DOC NO : HZL-BTN-ELE-DS-SY-028

SAG TENSION CALCULATION FOR 26.68 m SPAN SINGLE BEAR ACSR - 132kV TRANSFORMER FEEDER

1.0.0 DESIGN INPUT

1.1.0 System Parameters

1.1.1 Bay Location = 132kV TRANSFORMER FEEDER

1.1.2 Conductor type & strands = SINGLE BEAR ACSR

1.1.3 Initial Tension (Max.) T1 = 1000 kg (1T per phase)

1.1.4 c/c distance of tower (Maximum Span) L = 26680 mm

1.1.5 Girder Width Lg = 750 mm

1.1.6 Tower height H1 = 8000 mm

1.1.7 Height of the equipment below the conductor H2 = 5955 mm

1.1.8 Number of Conductors nc = 1 Nos.

1.1.9 Number of Insulator Strings ns = 1 Nos.

1.1.10 Basic Wind Speed Vb = 47 m/s (As per IS: 875 -1987,
Part : 3)
1.1.11 Span (c/c tower - lg) Ls = 25930 mm

1.1.12 Maximum Temperature To = 85 °C (As per Clause 10.2,

IS-802,pageno.9)
1.1.13 Minimum Temperature Tmin = 0 °C

1.2.0 ACSR Conductor

1.2.1 Conductor unit weight m's = 0.001213 kg/mm

1.2.2 Conductor Area Ac = 325.6 mm 2

1.2.3 Conductor overall diameter dc = 23.45 mm

1.2.4 Expansion coefficient of conductor α = 1.78E-05 /°C

1.2.5 Elasticity modulus E = 8.2E+03 kg/mm 2

1.3.0 Tension Insulator

1.3.1 Number of discs per string nd = 12

1.3.2 Weight of each disc Wd = 7.5 kg (As per Vendor drawing)

1.3.3 Weight of hardware Wh = 17.02 kg

1.3.4 Mean Diameter of Insulator di = 255 mm

1.3.5 Length of each disc Ld = 145 mm

1.3.6 Length of hardware Lh = 750 mm

1.3.7 Width of the hardware dh = 250 mm

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2.0.0 CALCULATION OF BASIC DESIGN PARAMETERS

2.0.1 Weight of Disc insulator string (W wi)

W wi = W d x nd x n s = 7.5 x 12 x 1 = 90 kg

2.0.3 Length of the Disc insulator string (L str)

Lstr = nd x Ld = 12 x 145 = 1740 mm

2.0.4 Conductor Chord length (L c)

Lc = (L - Lg) - 2 x (Lstr + Lh) = (26680 - 750) - 2 x (1740 + 750) = 20950 mm

3.0.0 DESIGN CALCULTION

3.1.0 Design wind speed (Vd)

Wind zone = 4
Basic wind speed Vb = 47 m/s
Reliability level of structure = 1
factor k0 = 1.375 (As per IS 802, Clause 8.2, Pg no:3)

Meteorological wind speed Vr = Vb / k0 = 34.19 m/s

Risk co efficient k1 = 1
Terrain roughness co efficient k2 = 1
Design wind speed Vd = Vr x k1 x k2 = 34.19 x 1 x 1 = 34.19 m/s

3.2.0 Design Wind pressure (Pd)

Pd = 0.6 x Vd2 = 0.6 x (34.19^2) = 701.38 N/m2 = 0.0000715 kg/mm 2

3.3.0 Wind pressure on conductor (Pc)

Drag Co efficient for conductor Cd = 1 (As per IS 802, Clause 9.2, Pg no:7)

Gust response factor for 8000mm level Gc = 1.66 (As per IS 802, Table 7, Pg no:9)
(For reliability level 1, Terrain category 2)

Full wind pressure on conductor,

Pc = Pd x Cd x Gc = 0.0000715 x 1 x 1.66 = 0.0001187 kg/mm 2

3.4.0 Wind pressure on Insulator (Pi)

Drag Co efficient for insulator Cdi = 1.2 (As per IS 802, Clause 9.3, Pg no:9)

Gust response factor for level Gci = 1.864 (As per IS 802, Table 6, Pg no:9)
(For reliability level 1, Terrain category 2)

Full wind pressure on insulator,

Pi = Pd x Cdi x Gci = 0.0000715 x 1.2 x 1.864 = 0.00016 kg/mm2

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3.5.0 Equivalent weight of Conductor in loaded condition

3.5.1 Full wind load on conductor (W c)

Wc = Pc x dc = 0.0001187 x 23.45 = 0.00279 kg/mm

3.5.2 Equivalent weight of conductor at full wind (W 2)

W2 = m'sc 2 + W c2 = (0.001213^2) + (0.00279^2) = 0.00305 kg/mm

3.6.0 Equivalent weight of insulator in loaded condition

3.6.1 Full wind load on insulator (W s)

Ws 0.5 x Pi x di x Lstr x ns (As per IS 802, Clause 9.3, Pg no:9)

=

= 0.5 x 0.00016 x 255 x 1740 x 1 = 35.5 kg

3.6.2 Equivalent weight of insulator at full wind (W i2)

W i2 = W wi2 + W s2 = (90^2) + (35.5^2) = 96.75 kg

3.6.3 Resultant insulator load on each sub conductor (W i)

Wi = W i2 / nc = 96.75 / 1 = 96.75 kg

3.7.0 Equivalent load of insulator hardware in loaded condition

3.7.1 Full wind load on insulator hardware

W wh = Pi x dh x Lh = 0.00016 x 250 x 750 = 30 kg

WT = 17.02 x 1 = 17.02 kg

3.7.2 Equivalent weight of hardware at full wind (W hT)

W hT = W wh2 + W 2T = (30^2) + (17.02^2) = 34.492 kg

3.7.3 Resultant Hardware load on each sub conductor (W hr)

W hr = W hT / nc = 34.492 / 1 = 34.492 kg

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 DOC NO : HZL-BTN-ELE-DS-SY-028

4.0.0 FULL WIND CONDITION

4.1.0 Load distribution

96.750 kg 34.492 kg 0.003050 kg/mm 34.492 kg 96.750 kg

A B
`
1740.0 mm 750 mm 20950.000 mm 750 mm 1740.0 mm

4.1.1 Reaction at each end

RA = RB = 96.75 + 34.492 + ((0.00305 x 20950)/2) kg = 163.1908 kg

4.1.2 Shear force diagram

+163.1908 kg

+66.4408 kg
10475 375 1245 870
+31.9488 kg

-31.9488 kg
870 1245 375 10475
-66.4408 kg
NOTE: LENGTH IN "mm"
-163.1908 kg

Maximum Sag occurs at the centre of the span

4.1.3 Cross force area (Upto maximum sag)

I1 = 163.1908 x 870 = 141975.996 kg.mm

I2 = 66.4408 x 1245 = 82718.796 kg.mm

I3 = 31.9488 x 375 = 11980.8 kg.mm

I4 = 0.5 x 31.9488 x 10475 = 167331.84 kg.mm

SI1 = 404007.432 kg.mm

4.1.4 Cross Force moments

S1 = 141975.996 x 163.1908 x 0.5 = 11584588.1840 kg2mm

S2 = 82718.796 x 66.4408 x 0.5 = 2747951.4906 kg2mm

S3 = 11980.8 x 31.9488 x 0.5 = 191386.0915 kg2mm

S4 = 167331.84 x 31.9488 / 3 = 1782017.1633 kg2mm

TS = (S1 + S2 + S3 + S4) x 2 = 32611885.8588 kg2mm

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5.0.0 STILL WIND CONDITION

5.1.0 Load distribution

90.000 kg 17.020 kg 0.001213 kg/mm 17.020 kg 90.000 kg

A B
`
1740.0 mm 750 mm 20950.000 mm 750 mm 1740.0 mm

5.1.1 Reaction at each end

RA = RB = 90 + 17.02 + ((0.001213 x 20950)/2) kg = 119.7262 kg

5.1.2 Shear force diagram

+119.7262 kg

+29.7262 kg
10475 375 1245 870
+12.7062 kg

-12.7062 kg
870 1245 375 10475
-29.7262 kg
NOTE: LENGTH IN "mm"
-119.7262 kg

Maximum Sag occurs at the centre of the span

5.1.3 Cross force area (Upto maximum sag)

I1 = 119.7262 x 870 = 104161.794 kg.mm

I2 = 29.7262 x 1245 = 37009.119 kg.mm

I3 = 12.7062 x 375 = 4764.825 kg.mm

I4 = 0.5 x 12.7062 x 10475 = 66548.7225 kg.mm

SI2 = 212484.4605 kg.mm

5.1.4 Cross Force moments

S1 = 104161.794 x 119.7262 x 0.5 = 6235447.8904 kg2mm

S2 = 37009.119 x 29.7262 x 0.5 = 550070.2366 kg2mm

S3 = 4764.825 x 12.7062 x 0.5 = 30271.4097 kg2mm

S4 = 66548.7225 x 12.7062 / 3 = 281860.4593 kg2mm

TSS = (S1 + S2 + S3 + S4) x 2 = 14195299.9920 kg2mm

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6.0.0 EVALUATION OF SAG AND DEFLECTION AT ANY TEMPERATURE

6.1.0 Sag at any temperature

6.1.1 Final Stress at any temperature

E x SM1 E x SM2
σ2 x (σ-σ1) + + E x α (T1-To) = kg/mm 2
2 2 2
Ac x Ls x σ1 Ac x Ls
Where
σ1 = 3.07125 kg/mm 2

SM1 = TS = 32611885.8588 kg2mm

SM2 = TSS = 14195299.9920 kg2mm

6.1.2 Sag at any Temperature (S)

S = SI2 / Tstill mm

Tstill = σxA kg

where, σ is the final stress at still wind condition for a given temperature

6.2.0 Deflection at any temperature

6.2.1 Final Stress at any temperature

E x SM1 E x SM1
σ2 x (σ-σ1) + + E x α (T1-To) = kg/mm 2
2 2 2
Ac x Ls x σ1 Ac x Ls
Where
σ1 = 3.07125 kg/mm 2

SM1 = TS = 32611885.8588 kg2mm

6.2.2 Deflection at any Temperature (D)

D = SI2 / Tfull mm

Tfull = σxA kg

where, σ is the final stress at full wind condition for a given temperature

6.3.0 Conductor Swing at any temperature (Swg)

Swg = D2 - S2 mm

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6.4.0 Sag, Tension, Deflectionand Swing for Various Temperatures

Temp σ (Full wind) σ (Still wind) Deflection Swing

Tfull (kg) Tstill (kg) Sag (mm)
°c kg/mm 2 kg/mm 2 (mm) (mm)

0 3.0713 2.1319 1000 694.1 306.1 404 263.7

5 2.9813 2.0601 970.7 670.8 316.8 416.2 269.9

10 2.897 1.995 943.3 649.6 327.1 428.3 276.5

15 2.8187 1.935 917.8 630 337.3 440.2 282.9

20 2.7459 1.8799 894.1 612.1 347.1 451.9 289.4

25 2.6779 1.8289 871.9 595.5 356.8 463.4 295.7

30 2.6143 1.7816 851.2 580.1 366.3 474.6 301.8

35 2.5548 1.7376 831.8 565.8 375.5 485.7 308.1

40 2.4987 1.6966 813.6 552.4 384.7 496.6 314

45 2.4461 1.6581 796.5 539.9 393.6 507.2 319.9

50 2.3963 1.6221 780.2 528.2 402.3 517.8 326

55 2.3494 1.5882 765 517.1 410.9 528.1 331.7

60 2.3049 1.5563 750.5 506.7 419.3 538.3 337.6

65 2.2627 1.5261 736.7 496.9 427.6 548.4 343.4

70 2.2226 1.4976 723.7 487.6 435.8 558.3 349

75 2.1846 1.4705 711.3 478.8 443.8 568 354.5

80 2.1482 1.4448 699.5 470.4 451.7 577.6 360

85 2.1135 1.4204 688.2 462.5 459.4 587 365.4

6.4.1 Maximum Working Tension T = 1000 kg

6.4.2 Maximum sag of Lower most conductor S = 459.4 mm

6.4.3 Height of tower H = 8000 mm

6.4.4 Height of Equipment h = 5955 mm

6.4.5 Vertical Clearance between lower most

Vclr = 1585.6 mm
Conductor and equipment

6.4.6 Clearance between phase to phase

= 1300 mm
for 132kV as per CBIP manual

6.4.7 Since the calculated vertical clearance between Equipment and Lower most conductor is
greater than the minimum clearance between phase to phase, The selected height of tower
8000mm is adequate.

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 DOC NO : HZL-BTN-ELE-DS-SY-028

SAG TENSION CALCULATION FOR 12 m SPAN SINGLE BEAR ACSR - 132kV BUS

1.0.0 DESIGN INPUT

1.1.0 System Parameters

1.1.1 Bay Location = 132kV BUS

1.1.2 Conductor type & strands = SINGLE BEAR ACSR

1.1.3 Initial Tension (Max.) T1 = 1000 kg (1T per phase)

1.1.4 c/c distance of tower (Maximum Span) L = 12000 mm

1.1.5 Girder Width Lg = 750 mm

1.1.6 Tower height H1 = 8000 mm

1.1.7 Height of the equipment below the conductor H2 = 5050 mm

1.1.8 Number of Conductors nc = 1 Nos.

1.1.9 Number of Insulator Strings ns = 1 Nos.

1.1.10 Basic Wind Speed Vb = 47 m/s (As per IS: 875 -1987,
Part : 3)
1.1.11 Span (c/c tower - lg) Ls = 11250 mm

1.1.12 Maximum Temperature To = 85 °C (As per Clause 10.2,

IS-802,pageno.9)
1.1.13 Minimum Temperature Tmin = 0 °C

1.2.0 ACSR Conductor

1.2.1 Conductor unit weight m's = 0.001213 kg/mm

1.2.2 Conductor Area Ac = 325.6 mm 2

1.2.3 Conductor overall diameter dc = 23.45 mm

1.2.4 Expansion coefficient of conductor α = 1.78E-05 /°C

1.2.5 Elasticity modulus E = 8.2E+03 kg/mm 2

1.3.0 Tension Insulator

1.3.1 Number of discs per string nd = 12

1.3.2 Weight of each disc Wd = 7.5 kg (As per Vendor drawing)

1.3.3 Weight of hardware Wh = 17.02 kg

1.3.4 Mean Diameter of Insulator di = 255 mm

1.3.5 Length of each disc Ld = 145 mm

1.3.6 Length of hardware Lh = 750 mm

1.3.7 Width of the hardware dh = 250 mm

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2.0.0 CALCULATION OF BASIC DESIGN PARAMETERS

2.0.1 Weight of Disc insulator string (W wi)

W wi = W d x nd x n s = 7.5 x 12 x 1 = 90 kg

2.0.3 Length of the Disc insulator string (L str)

Lstr = nd x Ld = 12 x 145 = 1740 mm

2.0.4 Conductor Chord length (L c)

Lc = (L - Lg) - 2 x (Lstr + Lh) = (12000 - 750) - 2 x (1740 + 750) = 6270 mm

3.0.0 DESIGN CALCULTION

3.1.0 Design wind speed (Vd)

Wind zone = 4
Basic wind speed Vb = 47 m/s
Reliability level of structure = 1
factor k0 = 1.375 (As per IS 802, Clause 8.2, Pg no:3)

Meteorological wind speed Vr = Vb / k0 = 34.19 m/s

Risk co efficient k1 = 1
Terrain roughness co efficient k2 = 1
Design wind speed Vd = Vr x k1 x k2 = 34.19 x 1 x 1 = 34.19 m/s

3.2.0 Design Wind pressure (Pd)

Pd = 0.6 x Vd2 = 0.6 x (34.19^2) = 701.38 N/m2 = 0.0000715 kg/mm 2

3.3.0 Wind pressure on conductor (Pc)

Drag Co efficient for conductor Cd = 1 (As per IS 802, Clause 9.2, Pg no:7)

Gust response factor for 8000mm level Gc = 1.66 (As per IS 802, Table 7, Pg no:9)
(For reliability level 1, Terrain category 2)

Full wind pressure on conductor,

Pc = Pd x Cd x Gc = 0.0000715 x 1 x 1.66 = 0.0001187 kg/mm 2

3.4.0 Wind pressure on Insulator (Pi)

Drag Co efficient for insulator Cdi = 1.2 (As per IS 802, Clause 9.3, Pg no:9)

Gust response factor for level Gci = 1.864 (As per IS 802, Table 6, Pg no:9)
(For reliability level 1, Terrain category 2)

Full wind pressure on insulator,

Pi = Pd x Cdi x Gci = 0.0000715 x 1.2 x 1.864 = 0.00016 kg/mm 2

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3.5.0 Equivalent weight of Conductor in loaded condition

3.5.1 Full wind load on conductor (W c)

Wc = Pc x dc = 0.0001187 x 23.45 = 0.00279 kg/mm

3.5.2 Equivalent weight of conductor at full wind (W 2)

W2 = m'sc 2 + W c2 = (0.001213^2) + (0.00279^2) = 0.00305 kg/mm

3.6.0 Equivalent weight of insulator in loaded condition

3.6.1 Full wind load on insulator (W s)

Ws 0.5 x Pi x di x Lstr x ns (As per IS 802, Clause 9.3, Pg no:9)

=

= 0.5 x 0.00016 x 255 x 1740 x 1 = 35.5 kg

3.6.2 Equivalent weight of insulator at full wind (W i2)

W i2 = W wi2 + W s2 = (90^2) + (35.5^2) = 96.75 kg

3.6.3 Resultant insulator load on each sub conductor (W i)

Wi = W i2 / nc = 96.75 / 1 = 96.75 kg

3.7.0 Equivalent load of insulator hardware in loaded condition

3.7.1 Full wind load on insulator hardware

W wh = Pi x dh x Lh = 0.00016 x 250 x 750 = 30 kg

WT = 17.02 x 1 = 17.02 kg

3.7.2 Equivalent weight of hardware at full wind (W hT)

W hT = W wh2 + W 2T = (30^2) + (17.02^2) = 34.492 kg

3.7.3 Resultant Hardware load on each sub conductor (W hr)

W hr = W hT / nc = 34.492 / 1 = 34.492 kg

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4.0.0 FULL WIND CONDITION

4.1.0 Load distribution

96.750 kg 34.492 kg 0.003050 kg/mm 34.492 kg 96.750 kg

A B
`
1740.0 mm 750 mm 6270.000 mm 750 mm 1740.0 mm

4.1.1 Reaction at each end

RA = RB = 96.75 + 34.492 + ((0.00305 x 6270)/2) kg = 140.8038 kg

4.1.2 Shear force diagram

+140.8038 kg

+44.0538 kg
3135 375 1245 870
+9.5618 kg

-9.5618 kg
870 1245 375 3135
-44.0538 kg
NOTE: LENGTH IN "mm"
-140.8038 kg

Maximum Sag occurs at the centre of the span

4.1.3 Cross force area (Upto maximum sag)

I1 = 140.8038 x 870 = 122499.306 kg.mm

I2 = 44.0538 x 1245 = 54846.981 kg.mm

I3 = 9.5618 x 375 = 3585.675 kg.mm

I4 = 0.5 x 9.5618 x 3135 = 14988.1215 kg.mm

SI1 = 195920.0835 kg.mm

4.1.4 Cross Force moments

S1 = 122499.306 x 140.8038 x 0.5 = 8624183.8911 kg2mm

S2 = 54846.981 x 44.0538 x 0.5 = 1208108.9658 kg2mm

S3 = 3585.675 x 9.5618 x 0.5 = 17142.7536 kg2mm

S4 = 14988.1215 x 9.5618 / 3 = 47771.1401 kg2mm

TS = (S1 + S2 + S3 + S4) x 2 = 19794413.5012 kg2mm

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5.0.0 STILL WIND CONDITION

5.1.0 Load distribution

90.000 kg 17.020 kg 0.001213 kg/mm 17.020 kg 90.000 kg

A B
`
1740.0 mm 750 mm 6270.000 mm 750 mm 1740.0 mm

5.1.1 Reaction at each end

RA = RB = 90 + 17.02 + ((0.001213 x 6270)/2) kg = 110.8228 kg

5.1.2 Shear force diagram

+110.8228 kg

+20.8228 kg
3135 375 1245 870
+3.8028 kg

-3.8028 kg
870 1245 375 3135
-20.8228 kg
NOTE: LENGTH IN "mm"
-110.8228 kg

Maximum Sag occurs at the centre of the span

5.1.3 Cross force area (Upto maximum sag)

I1 = 110.8228 x 870 = 96415.836 kg.mm

I2 = 20.8228 x 1245 = 25924.386 kg.mm

I3 = 3.8028 x 375 = 1426.05 kg.mm

I4 = 0.5 x 3.8028 x 3135 = 5960.889 kg.mm

SI2 = 129727.161 kg.mm

5.1.4 Cross Force moments

S1 = 96415.836 x 110.8228 x 0.5 = 5342536.4549 kg2mm

S2 = 25924.386 x 20.8228 x 0.5 = 269909.1524 kg2mm

S3 = 1426.05 x 3.8028 x 0.5 = 2711.4915 kg2mm

S4 = 5960.889 x 3.8028 / 3 = 7556.0229 kg2mm

TSS = (S1 + S2 + S3 + S4) x 2 = 11245426.2434 kg2mm

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6.0.0 EVALUATION OF SAG AND DEFLECTION AT ANY TEMPERATURE

6.1.0 Sag at any temperature

6.1.1 Final Stress at any temperature

E x SM1 E x SM2
σ2 x (σ-σ1) + + E x α (T1-To) = kg/mm 2
2 2 2
Ac x Ls x σ1 Ac x Ls
Where
σ1 = 3.07125 kg/mm 2

SM1 = TS = 19794413.5012 kg2mm

SM2 = TSS = 11245426.2434 kg2mm

6.1.2 Sag at any Temperature (S)

S = SI2 / Tstill mm

Tstill = σxA kg

where, σ is the final stress at still wind condition for a given temperature

6.2.0 Deflection at any temperature

6.2.1 Final Stress at any temperature

E x SM1 E x SM1
σ2 x (σ-σ1) + + E x α (T1-To) = kg/mm 2
2 2 2
Ac x Ls x σ1 Ac x Ls
Where
σ1 = 3.07125 kg/mm 2

SM1 = TS = 19794413.5012 kg2mm

6.2.2 Deflection at any Temperature (D)

D = SI2 / Tfull mm

Tfull = σxA kg

where, σ is the final stress at full wind condition for a given temperature

6.3.0 Conductor Swing at any temperature (Swg)

Swg = D2 - S2 mm

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6.4.0 Sag, Tension, Deflectionand Swing for Various Temperatures

Temp σ (Full wind) σ (Still wind) Deflection Swing

Tfull (kg) Tstill (kg) Sag (mm)
°c kg/mm 2 kg/mm 2 (mm) (mm)

0 3.0713 2.3757 1000 773.5 167.7 195.9 101.3

5 3.004 2.3191 978.1 755.1 171.8 200.3 103

10 2.9399 2.2665 957.2 738 175.8 204.7 104.9

15 2.8794 2.2169 937.5 721.8 179.7 209 106.7

20 2.8221 2.1704 918.9 706.7 183.6 213.2 108.4

25 2.7679 2.1264 901.2 692.4 187.4 217.4 110.2

30 2.7165 2.085 884.5 678.9 191.1 221.5 112

35 2.6677 2.0457 868.6 666.1 194.8 225.6 113.8

40 2.6212 2.0084 853.5 653.9 198.4 229.5 115.4

45 2.577 1.973 839.1 642.4 201.9 233.5 117.3

50 2.5348 1.9393 825.3 631.4 205.5 237.4 118.9

55 2.4945 1.9073 812.2 621 208.9 241.2 120.6

60 2.456 1.8767 799.7 611.1 212.3 245 122.3

65 2.4191 1.8475 787.7 601.5 215.7 248.7 123.8

70 2.3838 1.8196 776.2 592.5 218.9 252.4 125.7

75 2.3499 1.7928 765.1 583.7 222.2 256.1 127.3

80 2.3173 1.7672 754.5 575.4 225.5 259.7 128.8

85 2.2861 1.7426 744.4 567.4 228.6 263.2 130.4

6.4.1 Maximum Working Tension T = 1000 kg

6.4.2 Maximum sag of Lower most conductor S = 228.6 mm

6.4.3 Height of tower H = 8000 mm

6.4.4 Height of Equipment h = 5050 mm

6.4.5 Vertical Clearance between lower most

Vclr = 2721.4 mm
Conductor and equipment

6.4.6 Clearance between phase to phase

= 1300 mm
for 132kV as per CBIP manual

6.4.7 Since the calculated vertical clearance between Equipment and Lower most conductor is
greater than the minimum clearance between phase to phase, The selected height of tower
8000mm is adequate.

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