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2. Inclusions in this document: Primarily to highlight the Data objects, Process flow with key
emphasis on additional process steps to be performed in Test Equipment Management
(Calibration as known in SAP). Test Equipment Management is a PM – QM integration
functionality provided in SAP Quality Management module. As QM module is currently not in
use within Iluka, this document would stress on aspects of QM which are relevant to the
process and would be new to MPA process scope.
3. Exclusions from this document: This document does not get into details of maintenance
order processing to a great depth as it is understood that users are adept in the process.
Integration points are however detailed wherever relevant.
Inspection type: Inspection type is a term introduced from QM module. It simply refers to the
source of Inspection. For example: If the source of Quality inspection is Goods receipt,
Inspection type is 01, if it is Production receipt it is 04, for Test Equipment Calibration work
it is 14 and so on. For Calibration (Test Equipment Management) scenario, inspection type
14 should be used, as demonstrated in this document.
Inspection point: Inspection points are used to identify objects under inspection. For example
– Inspection point to identify samples, Inspection point to identify Maintenance
objects,freely defined Inspection points and so on.
Inspection point 300 is used to identify Equipments for Calibration in Standard SAP system. A
configuration snapshot below:
In Calibration work, as detailed later in the document, if the Test Equipment is found to be unfit for
use, i.e. its MIC readings are not as per standard or not within prescribed tolerances, based on the
Usage decision, the Equipment can be deactivated <or>Frequency of Maintenance plan
increased<or>Notification can be generated.
It is better to have a separate category for Test Equipments. So have created a category
“T” for Test equipments in Sandbox and done necessary settings for the same. However,
continuing with current Equipment categories will also allow the process to run.
Control Indicators are critical while creating MICs and a Sampling procedure (based on Fixed
sampling with sample size 1 assigned). Catalogs can also be assigned
Characteristic 0010 10000000 01.01.2010 was created
d. Create Equipment Task List with Inspection point 300 and with assigned MIC’s againat
operation
In Operation screen, enter the Operation details and assign MIC or MIC’s to operation. A sampling
procedure TESTEQPT (as created in QM) also assigned at MIC level
Save the Task List
e. Create a Maintenance Plan for scheduling Calibration work (usually calibration work is
recommended as a Periodically Planned work)
Here as an example a Strategy based plan using Task List created above has been used
A Maintenance plan category CL has been added for Calibration work.in Sandbox
Also a PM Order type CALB has been fully configured for Calibration work and should be used in
Calibration plans
Plan Labour hours, Plan material components, Plan services in Order if and as relevant
and release the order
Result – Order would be released for further processing and Inspection Lot would be
generated for Calibration recording.
Order will get the system status REL ILAS NMAT PRC SETC
This is as per current standard process and hence niot been detailed further
Labour hours (internal) are booked to order, Materials if any are Issued (Stock
material)/GR (Non stock material), Service entries (in case of external service) are
recorded against the Calibration order
In selection screen, select Inspection Lot origin as 14. You can enter other selection
criteria as Plant, period etc.
Usage decision would decide the action on Equipment – i.e whether it would be kept as usable or
would it be deactivated from active usage etc.
Enter usage decision and save the Inspection Lot. The Inspection Lot will be removed from QA32
Report output list of Inspection Lots without UD – it will not show in List
On saving the Usage decision, the PM data would be updated and PM Calibration Work Order would
be automatically assigned TECO status.
These are known as Follow up actions triggered and can be controlled through relevant system
configuration.