Customer name Siemens

Location Europe, Germany, Berlin

Plant Dynamowerk Berlin
Machine U106
Customer contact person Sebastian Krüger
Report date 2018-08-06
Report period From 2018-06-25 to 2018-08-05
Service contract number 3000978594

Scope of Monitoring: Type/description: Diagnosis method:

Converter measuring system Perfect Harmony GH180 / Gen4 Siemens Data Collector Trend monitoring, Log analysis

Issued by: This report is automatically generated and is valid without signature.

Report #1086 http://www.industry.siemens.com/services / Digital Factory Page 1 of 6

Health Condition
Overall Frequency of Faults and Alarms
[#]

40

20

0
Week 26 Week 27 Week 28 Week 29 Week 30 Week 31

Faults Alarms

Week 26 Week 27 Week 28 Week 29 Week 30 Week 31

Faults [#] 21 1 9 5 0 1

Alarms [#] 22 26 26 51 0 9

Most Frequent Faults

IOC [Motor/Output]
Failed To Magnetize ...
Input Protection Fau...
CoolingSysFail - VFD...
Emergency Stop [User...
Xfmr cab temp > 70 d...
Xfmrcab>75C OR Cool_...
Loss Of Drive Enable...
Excessive Drive loss...
Motor Over Volt Faul... [#]

0 5 10

Faults

Failed To Input Protection CoolingSysFail - VFD Emergency Xfmr cab temp > 70 Xfmrcab>75C OR Loss Of Driv e Excessiv e Driv e Motor Ov er Volt
IOC
Magnetize Fault off Stop deg C Cool_lolo Enable losses Fault

Faults
13 9 2 2 2 2 2 1 1 1
[#]

Most Frequent Alarms

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Most Frequent Alarms

Schnellhalt aktivier...
LOSS OF PUMP 1 [User...
LOSS OF PUMP 2 [User...
Cell coolng blwr mtr...
CSC alarm [User Defi...
CSC process alarm [U...
CSC trip alarm [User...
CSC trip active [Use...
Loss of coolant flow...
Output Ground Fault ... [#]

0 10 20

Alarms

Schnellhalt LOSS OF PUMP LOSS OF PUMP Cell coolng blw r mtr CSC CSC process
CSC trip alarm CSC trip activ e Loss of coolant flow Output Ground Fault
aktiv iert 1 2 TOL alarm alarm

Alarms
29 14 14 12 12 12 12 12 12 1
[#]

Overall Duration of Alarms

[h]

2000

1000

0
Week 26 Week 27 Week 28 Week 29 Week 30 Week 31

Alarms

Week 26 Week 27 Week 28 Week 29 Week 30 Week 31

Alarms [h] 2084.6 1126.8 1138.4 2805.6 0 811.1

Longest Duration of Faults

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Longest Duration of Faults

Excessive Drive loss...

Input Protection Fau...
Motor Over Volt Faul...
CoolingSysFail - VFD...
Emergency Stop [User...
Xfmr cab temp > 70 d...
Xfmrcab>75C OR Cool_...
B5 Cell Fault/Modula...
Precharge Fault [Pre...
Failed To Magnetize ... [h]

0 200 400 600 800

Faults

Excessiv e Driv e Input Protection Motor Ov er Volt CoolingSysFail - Emergency Xfmr cab temp > 70 Xfmrcab>75C OR B5 Cell Precharge Failed To
losses Fault Fault VFD off Stop deg C Cool_lolo Fault/Modulator Fault Magnetize

Faults
925.5 925.5 925.5 925.5 925.5 925.5 925.5 564.4 564.4 1.8
[h]

Longest Duration of Alarms

Input MV fail to iso...

CSC alarm [User Defi...
LOSS OF PUMP 2 [User...
CSC process alarm [U...
CSC trip alarm [User...
LOSS OF PUMP 1 [User...
Cell coolng blwr mtr...
CSC trip active [Use...
Loss of coolant flow...
Schnellhalt aktivier... [h]

0 200 400 600 800

Alarms

Input MV fail to CSC LOSS OF PUMP CSC process CSC trip LOSS OF PUMP Cell coolng blw r mtr CSC trip Loss of coolant
Schnellhalt aktiv iert
isolate alarm 2 alarm alarm 1 TOL activ e flow

Alarms
925.5 862.9 862.9 862.9 862.9 862.2 862.2 862.2 862.2 138.2
[h]

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Maintenance Efficiency
Drive State Property Histogram
[%]
100

80

60

40

20

0
Week 26 Week 27 Week 28 Week 29 Week 30 Week 31

Run Idle Idle-Inhibit

Operating Hours System Starts

[h] [#]

10
20

8
15
6

10
4

5
2

0 0
Week 26 Week 27 Week 28 Week 29 Week 30 Week 31 Week 26 Week 27 Week 28 Week 29 Week 30 Week 31
Hours Starts

Lifetime Week 26 Week 27 Week 28 Week 29 Week 30 Week 31

Control Unit Restarts 61 1 0 1 0 0 0

Main Breaker Closing Operations 1147 4 6 5 8 0 2

Keypad Activities 521 3 1 1 0 0 1

Tool Suite Activities 1172 0 0 0 38 0 4

Machine Starts (Motor) 1034 2 6 7 23 0 4

Power Unit Operating Hours 1310.8h 0.4h 2.0h 2.6h 10.9h 0.0h 3.3h

Report #1086 http://www.industry.siemens.com/services / Digital Factory Page 5 of 6

Advanced Analysis
Overview Drive Categories
No. Asset components Recommendations Number Status
1 Input Line Disturbance no action required 2

2 Input Transformer Temperature no action required 0

3 Precharge no action required 1

4 Input Reactor Temperature no action required 0

5 Power Cell no action required 1

6 Cell Bypass no action required 0

7 Motor/Output in focus 26

8 Low Voltage Power Supply no action required 0

9 System I/O no action required 0

10 Synch Transfer no action required 0

11 System no action required 0

12 Modulator no action required 1

13 External Serial Communications no action required 0

14 Cooling no action required 0

15 User Defined no action required 140

Recommendations:

Item No. 7:
<In Torque Limit> -Explanation: When the drive reaches its maximum current output and stays there for more than 1 minute, an “InTorqueLimit_I” is asserted. The signal will clear if the maximum current
signal is not present for 1 minute and 15 seconds. -Recommendation: Repeated appearances could be an indication that the drive runs at overload, or the sensors for drive rating are incorrectly sized.
Check for defect in circuitry on the System Interface Board, or main control board.

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