ROOT CAUSE ANALYSIS REPORT FOR

ZLD SPRAY DRIER 1700415 FAN BEARING DAMAGE

ZLD spray drier Fan

FD 01 bearing
failure

Bearing plumber block

Lubrication Mounting failure premature failure shaft problem
temperature problem
EF EF

In adequate inappropriate Process reconditioned plumber block

excess load Imporper mounting Looseness bearing selection shaft wornout shaft Bend Lock nut problem
lubrication lubrication temperature EF HF SF bearing looseness

nondrive bearing
unbalance by unbalance by Cage or cover Only New bearings plumber block locknut found in
sufficient lubrication Lithium based temperature is Misalignment fastner condition Less Load rating No wornout No bend
material erosion compatabiliyt are used found good good condition
observed ambient
SF grease is used
SF
shaft movement
sticky material blower inspected initial alignment OEM recommended OEM recommended
compenation found fastner loosness fastner broken
deposit observed and found normal found good bearing replaced bearing replaced
normal EF

EF
cleaning provision fastner found rigid
cleaning frequency
availablity and tight

Cleaning based on
jet pump available
clearance and
for cleaning purpose
effulent load
SF

cleaning Frequency
once in 3 days or on
abnormality (which
ever is earlier)

HF- Human factor

SF- System Factor

EF- Equipment Factor

Prepared By: Reviewed By:

Date: Date: