply Assembly Loads
Each power supply may power up to four I/O chassis. The
maximum number of I/O assemblies powered is limited by
the number of power connectors provided (four) and by the
power consumed by each I/O assembly. You must calculate
the number of load units required by your system in order to
determine the number of I/O power supplies needed.
Table 5-1 shows the number of available load units with one
to four I/O chassis. (The available load units decrease as you
add I/O chassis because each I/O transceiver uses 1.33 load
units.) The load units consumed by each module is shown in
Table 5-2.
Number of I/O Chassis Available Load Units
1 52
2 48
3 44
4 40
Table 5-1: Available Load Units

Load
Part Number Description Units
T3401,02,04,08 Digital Inputs 1.15
T3411,11F,18F Monitored Digital Input 0.85
T3419 Fire Detector Input 0.85
T3420A,AF Analog Inputs 1.85
T3431 Thermocouple Input 1.80
T3432 RTD Input 1.80
T3441A DC Digital Output 0.80
T3444 AC Digital Output 0.80
T3446H,L Relay Output Module 1.00
T3454 Isolated AC Digital Output 0.75
T3461,62,68 DC Guarded Output 1.05
T3461A,62A,68A DC Guarded Output 0.85
T3464 AC Guarded Output 1.50
T3470A Analog Output 0.50
T3480 Analog Guarded Output 0.80
T3481,82,84,88 Monitored Guarded Output 1.50
T3485 Isolated Guarded Output 1.50
T3491 Multiplexed I/O Module 1.00
Table 5-2: Load Units Consumed per Module

Section 6
Wiring & Module Installation
Purpose
To describe requirements for input power connections, field
wiring connections for I/O modules, installation & removal
of modules, and internal cable connections.
Objectives
• To be familiar with the input power and connection
requirements for the controller and I/O power supply
assemblies.
• To be familiar with the field wiring connection
requirements of the I/O modules.
• To be able to install and remove any module in the
system.
• To be familiar with the internal cabling requirements of
the system.
Wiring & Module Installation 6-1

Input Power Connections
Input power is wired to the input power filter located in the

bottom right corner of the controller and I/O power supply
chassis.
The I/O power supply assemblies do not provide field power to

I/O devices such as sensors and actuators.
If three separate feeds are supplied, they must be of the same

voltage. (They are not required, however, to be in phase.)
If a single feed is used, it is still recommended that separate

breakers be installed for each of the triplicated legs.
Addressing Power System Quality Problems
AC power system quality problems generally consist of loss

of power, intermittent noise, low voltage, or transients and
surges. While the Regent is designed to be robust in the
presence of low-quality power, additional measure will have
to be taken in extreme cases.
An isolation transformer will solve most AC power quality

problems, except for loss of power. When loss of power or
low line power is a problem, an uninterruptable power supply
Connect and test input power connections before plugging in

modules.

Figure 6-1: Regent Power Connections

Field Wiring of I/O Terminal Blocks
Field wiring should be connected to the I/O terminal blocks
on the I/O chassis before installing the I/O modules. Make
sure the physical I/O configuration matches the configuration
as defined in software or unpredictable control operations
will occur. (Please refer to either the System Training
Manual or the Winterpret User’s Guide for details on
defining the software I/O configuration of a system.)
There are terminal blocks on the I/O chassis above and below
each module slot. These blocks connect the Regent to the
field devices (sensors and actuators) and provide power
connections. (The modules do not generate field power, but
are connected to the field power supply through these
terminals.) Each terminal block has ten screw terminals. The
screw terminals on top are identified as 1 through 8, plus A
and B. The screw terminals on bottom are identified as C, D,
and 9 through 16. The numbered screw terminals connect up
to 16 devices (1 per channel) to each module.
Labels on the side of Any I/O module may be plugged in to any of the 10 slots in
each I/O module also an I/O chassis. The terminals are, therefore, wired differently
show which terminals are for each type of module, as shown in the following
used for I/O and power illustrations.
signals.

Screw I/O Terminal Block
Terminal Above Module
Number
6
Color Coding:
GUARDED Red: AC
24VDC Blue: DC
Green: Analog
OUTPUT
White: Relay & Iso. Output
I/O Module Slot I/O Terminal Block

Number Below Module
Figure 6-2: I/O Field Termination Blocks

Figure 6-3: Standard DC Digital Input Module Wiring

Figure 6-4: Line Monitored DC Digital Input Module Wiring

Figure 6-5: Standard AC Digital Input Module Wiring

Figure 6-6: Standard DC Digital Output Module Wiring

Figure 6-7: Standard AC Digital Output Module Wiring

Figure 6-8: Guarded Digital Output Module Wiring - DC
Wiring & Module Installation 6 - 11

Figure 6-9: Monitored Guarded Digital Output Module Wiring - AC/DC

Figure 6-10: Relay Output Module Wiring

Figure 6-11: Analog Input Module Wiring - 8 Channel

Figure 6-12: Analog Input Module Wiring - 16 Channel

Figures 6-13A&B: Thermocouple Input Module Wiring

Figure 6-14: Analog Output Module Wiring

Figure 6-15: Guarded Analog Output Module Wiring

Installing & Removing Processor
Modules
Installation
The three processor modules are installed in the three

leftmost slots in the controller assembly. The following steps
describe the installation procedure for each module.
1 Inspect the connectors at the back of the module for bent

pins. Do not install modules with bent pins, return them
for replacement. If the pins are in good condition,
continue this procedure.
2 Processor modules are shipped with the batteries

disconnected. Before installation, connect the battery by
attaching the battery lead button connector to the top
side of the battery.
Do not use metal tools to perform this setp as it might short

circuit the battery. Use your fingers instead.
3 Remove the memory protect key from the side of module

and insert it into the key slot on the front of the module.
4 While holding the module by the handle and supporting it

from underneath, insert the module into one of the three
leftmost slots in the controller chassis using the following
procedure:
a Align the two printed circuit boards of the processor

module with the alignment guides on the top and
bottom of the controller chassis.
b Slide the module forward into the chassis about 5

inches. Do not seat the module yet.
c Fully open the two processor module removal levers

by pulling the top lever up and the bottom lever
down. When open, the levers should be in the
horizontal position. Continue sliding the module
carefully inward. The module should slide into the
chassis with minimal effort.

d Continue to hold the levers open as you insert the
module. When the module is almost fully inserted, the
levers will contact the chassis and begin to rotate
closed. Press the levers firmly in towards the module.
The module should slide forward and seat firmly in
the chassis.
If the module does not slide easily, do not force it. Remove it and
check for bent or damaged pins, and repeat steps a through dd
again.
e When the module is properly seated, tighten the

retaining screw at the top of the module.
The retaining screw must be fully engaged to insure continued

proper operation.
5 Repeat steps 1 through 4 for each of the three processor

modules.
Removal
1 Loosen the retaining screw before removing a processor

module from the chassis.
2 Use the module removal levers to unseat the module

from the chassis by pulling the top lever up and the
bottom lever down. The module will now slide out of the

Installing & Removing Communication
Modules
Installation
The communication modules are installed in the three

rightmost slots in the controller chassis. If less than three
modules are used, module blanks should be installed in the
remaining slots. Communication modules with real time
clocks have batteries identical to the processor modules. The
following steps describe the installation procedure for each
module.
1 Inspect the connectors at the back of the module for bent

2 Communication modules are shipped with the batteries

disconnected. Before installation, connect the battery by
attaching the battery lead button connector to the top
side of the battery.
Do not use metal tools to perform this setp as it might short

circuit the battery. Use your fingers instead.
3 Insert the module into one of the three rightmost slots in

the controller chassis using the following procedure:
a Align the printed circuit board of the communication

module with the alignment guides on the top and
bottom of the controller chassis.
b Slide the module forward into the chassis about 5

inches. Do not seat the module yet.
c Fully open the two communication module removal

levers by pulling the top lever up and the bottom
lever down. When open, the levers should be in the
horizontal position. Continue sliding the module
carefully inward. The module should slide into the
d Continue to hold the levers open as you insert the

module. When the module is almost fully inserted, the

levers will contact the chassis and begin to rotate
closed. Press the levers firmly in towards the module.
The module should slide forward and seat firmly in
the chassis.
If the module does not slide easily, do not force it. Remove it and
check for bent or damaged pins, and repeat steps a through d
again.
e When the module is properly seated, tighten the

retaining screw at the top of the module.
There is a microswitch associated with the top lever of the

communication module. It is used to insure that communication
is only enabled once the module is fully seated. Tightening the
retaining screw helps assure continued proper operation.
4 Repeat steps 1 through 3 for each of the remaining

communication modules and blanks.
Removal
1 Loosen the retaining screw before removing a

communication module from the chassis.
2 Use the module removal levers to unseat the module

from the chassis by pulling the top lever up and the
bottom lever down. The module will now slide out of the

Installing & Removing I/O Transceiver
Modules
Installation
Three I/O transceiver modules are installed in the three

leftmost slots of each I/O chassis using the following
procedure.
1 Inspect the connector at the back of the module for bent

2 Hold the module upright with both hands, with the front
of the module facing you. Align the 96-pin DIN
connector on the module with its counterpart on the
backplane of the I/O chassis. Align the upper and lower
retaining levers with their respective slot tabs.
3 Push the module forward into the DIN connector on the

I/O chassis. The top module retaining lever should slide
over the upper chassis I/O slot tab, the bottom module
retaining lever should slide over the lower chassis I/O slot
tab. Make sure to push the module in straight, pushing at
an angle could damage the connector pins.
4 Press the module firmly into the I/O chassis, until the top
and bottom retaining levers snap into their respective slot
tabs. Make sure that the top and bottom retaining levers
are flush with the module housing.
5 If stability bars are installed into the I/O chassis, screw

the modules into the bars using the screws provided in
the module retaining levers.
6 Repeat steps 1 through 5 for the remaining I/O

transceiver modules.

Removal
1 Unscrew the module from the stability bar.
2 Press the upper and lower module retaining levers in to

release the module from the I/O chassis. Pull the module
straight out.

Installing & Removing I/O Modules
Up to ten I/O modules may be installed in the ten rightmost

slots of an I/O chassis. Any combination of digital, analog,
input, or output modules may be installed in one chassis. If
less than ten modules are installed, blanks covers should be
installed in the empty slots in order to prevent
electromagnetic interference from affecting the system.
The placement of the I/O modules must match the I/O

configuration defined in software for the particular system.
Failure to match the configurations will result in
unpredictable control operations. Please refer to the System
Training Manual or the Winterpret User’s Guide for details
on defining the system I/O configuration.
Before installing any I/O modules, please check the

following:
1 Make sure the analog modules have been correctly

configured.
2 If the optional slot keys are to be used, make sure they

are inserted in each module slot in the chassis where the
particular module type will be installed.
3 Make sure the field devices have been wired to the I/O
terminal blocks on the I/O chassis in accordance with the
requirements of each particular module.
Installation

2 Hold the module upright with both hands, with the front
of the module facing you. Align the two card edges and
the 96-pin DIN connector on the module with its
counterpart on the backplane of the I/O chassis. Align the
upper and lower retaining levers with their respective slot
tabs.

3 Push the module forward into the edge and DIN
connectors on the I/O chassis. The top module retaining
lever should slide over the upper chassis I/O slot tab, the
bottom module retaining lever should slide over the
lower chassis I/O slot tab. Make sure to push the module
in straight, pushing at an angle could damage the
connector pins.
4 Press the module firmly into the I/O chassis, until the top
and bottom retaining levers snap into their respective
slot tabs. Make sure that the top and bottom retaining
levers on the module are flush with the module housing.
5 If stability bars are installed into the I/O chassis, screw

the modules into the bars using the screws provided in
the module retaining levers.
7 Repeat steps 1 through 5 for the remaining I/O modules.
Removal
1 Unscrew the module from the stability bar.

release the module from the I/O chassis. Pull the module
straight out.

Installing & Removing I/O Module Blanks
I/O module blanks should be installed in empty slots in order

to prevent electromagnetic interference from affecting the
system.
Installation
1 Hold the I/O blank with the long tab at the top and the
short tab at the bottom.
2 Slip the long tab through the top I/O slot and slide the
blank down to insert the short tab through the bottom I/O
slot.
3 Repeat steps 1 and 2 for the remaining blanks.
Removal
1 Raise the blank to remove it from the bottom tab, and

then slide the blank down to release if from the top tab.

Installing & Removing I/O Power Supply
Modules
Before installing the I/O power supply modules, make sure
that the input power voltage of the modules matches the
voltage of the I/O power supply chassis. For example, if the
I/O power supply chassis is 24 VDC, there should be three
24 VDC modules.
Installation

2 There are two retaining levers that protrude slightly from

the back of the module at the top and bottom. Align these
retaining levers with the two slots in the I/O power
supply chassis and slide the module into the chassis. It
should engage with minimal effort - do not force it.
3 When the module is fully inserted, the retaining levers

will snap into place, securing the module into the chassis.
Make sure the retaining levers are flush with the module
housing.
4 Repeat steps 1 through 3 for the remaining I/O power

supply modules.
Removal

release the mdule from the I/O power supply chassis. Pull
the module straight out.

Connecting the I/O Safetybus Cables
Three I/O Safetybus cables are required to connect each I/O

unit to the controller unit. Three I/O Safetybus terminators
are required for the last I/O unit. The maximum distance
between the controller unit and the last I/O unit is 150 cable
feet.
I/O Safetybus cables must not be cross-connected, as this would

prevent the system from correctly identifying fault locations.
To connect the controller unit to the first I/O unit, perform

the following steps:
1 Connect one end of the first I/O Safetybus cable to the

Connect to the lower set connector below the far left processor module on the
of connectors only, controller unit.
labelled ‘Channel 1’ on
the controller assembly. 2 Connect the other end of the cable to the connector
above the far left I/O transceiver module on the first I/O
unit.
3 Repeat steps 1 and 2 using the second cable, connecting

the middle processor with the middle I/O transceiver.
4 Repeat steps 1 and 2 using the third cable, connecting the

far right processor with the far right I/O transceiver.
To connect the first I/O unit to additional I/O units, perform

the following steps:
5 Connect one end of an I/O Safetybus cable to the bottom

connector above the far left I/O transceiver module on
the first I/O unit.
6 Connect the other end of the cable to the connector

above the far left I/O transceiver module on the next I/O
unit.
7 Repeat steps 5 and 6 using a second cable, connecting the

two middle I/O transceivers of both I/O units.
8 Repeat steps 5 and 6 using a third cable, connecting the

two far right I/O transceivers of both I/O units.
9 Repeat steps 5 through 8 for any additional I/O units, as

shown in Figure 6-16.
10 After connecting all of the I/O units, place an I/O

Safetybus terminator in each of the three remaining
connectors on the last I/O unit.
Figure 6-16: Installation I/O Safetybus Cables

Connecting the I/O Power Cables
The maximum distance One I/O power cable is required to connect an I/O power
between an I/O power supply unit to an I/O unit. (The cable is triplicated
supply unit and one of internally.)
it’s corresponding I/O
units is 30 feet. 1 Connect one end of an I/O power cable to any one of the
four connectors on the left side of the I/O power supply
chassis.
2 Connect the other end of the same cable to the connector

on the lower left corner of an I/O unit.
3 Repeat steps 1 and 2 for the other I/O units to be

powered by the corresponding I/O power supply.
4 Repeat steps 1 through 3 for each of the I/O power

supplies in the system, as shown in Figure 6-17.
Figure 6-17: Installation I/O Power Cables

Section 7
Power Up & Troubleshooting
Purpose
To describe the steps required in powering up the system and

basic troubleshooting techniques.
Objectives
• To be able to power up the REGENT system.
• To be familiar with the fault detection capabilities of the

REGENT.
• To be able to use the Program Development Station to

examine the fault status and fault history of the system.
• To be able to analyze the LED fault indications and fault

status screen in order to identify failed modules.
• To be able to replace faulty modules and restore the

system to full operational status.
Power Up & Troubleshooting 7-1

Power Up
This means that Power must be applied to the I/O power supplies before or
whenever hardware is at the same time as the controller unit. This is to ensure
added to the system at a that the processors will recognize the I/O.
later time, the system
must be cold-started in When power is first applied to the REGENT, the following
order to recognize the LED indicators should be on:
new hardware.
Processor Modules:
∗ The red PROC, COMM, and I/O lights will go on briefly.

After a few moments these lights will change to green.
∗ The green BATT OK and POWER lights will go on.
∗ If the memory lock keyswitch is in the unlock position,

the MEM LOCK lights will be off.
∗ The RUN light will be off.
Communication Modules:
∗ The green COMM lights will be on.
I/O Transceiver Modules:
∗ The green ACTIVE lights will go on briefly. After a few

moments these lights will go out and the red FAULT
lights will go on.
I/O Modules:
∗ The green ACTIVE lights will go on briefly. After a few

moments these lights will go out and the red FAULT
lights will go on.
∗ The SHUTDOWN lights on the output modules will go

on, regardless of the state of the chassis fault mode
jumper.
I/O Power Supply Modules:
∗ The green POWER lights will be on.

Initializing the Regent
The PDS (Program Development Station) is any IBM
When the Regent first compatible computer (386 or greater with Windows 3.1)
powers up it containis running the ICS-Triplex WINTERPRET software package. The
only a portion of the PDS is used to initialize the Regent, as well as develop,
operating system in control, monitor, and document programs. After the Regent
ROM. The remaining is powered up, it must be initialized from the PDS. This
portion must be loaded entails loading the RAM portion of the operating system,
into RAM from the PDS. called RAMcode.
Connecting your PC to the Regent
The PDS running the WINTERPRET software must be

connected to the Regent in order to communicate with it.
Refer to Figure 7-1 for the serial cable pin-outs that match
ther serial port connector for your PC.
Also, check the After a cold start you must connect to port 1 of the
WINTERPRET serial port
setting on the computer.
Figure 7-1: Regent Communication Cable Pin-Outs

Running WINTERPRET
Start WINTERPRET by double clicking the WINTERPRET icon

shown on the left. (The program takes a few moments to
load because of the integrity checks being performed on
every executable file.) You must log on using a name and
password assigned by your system’s administrator. Figure
7-2 shows the log on dialog box.
Figure 7-2: Log On Dialog Box
WINTERPRET is an MDI (Multiple Document Interface)

Windows program. This means that you may have multiple
‘child’ windows open within a single ‘parent’ window. The
default first child window is the Project window (as shown in
Figure 7-3).
There may be up to 31 ‘projects’ (sub-directories) in the root

WINTERPRET directory. (Figure 7-3, for example, shows 5
projects.)
Initializing the Regent includes performing the steps listed in

Table 7-1. It is recommended that you perform these steps in
the order listed. Steps 1 - 5 are performed from the
Execution Controller window. In order to get to this
window, you must first open the appropriate project
window. (The shortcut for opening a window is to double
click on the corresponding project line.) From the project
window, click on the word ‘Controller’ in the menu bar, and
then choose ‘Execution’. A sample Execution Controller
window is shown in Figure 7-4.

Figure 7-3: Projects Window
Step Description Command
1 Load RAMcode into the Choose Load RAMcode from the Execution
Regent Controller’s Initialize menu.
2 Load the I/O Configuration Choose Load I/O Configuration from the
into the Regent Execution Controller’s Initialize menu.
3 Load the Shared Variable Choose Load Shared Allocation from the
Definitions into the Regent Execution Controller’s Initialize menu.
4 Start Input processing Choose Start Inputs from the Execution

Controller’s Initialize menu.
It may be helpjul to 5 Start Output processing Choose Start Outputs from the Execution
perform step 5 last Controller’s Initialize menu.
when commissioning
a system. 6 Load the Regent Serial ports Choose Serial Ports from the Project Editor’s
configuration Definitions menu (choose Save to Disk and
Regent).
7 Set the Regent real-time Choose Set Real-Time Clock from the Project
clock Editor’s Controller menu.
Table 7-1: Steps to Intialize the Regent

Figure 7-4: Execution Controller Window

Troubleshooting
The REGENT is capable of detecting and isolating faults to

the module level, while its two-out-of-three voting
architecture prevents faults from propagating to the system
outputs. Various means are provided for directing
maintenance personnel to the faulty module. All system
modules are hot-replaceable, providing continuous system
operation.
The following sections describe how faults are detected,

annunciated, and cleared in the REGENT. They also describe
some of the basic procedures that you should follow when
troubleshooting and repairing the REGENT.
Fault Detection
There are four levels of fault detection used in the REGENT:
1 Discrepancy logic in each processor module compares

the output data on each bus cycle. A fault is recorded
anytime the data disagrees with the other two modules.
2 Loopback logic on communications modules, I/O

transceiver modules, and I/O modules, is exercised by the
processor modules on a background basis.
3 Self-test circuitry on Guarded output modules is used to

extend the detection boundary out to the field devices.
Also, power supplies contain circuits for checking their
output voltages.
4 Voter and mid value elements in function blocks detect

discrepancies on signals received from input modules.
The processor modules are responsible for sorting out the

fault information received from the various levels and
alerting the operator when system repair is required. Faults
are categorized as transient or permanent based on the rate at
which they occur. A separate filtering algorithm is applied to
each fault type, preventing nuisance alarms from occurring
on a transient fault. Figure 7-5 illustrates how this filtering
algorithm works.

Latched Until Reset
Permanent
Permanent Error Threshold
Transient
Transient
Transient Transient
Transient Reset
Test Cycle
Figure 7-5: Fault Filtering
Fault Annunciation
The Regent has several different ways of annunciating faults.

These include,
• Fault contact closure;
• Module status indicators (LEDs);
• WINTERPRET's Fault Status Viewer and Fault History
window;
• ASCII messages.
Fault Contact Closure
Each processor module contains a fault relay that changes

state when a permanent fault is detected anywhere in the
system. The fault relay has a set of Form-C contacts that can
be wired to a discrete alarm device. The terminations for the
fault contacts are located on the controller assembly chassis,
directly beneath each processor module. The layout of the
fault contacts is shown in Figure 7-6.
Each processor acts on voted fault information to energize or

de-energize the fault contacts. All three fault contacts will be
in the same state unless a fault occurs in one of the processor
modules, then its contact position may be discrepant with the
other two. The contacts would normally be wired in a series
or parallel arrangement for redundancy. Table 7-2 presents a
truth table for the fault contact.

Fault Contacts Fault Contacts Fault Contacts
(Class II connections only) (Class II connections only) (Class II connections only)
Figure 7-6: Relay Fault Contact Layout
Processor Module State
Power On
Module
Power No Fault Fault Removed
Off
N.O. Contact 0 1 0 0
N.C. Contact 1 0 1 0
0 = Contact is open.
1 = Contact is closed.
Table 7-2: Relay Fault Contact Truth Table
Module FAULT LEDs

Each Regent module incorporates LED indicators to show
operational status. Green LEDs indicate proper operation.
Permanent failures are indicated when either the green LEDs
go off or red LEDs turn on.
LEDs are for indication only. They are meant to help locate
modules with permanent faults. When a red LED of an I/O
module is on, the module may still be operational. This is
A fault indication does because there are triplicated components in the module. One
not necessarily mean that of the triplicated parts may fail, yet the other two remaining
a module is not healthy parts allow the module to remain operational. Failed
operational. modules should be replaced as soon as possible, however,
because if a second part of the module should fail, two-out-
of-three operation cannot be maintained.

WINTERPRET
WINTERPRET can be used as a troubleshooting tool to aid in

the identification of specific module failures. Two utilities are
provided, the Fault Status Viewer and the Fault History
window.
The Fault Status Viewer
The Fault Status Viewer displays an overall map of the

system identifying the current fault status of all of the
modules in the system. Yellow markers are used to indicate
transient faults, red markers for permanent faults.
The Fault Status Viewer is accessed from the Project

window’s Controller menu. An example of a Fault Status
Viewer screen is shown in Figure 7-7
Figure 7-7: Fault Status Viewer

The Fault History Window
The Fault History window allows the user to gather historical

fault information from the REGENT and save in onto the
hard disk of the PDS. This file may then be viewed or sent to
a printer. This information is on internal faults only, it does
not record external process events. Information is displayed
in chronological order (with the most recent events at the
bottom of the log). Both transient and permanent faults are
combined in the log. The REGENT can hold 80 entries for
both transient and permanent faults. When the buffers are
full, the oldest information will be overwritten. Figure 7-8
shows an example of a Fault History window.
The Fault History window may be accessed from the Project

window’s Controller menu. The Regent must be polled for
the latest information. This may be done through the
Controller menu. (Get History from Regent)
The history file may be deleted in the Regent through the

Controller menu (Clear History in Regent). The file on the
computer may be deleted through the File menu (Delete
History File).
Figure 7-8: Fault History Window
Power Up & Troubleshooting 7 - 11

ASCII Messages
The Regent can be programmed to annunciate faults using
pre-stored ASCII messages. This provides a customized user
friendly interface to Regent status information. The ASCII
messages can be directed to a printer, message display, or
numerous other devices. ASCII messages are programmed in
the ladder logic function block.

Clearing Faults (Performing a Voted Reset)
Faults in the REGENT are cleared by pressing the reset

buttons on the processor modules or by pressing the reset
button in the WINTERPRET Fault Status viewer. The reset
buttons must be pressed on at least two running processor
modules. As each button is pressed, the PROC, COMM, and
I/O indicators are disabled (turned off) on that processor
only as an indication that the button was pressed. (The Run
light continues to flash indicating the processor is still
running.) When the reset operation is completed by the
processors, these indicator lights are re-enabled to indicate
the completion.
The following events take place during the reset cycle:
During the reset 1. The three processors re-synchronize their machine

operation, all programs cycles. This allows a new processor module to be
continue to run at their “educated” and then synchronized with the other two
normal scan time and I/ modules. Note that the RUN light immediately starts
O continue to be blinking on the new module, indicating that it is executing
controlled. in lock-step with its neighbors.
2. A recovery task is started that re-votes the entire memory

on a background basis. At the conclusion of the task, all
processors will contain the same data in their memory.
The communication 3. All non-intelligent communications modules are re-

buffers are cleared initialized and tested (serial port loopback).
during a reset. Your
computer may therefore 4. All internal fault status information, all fault status
loose communications at indicators, and all fault contacts are cleared to a “no
that point. fault” state.
5. The PROC, COMM, and I/O indicators on the processor

modules are re-enabled to indicate that the reset
operation is complete.
The time required to complete the reset is directly related to

the processor scan time. For example, a scan time of 100
msec will result in a reset time of approximately one minute.
The reset function can also be invoked from WINTERPRET. It

will operate exactly the same but there will be no disabling of
the PROC, COMM, and I/O indicators.

Troubleshooting
Troubleshooting typically begins after an alarm device is

triggered by the REGENT fault contacts. The remainder of
this section discusses how to interpret the LED indicators in
order to pinpoint various failures. Figure 7-9 shows the
typical LEDs for a healthy system.
After scanning the Regent's fault indicators to locate the

affected modules, it is good practice to examine modules and
connectors for proper seating, then do a reset to determine if
the fault is permanent.
If the fault persists then module replacement is usually the

next action to take. Transient faults should be examined
using WINTERPRET’s fault history screen to determine the
frequency of occurrence and whether any corrective action is
warranted.
Caution! It is not advisable to remove more than one module at a

time unless a system shutdown is planned. Removing any
of the following module combinations removals will cause
a complete or partial shutdown of the system:
• Two processor modules;
• Two power supply modules in the same chassis;
• Two I/O transceiver modules in the same chassis;
• Two I/O Safetybus cables in different paths;
• Two input or output modules in a fault-tolerant

configuration.
The following actions will also cause a complete or partial

shutdown of the system:
• Disconnecting an I/O power cable;
• Removing the wrong module or cable in a failed set.
Always do a reset after replacing a module. Wait for the reset

task to complete (PROC, COMM, and I/O indicators are
re-enabled) before proceeding with troubleshooting.

When removing a module from an I/O assembly, make sure
the retaining screws in the stability bars are backed out. Be
careful to ensure that neighboring modules are not
accidentally unlatched.
When removing a processor or communications module,

make sure that the retaining screw is backed out before
moving the release levers.
Communication
Processor Modules
Module
PROC PROC PROC
COMM
COMM COMM COMM
I/O I/O I/O

TX/RX
RUN RUN RUN
BATT OK BATT OK BATT OK
TX/RX
MEMLK MEMLK MEMLK
POWER POWER POWER
Typical Input Typical Output

Module Module
BLOWN
FUSE
ACTIVE ACTIVE ACTIVE ACTIVE ACTIVE
FAULT FAULT FAULT FAULT FAULT
SHUT
DOWN
I/O Power Supply Modules
OUTPUT OUTPUT OUTPUT

POWER POWER POWER
Figure 7-9: Typical Status LEDs of a Healty System

Identifying Module Faults
Processor Faults
PROC, COMM, and I/O LEDs are off on only 1 processor
Someone may have pressed only one reset button. Simply

press another button to initiate the reset.
PROC, COMM, and I/O LEDS are red on 1 processor
This is the normal indication of a newly installed

processor module. The module may indicate this if its
input power is cycled off and on. Perform a Reset.
If the module fails to indicate the same operational status

as the other two processor modules, then the module may
be bad, or may simply have the incorrect revision of the
operating system (EPROMs), the wrong power supply,
or the wrong amount of RAM. Check the side label of the
module.
1 PROC LED is red, other 2 PROC LEDs are green
Possible processor module failure. Perform a Reset. If the

red LED indication returns, replace that module.
If the PROC LED returns to green, then some sort of

intermittent or prolonged failure occurred. Check the
Fault History log. If transient failures persist, or if the red
PROC LED indication reoccurs, the module should be
replaced.
When a processor module has failed, it’s corresponding

trainsceivers will show red fault lights, as shown in Figure
7-10. The Fault Status window, however, will only show the
failed processor (as shown in Figure 7-11). (If one of the
effected transceivers now fail, it will not be indicated by the
system.)

Communication
Processor Modules
Module
PROC PROC PROC
COMM
COMM COMM COMM
I/O I/O I/O

TX/RX
RUN RUN RUN

TX/RX
MEMLK MEMLK MEMLK
POWER POWER POWER

Module Module
BLOWN
FUSE
SHUT
DOWN

POWER POWER POWER
Figure 7-10: LEDs for a Processor Module Failure
Figure 7-11: Fault Status Window for a Processor

Module Failure
Communication Module Faults
COMM LED is red on Communication Module,

COMM LEDs are red on all three Processor Modules
Check that the communication modules are securely

installed and that the microswitches are fully engaged.
Perform a Reset. If the previous indication persists,
replace the module.
Certain communication module failures may not be detected

by the system automatically. If a communication port appears
to function incorrectly, a failure in the simplex portion of the
module may have occurred. Connect a development station
to the communication port to determine whether the module
is functional. (If the development station does not
communicate with the system, make sure it’s serial port
setting is correct.)
Failures of the clock in an RTC communication module will

be shown both by the Fault Status window and the relay fault
contacts. Failures of the battery of an RTC, however, will
only be indicated by the green BATT OK LED on the
module turning off.
Figure 7-12: Fault Status Window for a Communication

Module Failure

Communication
Processor Modules
Module
PROC PROC PROC
COMM
COMM COMM COMM
I/O I/O I/O

TX/RX
RUN RUN RUN
TX/RX
MEMLK MEMLK MEMLK
POWER POWER POWER

Module Module
BLOWN
FUSE
SHUT
DOWN

POWER POWER POWER
Figure 7-13: LEDs for a Communication Module Failure

I/O Transceiver Faults
When an I/O fault indicator on only one processor module is

red, the problem may be in the I/O processor, an I/O
transceiver, an I/O safetybus cable, or an I/O power supply
module.
Transceiver FAULT LED is red,

I/O LED is red on corresponding processor module
Perform a Reset. If the fault persists, replace the

transceiver module and perform a Reset. If the condition
still exists, there may be a possible I/O power cable fault.
Please refer to that section.
Both ACTIVE and FAULT LEDs are off for only one
transceiver module connected to an I/O power supply.
Perform a Reset. If the fault persists, replace the

transceiver module and perform a Reset. If the condition
still exists, there may be a possible I/O power cable fault.
Please refer to that section.
Figure 7-14: Fault Status Window for an I/O Transceiver

Module Failure

Communication
Processor Modules
Module
PROC PROC PROC
COMM
COMM COMM COMM
I/O I/O I/O

TX/RX
RUN RUN RUN
TX/RX
MEMLK MEMLK MEMLK
POWER POWER POWER

Module Module
BLOWN
FUSE
SHUT
DOWN

POWER POWER POWER
Figure 7-15: LEDs for an I/O Transceiver Module

Failure

I/O Module Faults
The REGENT cannot detect all faults in standard input or

standard (non-guarded) output modules. These modules
have non-tested simplex field circuits common to standard
Fully tested input and PLC I/O modules. The REGENT is only able to detect
output modules are failures in the triplicated logic portion of these I/O modules.
available. When using triplicated input modules for a fault tolerant
configuration, the application program may be used to
identify discrepancies between modules and indicate an
alarm.
I/O LEDs are red on all three processor modules

There is a fault on one or more I/O modules. Examine the
I/O modules for FAULT indications. For guarded output
modules, check the I/O field power at the I/O terminals
on the I/O chassis above and below the module indicating
a fault. Perform a RESET. If the fault condition persists,
replace the module.
For Digital Output Modules
BLOWN FUSE LED is red on a digital output module

The module has a blown fuse. Certain modules may
require removal of the module in order to replace the
fuses. Replace the blown fuse as described in Section 8.
Reinstall the module and perform a Reset. If the blown
fuse indication reoccurs, inspect the field device and
associated wiring for possible short circuits.
For Guarded Analog Output Modules

ON LED is on steady
This is the normal indication and shows that the module
is controlling the output devices.
ON LED is off
This is also a normal indication. The module is part of a
pair of guarded analog output modules which are
strapped together to provide fault tolerant control. This
indication shows that the other module of this pair is
currently controlling the output devices.

ON LED flashes
There is a possible open load on one or more output
devices or associated field wiring. Inspect the field
connections for open load conditions. (Unused output
channels must be shorted using a jumper wire between
the two terminals for that channel.)
Communication
Processor Modules
Module
PROC PROC PROC
COMM
COMM COMM COMM
I/O I/O I/O

TX/RX
RUN RUN RUN

TX/RX
MEMLK MEMLK MEMLK
POWER POWER POWER

Module Module
BLOWN
FUSE
SHUT
DOWN

POWER POWER POWER
Figure 7-16: LEDs for an I/O Module Failure

Figure 7-17: Fault Status Window for an I/O Module
Failure(s)

I/O Power Supply and I/O Power Cable Faults
All LEDs are off for all I/O transceiver modules cabled to
an I/O power supply assembly
Possible I/O power supply module failure. Check the

input power on the I/O power supply assembly terminals
for the corresponding I/O power supply module. Check
the appropriate fuse above the input power terminals.
Replace the I/O power supply module that corresponds

to the I/O transceiver modules and perform a Reset.
1 I/O LED is red and 2 I/O LEDs are green on the

processor modules
There is a fault on one slice of the I/O system. This may

be due to either a faulty transceiver module, I/O power
supply module, or I/O cable.
All FAULT LEDs are on for all I/O transceiver modules

cabled to an I/O power supply assembly
Possible I/O power supply module failure. Check the

input power on the I/O power supply assembly terminals
for the corresponding I/O power supply module. Verify
that the input power is within the operating tolerance for
the I/O power supply.
Replace the I/O power supply module that corresponds

to the I/O transceiver modules and perform a Reset.
Both the ACTIVE and FAULT LEDs are off for only one
I/O transceiver module
If this condition is not due to a transceiver fault, as

described earlier, it may be due to an I/O power cable
fault. Carefully inspect the installation and connections of
the I/O power cable.

1 FAULT LED is red on only one transceiver module
If this condition is not due to a transceiver fault, as

described earlier, it may also be due to an I/O power
cable fault. Carefully inspect the installation and
connection of the I/O power cable.
Caution The I/O power cable supplies triplicated power to the I/O
assembly. Disconnecting it will cause all of the I/O
modules in the I/O assembly to stop operating. The input
modules will not be read by the processors and the output
modules will all turn off, regardless of the position of the
Fault Mode Jumper. (Hold or Shutdown)
Figure 7-18: Fault Status Window for an I/O Power

Supply Module Failure

Communication
Processor Modules
Module
PROC PROC PROC
COMM
COMM COMM COMM
I/O I/O I/O

TX/RX
RUN RUN RUN
TX/RX
MEMLK MEMLK MEMLK
POWER POWER POWER

Module Module
BLOWN
FUSE
SHUT
DOWN
BLOWN
FUSE
SHUT
DOWN

POWER POWER POWER
Figure 7-19: LEDs for an I/O Power Supply Module

Failure

I/O Safetybus Cable Faults
Fault LEDs are red on sequential I/O transceiver modules

on one leg of the system
Possible I/O safetybus cable fault. Replace the cable and

perform a voted reset.
Figure 7-20: Fault Status Window for an I/O Safetybus

Cable Fault

Communication
Processor Modules
Module
PROC PROC PROC
COMM
COMM COMM COMM
I/O I/O I/O

TX/RX
RUN RUN RUN

TX/RX
MEMLK MEMLK MEMLK
POWER POWER POWER

Module Module
BLOWN
FUSE
SHUT
DOWN

POWER POWER POWER
Figure 7-21: LEDs for an I/O Safetybus Cable Fault

Section 8
Controlling Programs
Purpose
To describe the steps necessary to load, control & monitor
programs.
Objectives
• To be able to load, start, stop and delete programs.
• To be able to monitor running programs.
• To be able to Force I/O and internal variables.
Controlling Programs 8-1

Loading and Controlling Programs
Application programs can be individually loaded or deleted,

and can be selected to operate in either the run, stop, or
single scan modes.
A program that is running is executed every scan. A running

program can be placed in the stopped mode.
Programs which are stopped are not executed, but remain in

memory. A stopped program can be placed in the running
mode, can be deleted from the REGENT, or can be
instructed to single scan
A program that is instructed to single scan is actually a

stopped program that is placed in the run mode for only one
scan, and is then stopped again. This is a helpful tool in
debugging programs that change too rapidly to see while
monitoring in the running mode.
Loading Programs
Programs are loaded into the REGENT from the WINTERPRET

Execution Controller Window. (See Figure 8-1) From the
Program menu, select Load Program. A dialog box (as
shown in Figure 8-2) will then be displayed.
Load Initial Values

Caution!
Before you select a program to load, select whether or not to
load the initial values for I/O and shared variables controlled
by the program using the Load Initial Values check box in
the upper right corner of the Load Program dialog box. If
you check this box when you are loading a new version to
replace a version in the Regent, the “owned” variables will be
set to their initial values upon switching to the new version.
This may not be bumpless!
Do not check this box if you are reloading a new or same

version if you want the “owned” variables to retain their
values on switching (run/stop) to the new loaded version.
This is the preferred method for bumpless transfer to a
new program version.

Figure 8-1: The Execution Controller Window
Figure 8-2: The Load Program Dialog Box
Programs may be placed in the running, stopped, or single

scan modes using the Program Menu selections in the
Execution Controller window. Table 8-1 describes the
various execution states of programs.
Programs may also be deleted using the delete command in
the Program Menu selection. Programs must be stopped in
order to be deleted.

Execution
Status Explanation Allowable Operations Remarks
Loaded - Program has been Run: Switches this program to Cannot load another program
Pend loaded but not yet the running mode. until this program is switched
switched to the run- (run or stop) or removed
Stop: Switches this program to
ning or stopped mode (cancel program load).
the stopped mode.
Cannot perform a reset local
Cancel program load: Removes variables for this program
this program from the Regent. (unnecessary, included with
load) or other programs until
this program is switched.
Note: You can stop, run, scan, Cannot monitor this program
delete or monitor other programs until it is switched to running
that are currently in the Regent. or stopped.
Stopped Program is stopped Run, scan, stop, delete and You may also reset local
and is not executing. monitor are available for this variables provided that no
program. other program switch is
pending.
Running Program is running Run, stop, monitor are available You cannot scan, delete, or
and is executed once for this program reset local variables for this
each scan cycle. program until it is stopped.
Loaded - 1) Program is Run: Switches to the new loaded Cannot load another program
Mod stopped and a new program (or local data); until this program is switched
version has been execution status will switch to (run or stop) or removed
loaded but not yet running. (cancel program load).
switched. Stop: Switches to the new loaded Cannot perform a reset local
2) Program is program (or local data); variables for this program or
stopped and a reset execution status will switch to other programs until this
local variables has stopped. program is switched.
been performed but Cancel Program Load: Removes
not yet switched. the new loaded program (or local
data), existing program in the
Regent will remain stopped.
Running - Program is running Run: Switches to the new loaded Cannot load another program
Mod and a new version is program, execution status will until this program is switched
loaded but not yet switch to running. (run or stop) or removed
switched. Stop: Switches to the new loaded (cancel program load).
program, execution status will Cannot perform a reset local
switch to stopped. variables for this program or
Cancel Program Load: Removes other programs until this
the new loaded program, existing program is switched.
program in the Regent will
remain running.
Table 8-1: Program Execution States

Monitoring Programs
Application programs can be monitored on-line using the

Program Development Station (WINTERPET). Monitoring the
programs allows one to see the specific I/O combinations
that cause the programs to generate alarms, interlock
signals, emergency shutdown signals, and other
programmed actions.
Only a Development Station which contains the source files

for the application programs running in the REGENT may
be used to monitor programs in the REGENT.
To monitor a function block, highlight the program (click on

that line) and select the Monitor command from the
Execution Controller’s Program menu. A short cut is to
simply double click on the program line. A list of the
function blocks contained in that program is then displayed.
(See Figure 8-3)
To monitor a particular function block, either double click
on that line, or select Open Function Block from the File
menu.
Figure 8-3: The Program Monitor Window

Forcing
I/O points and internal shared control relays can be forced

from the Program Development Station (WINTERPRET).
(Local data and floating point registers cannot be forced.)
Forcing of inputs can be used to override input values from

known faulty sensors or input modules. This can be of use
when these devices must be serviced on-line and the state of
the input point during service would normally cause a
shutdown or alarm that one may wish to lock out during the
service period.
Forcing of outputs can be used to override the application

program controlling output points. This can be of use when
testing field actuators during maintenance or service
periods.
Forcing of internal shared control relays is similar to the

forcing of outputs because one can override the application
program results for the control relays. This can be helpful in
locking out specific internal interlocks without locking out
any particular input or output point.
The Forcing dialog boxes may be reached from the Program

Monitor’s Control Menu. Figure 8-4 shows the output
forcing dialog box. Use the View option button to switch
between the input and output force lists. Any input point in
the system may be forced. Only outputs (and shared
variables) owned by the particular program you are in may
be forced.
Forcing will not occur until a force table is enabled. A

disabled table may contain forced entries, but they are not
actively forced until the table is enabled. The input and
output tables are enabled or disabled individually.
When the system is put into Memory Lock, forcing is

automatically disabled. The tag names, however, do remain
in the lists. When Memory Lock is turned off, you must go
back to the dialog box to re-enable forcing.
Up to 84 total input and output points may be forced at any

one time.

Figure 8-4: The Forcing Outputs Dialog Box

Section 9
System Maintenance
Purpose
To describe the maintenance activities required of the
REGENT.
Objectives
• To be able to replace batteries in the processor and

communication modules.
• To be able to replace (upgrade) EEPROMs.
• To be able to replace fuses in digital output modules.
• To be able to calibrate analog input and output modules.
System Maintenance 9-1

System Maintenance
The REGENT system requires little in the way of regular
maintenance activities. The few activities that are required
only involve those modules that require calibration or have
components that can be replaced in the field.
Battery Replacement
Lithium batteries are used in both the processor modules and

communication modules with real time clocks. The batteries
in the processors are used to provide backup power for RAM
in the case of a power outage. The batteries in the
communication modules with real time clocks are used to
provide backup power for the clocks in the case of a power
outage. The same battery is used for both type of modules.
When a battery voltage drops below the set threshold, an
LED indicator is illuminated on the face of the module. Such
faults are also shown in both the Fault Status and History
windows. The low battery condition does not affect the
operation of the module as long as the module is powered.
Failures of the Real Time Clock communication module

battery do not trigger the fault contacts. The user should,
therefore, periodically check the BATTOK LED status
indicator on the front of the processor module in order to
determine when a battery requires replacement.
Each processor and real time clock communication module

has its own lithium battery located directly behind the
faceplate. The modules must be removed in order to replace
the batteries. Refer to Section 6 for instructions on removing
the modules.
Caution Do not remove a processor module unless the other two

processors are operational and there are no faults in the
system. Failure to do so may result in a system
shutdown. Check the RUN LEDs to verify the operational
status of the processors.

After removing the module, perform the following steps:
1 Carefully disconnect the attached wire at the top of the

battery. Cut the tie-wrap that secures the battery to the
board and remove the battery.
2 Replace the battery with a type identical to the original.

A replacement battery, Cat. No. T3199, may be ordered
from ICS.
3 If desired, secure the battery to the board with a tie-

wrap. (The original batteries are secured to the boards to
protect against the high vibration encountered during
shipment. Normal installations may not require the tie-
wrap.)
4 Connect the wire and battery tab to the top of the

battery.
5 Reinstall the module. Perform a Reset by pressing the

RESET buttons on the other two operational processor
modules. Verify that the module with the new battery is
operational and the BATTOK LED is on.
Figure 9-1: Location of Processor Battery

EEPROM Replacement (Upgrade)
EEPROM replacement is necessary only when upgrading to

a new version of the TRIOS operating system.
Because processor modules with different EEPROM sets

cannot operate together in the same system, replacing
EEPROMs in an installed system will require shutting
down the entire Regent system.
To prevent damage to module components when

replacing EEPROMs always follow proper electrostatic
discharge prevention procedures during disassembly and
handling. This includes the use of ESD mats and wrist
Module Removal
Loosen the retaining screw at the top of the module. Open

the two module release levers by rotating them outward
(toward you). Grip the module by its front handle and
carefully pull the module out of the controller chassis.
Disassembly
Figure 9-2 shows the locations of the screws to remove and

cables to disconnect during module disassembly.
Remove the ribbon and power cables located at the top of

the module.
Loosen and remove the five screws from the right side of the
module (this is the side with the module and revision labels).
Carefully lift the circuit board assembly away from the
module and place it, component side up, on a flat surface.
Remove the three cylindrical metal spacers and place them
to one side.
The top circuit board (with the Motorola 68000 processor

and two EEPROMs in blue chip sockets) is the main
processor board. The bottom circuit board (with a single
EEPROM in a blue chip socket) is the I/O processor board.
Both boards are connected by a wide ribbon cable. There is
no need to remove this ribbon cable; instead, remove the
two screws and lift the main processor board to expose and
access the I/O processor board.

Figure 9-2: Processor Module Disassembly
Figure 9-3: Processor Circuit Board Assembly

Figure 9-4: Processor Module EEPROM locations
Replacing EEPROMs
The three EEPROMs in each module are labeled U42 and

U43 (main processor) and U19 (I/O processor). Figure 9-4
shows the locations of the EEPROMs on each printed
circuit board.
Remove the old EEPROMs from the boards by rotating the

chip socket’s retaining clips outward. This will eject a chip
from its socket.
Carefully insert the new EEPROMs into the chip sockets. It

is often easiest to align and partially insert the pins on one
side of a chip first, then align the other pins on the other
side, and press the EEPROM carefully into place.
If you install and apply power to a module with an
EEPROM installed backwards the EPROM may be
damaged. When the EEPROM is inserted backwards,
power will be applied to incorrect pins of the EEPROM. If
this happens, do not remove and re-insert the same
EEPROM. Replace the incorrectly positioned EEPROM
with a new EEPROM.
Module Assembly
Carefully align the main processor and I/O processor boards

on their metal frame, guiding the four 96-pin DIN
connectors through the slots in the metal frame. Slide the
three cylindrical metal spacers through the holes in the two
boards. Slide the two medium length panhead screws into
the screw holes and partially tighten (do not fully tighten the
screws yet).
Check the alignment of the three cylindrical metal spacers.

The spacers should be positioned straight up and down (and
not tilted at an angle). The spacers and the circuit boards
must be correctly aligned or the module may not insert
smoothly into the controller chassis. Tighten the two screws
holding the printed circuit boards to the metal frame.
Lay the circuit board assembly on the table and place the
power supply half of the processor module on top of it.
Then turn the two halves over together and align the screw
holes. Make sure the ribbon cable connector ejectors are
closed.
Hand tighten the five assembly mounting screws. The two

shorter screws are screwed into the face plate. The three
longer screws are screwed into the cylindrical metal spacers.
Using a screwdriver, fully tighten the assembly mounting
screws.
From the top of the processor module, reconnect the ribbon

and power cables to their connectors on the main processor
board. Carefully tuck any excess wire or ribbon cable down
into the module (so neither will be in the way when you
reinstall the module).
Refer to Section 6 for reinstalling the processor modules.

Digital Output Module Fuse Replacement
Digital output modules have onboard fuses to protect the

output circuits from high current conditions caused by
shorted field devices or wiring. All digital output modules
have BLOWN FUSE LEDs to indicate the presence of a
blown fuse on the module. Some modules have blown fuse
indicators for each output circuit, others have one indicator
for each group of 4 or 8 circuits.
A blown fuse causes a permanent fault to be indicated for the

specific module. The fault contacts on the controller
assembly will be triggered when a blown fuse occurs.
Certain digital output modules have fuses which can be

accessed from the face of the module without removing it
from the I/O chassis. Other modules must be removed in
order to gain access to the fuses.
Before replacing a fuse, carefully inspect the field device and

associated wiring to determine the cause of the blown fuse.
For modules which must be removed in order to replace the

fuses, follow the subsequent steps;
1 Remove the output module from the I/O chassis. Refer to

Section 6 for specific removal instructions.
2 Remove the four screws on one side of the module and

separate the two halves of the module clamshell.
3 Locate the blown fuse on the circuit board and carefully

remove it from the retaining clips.
4 Replace the blown fuse with an identical or equivalently

rated fuse.
5 After replacing the fuse, carefully position the circuit

board back into the module clamshell halves. Be certain
to position the module retaining levers and return springs
properly. Secure, but do not overtighten, the four screws
used to hold the two clamshell halves together.

6 Reinstall the module. Perform a Reset by pressing two
RESET buttons on two operating processor modules.
Verify that the output module's green ACTIVE LED is
lit and the BLOWN FUSE indicator is off.
Caution Always replace a fuse with one of an identical rating.

Failure to do so may permanently damage the module
and can potentially cause a fire.

Calibration of Analog Input Modules
Analog input modules are calibrated at the factory before

shipment. In order for the modules to maintain their rated
accuracy, they require calibration whenever:
• the module is reconfigured for a different operating

range,
• the module is reconfigured for a different number of input

channels (i.e., 8 vs. 16), or
• at least once a year.
Calibration requires connecting precise voltage levels to all

channels of the module and adjusting the trimming
potentiometers until the inputs read the correct values. The
three trimming potentiometers are accessible through the
faceplate of the module, which allows calibration of the
module without removing it or opening its cover. However,
the corresponding field wiring will have to be disconnected
from the I/O chassis terminals.
If you do not wish to disturb the field wiring during

calibration, the I/O Extender module can be used, as
described in the following sections.
Calibration can either be performed in the field, or the

modules can be returned to the factory for calibration.
Required Equipment
In order to calibrate the module it must be installed in an

operating I/O assembly. The following tools and equipment
are required for proper calibration.
1 Precision voltage source, accurate to 0.1 mV.
2 Program Development Station (PDS), to monitor the
values from the module during calibration.
3 I/O Module Extender, Catalog No. T3322.
(Recommended)
4 Phillips screwdriver.
5 Potentiometer adjustment tool.

Caution During calibration, the analog input module will be
disconnected from the actual field devices. Therefore,
calibration should not be attempted on a system that is
running application programs which read the analog
input signals to be calibrated. Damage to equipment
and/or personal injury may result.
Calibration Procedure
The module must be calibrated in an I/O chassis connected

to a REGENT controller.
1 Remove the module from the I/O chassis. Install the I/O
extender module in its place. Remove the analog input
circuit board from its clamshell and plug it into the
extender module.
2 Remove the field wiring jumper blocks on the I/O

extender module. (See Figures 9-5A&B)
If the module is configured for 8-channel differential

inputs, go to step 5. If the module is configured for
16-channel single-ended inputs, continue with step 3.
3 Connect the negative side of the precision voltage

source to pin A on the I/O extender module and jumper
pin A to pin D.
4 Connect the positive side of the precision voltage source

to pin 1 on the I/O extender module and jumper pins 1
through 16. (See Figure 9-5A) Go to step 7.
5 Connect the negative side of the precision voltage

source to pin 2 on the I/O extender module and jumper
pins 2, 4, 6, 8, 10, 12, 14, and 16. (See Figure 9-5B)
6 Connect the positive side of the precision voltage source

to pin 1 on the I/O extender module and jumper pins 1,
3, 5, 7, 9, 11, 13, and 15. (See Figure 9-5B)
7 Adjust the precision voltage source to the Offset Adjust

value indicated in Table 9-1 for the configured input
range of the module in question.
System Maintenance 9 - 11
8 Monitor the analog inputs from the PDS. Adjust the
Offset Adjust potentiometer (R569) for an average
value of 2 for all input channels. (The value of 2 is the
raw analog data used within the REGENT system,
which ranges from 0 to 4095.) The entire module is
calibrated at one time, not each channel individually.
Verify that all input channels read between 1 and 3.
9 Adjust the precision voltage source to the Gain Adjust

value indicated in Table 9-1 for the configured input
range of the module in question.
10 Monitor the analog inputs from the PDS. Adjust the

Gain Adjust potentiometer (R563) for an average value
of 4093 for all input channels. The entire module is
calibrated at one time, not each channel individually.
Verify that all input channels read between 4092 and
4094.
11 Repeat steps 7 through 10 and make adjustments if

necessary.
12 Calibration is complete. Disconnect the voltage source.

Replace the analog input board into its clamshell.
Remove the I/O module extender and install the analog
input module.
Configured Input Range
Voltage DC Current mA Offset Adjust Gain Adjust
0 to 5 0 to 20 0.0024 4.9976
1 to 5 4 to 20 1.0020 4.9980
-5 to +5 -20 to +20 -4.9951 4.9951
0 to 10 0 to 40 0.0049 9.9951
-10 to +10 -40 to +40 -9.9902 9.9902
Table 9-1: Analog Input Calibration Voltages

Figure 9-5A: Extender Module for Calibrating Analog Input Module (16 channel)
Figure 9-5B: Extender Module for Calibrating Analog Input Module (8 channel)
Calibration of Analog Output Modules
Standard analog output modules are calibrated at the factory

before shipment. These modules are designed for 4 to 20 mA
output only. In order to maintain their rated accuracy, the
modules should be calibrated yearly.

Required Equipment
1 Digital Voltmeter, 5 1/2 digits (or more) accuracy.
2 Program Development Station (PDS), used to force

channels of the module to specific values for calibration.
See Section 9 for information on forcing.
3 I/O Module Extender, Catalog No. T3322. This module

is used to connect the analog module to the backplane,
and allow access to trimpots on the analog module.
6 Eight 250 Ohm, 0.005%, 5ppm/degC precision resistors,

to be connected as analog load devices to the module
during calibration.
The module must be calibrated in an I/O chassis connected to
a REGENT controller.
Caution During calibration, the analog output module will be

running application programs which control the analog
output signals to be calibrated. Damage to equipment

1 Remove the module to be calibrated from the I/O
chassis.
2 Install the I/O extender module into the slot from which
the analog module was removed.
3 Remove the jumpers on the extender module and place

the 8 resistors as shown in Figure 9-6.
4 Remove the four screws on one side of the analog

module and remove the card from its clamshell.
5 Install the analog card into the I/O extender module.

Allow the card to warm up for approximately one
minute.
6 Force all outputs to 0 from the PDS (WINTERPET). Wait

approximately one minute.
7 Adjust the eight Offset trimpots R104, R204, R304,

R404, R504, R604, R704, and R804 to read +1.0000 V
(+/-0.0002 V) on each of the 250 Ohm resistors. (See
Figure 9-7) Measure the voltage directly on the resistor
leads.
8 Force all outputs to 4095 from the PDS. Wait

9 Adjust the eight Gain trimpots R101, R201, R301,

R401, R501, R601, R701, and R801 to read +4.9990 V
(+/-0.0002 V) on each of the 250 Ohm resistors.
Measure the voltage directly on the resistor leads.
10 Repeat steps 6 through 9 and re-adjust the Offset and

Gain trimpots if necessary until the Offset and Span
voltage readings are within the stated limits.

12 Verify that the output voltages read +3.0000 V (+/-

0.0020 V) on each of the 250 Ohm resistors. If the
Offset and Gain adjustments are within the limits stated
in numbers 7 and 9 above, and this midvalue point is
not, return the board to the factory for repair or
replacement.
13 Calibration is complete. Unplug the analog card from the

I/O extender module. Replace the analog card in its
clamshell. Remove the I/O module extender. Remove
the precision resistors from the I/O terminations.
Reconnect the field wiring. Reinstall the calibrated
module. Perform a Reset by pressing the RESET
buttons on two operational processor modules.
Figure 9-6: Extender Module for Calibrating Analog Output Module

Figure 9-7: Location of Trimpots on Analog Output Board
Calibration of Guarded Analog Output
Modules
Guarded analog output modules are calibrated at the factory
before shipment. These modules are designed for 4 to 20 mA
output only. In order to maintain their rated accuracy, the
modules should be calibrated yearly.

Required Equipment
1 Digital Voltmeter, 5 1/2 digits (or more) accuracy.
2 Program Development Station (PDS), used to force

channels of the module to specific values for calibration.
See Section 9 for information on forcing.
3 I/O Module Extender, Catalog No. T3322. This module

is used to connect the analog module to the backplane,
and allow access to trimpots on the analog module.
6 Six 250 Ohm, 0.005%, 5ppm/degC precision resistors, to

be connected as analog load devices to the module during
calibration.
The module must be calibrated in an I/O chassis connected to
a REGENT controller.
Caution During calibration, the analog output module will be

running application programs which control the analog
output signals to be calibrated. Damage to equipment

1 Remove the module to be calibrated from the I/O
chassis.
2 Remove the jumpers on the extender module and install

the six resistors as shown in Figure 9-8.
3 Install the I/O extender module into the slot from which
the analog module was removed.
4 Remove the four screws on one side of the analog

module and remove the card from its clamshell.
5 Install the analog card into the I/O extender module.

Allow the card to warm up for approximately one
minute.
6 Connect the ground probe of the voltmeter to TP4

(AGND) on the card. Refer to Figure 9-8. (Steps 6 - 9
are used to set precision voltage references for the D/A
convertors.)
7 Measure the voltage on TP1 and adjust it to -10.0000 V

(+/-0.0003 V) using trimpot R22.
8 Measure the voltage on TP2 and adjust it to +8.0000 V

9 Measure the voltage on TP3 and adjust it to +2.0000 V

10 Force all outputs to 0 from the PDS (WINTERPRET). Wait

11 Adjust the six Offset trimpots R101, R201, R301, R401,

R501, and R601 to read +1.0000 V (+/-0.0002 V) on
each of the 250 Ohm resistors. (See Figure 9-9) Measure
the voltage directly across the resistor leads.

13 Adjust the six Span trimpots R100, R200, R300, R400,

R500, and R600 to read +4.9990 V (+/-0.0002 V) on
each of the 250 Ohm resistors. Measure the voltage
directly across the resistor leads.
14 Repeat steps 10 through 13 and re-adjust the Offset and
Span trimpots until the voltage readings are within the
stated limits.

16 Verify that the output voltages read +3.0000 V (+/-

0.0008 V) on each of the 250 Ohm resistors. If the
Offset and Span adjustments are within the limits stated
in numbers 11 and 13 above, and this midvalue point is
not, return the board to the factory for repair or
replacement.
17 Calibration is complete. Unplug the analog card from the

I/O extender module. Replace the analog card in its
clamshell. Remove the I/O module extender. Remove
the precision resistors from the I/O terminations.
Reconnect the field wiring. Reinstall the calibrated
module. Perform a Reset by pressing the RESET
buttons on two operational processor modules. Delete
the analog tags from the Forcing dialog box and disable
Figure 9-8: Extender Module for Calibrating Guarded Analog Output Module

Figure 9-9: Location of Trimpots & Test Points on Guarded Analog Output Board
Return Material Authorization
A Return Material Authorization number is required in order to return failed modules
to the factory for repair. To obtain an RMA number, please call the ICS Customer Care
Department at (713) 353-2400.
Required Information
Please have the following information available to assist in processing your request:
Shipping Address
Billing Address
Contact Name
Telephone Number
Catalog Number(s) of item(s) to be returned
Serial Number(s) of item(s) to be returned
Description of observed failure mode or problem
In addition, the following information may be helpful in expediting the repair and return
of the equipment:
Original Purchase Date

Date of Installation
Any special shipping instructions for return of product after repairs are complete.
If equipment to be returned is out of warranty, a purchase order number will be required

before actual repair work begins.
Appendix - Return Material Authorization 10 - 1

ICS TRiplex Regent Maintenance Manual

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Maintenance and Troubleshooting

Industrial Control Services

The illustration, tables and layout examples in this manual are

ICS reserves the right to make changes in the specifications

How to Order Additional Documents

Industrial Control Services, Inc.

Reproduction of this manual, in whole or in part, without prior

Regent, Triplex, and Guarded are registered trademarks of

© Industrial Control Services, Inc. (ICS) 1995

Section 2 REGENT System Overview .............................................. 2

Section 3 Controller Assembly ......................................................... 3

Section 4 I/O Assembly ..................................................................... 4

Section 5 I/O Power Supply Assembly .............................................5

Section 6 Wiring & Module Installation.............................................6

Section 8 Controlling Programs ....................................................... 8

Section 9 Maintenance ...................................................................... 9

Appendix Return Material Authorization

Who this course is intended for

Maintenance and instrumentation personnel who will be

The REGENT fault-tolerant controller is a microprocessor-

To teach maintenance and instrumentation personnel:

§ What components make up a REGENT system,

Other REGENT training courses

REGENT System Training Course - a 4 1/2 day course for

REGENT System Overview

To provide an overview of the REGENT system and it’s

REGENT System Overview 2-1

Each of the assemblies contains a chassis in which the

In a typical REGENT system there is one controller assembly

Names of REGENT Components

I/O Power Supply Assembly

2-2 Industrial Control Services

REGENT System Overview 2-3

Process state data (transmitter reading, switch position,

The processors calculate output commands to be sent to

Triple redundant output commands are transmitted back

The REGENT continuously repeats this scan sequence at

2-4 Industrial Control Services

REGENT System Overview 2-5

Maximum of 16 I/O assemblies, each with 10 I/O modules.

I/O Module Point Densities

Digital Input Modules ........................................... 16-point

2-6 Industrial Control Services

110 VAC 50/60 Hz

The REGENT R2 Communication Speed

The REGENT has survived Operating temperature: 0 to 60 degrees C

Program Development Station

Minimum Configuration Recommended Configuration

80346 processor Pentium 100 MHz

100 MB hard disk storage 500 MB hard disk storage

VGA compatible graphic High Speed SVGA with 1MB

REGENT System Overview 2-7

To further describe the components and functions of the

n To be familiar with the components that make up the

Controller Assembly 3-1

The chassis provides slots for three processor modules and

3-2 Industrial Control Services

Figure 3-1: The Controller Assembly

Controller Assembly 3-3

1 128K CPU Assembly T3010 T3011 T3012

1 Controller Chassis T3100 T3101 T3102

3 Processor Modules T3110 T3111 T3112

1 Communication Module T3150 T3150 T3150

2 Comm Module Blanks T3160 T3160 T3160