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1) ……………… is the stage in which typically an organization develop a number of ideas for new product
a) Idea generation b) Idea screening c) Idea evaluation d) Idea contribution
2) The major objective of designing a ……………… is to ensure that the goods and services are produced
at the minimum cost.
a) Process design b) Product development c) Process flow d) cost plan
3) The combination of material characteristics and move or flow requirements is ………………
a) life-Cycle b) material flow c) material handling d) unit load
4) Hand trucks, forklift trucks, AGVs are used in ………………………..
a) Fixed-position b) Process layout c) Product layout d) Variable-position
5) ………………. Often used to move parts and assemblies between major production areas.
a) Roller Conveyor b) Skate-Wheel Conveyor c) Belt Conveyor d) Overhead Trolley Conveyor
6) A single direction conveyor system has to be designed to meet a part flow rate of 85 parts per minute.
Each container in the conveyor can hold 6 parts. The distance between the loading and unloading points
is about 15 m. Determine the required conveyor speed and the allowable loading time if the spacing
between the containers is 1 m.
Model B
1) ……………… in this stage one idea is selected from the alternative ideas
a) Idea generation b) Idea screening c) Idea evaluation d) Idea contribution
2) ………….. in this stage the product concept is came into its physical form
6) A forklift truck initially costs L.E. 200,000 and has an expected life of 5 years. Fuel cost is L.E. 100.00
per 8 hours of operation, and maintenance cost is L.E. 15.0 an hour. If the truck travels an average of
3,000 meter per day, determine the cost per meter. Assume that the truck operates 360 days a year
and that the operator is paid L.E. 25.00 an hour
Model C
1) ……………… in this stage the concept of product is developed
a) Idea generation b) Idea screening c) Idea evaluation d) Idea contribution
2) ……………….. involves the activities to legally make a product similar or superior to one already available on
the market
6) The proposed AGV system for a manufacturing unit must be capable of making 80 deliveries per
hour. The type of AGV selected for this application has a velocity of 50 m/min. Based on the current
facility layout, the average loaded travel distance will be 150 m and the average empty travel distance
will be 100 m. The total loading and unloading time will average about 1 min. Assuming a traffic factor
of 0.8, determine the number of AGVs required
Model D
1) ………….. in this stage the product concept is came into its physical form
6) An automated guided vehicle system is used inside a telephone repair facility. The vehicles move
repaired telephones from the repair facility to the packing area. Owing to the nature of the layout, the
loaded travel distance is 300 m and the empty travel distance is 500 m. The system must be able to
move 750 phones per hour. The load and unload time is about 1 min and the speed of the vehicle is
120 m/min. Determine the number of AGVs required. Knowing that each vehicle capacity is 20 phones.