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Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct
Keywords: Geopolymer concrete (GC) is a synthetic material that combines sustainability and appropriate engineering
Reinforced concrete properties, and it is relatively cost-effective compared to Portland cement-based concrete, its traditional com-
Sustainable structures petitor. Most GC studies have analyzed the microstructure and the chemical composition of GC. However,
Geopolymer concrete studies on the structural behavior of GC are limited. Thus this research focuses on the shear behavior of fly ash-
Fly ash
based GC beams. Four GC beams and one conventional concrete beam were experimentally investigated to
Shear strength
Shear deformation
determine their shear strengths. The test variables included the shear span-to-effective depth ratio and the
Structural behavior transverse reinforcement ratio of the investigated beams. The strength, strains, deformations, and mode of
failure of the investigated beams are presented. The shear strengths of the investigated beams are comparable to
those of conventional concrete beams.
1. Introduction GC. ASTM C618 [7] classifies fly ash to either class F or C depending on
the SiO2 + Al2O3 + Fe2O3 content which must be greater than 70% for
Ordinary Portland Cement (OPC) production includes mining, class F and 50% for class C fly ashes. Class F fly ash has been used to
crushing, and grinding limestone followed by calcination process of produce heat-cured GC, as it has a higher content of silicate and alu-
calcium carbonate into calcium oxide under very high temperatures mina while class C has been used to produce ambient-cured GC, as it
resulting in a massive carbon dioxide footprint on the atmosphere [1]. has higher calcium content [8–10]. GC based on class F is typically
Over the past decades, numerous studies have been conducted to par- heat-cured at temperatures ranging from 60°–90 °C to accelerate
tially or completely replace OPC in concrete with alternative binders strength development [11].
including industrial by-products to improve concrete sustainability. The alkali solution activator plays an essential role in the properties
Yet, none has been widely accepted as an alternative binder. of GC. Sodium hydroxide with sodium silicate and potassium hydroxide
A more environmental friendly concrete material called geopolymer with potassium silicate were used as alkaline solutions [3]. The com-
concrete (GC) has been developed. GC consists of aluminosilicate-rich bination of sodium silicate and sodium hydroxide resulted in higher
material such as fly ash, blast furnace slag, and red mud and an alkaline compressive strength compared to mixtures prepared using potassium
solution. The aluminosilicate and alkaline solution react together, per hydroxide with potassium silicate. Moreover, a sodium silicate-to-so-
Eq. (1), resulting in an inorganic amorphous three-dimensional poly- dium hydroxide ratio of 2.5 resulted in relatively high compressive
meric chain and ring structure consisting of SieOeAleO bonds [2–6] in strengths. Sodium hydroxide molarity ranging from 8 M to 14 M re-
a process known as geopolymerization. sulted in acceptable strengths [10,11]. It should be noted that the al-
kaline activator represents significant portion of the cost of GC mix-
tures. Therefore, its content needs to be optimized for a given strength.
(1a) For example, Gomaa et al. [10] produced GC mixtures having com-
pressive strengths ranging from 25 MPa to 45 MPa with a cost 60% to
112% of that of the corresponding conventional concrete mixture.
Numerous researchers investigated the material performance of GC.
However, fewer investigations have been carried out at the structural
(1b)
component level [12–16]. Visintin et al. [13] investigated the shear
Fly ash is the most common precursor material used to synthesize friction and shear strength of unreinforced GC. The performance of GC
⁎
Corresponding author.
E-mail address: elgawadym@mst.edu (M.A. ElGawady).
https://doi.org/10.1016/j.engstruct.2019.109298
Received 23 August 2018; Received in revised form 27 May 2019; Accepted 11 June 2019
Available online 01 July 2019
0141-0296/ © 2019 Elsevier Ltd. All rights reserved.
N.S. Yacob, et al. Engineering Structures 196 (2019) 109298
was found to be similar to that of CC. Yost et al. [14] investigated three
shear-critical beams, having shear-span-to-depth ratio (a/d) of 5.2,
subjected to four-point bending. The performance of GC beams was
compared to that of identical beams constructed using conventional
concrete (CC), i.e., ordinary Portland cement based concrete. It was
found that the performance of both sets of beams was very similar. Both
sets displayed the same crack pattern, failure mode, and shear strength.
Mourougane et al. [15] investigated the shear strength of six beams
having a/d of 1.6 subjected to four-point bending and reported that GC
beams displayed slightly higher shear strength but similar crack pat-
Fig. 1. Compressive strength and slump flow of GC trial mixtures.
tern. The shear strength of GC beams having different flexural and shear
reinforcement ratio were determined using different codes [16]. It was
found that the Australian Standards AS-3500 [17] and ACI 318 code specific gravity of 1.39 g/cm3 at 20 °C (86.8 lb/ft3 at 68°F). Type D™
[18] were able to conservatively predict the shear strength of the in- with silicate acid and sodium salt of 44.1%, water content of 55.9%,
vestigated beams. and specific gravity of 1.53 g/cm3 at 20 °C (95.5 lb/ft3 at 68°F). The
Most GC studies have analyzed the microstructure and the chemical NaOH solution was prepared 24 h prior to the concrete mixing to allow
composition of GC. However, studies on the structural behavior of GC the solution to reach room temperature before concrete mixing.
are limited [13]. Therefore, this research represents one of the pioneer A high-range water-reducing (HRWR) admixture, MasterGlenium-
studies to investigate the shear strength of GC beams, which will help 7500, was added to improve the workability. The activators were mixed
design engineers to implement GC in their structural designs. The test together on the mixing day in plastic pails, and the HRWR along with
variables were the shear span-to-effective depth ratio and the transverse the extra-added water were mixed in a separate pail.
reinforcement ratio of the investigated beams. The strength, strains, As shown in Fig. 1, increasing the alkalinity of the mixture through
deformations, and mode of failure of the investigated beams are pre- increasing the NaOH molarity, or using Na2O3Si type N® instead of type
sented. The shear strengths of the investigated beams are compared to D® increased the compressive strength. Increasing the alkalinity in the
those obtained using Response 2000 [19]. mixture increased the rate of leaching of the alumina and calcium in the
fly ash leading to higher compressive strengths. Similarly, using mixing
process B instead of A allowed more leaching of the alumina and cal-
2. Experimental program cium to occur. Therefore, mixtures 6 through 8 displayed the highest
compressive strengths. However, cutting the water in mixture 8 or
2.1. Materials HRWR in mixture 7 led to reduced workability. Therefore mixture
number 6 had the best combination of compressive strength at 7 days
2.1.1. Geopolymer concrete and best workability. Hence, this mixture was used in the remainder of
2.1.1.1. GC mixture design. The GC mixture was designed considering this research.
the performance of different trial mixtures. Eight trial mixtures were For mixture number 6, the required NaOH molarity was obtained by
prepared with different NaOH molarity (i.e., 8 M, 14 M, or 16 M), type adding 404 g of sodium hydroxide pellets to 596 g of distilled water to
of sodium silicate solution (i.e., N®or D™), rest time period between create one kilogram of NaOH solution of 14 M. The chemical compo-
casting and curing (i.e., zero or 5 hrs), mixing process (i.e., A: mixing fly sition and physical properties of the fly ash used in the remainder of this
ash with dry ingredients, then adding the chemicals; or B: mixing fly study are shown in Table 2. The fly ash had a low calcium oxide content
ash directly with the liquid activators; then. adding the remaining of 8.30%. Table 3 summarizes the mixture proportions used for the GC
solids), and source of class F fly ash (i.e., 1 or 2). The combination of in this study.
parameters included in each of the trial mixtures is summarized in
Table 1.
For all trial mixtures, the coarse aggregate was crushed dolomite 2.1.1.2. GC mixing procedure. A gravity mixer of 0.17 m3 (6 ft3) was
with nominal maximum aggregate size of 13 mm (1/2 in.). The fine used for the mixtures. The fly ash was mixed with the activator solution
aggregate was natural river sand taken from Missouri River. To mini- first for one minute to ensure full contiguity, and then the fine and
mize the water and chemical liquid absorption, the aggregate moisture coarse aggregates were added along with the extra-added water and the
condition was kept as close as possible to the saturated-surface-dry HRWR. The mixing continued for five minutes. The liquids-to-fly ash
conditions. ratio was 0.43 by weight. The average slump flow measured per ASTM
The alkali activator was a combination of sodium hydroxide (NaOH) C1611 [20] was 605 mm (23.8 in.) in diameter (Fig. 2). The flowability
and sodium silicate (Na2O3Si) solution. The NaOH solids were com- of the mixture is attributed to the spherical shape of the fly ash particles
mercial grade with purity more than 99% in pellet form. Two different in combination with the lubricating effect of sodium silicate solution.
types of sodium silicate solution were investigated. Type N® with sili- No signs of segregation were observed, which complies with the mixing
cate acid and sodium salt of 37.5%, water content of 62.5%, and requirements of GC.
Table 1
Trial GC mixtures.
Mixture no. Rest time (hours) Sodium hydroxide (molarity) Sodium silicate (type) Extra-added water HRWR Mixing process (type) Fly ash (source)
2
N.S. Yacob, et al. Engineering Structures 196 (2019) 109298
Table 2
Chemical composition and physical properties of fly ash.
SiO21, % 59.27
Al2O32, % 22.09
Fe2O33, % 5.15
Sum of 1′2′3, % 86.51
CaO, % 8.30
MgO, % 1.62
SO3, % 0.44
Na2O, % 0.15
K2O, % 1.08
LOI 0.30
Retained on #325 Sieve, % 29.22
Specific Gravity 2.25
Moisture Content, % 0.03
Table 3
GC mixture proportions (kg/m3).
Class F Fly Ash Sodium Hydroxide Solution Sodium Silicate Solution Extra Added Water Fine Aggregate Coarse Aggregate HRWR*
* MasterGlenium-7500.
3
N.S. Yacob, et al. Engineering Structures 196 (2019) 109298
Table 8 summarizes the test results in terms of the peak load (Ptest ), Fig. 4. Cross-sections of beam specimens.
which is the maximum total load applied to the beam by the two ac-
tuators, peak shear force (Vtest =Ptest /2 , assuming perfect symmetry and plates. The shear cracks widened with increasing applied displacement.
disregarding the effects of the beam self-weight), average shear stress at In addition, splitting cracks were observed along the longitudinal ten-
failure (vtest = Vtest /b w d ), and vtest normalized by the square root of the sion reinforcement near the supports in beams GN6-2 and GL6-2.4
concrete compressive strength for the beam without shear reinforce- (Fig. 10).
ment. For beam GN6-2, without shear reinforcement, failure occurred
Crack formation and propagation in the GC beams were similar to when an inclined shear crack penetrated the compression zone of the
those typically observed in conventional reinforced concrete beams. beam near the loading plate leading to shear compression failure
Flexural cracks initiated in the constant moment region followed by (Fig. 10). Crushing and spalling of concrete struts was observed at
minor flexural cracks in the shear span regions between the supports failure. In general, the cracks propagated through the aggregate and
and the loading points. Most flexural cracks propagated upward toward created a relatively smooth surface. This indicates that the paste was
the compression zones of the beams upon increasing the applied dis- sufficiently strong to fully transfer the shear stress to the aggregate
placement. Furthermore, web-shear cracks and/or flexural-shear cracks sections due to the good bond between the paste and the aggregate. The
appeared near the supports and propagated upward toward the loading
Table 4
Conventional concrete mixture proportions in kg/m3 (lb/yd3).
Water -to-cement ratio Cement Fly Ash Water Fine Aggregate Coarse Aggregate HRWR*
0.50 350 (590) 100 (170) 225 (380) 850 (1430) 850 (1430) 1.1 (1.9)
* MasterGlenium-7500.
4
N.S. Yacob, et al. Engineering Structures 196 (2019) 109298
/2 /2 /2 /2
(a) GN6-2
/2 /2 /2 /2
Fig. 5. Loading pattern and location of strain gages in the test beams.
Table 6
Test matrix.
*
Section Flexural tension Flexural b Shear a/d
reinforcement compression reinforcement
reinforcement
Fig. 6. Steel formwork (left), heat-curing (middle), and thermocouple wire (right).
5
N.S. Yacob, et al. Engineering Structures 196 (2019) 109298
Table 7
Fresh and hardened concrete properties.
Beam ID Slump Flow a, mm (in.) Compressive Strength, f′c c,d
, MPa (ksi) Modulus of Elasticity d, MPa (ksi) Splitting Tensile Strength e, MPa (psi) Air-void content f (%)
GN6-2 609.6 (24) 37.2 (5.4) 29,600 (4300) 2.65 (380) 3.26
GL6-2 584.2 (23) 43.4 (6.3) 30,000 (4350) 2.15 (310) 2.05
GL6-2.4 584.2 (23) 43.4 (6.3) 30,600 (4450) 2.35 (340) ————
GS6-2 584.2 (23) 41.2 (6.0) 28,000 (4075) 2.30 (335) ————
b
CL6-2 114.3 (4.5) 43.4 (6.3) 31,800 (4,600) 2.95 (425) 3.39
a
Slump flow per ASTM C1611 [20].
b
Slump per ASTM C143 [26].
c
Compressive strength per ASTM C39 [23].
d
Modulus of elasticity per ASTM C469 [27].
e
Splitting tensile strength per ASTM C496 [28].
f
Air-void content per ASTM C457 [25].
Fig. 8. Image of disk specimen cored from beam GL6-2 indicating air-voids.
(Traversed area: 100 × 100 mm. Magnification: 768 × 576 pixels – using a
2.00 mm scale.)
Fig. 9. Test setup and instrumentation. Fig. 10. Concrete crack pattern and mode of failure.
Table 8
Test results summary.
Beam ID Ptest kN (kips ) Vtest *=
Ptest
kN (kips ) vtest =
Vtest
MPa (psi)
vtest
MPa ( psi ) Toughness factor, TF
2 bw d f 'c
GN6-2 418 (94.0) 209 (47.0) 3.85 (559.5) 0.63 (7.61) 0.73
GL6-2 372 (83.4) 186 (41.7) 3.43 (496.4) ———— 0.75
GL6-2.4 406 (91.2) 203 (45.6) 3.75 (542.8) ———— 2.83
GS6-2 474 (106.6) 237 (53.3) 4.37 (634.5) ———— 3.10
CL6-2 428 (96.0) 214 (48.0) 3.95 (571.4) ———— 1.00
6
N.S. Yacob, et al. Engineering Structures 196 (2019) 109298
Fig. 11. Failure mode of beam GL6-2, the arrow shows the direction of the compression strut and the shear crack of the tested beams.
shear cracks developed during the test. However, the existence of more on the longitudinal reinforcing bars malfunctioned just before failure of
than one stirrup in the shear critical region allowed shear load redis- both beams.
tribution to occur. Both beams failed due to crushing of the concrete in For beams GL6-2.4 and GS6-2, which had two stirrups in the shear
the compression zone at mid-span accompanied by significant deflec- span, the stirrups yielded at load levels approximately 53% and 63% of
tion. Beam GS6-2 had a peak load of 474 kN (106.6 kN), which is the the peak load, respectively, followed by yielding of the flexural tension
highest among the investigated beams. The peak load of beam GL6-2.4 bars. Stirrup strains measured at the peak load were 6.7 × 10−3 for
was 406 kN (91.2 kips). beam GL6-2.4 (2.7 times the yield strain) and 6.7 × 10−3 for beam
GS6-2 (2.7 times the yield strain). The strain measured in the flexural
3.2. Axial strains in the reinforcing bars reinforcement at mid-span at the peak load was 7.1 × 10−3 for beam
GL6-2.4 and 11.9 × 10−3 for beam GS6-2 (2.4 and 4.1 times the yield
The applied load versus reinforcing bar strain responses of the beam strain, respectively). The strain measurements confirm the visual de-
without stirrups and the beams with stirrups are shown in Figs. 12 and velopment of shear cracks accompanied by flexural cracks.
13, respectively. Strains in the longitudinal tension reinforcement are
shown at mid-span and at mid-length of the shear span. For the beams 3.3. Load deflection behavior
with stirrups, each stirrup within each shear span had two strain
gauges, one on each leg (designated as north leg and south leg in Fig. 14 shows the load-deflection response of the beams. The de-
Fig. 13). flection was measured using the average readings of the two LVDTs
For beam GN6-2 without stirrups, Fig. 12 shows that the maximum located at the mid-span of each beam. The curves show that the be-
measured axial strains in the longitudinal tension reinforcement at mid- havior of the specimens varied based on the mode of failure of each
span barely exceeded the yield strain reaching 3.25 × 10−3, i.e., 1.1 specimen. Beams GN6-2, GL6-2, and CL6-2 displayed a brittle behavior
times the yield strain. The absence of stirrups led to brittle failure once with relatively small mid-span deflection values of 13 mm (0.5 in.),
the beam reached its shear strength. 14 mm (0.6 in.), and 17 mm (0.7 in.) corresponding to span-to-deflec-
For beams GL6-2 and CL6-2, which had one stirrup in the shear tion ratios of 164, 152, and 126 and peak loads of 418 kN (94.0 kips),
span, the stirrup within the shear span yielded and reached maximum 372 kN (83.4 kips), and 428 kN (96.0 kips), respectively. It is worth
strains of 12 × 10−3 and 4 × 10−3 (4.8 and 1.6 times the yield strain), noting that both beams GL6-2 and CL6-2 displayed the same stiffness up
respectively (Fig. 13). The strains in the longitudinal bars were just at to an applied load of approximately 360 kN (80.9 kips), beyond which
or slightly smaller than the yielding strains. However, the strain gauges point the accidental eccentricity became more pronounced leading to
early failure and stiffness degradation of beam GL6-2.
Beams GL6-2.4 and GS6-2 exhibited a relatively ductile behavior
with mid-span deflection values of 32 mm (1.3 in) and 26 mm (1.0 in)
corresponding to span-to-deflection ratios of 67 and 82 and peak loads
of 406 kN (91 kip) and 475 kN (107 kips), respectively. Beam GL6-2.4
followed closely the behavior of beam GL6-2 but with lower stiffness;
however, the higher bending moment-to-shear ratio in the case of GL6-
2.4 compared to GL6-2 combined with the accidental eccentricity im-
posed on beam GL6-2 led to more ductile behavior of beam GL6-2.4.
Beam GS6-2 displayed the largest peak load due to the closely spaced
stirrups in the shear span region. The high shear reinforcement led the
beam to carry higher loads imposing higher strain demand on the
flexural reinforcement leading to larger deflection and a more ductile
failure.
3.4. Toughness
7
N.S. Yacob, et al. Engineering Structures 196 (2019) 109298
Fig. 13. Strain in longitudinal tension reinforcement at mid-span and transverse reinforcement within the shear span “a” for beams with stirrups.
8
N.S. Yacob, et al. Engineering Structures 196 (2019) 109298
ductile failure of these beams compared to the reference CL6-2. The TF deformations at the top and bottom of the beam are identical, i.e.,
for beam GL6-2 was 0.75 which suffered from the accidental eccen- yf = yf 1 = yf 2 . The total deformation, yt , along line BC can be obtained
tricity. as follows:
( 2 (l + x2 )2 2 (l + x1)2
sd2 ) ( sd1 )
3.5. Evaluation of shear deformations and strains of the test specimens yt = ys + yf =
2 (4)
The average shear deformations, s , at the ends of the test specimens
where sd1and sd2 are the measured diagonal deformations due to the
were calculated using the attached diagonal LVDTs (Fig. 9). Fig. 15
combined flexure and shear actions, and x1and x2 are the measured
shows the end of a beam segment having a length of l and height of h
horizontal displacements at the top and bottom fibers of the beam
before and after deformation; both segment lengths were taken equal to
segment, respectively. It should be noted that elongation in the mea-
d . The beam segment is subjected to flexural and shear deformations,
sured deformations is considered as positive values and vice versa.
where the shear deformation can be calculated as follows:
The flexural deformation ( yf ) is attributed to the rotation of the
2 horizontal cords of the top and bottom fibers of the beam (Fig. 15) and
( s2 ) l2 ( s1 )
2 l2
yS1 = can be evaluated as follows:
2 (3)
x1 x2
The shear deformations at the top and bottom of the beam can be =
sd
h (5)
considered equal, i.e., yS = yS1 = yS 2 . Similarly, the flexural
9
N.S. Yacob, et al. Engineering Structures 196 (2019) 109298
Table 9 yf = l sd (6)
Ratios of experimental to analytical strengths
of the test specimens. where is a factor that describes the distance from the top of the
Beam Ptest/PAna section to the centroid of the sectional curvature distribution. The
center of rotation is located at the centroid of the beam segment in the
GN6-2 2.98 case of no flexural effect, and was assumed equal to 0.5 [36 and 37].
GL6-2 1.06
The values of sd1 , sd2 , x1, and x2 were obtained from readings of the
GL6-2.4 1.16
GS6-2 1.13 LVDTs. The shear stresses vs. shear deformation of the test specimens
Average 1.12 are shown in Fig. 16.
COV (%) 4.59 The average shear strain within a shear region can be calculated as
CL6-2 1.22 follows [31]:
COV = coefficient of variation.
2 1
=
h2 + l2 (7)
10
N.S. Yacob, et al. Engineering Structures 196 (2019) 109298
where 1 and 2 are the displacements in the direction of the compres- shear failure to shear-flexure failure. Similarly, increasing the shear
sion strut and across the shear crack (Fig. 11) assuming 45° shear crack, reinforcement from no stirrups to ϕ10@191 mm (#3 @ 7.5 in.)
respectively. Both were measured using the diagonal LVDTs (Fig. 9). changed the mode of failure from shear failure to shear-flexure
Fig. 17 shows the relationship between the shear stress and the average failure.
calculated shear strain. It also shows the initiation of diagonal shear 4) In terms of the load-deflection response, the GC beam showed al-
crack (I.D.C.) determined at the point where the strain increased with most the same ductility as the CC beam with similar reinforcement.
relatively constant stress. 5) The shear deformation and the average principle strain were sig-
As shown in Figs. 16 and 17, all beams displayed the same shear nificant in the beams that failed in shear and torsion-shear, whereas
stiffness until the I.D.C. Beyond the I.D.C., the different test parameters they were less significant in the beams that failed in shear-flexure.
affected the performance of the beams. As shown in Figs. 16(a) and 6) Response 2000 was able to predict conservatively the strengths of
17(a), both GC and CC beams displayed the same shear stiffness. the investigated beams. Better predictions were achieved for beams
However, the accidental torsion demand on beam GL6-2 significantly with shear reinforcement. The beam without shear reinforcement
increased the shear deformation compared to beam CL6-2. In addition, displayed a strength 2.98 that of the calculated strength, while
the shear deformation calculation of beam CL6-2 was stopped at 0.1% beams with shear reinforcement displayed strength that was on
due to the loss of LVDT readings. Furthermore, the lack of stirrups in average 1.12 times the calculated value.
beam GN6-2 decreased the I.D.C. and increased the corresponding
shear deformation compared to beam GL6-2 (Figs. 16(b), 17(b)); It is worth noting that the investigated beams presented in this
however, due to the accidental torsion the shear demand increased on manuscript had shear span-to-depth ratios less than 2.5. Therefore, the
beam GL6-2 leading to larger shear deformations. Decreasing the spa- shear strength values of these beams are higher than those of more
cing between stirrups increased the shear stiffness (Figs. 16(c) and slender beams having similar reinforcement due to arching action.
17(c)). However, since the mode of failure of beam GS6-2 was shear- Therefore, future research is recommended to investigate the effect of
flexural, the shear deformation beyond the peak load significantly de- slenderness on shear strength of beams constructed out of GC.
creased since the beam deformation was mainly from flexural de-
formations. Similarly, beam GL6-2.4 displayed smaller shear deforma- Acknowledgements
tion beyond the peak load (Figs. 16(d) and 17(d)).
The authors gratefully acknowledge Boral Technologies, San
3.6. Comparison of test results with predicted values Antonio, TX for donating the second type of fly ash class F used during
this study. Appreciation is also extended to PQ Corporation, Malvern,
The measured material properties and the dimensions of each beam PA for donating type D™ sodium silicate liquid. The conclusions and the
were used to calculate the strength of each beam using the software opinions expressed in this paper are those of the authors and do not
Response 2000 [19] based on the modified compression field theory necessarily reflect the official views or policies of the aforementioned
(MCFT) [32]. The calculated strengths (PAna) were compared to those corporations.
measured during the experimental work (Ptest), and results are pre-
sented in Table 9. As shown in the table, for beam GN6-2 without shear Appendix A. Supplementary material
reinforcement, the experimental strength was 2.98 times the calculated
value. For the GC beams with shear reinforcement, Response 2000 was Supplementary data to this article can be found online at https://
quite accurate in predicting the strengths of the beams. The experi- doi.org/10.1016/j.engstruct.2019.109298.
mental strength ranged from 1.06 to 1.13 time the calculated strength
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