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A textile fabric is a cloth that has been woven, knitted, tufted, knotted, or
bonded together using natural or synthetic threads, yarns, and other
materials. Popular fabrics include cotton and leather, but even seaweed and
gold have been used to make textiles. Understanding the differences found
among different textile fabrics is critical in the design industry. Textile
fabrics originate from a number of sources including animals, plants, and
minerals, as well as manmade synthetic materials.
A textile is a flexible material consisting
of a network of natural or
artificial fibers(yarn or thread). Yarn is
produced by spinning raw fibres
of wool, flax, cotton, hemp, or other
materials to produce long strands.
Textiles are formed by weaving,
knitting, crocheting, knotting or
tatting, felting, or braiding.
The first natural textile was created
using flax - the cellulose fibres grown in
flax plant stalks. Without the great
fortune of being able to walk over to the
nearest shopping centre, people at the
time would separate each fibre into individual strands, and then weave or
plait them together to form basic fabric pieces. Afterwards, if desired,
they'd dye them different colours using natural dyes from plants.
Flax, or linen, isn't the only natural fabric that's been commonly used for
thousands of years, however. Before the introduction of manmade
materials, the fabric industry would have to source organic and renewable
fibres that could be available in their plenty - so linen, cotton, wool and silk
were composed in abundance. Although these fibres fulfilled their purpose,
each seemed to have its restrictions, such as creasing and shrinking, so
synthetic fibres were developed to combat these flaws.
As the years passed, the demand for natural fibres decreased to make way
for a greater production of synthetic fibres such as acrylic, polyester and
spandex - providing more comfort, strength, breathability, cost efficiency,
greater fabric manipulation, and a vast amount of dying portunities,
amongst many other advantageous traits. Today, natural fibres are still
very much apparent across many industries - especially in crafting! Wools
and yarns are crucial for knitting and crochet, while cotton is a particularly
easy fabric to work with in sewing projects. Each type of fabric fibre,
whether it's natural or synthetic, has its own unique composition and
individual properties that makes it ideal for specific applications
Most fabrics are made my knitting or weaving yarn, although non woven
fabric is made by bonding or felting fibres together. A fabrics properties,
appearance and end use can be affected by the way it was constructed.
Fabrics can be made or constructed by using a number of techniques as
given below:
1) Woven
2) Knitting
3) Non-woven
a. Braided
b. Nets
c. Laces
Woven
Woven fabrics are made by interlacing two sets of yarns at right angles to
each other. The length wise yarns are called the warp yarns / ends and the
width wise yarns are called the weft yarns / filling / picks. The lengthwise
edges of the fabric are the selvages. Grain indicates a direction parallel to
either the warp or the weft. Direction i.e. 45 degree to both the warp and
weft is termed as bias. The stretch is maximum along the direction of the
bias. Woven fabrics have their best drape in the bias direction.
Weaving
Weaving is the intersection of two sets of straight yarns, warp and weft,
which cross and interlace at right angles to each other. The lengthwise
yarns are known as warp yarns and width wise yarns are known as weft or
filling yarns and the fabric produced is known as woven fabric.
1) Plain Weave
It is the simplest and the most used weave. In this case, the warp and weft
yarns alternate with each other, i.e. each weft yarn goes over one warp yarn
and under the next warp yarn. Fabrics with plain weave are reversible
unless one side is made the face by finishing or printing.
(Plain weave)
(Twill Weave)
Important Features: As the fabric exhibits high strength twills are widely
used for work clothes and suiting fabrics
(Basket weave)
5) Rib weave
It is usually made by using several yarns as one or a thick yarn in either the
warp or weft direction to produce the rib effect. The interlacing is in the
plain weave pattern.
Knitting
Knitting consists of forming yarns into loops, each of which is typically only
released after a succeeding loop has been formed and inter meshed with it
Study of Textiles & Fabrics 6
so that a secure ground loop structure is achieved. These fabrics are made
up of single or multiple lengths of continuous yarn on a knitting machine or
with knitting needles.
(Weft knitted)
2) In Warp Knitted Fabric the loops interlock vertically along the length of
the fabric. They are stretchy and do not ladder. This fabric is made by
machine and used for swimwear, underwear and textile.
(Warp Knitted)
Non-Woven
The fabulous thing about fabric is that it's widely accessible in many
different colours, patterns and designs. Here, we take a look at the
different materials you could base your sewing projects on, describing
their qualities.
COTTON
DENIM
Felt Origins
Wool felt is one of the oldest known textiles. The location of its origin is
debated, with many cultures having their own origin legends for the
process. However, it is thought to have been created over 5000 years ago in
Asia. The method is still practised by Nomadic peoples in Asia to make
tents, rugs and clothing, including traditional yurts and more tourist
oriented items such as decorative slippers. One commonly told origin story
is that during the Middle Ages, men lined their sandals with wool for
comfort. Over time, the fibres in the wool became interlocked and felted as
a result of the moisture, warmth and recurring pressure from being walked
on
Types of Felt
There are a few types of felt readily available to work with, alongside
needlefelt which you can create yourself.
Pressed felt
This is the oldest form of felt (or fabric at all) that is known to man, it even
predates knitting and weaving techniques. It’s the most common type,
which uses wool fibres or a blend of wool and synthetic fibres which are
compressed using heat and moisture, causing the fabrics to interlock. It can
Study of Textiles & Fabrics 12
be cheap to make, and can also be made in a range of thicknesses which
achieve a high density.
Needled Felt
In the case of needed felt, a blend of wool and synthetic fibres, or 100%
wool, are again interlocked but this time by a machine rather than
naturally. Machines that contain thousands of needles interlock the fibres
to produce this softer, less dense type of felt fabric which is often used for
crafts or cushioning.
Woven Felt
To make woven felt, wool or a wool blend is directly woven into a cloth and
then moisture and pressure are applied. This makes the fibres naturally
interlock, as with pressed felt. This incredibly durable fabric is ideal for
musical instruments and door seals, and has a much lower maximum
thickness than needled or pressed felt
Typically, fleece is created from polyester (which comes from plastic). The
fibres of polyester are woven into a light fabric which is brushed to help the
fibres increase in volume. Occasionally other natural fibres are
incorporated into the fleece such as wool, hemp or rayon to create a certain
texture or vibrancy of the fabric. Fleece can also be made from recycled
plastics such as plastic water bottles, giving it an eco-friendly edge whilst
being inexpensive.
For polyester fleece, the polyester fibres needs to be made first. This is
created using a chemical reaction involving petroleum and petroleum
derivatives. The chemicals are heated until they form a thick syrup, which
then hardens and is spun to form threads. Because of the structure of the
Characteristics of Fleece :
As mentioned, fleece is the ideal material for athletic garments. The cloth
wicks perspiration and moisture away from the body, keeping athletes dry,
while letting air circulate through the fibres. It has also been known to keep
odours from sweating at bay!
The short pile fabric increases the body temperature when it’s against the
skin, making fleece the go-to fabric for warming Winter garments. Coats,
scarves, gloves, blankets are often made from this lovely cosy material to
create long-lasting and extra warm Winter wear.
Fleece Origins
POLYESTER
RAYON
• Not a very strong fabric and more so, when exposed to light or moisture
• Can shrink when washed thus has to be dry-cleaned
• Can get damaged while ironing
• Manufacturing method is harmful to the environment and to the safety of
the workers if the chemicals used are not handled carefully.
SATIN
Satin is one of the three major textile weaves, along plain weave
and twill. The satin weave creates a fabric that is shiny, soft, and
elastic with a beautiful drape. Satin fabric is characterized by a soft,
lustrous surface on one side, with a duller surface on the other side
Satin has a soft, even, glossy texture, reflecting light for a luxurious look. It's
usually constructed by floating warp yarns over weft yarns, thus creating a
very high lustre that's perfect for creating lavish bed sheets and
furnishings. This materials is commonly used in apparel, and is especially
ideal for lingerie, sleepwear, scarves, and even ties!
There are several different types of satin, and they vary based on
what fibers are used in the weave and which type of satin weave is
used. Here are a few examples of satin weaves:
SILK
A natural protein fibre, silk is constructed primarily from the cocoons of the
larvae of Mulberry Silkworms. Unlike many synthetic fibres, silk has a soft,
smooth and non-slip texture. Although it's one of the strongest natural
fibres, it has low elasticity and can lose strength over time. The beautiful
lustre makes it ideal for shirts, ties, suits, formal dresses, lingerie, robes,
bedding and much more.
Silk’s textile origins date back to 6000 BC China. Silk is made from a
continuous filament fiber spun by silkworms. Silkworms lay their eggs on
special paper and eat only fresh mulberry leaves; hence their name. The
freshly hatched larvae will eat 50,000 times their initial weight during this
period.
Study of Textiles & Fabrics 20
35 days after hatching from their eggs, the silkworm is 10,000 times
heavier than when it first hatched and is ready to begin the process of
spinning its cocoon which takes about 3-8 days to make.
At this stage, the cocoon is treated with hot air, steam or boiling water. Silk
is then unbound from the cocoon by softening the sericin (the natural gum
coating) and then very carefully unwound. The sericin protects the silk, so
it is left on until the silk is processed and sometimes until after it is woven.
Every cocoon can yield up to 1,000 yards of raw silk fabric thread. This
thread is spun to produce a yarn of silk.
VELVET
Velvet is a woven fabric with a dense pile that has a unique and distinctive,
smooth, soft feel to it, made from either natural or synthetic fibres. As it has
a luxurious texture and sumptuous appearance, velvet was traditionally
used to make opulent wall hangings and royal robes. However today, it's
more commonly used to create clothing, cushions, home décor items, and
to line storage boxes.
The quality of the textile is determined by the density of the pile tufts, and
the way that they are anchored to the base fabric. There are many kinds of
velvet.
How is it manufactured?
LINEN
Linen is an extremely strong, lightweight fabric made from the flax
plant. The word linen comes from the latin name for flax, linum
usitatissimum. The word “linen” is related to the word “line” because
the fabric threads are woven in a straight line.
It is a natural plant fibre, known as cellulose, which is renowned to be one
of the strongest and most durable available.
The flax strands are spun into yarns and can be blended with other fibres
Cotton linen fabric – cotton linen fabric, cool and smooth made with
slub yarns
Linen blend – poly linen blend with a textured surface and natural
ochre colour
Linen look – plain, open weave construct made from textured yarns
with a matt finish
How is it manufactured ?
Linen is one of the oldest fabrics in the world dating back thousands of
years.
It is laborious to manufacture. Flax is ready to be harvested for its fibres
when the stem turns yellow and the seeds turn brown. The highest quality
linens are made from flax plants that are hand harvested, thanks to the
quality of the root when pulled up by hand. It is finer and suppler than
machine harvested flax.
Flax stalks dry in the open air for several weeks before the seeds are
removed. Then, flax is exposed to moisture to break down the pectin’s that
bind the fibres together. Fibres are then separated from the straw and
graded into short fibres to make coarser yarns or long fibres to make fine
linen yarns.
Carding draws out the long and short fibres into ribbons which are plied
together on spinning looms. Fine yarn is wet spun to get it a shiny and
smooth appearance, whereas the tow are normally dry spun giving a more
rustic, napped yarn.
These are then woven into linen fabric and treated
The study of the History of clothing and textiles traces the development,
use, and availability of clothing and textiles over human history. Clothing
and textiles reflect the materials and technologies available in different
civilizations at different times. The variety and distribution of clothing and
textiles within a society reveal social customs and culture.
The wearing of clothing is exclusively a human characteristic and is a
feature of most human societies, though it is not known exactly when
various peoples began wearing clothes. Anthropologists believe that animal
skins and vegetation were adapted into coverings as protection from cold,
heat and rain, especially as humans migrated to new climates.
Textiles can be felt or spun fibers made into yarn and subsequently netted,
looped, knit or woven to make fabrics, which appeared in the Middle East
during the late stone age. From the ancient times to the present day,
methods of textile production have continually evolved, and the choices of
textiles available have influenced how people carried their
possessions, clothed themselves, and decorated their surroundings.
Sources available for the study of clothing and textiles include material
remains discovered via archaeology; representation of textiles and their
manufacture in art; and documents concerning the manufacture,
acquisition, use, and trade of fabrics, tools, and finished garments.
Scholarship of textile history, especially its earlier stages, is part of material
culture studies
Silk Road
During the 18th century, distinction was made between full dress worn at
Court and for formal occasions, and undress or everyday, daytime clothes.
As the decades progressed, fewer and fewer occasions called for full dress
which had all but disappeared by the end of the century. Full dress followed
the styles of the French court, where rich silks and elaborate embroidery
Industrial revolution
Estonian national clothes are a fine example of change in clothing after the
industrial revolution. They changed a lot during 18th and 19th of century
with the addition of new types of colors (like aniline dyes), placement of
colors (like lengthwise stripes) and with the addition of new elements (like
waistcoats). By the end of the 19th century they went out of use in most of
the country (except more remote places as in Kihnu island) and it was only
in mid 20th century when they once again gained popularity and now as a
formal clothing. Members of University of Tartu Folk Art Ensemblewearing
clothes specific to Kihnu island, Tori Parish (women in red skirts)
and Tõstamaa area (men in brown clothing).
Main article: Textile manufacture during the Industrial Revolution
During the industrial revolution, fabric production was mechanised with
machines powered by waterwheels and steam-engines. Production shifted
from small cottage based production to mass production based on
assembly line organisation. Clothing production, on the other hand,
continued to be made by hand.
Sewing machines emerged in the 19th century streamlining clothing
production.
Textiles were not only made in factories. Before this, they were made in
local and national markets. Dramatic change in transportation throughout
the nation is one source that encouraged the use of factories. New advances
such as steamboats, canals, and railroads lowered shipping costs which
20th-century developments
The 20th century is marked by new applications for textiles as well as
inventions in synthetic fibers and computerized manufacturing control
systems.
Unions and education
In the early 20th century, workers in the clothing and textile industries
became unionized in the United States. Later in the 20th century, the
industry had expanded to such a degree that such educational institutions
as UC Davis established a Division of Textiles and Clothing, The University
of Nebraska-Lincoln also created a Department of Textiles, Clothing and
Design that offers a Masters of Arts in Textile History, and Iowa State
University established a Department of Textiles and Clothing that features
a History of costume collection, 1865–1948. Even high school libraries have
collections on the history of clothing and textiles.
New applications
The changing lifestyles, activities, and demands of the 20th century favored
clothing producers who could more effectively make their products have
desired properties, such as increased strength, elasticity, or durability.
These properties may be implemented through mechanical solutions, such
as different weaving and knitting patterns, by modifications to the fibers, or
by finishing (textiles) of the textiles. Since the 1960s, it has been possible to
finish textiles to resist stains, flames, wrinkles, and microbial life.
Synthetic fibers
Following the invention of plastics by petroleum and chemical
corporations, fibers could now be made synthetically. Advancements in
fiber spinning actuators and control systems allow control over fiber
diameter and shape, so Synthetic fibers, may be engineered with more
precision than natural fibers. Fibers invented between 1930 and 1970
include nylon, PTFE, polyester, Spandex, and Kevlar. Clothing producers
soon adopted synthetic fibers, often using blends of different fibers for
optimized properties. Synthetic fibers can be knit and woven similarly to
natural fibers.
Automation and numeric control
The early 20th century continued the advances of the Industrial Revolution.
In The procedural loops required for mechanized textile knitting and
weaving already used logic were encoded in punch-cards and tapes. Since
the machines were already computers, the invention of small-scale
electronics and microcontrollers did not immediately change the possible
functions of these machines. In the 1960s, existing machines became
outfitted with computerized numeric control (CNC) systems, enabling more
accurate and efficient actuation. In 1983, Bonas Machine Company Ltd.
presented the first computer-controlled, electronic, Jacquard loom. In
1988, the first US patent was awarded for a "pick and place" robot.
Advancements such as these changed the nature of work for machine
operators, introducing computer literacy as a skill alongside machine
literacy. Advances in sensing technology and data processing of the 20th
century include the spectrophotometer for color matching and automatic
inspection machines.
FABRIC HISTORY
Fabric creation began in ancient times when primitive peoples used flax
fibers, separated into strands and woven into simple fabrics colored with
dyes extracted from plants.
INDIAN TEXTILES
India has been well known for her textile goods since very ancient times.
The traditional textile industry of India was virtually decayed during the
colonial regime. However, the modern textile industry took birth in India in
the early nineteenth century when the first textile mill in the country was
established at fort gloster near Calcutta in 1818. The cotton textile
industry, however, made its real beginning in Bombay, in 1850s. The first
cotton textile mill of Bombay was established in 1854 by a Parsi cotton
merchant then engaged in overseas and internal trade. Indeed, the vast
majority of the early mills were the handiwork of Parsi merchants engaged
in yarn and cloth trade at home and Chinese and African markets.
The first cotton mill in Ahmedabad, which was eventually to emerge as a
rival centre to Bombay, was established in 1861. The spread of the textile
industry to Ahmedabad was largely due to the Gujarati trading class.
The cotton textile industry made rapid progress in the second half of the
nineteenth century and by the end of the century there were 178 cotton
textile mills; but during the year 1900 the cotton textile industry was in bad
state due to the great famine and a number of mills of Bombay and
Ahmedabad were to be closed down for long periods.
At present, the only scheme through which Government can assist the
industry is the Technology Upgradation Fund Scheme (TUFS) which
provides for reimbursing 5% interest on the loans/finance raised from
designated financial institutions for bench marked projects of
modernisation. IDBI, SIDBI, IFCI have been designed as nodal agencies for
large and medium small scale industry and jute industry respectively. They
have co-opted 148 leading commercial banks/cooperative banks and
financial institutions like State Finance Corporations and State Industrial
Development Corporation etc.
National Textile Corporation Ltd. (NTC) is the single largest Textile Central
Public Sector Enterprise under Ministry of Textiles managing 52 Textile
Mills through its 9 Subsidiary Companies spread all over India. The
headquarters of the Holding Company is at New Delhi. The strength of the
group is around 22000 employees. The annual turnover of the Company in
the year 2004-05 was approximately Rs.638 crores having capacity of 11
Study of Textiles & Fabrics 33
lakhs Spindles, 1500 Looms producing 450 lakh Kgs of Yarn and 185 lakh
Mtrs of cloth annually.
Export-Import Policy
The Council looks after the export promotion of cotton fabrics, cotton yarn
and cotton made-ups. Its activities include market studies for individual
products, circulation of trade enquiries, participation in exhibitions, fairs
and seminars at home and abroad, in order to boost exports.
Achievements
Following are the achievements of the government in the past four years:
PRODUCTION
India is the second largest producer of fibre in the world and the major
fibre produced is cotton. Other fibres produced in India
include silk, jute, wool, and man-made fibers. 60% of the Indian textile
Industry is cotton based. The strong domestic demand and the revival of
the Economic markets by 2009 has led to huge growth of the Indian textiles
industry. In December 2010, the domestic cotton price was up by 50% as
compared to the December 2009 prices. The causes behind high cotton
price are due to the floods in Pakistan and China . India projected a high
production of textile (325 lakh bales for 2010 -11). There has been
increase in India's share of global textile trading to seven percent in five
years. The rising prices are the major concern of the domestic producers of
the country.
Jute textiles
India is the largest producer of raw jute and jute goods and the second
largest exporter after Bangladesh. There were about 80 jute mills in India
in 2010-11, most of which are located in West Bengal, mainly along the
banks of the Hooghly River, in a narrow belt (98 km long and 3 km wide).
In 2010-2011 the jute industry was supporting 0.37 million workers
directly and another 400,000 small and marginal farmers who were
engaged in the cultivation of jute.
Challenges faced by the industry include stiff competition in the
international market from synthetic substitutes and from other countries
such as Bangladesh, Brazil, Philippines, Egypt and Thailand. However, the
internal demand has been on the rise due to Government policy of
mandatory use of jute packaging. To stimulate demand, the products need
to be diversified. In 2005, the National Jute Policy was formulated with the
objective of improving quality, increasing productivity and enhancing the
yield of the crop.
The main markets for jute are the United States, Canada, Russia, United
Kingdom and Australia.
TECHNIQUES
Indian textiles are largely defined by their bright colors, which don't tend
to fade over time. Part of this is the quality of the dyes, but another part is
the technique. Indian textile producers use a chemical additive called
a mordant which helps the dye stick to the fabric. Mordants applied in
various patterns create a washed design, with the dye appearing more
vibrantly on the sections with mordant and less vibrant on areas without.
Mordants help increase the ability of dye to stick to the fabric,
but batik dying does the opposite. In this process, a wax or mud brick is
used to stamp designs onto the fabric, which the dye cannot penetrate as
well. The entire fabric is then submerged in dye, creating patterns as the
dye adheres to different sections in different ways thanks to the use of a
mordant or batik.
These are only a few of the many techniques developed by indian artists
over the years. Some artists use wax, others apply dye in layers, and of
course many use embroidery to create a finished and complex product.
♦ Fragmented industry
♦ Effect of Historical Government Policies
♦ Lower Productivity and Cost Competitiveness
♦ Technological Obsolescence
STRENGTHS
Reduced Lead-times:
Manufacturing capacity present across the entire product range, enabling
textile companies and garmenters do source their material locally and
reduce lead-time
Super Market:
Ability to satisfy customer requirements across multiple product grades-
small and large lot sizes specialized process treatments etc.\
WEAKNESSES
Fragmented industry
Fragmented industry leading to lower ability to expand and emerge as
world-class players.
Technological Obsolescence
OPPORTUNITIES
THREATS
Regional alliances
♦ Reginal trade blocs play a significant role in the global garment industry
with countries enjoying concessional tariffs by virtue of being members of
such blocs/ alliances.
♦ Indian industry would need to be prepared to face the fall out of the post
2005 scenarious in the form of continued barriers for imports.
These various jobs for textile designers may overlap; or one person may do
more than one of these jobs, depending on the talents of the designer and the
company's organizational structure.
Design departments of converters are analogous to those of mills but are
usually smaller, since most converters are smaller than most mills.
Textile designers may also work for independent studios, which
produce and sell designs on paper to mills and converters. A designer is
usually not a true employee of a studio but rather produces designs on a
free-lance basis for which the studio receives a commission when the
designs are sold.
Textile designers often work on a free-lance basis without working
through a studio. A designer may show artwork to stylists from mills
and converters who then buy them and have their companies produce
the designs. A stylist may also contact a free-lance designer to develop a
design according to the stylist's specifications or even to do mill styling. A
group of free-lance designers may also be represented by an agent who sells
the designs to mills and converters on commission. Free-lance designers,
producing on speculation, and selling in the U.S. and Europe through studios
or agents, seem more prevalently European than American.
Because jobbers do not produce fabric, design directors for these
companies usually choose the group of fabrics that the jobber should carry.
In small jobbers, this selection is often made by the president or owner of
the company. Design directors may be called fabric coordinators or
directors of fabric merchandising. Similar positions exist with some clothing
manufacturers, although in these companies fabrics usu ally are chosen
by the clothing designer. Some retail stores also employ fashion coordinators
who organize presentations to show their buyers what fabrics the store
management wants to emphasize.
Many textile designers work in such related areas as wrapping paper,
greeting cards, dinnerware, tile, and giftware. These are not textile
products, but the design considerations in these areas are comparable to
surface decoration of fabric.
Cotton and wool goods were being spun and woven prior to the conquest of
the Americas, and artisanal production of cloth continued throughout the
colonial period. The two centers of colonial production were Puebla,
Mexico, and Minas Gerais, Brazil. All production took place in the weaving
sheds of independent cottage producers or in rudimentary manufactories
that at times used coerced labor. The output of these operations was almost
entirely coarse goods for the popular market, high-quality goods being
beyond their technical abilities. Though the data are rough, wool goods
were probably more important than cotton goods during this period, with
the exception of Brazil, where cotton cloth production dominated.
EARLY FACTORIES
By the 1850s the factory system had slowly begun to spread to other
countries in the region, and by the 1870s virtually every Latin American
country was producing at least some cotton goods by machine. Mexico and
Brazil, however, were clearly the two most important producers, because
they possessed large markets, good lands for growing cotton, long
traditions of artisanal cotton cloth production, and sources of water
power near the population centers that consumed the output of their mills.
By the early 1880s, the Mexican industry had grown to 99 factories running
249,334 spindles and 8,864 looms with a work force of roughly 11,500. An
additional 9,000 spindles, 350 looms, and 700 workers were dedicated to
wool production. The annual output of cotton cloth probably ran to 100
million meters. Brazil's industry was approximately one-third the size of
Mexico's, with 43 factories running 80,420 spindles and 2,631 looms.
Roughly 3,600 workers were employed in these firms, and annual output
was in the area of 24 million meters.
EXPANSION
It was not until the 1890s that the textile industry began to grow at a rapid
rate. The process of economic growth induced by the export boom of the
last decades of the nineteenth century created conditions that were
propitious for the industry's expansion. Incomes grew, markets were
unified by the building of railroad networks, capital markets matured, and
the wealth of the mercantile classes, the most important source of capital
for the textile industry, grew rapidly. By 1920 the Mexican cotton goods
industry included 120 mills operating 753,837 spindles and 27,301 looms
and providing employment for 37,936 workers. Brazil's cotton industry
had grown even larger, with 202 mills employing 78,911 workers and
running nearly 1.6 million spindles and 52,254 looms. The total production
of Brazil's mills was probably close to 500 million meters of cloth. By this
point, domestically produced cotton cloth accounted for roughly 80 percent
of the market in both countries. Other Latin American countries had viable,
but significantly smaller, cotton industries by this time. Chile, for example,
LARGE FIRMS
CAPITAL
By the turn of the century, Brazil had overtaken Mexico as the region's
premier textile producer, thanks in large part to the capital provided by
the Rio de Janeiro stock exchange. Indeed, 28 percent of Brazil's cotton
factories, predominantly located in São Paulo, were financed through the
sale of equity, compared to just 3 percent in Mexico.
As in the United States and Western Europe, merchants played the most
important role in industrial finance throughout Latin America. One reason
for their prominence was that only merchants possessed the kind of liquid
capital necessary to undertake the sizable investment needed. Another was
Study of Textiles & Fabrics 47
that merchants had more knowledge of the market than other
entrepreneurs and could dovetail their mercantile operations into their
manufacturing operations. Indeed, the largest shareholders in the mills
often were important cloth merchants who sold to their own wholesaling
and retailing operations at a discount.
COMPETITIVENESS
Throughout its history the Latin American textile industry operated behind
high tariff barriers and often received both direct and indirect government
subsidies. This support was crucial for an industry that could not compete
internationally against England and the United States. For this reason
almost all of the production of most countries was consumed in the
domestic market. Two factors prevented Latin America from developing
internationally competitive textile industries. First, start-up costs were
higher than those that prevailed in the advanced industrial countries.
Lacking the ability to produce their own machinery, Latin American
countries imported all of the necessary equipment from abroad and thus
needed to set aside funds to cover the costs of transport and insurance in
transit. They also needed to pay the salaries of the foreign technical
personnel who set up the plant. These added expenses could push up the
cost of erecting a mill by as much as 60 percent. Higher start-up costs were
compounded by interest rates higher than those in the advanced industrial
countries, due in part to a risk premium and less well-integrated financial
markets. Second, the productivity of labor in Latin America was a good deal
lower than that in the advanced industrial countries. Because workers
resisted attempts to instill industrial discipline and routinize work, Latin
America's mills typically employed from two to three times the number of
workers per machine as did firms in the advanced industrial countries.
Output per worker was therefore much lower as well; in 1925 labor
productivity in Brazil, Mexico, and Argentina was roughly half that of the
U.S. Northeast, one-sixth that of the U.S. South, and one-third that of Japan.
Thus, even though wages for Latin American textile workers were from
one-third to one-half of those prevailing abroad, these lower wages were
offset by lower work intensity.
Latin America's textile industry did not do well during World War I, since
capital goods were hard to purchase and the domestic market was
depressed because of the decline in the export sector. The industry did
even worse during the Great Depression. It was not until World War IIthat
the industry once again faced the kind of favorable conditions that it had
experienced in 1890–1914. By this point, however, the industry was even
further behind the rest of the world; though it did begin to produce
artificial fibers, decades of protectionism and the lack of new investment
meant that most of the installed plant and equipment dated from the years
prior to 1914. After 1945 the textile industry persisted, but its economic
importance steadily declined.
Additional Bibliography
Winn, Peter. Weavers of Revolution: The Yarur Workers and Chile's Road
to Socialism. New York: Oxford University Press, 1986.
Wolfe, Joel. Working Women, Working Men: São Paulo and the Rise of
Brazil's Industrial Working Class, 1900–1955. Durham, NC: Duke
University Press, 1993.
Textile Mills
The textile mills market primarily includes yarns and fabrics. The market
size is estimated based on the value of domestic production plus imports
minus exports, all valued at manufacturer prices.
The value of the global textile mills market totaled $748.1 billion in
2016 (around 83.7% were fabrics and 16.3% were yarns), up 3.5% from a
year earlier. The compound annual growth rate of the market was 2.7%
between 2012 and 2015. The Asia-Pacific region accounted for 59.6% of
the global textile mills market value in 2016 (up from 54.6% in 2015),
Europe and the United States accounted for a further 19.1% and 10.8 of the
market respectively.
The global textile mills market is forecast to reach $961.0 billion in
value in 2021, an increase of 28.5% since 2016. The compound annual
growth rate of the market between 2016 and 2021 is forecast to be 5.1%.
Study of Textiles & Fabrics 52
Apparel Manufacturing Market
The value of the global apparel retail market totaled $1,414.1 billion
in 2017 (52.6% womenswear, 31.3% menswear and 16.1%
childrenswear), up 4.9% from a year earlier. The compound annual
growth rate of the market was 4.4% between 2013 and 2017. The Asia-
Pacific region accounted for 37.1% of the global apparel retail market in
2017 (up from 36.8% in 2015), followed by followed by Europe (28.5%)
and the United States (23.6%).
The Indian textile industry is currently one of the largest and most
important sector in the economy interms of output foreign exchange
earnings and employment in India. The Textile industry has the potential to
scale new height in the globalized economy. The textile industry in India
has gone through significant charges in anticipation of increased
international competition. The industry is facing numerous problems and
among them the most important once are those of liquidity for many
organized sector units, demand recession and insufficient price realization.
The long-range problems include the need for sufficient modernisation and
restructuring of the entire industry to cater more effectively to the
demands of the domestic and foreign markets for textiles as per the needs
of today and tomorrow.