Nama Restu Fiangga

NPM 1515041029
Matkul Perancangan Alat Penukar Panas

Example 7.6 Calculation of a Phosphate Solution Cooler

20.160 lb/hr of a 30% K3PO4 solution, specific gravity at 120 F= 1,30 is to be cooled from 150 to 90 F using well water
from 68 to 90 F. pressure drops of 10 psi are allowable on both streams, and a total dirt factor of 0,002 is required.

Available for this service is a 10,02 in. ID 1-2 exchanger having 52 3/4 in. OD, 16 BWG tubes 16'0" long laid out on 1-in.
square pitch. The bundle is arranged for two passes, and the baffles are spaced 2 in. apart.
Will the exchanger be suitable?

Solution
Exchanger
Shell side Tube side
ID 10.02 in Number 52
Baffle space 2 in Length 16
Passes 1 OD 3/4 in 0.75
BWG 16
W 20160 lb/hr square 1 in
Passes 2
1. heat balance
specific heat of phosphate solution 0.757 Btu/lb F
30% K3PO4 solution Q 915667.2 Btu/hr
water w 41621.2364 Btu/hr

2. dt
Hot Fluid Cold Fluid Diff
150 Higher Temp 90 60
90 Lower Temp 68 22
60 Diff 22 38

LMTD 37.91750251 F
R 2.727272727
S 0.268292683
Ft 0.81
∆t 30.71317703

3. Tc and tc: the average temperatures Tc and tc of 120 and 79 F will be satisfactory.
Hot fluid: Shell side, Phosphate solution Cold fluid: Tube side, water

4') as 0.03479167 ft2 4) a't 0.302

at 0.05452778
5') Gs 579449.102 lb/hr.ft2
5) Gt 763303.367
6') at Ta=120F V 3.39245941
µ 2.688 lb/ft.hr
 Da 0.07916667 ft 6) At ta=79F
Res 17065.8683 µ 2.2022
D 0.05166667
7') jH 71 Ret 17908.1558

8') At Ta=120F
k 0.333 Btu/hr.ft2.(F/ft)
(cµ/k)^1/3 1.81721662

9') ho 542.708875 9) hi 800

hio 661.333333
10')
11') øs dan øt 1
12')

13) Clean overall coefficient

Uc 298.088777 Btu/hr.ft2.F

14) Design overall coefficient

a" 0.1963 ft
A 163.3216 ft3
Ud 182.544725 Btu/hr.ft2.F

15) Dirt factor

Rd 0.0021234 hr.ft2.F/Btu
to 90 F using well water
of 0,002 is required.

0" long laid out on 1-in.

in2
ft2

lb/ft.hr
fps
lb/ft.hr
ft

Btu/hr.ft2.F
Nama Restu Fiangga
NPM 1515041029
Matkul Perancangan Alat Penukar Panas

Example 7.6 Calculation of a Phosphate Solution Cooler

20.160 lb/hr of a 30% K3PO4 solution, specific gravity at 120 F= 1,30 is to be cooled from 150 to 90 F using well water
from 68 to 90 F. pressure drops of 10 psi are allowable on both streams, and a total dirt factor of 0,002 is required.

Available for this service is a 10,02 in. ID 1-2 exchanger having 52 3/4 in. OD, 16 BWG tubes 16'0" long laid out on 1-in.
square pitch. The bundle is arranged for two passes, and the baffles are spaced 2 in. apart.
Will the exchanger be suitable?

Solution
Exchanger
Shell side Tube side
ID 10.02 in Number 52
Baffle space 2 in Length 16
Passes 1 OD 3/4 in 0.75
W up 20% BWG 16
W 24192 lb/hr square 1 in
Passes 2
1. heat balance
specific heat of phosphate solution 0.757 Btu/lb F
30% K3PO4 solution Q 1098800.64 Btu/hr
water w 49945.4836 Btu/hr

2. dt
Hot Fluid Cold Fluid Diff
150 Higher Temp 90 60
90 Lower Temp 68 22
60 Diff 22 38

LMTD 37.91750251 F
R 2.727272727
S 0.268292683
Ft 0.81
∆t 30.71317703

3. Tc and tc: the average temperatures Tc and tc of 120 and 79 F will be satisfactory.
Hot fluid: Shell side, Phosphate solution Cold fluid: Tube side, water

4') as 0.03479167 ft2 4) a't 0.302

at 0.05452778
5') Gs lb/hr.ft2
5) Gt 915964.04
6') at Ta=120F V 4.07095129
µ 2.688 lb/ft.hr
 Da 0.07916667 ft 6) At ta=79F
Res 20479.0419 µ 2.2022
D 0.05166667
7') jH 87 Ret 21489.7869

8') At Ta=120F
k 0.333 Btu/hr.ft2.(F/ft)
(cµ/k)^1/3 1.81721662

9') ho 665.009466 9) hi 800

hio 661.333333
10')
11') øs dan øt 1
12')

13) Clean overall coefficient

Uc 331.583153 Btu/hr.ft2.F

14) Design overall coefficient

a" 0.1963 ft
A 163.3216 ft3
Ud 219.053671 Btu/hr.ft2.F

15) Dirt factor

Rd 0.00154926 hr.ft2.F/Btu
o 90 F using well water
of 0,002 is required.

0" long laid out on 1-in.

in2
ft2

lb/ft.hr
fps
lb/ft.hr
ft

Btu/hr.ft2.F
Nama Restu Fiangga
NPM 1515041029
Matkul Perancangan Alat Penukar Panas

Example 7.6 Calculation of a Phosphate Solution Cooler

20.160 lb/hr of a 30% K3PO4 solution, specific gravity at 120 F= 1,30 is to be cooled from 150 to 90 F using well water
from 68 to 90 F. pressure drops of 10 psi are allowable on both streams, and a total dirt factor of 0,002 is required.

Available for this service is a 10,02 in. ID 1-2 exchanger having 52 3/4 in. OD, 16 BWG tubes 16'0" long laid out on 1-in.
square pitch. The bundle is arranged for two passes, and the baffles are spaced 2 in. apart.
Will the exchanger be suitable?

Solution
Exchanger
Shell side Tube side
ID 10.02 in Number 52
Baffle space 2 in Length 16
Passes 1 OD 3/4 in 0.75
W up 10% BWG 16
W 22176 lb/hr square 1 in
Passes 2
1. heat balance
specific heat of phosphate solution 0.757 Btu/lb F
30% K3PO4 solution Q 1007233.92 Btu/hr
water w 45783.36 Btu/hr

2. dt
Hot Fluid Cold Fluid Diff
150 Higher Temp 90 60
90 Lower Temp 68 22
60 Diff 22 38

LMTD 37.91750251 F
R 2.727272727
S 0.268292683
Ft 0.81
∆t 30.71317703

3. Tc and tc: the average temperatures Tc and tc of 120 and 79 F will be satisfactory.
Hot fluid: Shell side, Phosphate solution Cold fluid: Tube side, water

4') as 0.03479167 ft2 4) a't 0.302

at 0.05452778
5') Gs 637394.012 lb/hr.ft2
5) Gt 839633.704
6') at Ta=120F V 3.73170535
µ 2.688 lb/ft.hr
 Da 0.07916667 ft 6) At ta=79F
Res 18772.4551 µ 2.2022
D 0.05166667
7') jH 73 Ret 19698.9713

8') At Ta=120F
k 0.333 Btu/hr.ft2.(F/ft)
(cµ/k)^1/3 1.81721662

9') ho 557.996449 9) hi 800

hio 661.333333
10')
11') øs dan øt 1
12')

13) Clean overall coefficient

Uc 302.643023 Btu/hr.ft2.F

14) Design overall coefficient

a" 0.1963 ft
A 163.3216 ft3
Ud 200.799198 Btu/hr.ft2.F

15) Dirt factor

Rd 0.00167588 hr.ft2.F/Btu
o 90 F using well water
of 0,002 is required.

0" long laid out on 1-in.

in2
ft2

lb/ft.hr
fps
lb/ft.hr
ft

Btu/hr.ft2.F
Nama Restu Fiangga
NPM 1515041029
Matkul Perancangan Alat Penukar Panas

Example 7.6 Calculation of a Phosphate Solution Cooler

20.160 lb/hr of a 30% K3PO4 solution, specific gravity at 120 F= 1,30 is to be cooled from 150 to 90 F using well water
from 68 to 90 F. pressure drops of 10 psi are allowable on both streams, and a total dirt factor of 0,002 is required.

Available for this service is a 10,02 in. ID 1-2 exchanger having 52 3/4 in. OD, 16 BWG tubes 16'0" long laid out on 1-in.
square pitch. The bundle is arranged for two passes, and the baffles are spaced 2 in. apart.
Will the exchanger be suitable?

Solution
Exchanger
Shell side Tube side
ID 10.02 in Number 52
Baffle space 2 in Length 16
Passes 1 OD 3/4 in 0.75
W down 20% BWG 16
W 16128 lb/hr square 1 in
Passes 2
1. heat balance
specific heat of phosphate solution 0.757 Btu/lb F
30% K3PO4 solution Q 732533.76 Btu/hr
water w 33296.9891 Btu/hr

2. dt
Hot Fluid Cold Fluid Diff
150 Higher Temp 90 60
90 Lower Temp 68 22
60 Diff 22 38

LMTD 37.91750251 F
R 2.727272727
S 0.268292683
Ft 0.81
∆t 30.71317703

3. Tc and tc: the average temperatures Tc and tc of 120 and 79 F will be satisfactory.
Hot fluid: Shell side, Phosphate solution Cold fluid: Tube side, water

4') as 0.03479167 ft2 4) a't 0.302

at 0.05452778
5') Gs 463559.281 lb/hr.ft2
5) Gt 610642.693
6') at Ta=120F V 2.71396753
µ 2.688 lb/ft.hr
 Da 0.07916667 ft 6) At ta=79F
Res 13652.6946 µ 2.2022
D 0.05166667
7') jH 60 Ret 14326.5246

8') At Ta=120F
k 0.333 Btu/hr.ft2.(F/ft)
(cµ/k)^1/3 1.81721662

9') ho 458.627218 9) hi 800

hio 661.333333
10')
11') øs dan øt 1
12')

13) Clean overall coefficient

Uc 270.817991 Btu/hr.ft2.F

14) Design overall coefficient

a" 0.1963 ft
A 163.3216 ft3
Ud 146.03578 Btu/hr.ft2.F

15) Dirt factor

Rd 0.00315512 hr.ft2.F/Btu
o 90 F using well water
of 0,002 is required.

0" long laid out on 1-in.

in2
ft2

lb/ft.hr
fps
lb/ft.hr
ft

Btu/hr.ft2.F
Nama Restu Fiangga
NPM 1515041029
Matkul Perancangan Alat Penukar Panas

Example 7.6 Calculation of a Phosphate Solution Cooler

20.160 lb/hr of a 30% K3PO4 solution, specific gravity at 120 F= 1,30 is to be cooled from 150 to 90 F using well water
from 68 to 90 F. pressure drops of 10 psi are allowable on both streams, and a total dirt factor of 0,002 is required.

Available for this service is a 10,02 in. ID 1-2 exchanger having 52 3/4 in. OD, 16 BWG tubes 16'0" long laid out on 1-in.
square pitch. The bundle is arranged for two passes, and the baffles are spaced 2 in. apart.
Will the exchanger be suitable?

Solution
Exchanger
Shell side Tube side
ID 10.02 in Number 52
Baffle space 2 in Length 16
Passes 1 OD 3/4 in 0.75
W down 10% BWG 16
W 18144 lb/hr square 1 in
Passes 2
1. heat balance
specific heat of phosphate solution 0.757 Btu/lb F
30% K3PO4 solution Q 824100.48 Btu/hr
water w 37459.1127 Btu/hr

2. dt
Hot Fluid Cold Fluid Diff
150 Higher Temp 90 60
90 Lower Temp 68 22
60 Diff 22 38

LMTD 37.91750251 F
R 2.727272727
S 0.268292683
Ft 0.81
∆t 30.71317703

3. Tc and tc: the average temperatures Tc and tc of 120 and 79 F will be satisfactory.
Hot fluid: Shell side, Phosphate solution Cold fluid: Tube side, water

4') as 0.03479167 ft2 4) a't 0.302

at 0.05452778
5') Gs 521504.192 lb/hr.ft2
5) Gt 686973.03
6') at Ta=120F V 3.05321347
µ 2.688 lb/ft.hr
 Da 0.07916667 ft 6) At ta=79F
Res 15359.2814 µ 2.2022
D 0.05166667
7') jH 70 Ret 16117.3402

8') At Ta=120F
k 0.333 Btu/hr.ft2.(F/ft)
(cµ/k)^1/3 1.81721662

9') ho 535.065088 9) hi 800

hio 661.333333
10')
11') øs dan øt 1
12')

13) Clean overall coefficient

Uc 295.768008 Btu/hr.ft2.F

14) Design overall coefficient

a" 0.1963 ft
A 163.3216 ft3
Ud 164.290253 Btu/hr.ft2.F

15) Dirt factor

Rd 0.00270576 hr.ft2.F/Btu
o 90 F using well water
of 0,002 is required.

0" long laid out on 1-in.

in2
ft2

lb/ft.hr
fps
lb/ft.hr
ft

Btu/hr.ft2.F