Documente Academic
Documente Profesional
Documente Cultură
en-GB
Load-bearing tower d3
stating design loads as per trials
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
98116-200-01
User Information Load-bearing tower d3
2 999811602 - 01/2019
User Information Load-bearing tower d3
Contents
4 Introduction
4 Elementary safety warnings
8 Doka services
9 System description
11 System overview
13 d3 in detail
15 Practical examples
17 Adapts to different ground plans, heights,
floor shapes and loads
20 Assembly
21 Horizontal assembly
24 Assembling towers in the upright by hand
28 Assembling towers in the upright by forklift
truck
30 Head zone and base zone
32 Repositioning
33 Repositioning using traveller units
35 Lifting by crane
40 Lifting by forklift truck
45 General remarks
45 Anchoring on the structure
47 Back-stays/shoring supports for the load-
bearing towers
50 Intermediate level made up with multi-
purpose walings
51 Transporting, stacking and storing
53 Structural design
58 Component overview
999811602 - 01/2019 3
Introduction User Information Load-bearing tower d3
Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
4 999811602 - 01/2019
User Information Load-bearing tower d3 Introduction
999811602 - 01/2019 5
Introduction User Information Load-bearing tower d3
Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Tip
Points out useful practical tips.
Reference
Cross-references other documents.
6 999811602 - 01/2019
User Information Load-bearing tower d3 Introduction
999811602 - 01/2019 7
Introduction User Information Load-bearing tower d3
Doka services
Support in every stage of the project Rental and reconditioning service
The formwork material needed for any particular pro-
▪ Project success assured by products and services ject can be rented from Doka’s high-performing rental
from a single source. park. Doka Reconditioning cleans and overhauls both
▪ Competent support from planning through to assem- client-owned equipment and Doka rental equipment.
bly directly on site.
High performance, in all stages of the project
Engineering
▪ Execution planning
▪ Cycle planning
▪ Structure modelling/3D-planning
▪ Assembly drawings
▪ Statical calculation
▪ Concremote
Process optimisation
Just-in-time availability
Formwork availability is a crucial factor in realising
your project on time and on budget. The worldwide
logistics network puts the necessary formwork quanti-
ties on site at the agreed time.
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User Information Load-bearing tower d3 System description
System description
... is flexible
999811602 - 01/2019 9
System description User Information Load-bearing tower d3
Areas of use
The Load-bearing tower d3 is ideal:
▪ as falsework for bridge-building and tunnelling,
where high loads occur and high structural integrity
is essential
▪ in the building construction field,
e.g. for multistorey car-park decks, schools, hospi-
tals and shopping centres and where large-area
tableform units reduce forming times
in the building construction field, e.g. for administra-
tion buildings and multistorey car-park decks, where
large-area tableform units reduce forming times
▪ in the industrial and power-station construction field,
as a load-bearing tower for all manner of applications
10 999811602 - 01/2019
User Information Load-bearing tower d3 System description
System overview
Basic design concept The d3 system components
b
Head units (A)
a Heavy duty screw
d3 4-way screw-jack
d3 screw jack U-head jack 70 top + Split nut
head
B
C
A
d3 frames (B)
d3 frame 1.80m d3 frame 1.20m d3 frame 0.90m
C
98116-201-01
a ... Inter-frame spacing = 60* / 100 / 150 / 175 / 200 / 250 / 300 cm
b ... Frame width = 152 cm
* only for 1.20 and 0.90m frames
A Head unit
B d3 frame
C Diagonal cross
D Base unit
E Scaffold planking
F d3 safety hook
999811602 - 01/2019 11
System description User Information Load-bearing tower d3
Colour-coded
Designation Notches
clip
Diagonal cross 9.060 Black —
Diagonal cross 9.100 Green —
Diagonal cross 9.150 Red — Bottom height-adjustment spindle for load-bearing towers.
Diagonal cross 9.175 Light green — The Split nut B can be swung
Diagonal cross 9.200 Blue — apart, meaning that it does not
need to be turned through the full
Diagonal cross 9.250 Yellow — length of the threaded
Diagonal cross 9.300 Orange — spindle.
Diagonal cross 12.060 Black 1 Specially for
Diagonal cross 12.100 Green 1 height mis-
Diagonal cross 12.150 Red 1 matches such
as on steps.
Diagonal cross 12.175 Light green 1 Otherwise iden-
Diagonal cross 12.200 Blue 1 tical to Heavy-
Diagonal cross 12.250 Yellow 1 duty screw jack
Diagonal cross 12.300 Orange 1 70. For details,
see the section
Diagonal cross 18.100 Green 3 headed "Struc-
Diagonal cross 18.150 Red 3 tural design".
Diagonal cross 18.175 Light green 3
Diagonal cross 18.200 Blue 3 Scaffold planking units (E)
Diagonal cross 18.250 Yellow 3 Scaffold planking 60/...cm
Scaffold planking 60/...cm
Diagonal cross 18.300 Orange 3 with manhole
Note:
For horizontal bracing of the frames, always use Diag-
onal crosses 12.xxx.
Aluminium/timber scaffold planking units with or without self-closing
cover, for making safe assembly decks.
Integral anti-liftout guard
Width: 60 cm
Lengths: 60 / 100 / 150 / 175 / 200 / 250 / 300 cm
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User Information Load-bearing tower d3 System description
d3 in detail
d3 frame Spring locked connecting pin 16mm
98116-202-02
d3 coupler
Permitted tensile force: 22 kN
The vertically stacked frames are attached to one
another by the d3 coupler with its integrated stop-ring.
Because this coupler extends such a long way (15 cm) Safety catch
into each frame, no extra pin-type safety locks are
needed when towerframes are erected and dismantled ▪ tried-and-tested interconnection system (captive)
in the upright. ▪ secures the diagonal crosses
▪ two defined positions (closed – open)
Closed Open
98116-203-01 98116-203-02
98116-202-01
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System description User Information Load-bearing tower d3
A
a
98116-204-01
98116-205-01
EN 74 compliant couplers
▪ Class A, permissible V ≤ 6 kN
98116-205-02
98116-205-02
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User Information Load-bearing tower d3 System description
Practical examples
Tableforms and tower frames are both assembled from Tower frames
the same system components.
With a load-bearing capacity of up to 94 kN per leg, d3
Tableform units is an extremely strong load-bearing tower system.
It safely withstands horizontal forces such as wind
loads.
▪ For repetitive use, the load-bearing tower can be
assembled into complete table-forms. The wide frames make for high stability right from the
word "go".
Edge floor-beam
A
B
98087-208-01
A Load-bearing tower
B Dokaflex
C Beam forming support 20
D Handrail post T 1.80m (optionally with Toeboard holder T
1.80m), Edge protection system XP, Handrail clamp S
E Lashing strap 5.00m
F Doka express anchor 16x125mm and Doka coil 16mm
999811602 - 01/2019 15
System description User Information Load-bearing tower d3
Shoring load-bearing structures In this way, even complex structures can be formed
using mostly standard parts - at lower cost.
On bridges, culverts and industrial structures, the load-
bearing tower and Doka large-area formwork Top 50
together make an ideal combination.
9716-222-01
98087-234-01
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User Information Load-bearing tower d3 System description
e.g. light loads – frames spaced further apart e.g. heavy loads – frames spaced close together
9716-262-01 98003-281-01
9716-263-01 98003-283-02
999811602 - 01/2019 17
System description User Information Load-bearing tower d3
System dimensions
on multi-storey towers
LK
LK
98116-200-04
98116-200-02
98116-200-06
98116-200-05
98116-200-03
98116-200-08
LF
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User Information Load-bearing tower d3 System description
on single-storey towers
Note:
For towers consisting of one 'storey' only, the min. val-
ues LK and LF stated for the screwjack head and base
units in the previous Tables will often not be reached.
Reason: The lengths of the screwjack head and base
units in the frame add up to a larger dimension than the
height of the frame.
98116-206-01
a b
d3 screw jack foot 76.2 --
d3 screw jack foot 80 106.2 --
Heavy-duty screw jack 70 101.2 --
Heavy-duty screw jack
173.0 --
130
d3 screw jack U-head -- 75.8
d3 4-way screw-jack head -- 75.8
Heavy-duty screw jack 70
-- 100.9
top
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Assembly User Information Load-bearing tower d3
Assembly
Different ways of assembling the Load-bearing tower d3
98116-212-01 98116-211-01
98116-211-01
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User Information Load-bearing tower d3 Assembly
Horizontal assembly
Preliminary remark: Plan-bracing the frames (in the horizontal)
▪ The terms "vertical" and "horizontal" (e.g. referring to
the diagonal crosses) are always used here with ref-
erence to their installation situation in the finished, Basic rule:
upright tower. ▪ Securing the geometry by means of horizontal
▪ The job of erecting the load-bearing tower begins diagonal cross in the 1st and second-last or last
with the bottom (i.e. first) "storey". storey, or every 10 m.
General remarks: Additionally as necessary, e.g.
▪ The gravity latches of the frame must always point - if there is a horizontal restraint for the tower
upwards. (even a temporary one)
- if local loads need to be transferred (e.g. from
attaching the tower to the crane after it has
been ground-assembled in the horizontal)
98116-212-02
98116-212-04
A
98116-212-08
B
98116-212-03
A d3 frame
B Diagonal cross
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Assembly User Information Load-bearing tower d3
Note: h
F
➤ Insert the couplers into the frames that you are about
to add, and secure them with Spring locked connect-
G
ing pins 16mm.
98116-212-01
h ... max. 10 m
F Head unit
G Scaffold planking 60/...cm
98116-212-06
D d3 coupler
98116-212-07
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User Information Load-bearing tower d3 Assembly
Lifting into the upright by crane Detaching the lifting chain near ground
level:
➤ Check before attaching the crane suspension tackle: This method must not be used for placing
the tower back on its side!
▪ All the spring locked connecting pins must
have been fitted (to link the frames). Items needed:
▪ All safety catches must be closed. ▪ 3 x Scaffold tube 48.3mm (G)
- Minimum length:
▪ All screw-jack head and base units must Inter-frame space + 1.00 m
be secured against drop-out.
▪ 6 x normal or swivel couplers, 48mm (H)
NOTICE ➤ Attach the scaffold tubes:
Max. extension length of the base units when - one between the bottom frames
the tower is being lifted into the upright: 35 cm! - two between the top frames
➤ Attach two cables, chains or lifting straps to
Lifting into the upright the bottom scaffold tube.
➤ Lead the cables, chains or lifting straps
along the outside of the tower and between
NOTICE the top scaffold tubes.
▪ Erect the load-bearing tower in the vertical
on ground that is statically capable of sup-
porting the load.
▪ If the load-bearing tower is over 6 m high, a
back-stay it or combine it with other towers.
➤ Attach the lifting chain to the frames of the top "sto-
rey" and lift the entire tower into the upright. H G
b
98116-214-01
Dismantling
After the tower has been placed back on its side, it can
be dismantled in reverse order.
NOTICE
As early as in the planning phase, considera-
tion should also be given to the dismantling
operations (e.g. travelling/towing the load-
98116-213-01 bearing tower/unit into the reach of the crane
for safe repositioning or for horizontal on-
When the tower is standing in the upright, ground dismantling)!
check once again to make sure that all the
safety catches are closed.
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Assembly User Information Load-bearing tower d3
✔ ✗ B
98116-203-03
98116-216-04
▪ Slide the diagonal cross onto the safety-catch bolt
A d3 frame
and immediately secure it with the safety catch.
B Base unit
98116-239-01
98116-216-03
C Diagonal cross
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User Information Load-bearing tower d3 Assembly
98116-216-05
98116-216-02
Note:
If the tower is going to be crane-lifted, the frames have
to be secured to each other with Spring locked connect-
ing pins 16mm so that they cannot pull apart. See also
the section headed 'Lifting by crane'.
C
98116-202-01
98116-216-01
C Diagonal cross
999811602 - 01/2019 25
Assembly User Information Load-bearing tower d3
Erecting the third 'storey' Plan-bracing the frames (in the horizontal)
➤ Raise the scaffold planking units to the next level. Basic rule:
➤ Add 1.20 m frames in the same way as for the 2nd
storey. ▪ Securing the geometry by means of horizontal
diagonal cross in the 1st and second-last or last
➤ Push diagonal crosses onto the bottom safety-catch storey, or every 10 m.
bolts and secure them with the safety catches. Additionally as necessary, e.g.
- if there is a horizontal restraint for the tower
C (even a temporary one)
- if local loads need to be transferred (e.g. from
attaching the tower to the crane after it has
been ground-assembled in the horizontal)
Dismantling
To dismantle, perform the above steps in reverse order.
NOTICE
98116-215-01
As early as in the planning phase, considera-
tion should also be given to the dismantling
C Diagonal cross operations (e.g. travelling/towing the load-
bearing tower/unit into the reach of the crane
➤ Place the scaffold planking units 1 storey higher up. for safe repositioning or for horizontal on-
ground dismantling)!
➤ Push diagonal crosses onto the top safety-catch
bolts and secure them with the safety catches.
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User Information Load-bearing tower d3 Assembly
Installing ladders
The Staxo 40/d3 ladder 2.30m can be installed to inte-
grate safe access into the Load-bearing tower d3.
➤ Hang a Staxo 40/d3 ladder 2.30m into place and
secure it with d6 spring cotters.
98116-220-01
98116-220-03
98116-220-02
999811602 - 01/2019 27
Assembly User Information Load-bearing tower d3
c
d3 and d2.
Follow the directions in the 'Fork lift shifting
b
device TG' Operating Instructions.
d
E
d
F Tr745-200-05
G
stacker trucks
H
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User Information Load-bearing tower d3 Assembly
NOTICE
Very important points for the moving pro-
cedure:
▪ As well as the fork-lift driver, a specially
trained watchman must also be on hand
during all lifting, assembly and travelling
operations.
▪ max. inclination of trackway: 2%.
▪ There must be a flat, firm (e.g. concrete)
base that is capable of supporting the load.
NOTICE
➤ For details of how to assemble and join
together the individual sections ('tower-
frame storeys'), see 'Assembling towers in
the upright'!
➤ Build each section at ground level.
➤ Use a forklift truck to stack the towerframe storeys
into a single towerframe unit.
Tr745-200-05
Dismantling
To dismantle, perform the above steps in reverse order.
NOTICE
Always only disasemble the bottom "storey" of
the towerframe unit.
999811602 - 01/2019 29
Assembly User Information Load-bearing tower d3
98116-217-02
B d3 safety hook
C d3 screw jack U-head
98116-217-04
A
Positioning superstructure on load-bearing towers
WARNING
➤ Where formwork beams cantilever out a long
A d3 screw jack foot way, secure them against accidental lift-out.
NOTICE
➤ Secure each d3 screw jack foot to the d3 frame with
a d3 safety hook. ➤ When lifting and repositioning the entire
tower unit (or pre-assembled sub-units) by
crane: Follow the instructions in the section
98116-217-03
B d3 safety hook
9716-215-01
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User Information Load-bearing tower d3 Assembly
98116-218-02
F
E Split nut B
98116-219-02
98116-219-01
F Fixing handle
G Heavy-duty screw jack 70 top
NOTICE
➤ When lifting and repositioning the entire
tower unit (or pre-assembled sub-units) by
crane: Follow the instructions in the section
headed 'Lifting by crane'!
Always place the primary beams (single or double
formwork beams) centrally.
The Heavy-duty screw jacks 70 top can also be turned
D to an angle to keep single formwork beams centred.
E
98116-218-04
9716-215-01
D Heavy-duty screw jack 70
E Split nut B
F Fixing handle
999811602 - 01/2019 31
Repositioning User Information Load-bearing tower d3
Repositioning
Different ways of repositioning
By forklift truck or
Using traveller units By crane
telescoping stacker truck
NOTICE
The most suitable approach to repositioning
and dismantling should already be discussed
and agreed with the site in the project phase,
especially for very tall towers.
Note:
There are also other ways of repositioning the towers
that are not shown in this User Information booklet. The
customer (contractor) bears sole responsibility for use
of all such methods and must prepare a separate risk
assessment for any such intended method.
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User Information Load-bearing tower d3 Repositioning
NOTICE
▪ There must be a flat, firm (e.g. concrete)
base that is capable of supporting the load.
B
98116-226-01 A
b
b
NOTICE
When repositioning load-bearing towers that
include standard superstructures, remember:
Ratio b:h = max. 1:3, with 'b' being the narrow- D
est side.
Check special structures to ensure that they
cannot topple.
C
98116-226-02
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Repositioning User Information Load-bearing tower d3
9716-220-01
34 999811602 - 01/2019
User Information Load-bearing tower d3 Repositioning
Lifting by crane
Lifting chain attached to the d3 frame Repositioning operation
➤ Remove the formwork sheeting of the superstructure
NOTICE so that the lifting chain can be attached.
▪ Max. tower weight for repositioning:
1200 kg CAUTION
▪ Max. tower height for lifting the tower into ➤ Attach the lifting chain to the frame nodes
the upright and placing it on its side: 10 m only; do not attempt to attach the lifting chain
(see the section entitled "Horizontal assem- to the diagonal crosses.
bly") Spread angle β max. 30°.
A
98116-217-02
98116-200-07
A d3 safety hook
A
98116-234-05
A d3 safety hook
While the tableform is being lifted, there must
NOT be any loose parts, tools or
other items on the tableform!
Link the frames in a crane-handling-safe
manner
➤ Secure the frames with Spring locked connecting
pins 16mm at each leg join so that they cannot pull
apart.
B
98116-230-01
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Repositioning User Information Load-bearing tower d3
9720-276-01
C
C
C
C
C
98116-232-02
Permitted F: 0.8 kN
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User Information Load-bearing tower d3 Repositioning
Connect the superstructure to the head units Secure the base units to prevent them dropping out
➤ e.g. with Locking rod 15.0, Clamping plate and Wing ➤ Secure each d3 screw jack foot to the d3 frame with
nut 15.0. a d3 safety hook.
98116-217-03
Double primary beams Single primary beams
F F
E E
D D
H
98116-233-01
98116-233-01
H d3 safety hook
98116-230-01
G I L Spring locked connecting pin 16mm
H
J
98116-217-02
98116-218-02
999811602 - 01/2019 37
Repositioning User Information Load-bearing tower d3
➤ Attach the crane sling to the Lifting rods 15.0 and lift ➤ Take the load off the table by turning the threaded
the tableform to its next location. Spread-angle β spindles.
max. 30°. ➤ Clamp on the wheel-units.
➤ Push in and secure the base units.
98116-234-02
98116-234-03
M Wheel-out stop
98116-234-04
N Chain hoist
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User Information Load-bearing tower d3 Repositioning
Repositioning a pre-assembled
superstructure
Lifting by crane
The Dokamatic lifting strap 13.00m is a lifting acces-
sory that is only suitable for lifting Doka tableforms and
stacked Doka panels.
2 Dokamatic lifting straps are needed for each unit to be
lifted.
98116-235-01
999811602 - 01/2019 39
Repositioning User Information Load-bearing tower d3
b
a
d
d
Tr745-200-05
NOTICE
Very important points for the moving pro-
cedure:
▪ As well as the fork-lift driver, a specially
trained watchman must also be on hand
during all lifting, assembly and travelling
operations.
▪ max. inclination of trackway: 2%.
▪ There must be a flat, firm (e.g. concrete)
base that is capable of supporting the load.
40 999811602 - 01/2019
User Information Load-bearing tower d3 Additional areas of use
98116-227-04
Securing the superstructure at angles of over 12%:
➤ Connect the head-plate to the longitudinal beam 98116-227-03
B
a ... min. 15 cm
(e.g. with Locking rod 15.0/33cm and Super-plate
15.0 or Angle anchor plate 12/18) A Staxo wedge support WS10
B Timber wedge, project-specific
C Multi-purpose waling WS10 Top50
D Nailed connection
B
C NOTICE
The grain of the timber wedges must always
A be in the vertical!
98116-227-01
Note:
If the legs of the load-bearing tower have to be located
outside the pattern of drilled holes in the multi-purpose
A Wedge for screw-jack ..... % waling, then a suitable 20 mm diam. hole must be
B Locking rod 15.0/33cm drilled in the web of the waling.
C Super-plate 15.0
98116-227-02
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Additional areas of use User Information Load-bearing tower d3
with Compensating plate ➤ Make sure that the 'Compensating plate' is sitting
firmly, and check that the leg is in the vertical.
16 C
% B
16
%
NOTICE
▪ The 'Compensating plate' must be placed
on concrete only.
▪ For the proof against slippage between the
Compensating plate and the concrete, a
friction coefficient of 0.33 must be assumed.
hs
98116-228-01
α ... max. angle 16 %
hs ... screw-jack extension length (determines design-load of load-
bearing tower)
Set-up instructions:
➤ Place the 'Compensating plates' on concrete.
➤ Set the required angle with the black rotary plate.
The numbers must correspond – see close-up.
➤ Position the Doka load-bearing tower.
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User Information Load-bearing tower d3 Additional areas of use
Tr777-200-01 Tr777-201-01
Tr770-201-03
Tr777-202-01 Tr777-203-01
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Additional areas of use User Information Load-bearing tower d3
Drop beams
The Staxo 100 spindle adapter is used for drop beams NOTICE
incorporated into the slab. This enables precision posi-
tioning of the slab formwork to each side of the drop Screw jack U-heads have to be held in both
beams. directions at the head.
F
E
D
C
B
98116-229-03
98116-229-01
98116-236-01
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User Information Load-bearing tower d3 General remarks
General remarks
Anchoring on the structure
With Anchoring shoe for stair tower Design of the anchoring planes
The load-bearing tower is connected to the Anchoring
shoe for stair tower by scaffold tubes and couplers.
NOTICE
When designing units assembled from tubes
and couplers, all applicable standards and
regulations must be observed.
999811602 - 01/2019 45
General remarks User Information Load-bearing tower d3
98116-207-01
H Diagonal cross
NOTICE
▪ The actual design of the anchoring planes,
and the maximum permitted distances from
the structure, must be reviewed separately
for each project.
▪ Adjacent load-bearing towers must be
braced to one another as statically required,
in a similar way to when towers are
anchored to the structure.
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User Information Load-bearing tower d3 General remarks
C
C
0
98116-208-01
NOTICE
Bores in screw-jack unit and 'Shoe (complete)' ▪ Screw the tie-rods all the way in to the rod
connectors of the back-stay (i.e. until they
a are fully engaged)!
A
b ▪ When calculating the leg loads, allow for the
additional forces imposed by the back-stay!
c
b ▪ With high loads and long back-stays, watch
b B
out for any elongation of the back-stay!
Tr845-203-02
a
a ... diam. 21 mm
b ... diam. 27 mm
c ... diam. 35 mm
A Spindle unit
B Shoe (complete)
999811602 - 01/2019 47
General remarks User Information Load-bearing tower d3
Q
R Z
Q
9734-287-02
Back-stay force Ak = 50 kN (Ad = 75 kN) Follow the directions in the 'Doka express
Anchor force [kN] Zk Qk = Hk Rk Zd Qd = Hd Rd anchor 16x125mm' Fitting Instructions!
α = 30° b) 30.4 43.3 52.9 45.6 65.0 79.4
α = 45° b) 46.0 35.4 58.0 69.0 53.1 87.0
α = 60° c) 74.6 25.0 78.7 111.9 37.5 118.1
Examples of anchor points in uncracked C 25/30 concrete:
a) HILTI heavy duty anchor HSL M20
b) HILTI self-undercutting anchor HDA-T-M16
c) HILTI self-undercutting anchor HDA-P-M20, with an extra 50x10
CAUTION
➤ The "Back-stay for load-bearing towers"
must not be dismounted until it is certain that
there is sufficient stability for the load-bear-
ing tower.
48 999811602 - 01/2019
User Information Load-bearing tower d3 General remarks
NOTICE
Only suitable for use during erection of the
load-bearing tower, but not for transferring
planned horizontal loads.
B A
E
98116-209-01
999811602 - 01/2019 49
General remarks User Information Load-bearing tower d3
98116-238-02
➤ Insert Coupler WS10 250 into the d3 frame and bolt Note:
it into position. As an alternative to the bolts, it is also possible to
➤ Set the multi-purpose waling on the coupler. establish the connection between coupler and d3 frame
using Spring locked connecting pins 16mm.
C
98116-238-01
50 999811602 - 01/2019
User Information Load-bearing tower d3 General remarks
Utilise the benefits of Doka multi-trip packaging Doka multi-trip transport box
on your site. 1.20x0.80m galv.
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of sys-
tem components, small items and accessories.
Stacking baseblocks
Stacking the d3 frames:
▪ Max. 20 d3 frames per stack!
h NOTICE
▪ Multi-trip packaging items that each contain
98116-210-01
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
98116-210-02 (e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
Stack the frames at an offset to one another. capacity.
▪ Spread angle β max. 30°!
9206-202-01
999811602 - 01/2019 51
General remarks User Information Load-bearing tower d3
Repositioning by forklift truck or pallet stacking Using Doka stacking pallets as transport
truck devices
The forks can be inserted under either the broadside or
the narrowside of the containers. Lifting by crane
NOTICE
Doka stacking pallet 1.55x0.85m and ▪ Multi-trip packaging items may only be lifted
1.20x0.80m one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
▪ Spread angle β max. 30°!
Note:
How to use with bolt-on castor set:
Always apply the fixing brake when the container is
‘parked’. The Bolt-on caster set B can be mounted to the follow-
When Doka stacking pallets are stacked, the bottom ing multi-trip packaging items:
pallet must NOT be one with a bolt-on caster set ▪ Doka accessory box
mounted to it.
▪ Doka stacking pallets
Follow the directions in the 'Bolt-on castor set
B' Operating Instructions!
52 999811602 - 01/2019
User Information Load-bearing tower d3 Structural design
Structural design
9661-232-01
beams).
▪ Separate proof must be provided, by a suitably
skilled person, regarding the foundation. Particular
attention must be paid here to the ground-bearing
pressure!
▪ Intermediate anchoring planes may be necessary
Scope of applicability
while the towers are being erected.
▪ The allowable leg loads stated here reflect a 2.5 : 1
Top-held systems Free-standing systems
safety factor.
▪ For technical information not shown or indicated,
consult Doka technician.
NOTICE
Secure the load-bearing tower against slip-
page and tipover, in all situations!
98116-245-01
999811602 - 01/2019 53
Structural design User Information Load-bearing tower d3
98116-241-01
0.6 10.2 67
≥8
12.6 63
15.0 59
▪ The following loads are taken into consideration as
horizontal loads H:
- Working wind 0.2 kN/m2 (64.4 km/h) at the load-
bearing tower, but not at the superstructure and
- 2.5% of vertical load V or
1% of vertical load V + 1kN per leg additionally
30 - 73 73 73 73 72 72 72 71 71 71 71 71 71 70 70
up to 1.80 45 70 - - 66 66 65 67 66 66 65 65 64 64 63 63 62 62
70 - - - 51 54 58 57 56 55 54 53 52 51 50 49 48
30 93 93 94 94 94 94 93 93 93 93 92 92 92 92 91 91
up to 1.20 45 70 83 83 83 83 84 83 82 82 81 81 80 79 79 78 78 77
70 65 65 65 65 66 65 64 62 61 60 59 58 57 56 55 54
54 999811602 - 01/2019
User Information Load-bearing tower d3 Structural design
98116-241-01
3 x 1.80 30 60 6.3 28
999811602 - 01/2019 55
Structural design User Information Load-bearing tower d3
LK
Frame-sizes up to 1.80 m
NOTICE
▪ The minimum values hmin. given in Table A
Fh
h
h
are only applicable if the biggest possible
frame is always used in the base section.
▪ The lowering distance of 6 cm is already
allowed for in Table A!
▪ LK and LF are in accordance with the struc-
LF
LF
98116-201-02
tural design. In some cases, the structural
design will permit greater extension lengths 1.80m, 1.20m and 0.90m frames are possible here.
- see Tables B and C in the section headed
'Height adjustment'.
Table A
Variant 1 Variant 2 Variant 3
LK = max. 30 cm LK = max. 45 cm LK = max. 70 cm Basic items
LF = max. 30 cm LF = max. 45 cm LF = max. 70 cm
d3 frame 0.90m
d3 frame 1.20m
d3 frame 1.80m
98116-100c
98116-100a
98116-100a
d3 coupler
h [m] h [m] h [m]
min. - max. min. - max. min. - max.
1.20 1.58 - 1.79 4 4 1.58 - 2.09 4 4 2.13 - 2.59 4 4 — 2 — — 3 — — —
1.80 1.99 - 2.39 4 4 1.99 - 2.69 4 4 2.13 - 3.19 4 4 — — 2 — 1 2 — —
1.80 1.99 - 2.39 4 4 1.99 - 2.69 4 4 2.44 - 3.19 4 4 4 — — 4 2 — 4 8
2.10 2.29 - 2.69 4 4 2.29 - 2.99 4 4 2.55 - 3.49 4 4 2 2 — 2 4 — 4 8
2.40 2.59 - 2.99 4 4 2.59 - 3.29 4 4 2.61 - 3.79 4 4 — 4 — — 6 — 4 8
2.70 2.89 - 3.29 4 4 2.89 - 3.59 4 4 3.09 - 4.09 4 4 2 — 2 2 2 2 4 8
3.00 3.19 - 3.59 4 4 3.19 - 3.89 4 4 3.21 - 4.39 4 4 — 2 2 — 4 2 4 8
3.30 3.49 - 3.89 4 4 3.49 - 4.19 4 4 3.69 - 4.69 4 4 2 4 — 2 6 — 8 16
3.60 3.79 - 4.19 4 4 3.79 - 4.49 4 4 3.81 - 4.99 4 4 — — 4 — 2 4 4 8
3.90 4.09 - 4.49 4 4 4.09 - 4.79 4 4 4.29 - 5.29 4 4 2 2 2 2 4 2 8 16
4.20 4.39 - 4.79 4 4 4.39 - 5.09 4 4 4.41 - 5.59 4 4 — 4 2 — 6 2 8 16
4.50 4.69 - 5.09 4 4 4.69 - 5.39 4 4 4.89 - 5.89 4 4 2 — 4 2 2 4 8 16
4.80 4.99 - 5.39 4 4 4.99 - 5.69 4 4 5.01 - 6.19 4 4 — 2 4 — 4 4 8 16
5.10 5.29 - 5.69 4 4 5.29 - 5.99 4 4 5.49 - 6.49 4 4 2 4 2 2 6 2 12 24
5.40 5.59 - 5.99 4 4 5.59 - 6.29 4 4 5.61 - 6.79 4 4 — — 6 — 2 6 8 16
5.70 5.89 - 6.29 4 4 5.89 - 6.59 4 4 6.09 - 7.09 4 4 2 2 4 2 4 4 12 24
6.00 6.19 - 6.59 4 4 6.19 - 6.89 4 4 6.21 - 7.39 4 4 — 4 4 — 6 4 12 24
6.30 6.49 - 6.89 4 4 6.49 - 7.19 4 4 6.69 - 7.69 4 4 2 — 6 2 2 6 12 24
6.60 6.79 - 7.19 4 4 6.79 - 7.49 4 4 6.81 - 7.99 4 4 — 2 6 — 4 6 12 24
6.90 7.09 - 7.49 4 4 7.09 - 7.79 4 4 7.29 - 8.29 4 4 2 4 4 2 6 4 16 32
7.20 7.39 - 7.79 4 4 7.39 - 8.09 4 4 7.41 - 8.59 4 4 — — 8 — 2 8 12 24
7.50 7.69 - 8.09 4 4 7.69 - 8.39 4 4 7.89 - 8.89 4 4 2 2 6 2 4 6 16 32
7.80 7.99 - 8.39 4 4 7.99 - 8.69 4 4 8.01 - 9.19 4 4 — 4 6 — 6 6 16 32
8.10 8.29 - 8.69 4 4 8.29 - 8.99 4 4 8.49 - 9.49 4 4 2 — 8 2 2 8 16 32
8.40 8.59 - 8.99 4 4 8.59 - 9.29 4 4 8.61 - 9.79 4 4 — 2 8 — 4 8 16 32
8.70 8.89 - 9.29 4 4 8.89 - 9.59 4 4 9.09 - 10.09 4 4 2 4 6 2 6 6 20 40
9.00 9.19 - 9.59 4 4 9.19 - 9.89 4 4 9.21 - 10.39 4 4 — — 10 — 2 10 16 32
9.30 9.49 - 9.89 4 4 9.49 - 10.29 4 4 9.69 - 10.69 4 4 2 2 8 2 4 8 20 40
Choose the right diagonal crosses for the distance between the frames.
The schedule of materials does not include scaffold planking units.
The scaffold planking units have to be planned separately for each set-up configuration. Provided they are located in the same level, they replace
the Diagonal crosses 12.xxx needed for horizontal bracing. This reduction in the number of diagonal crosses needed must be allowed for in the
schedule of materials.
56 999811602 - 01/2019
User Information Load-bearing tower d3 Structural design
LK
▪ The lowering distance of 6 cm is already
allowed for in Table A!
▪ LK and LF are in accordance with the struc-
Fh tural design. In some cases, the structural
h
h
design will permit greater extension lengths
- see Tables B and C in the section headed
'Height adjustment'.
LF
LF
98116-224-01
Table A
Variant 1 Variant 2 Variant 3
LK = max. 30 cm LK = max. 45 cm LK = max. 70 cm Basic items
LF = max. 30 cm LF = max. 45 cm LF = max. 70 cm
d3 frame 0.90m
d3 frame 1.20m
98116-100c
98116-100a
98116-100a
d3 coupler
h [m] h [m] h [m]
min. - max. min. - max. min. - max.
1.20 1.58 - 1.79 4 4 1.58 - 2.09 4 4 2.13 - 2.59 4 4 — 2 — 3 — —
1.80 1.99 - 2.39 4 4 1.99 - 2.69 4 4 2.44 - 3.19 4 4 4 - 4 1 4 8
2.10 2.29 - 2.69 4 4 2.29 - 2.99 4 4 2.55 - 3.49 4 4 2 2 2 3 4 8
2.40 2.59 - 2.99 4 4 2.59 - 3.29 4 4 2.61 - 3.79 4 4 — 4 — 5 4 8
2.70 2.89 - 3.29 4 4 2.89 - 3.59 4 4 3.34 - 4.09 4 4 6 - 6 2 8 16
3.00 3.19 - 3.59 4 4 3.19 - 3.89 4 4 3.39 - 4.39 4 4 4 2 4 4 8 16
3.30 3.49 - 3.89 4 4 3.49 - 4.19 4 4 3.69 - 4.69 4 4 2 4 2 6 8 16
3.60 3.79 - 4.19 4 4 3.79 - 4.49 4 4 3.81 - 4.99 4 4 — 6 — 8 8 16
3.90 4.09 - 4.49 4 4 4.09 - 4.79 4 4 4.29 - 5.29 4 4 6 2 6 4 12 24
4.20 4.39 - 4.79 4 4 4.39 - 5.09 4 4 4.41 - 5.59 4 4 4 4 4 6 12 24
4.50 4.69 - 5.09 4 4 4.69 - 5.39 4 4 4.89 - 5.89 4 4 2 6 2 8 12 24
4.80 4.99 - 5.39 4 4 4.99 - 5.69 4 4 5.01 - 6.19 4 4 — 8 — 10 12 24
5.10 5.29 - 5.69 4 4 5.29 - 5.99 4 4 5.49 - 6.49 4 4 6 4 6 6 16 32
5.40 5.59 - 5.99 4 4 5.59 - 6.29 4 4 5.61 - 6.79 4 4 4 6 4 8 16 32
5.70 5.89 - 6.29 4 4 5.89 - 6.59 4 4 6.09 - 7.09 4 4 2 8 2 10 16 32
6.00 6.19 - 6.59 4 4 6.19 - 6.89 4 4 6.21 - 7.39 4 4 — 10 — 12 16 32
6.30 6.49 - 6.89 4 4 6.49 - 7.19 4 4 6.69 - 7.69 4 4 6 6 6 8 20 40
6.60 6.79 - 7.19 4 4 6.79 - 7.49 4 4 6.81 - 7.99 4 4 4 8 4 10 20 40
6.90 7.09 - 7.49 4 4 7.09 - 7.79 4 4 7.29 - 8.29 4 4 2 10 2 12 20 40
7.20 7.39 - 7.79 4 4 7.39 - 8.09 4 4 7.41 - 8.59 4 4 — 12 — 14 20 40
7.50 7.69 - 8.09 4 4 7.69 - 8.39 4 4 7.89 - 8.89 4 4 6 8 6 10 24 48
7.80 7.99 - 8.39 4 4 7.99 - 8.69 4 4 8.01 - 9.19 4 4 4 10 4 12 24 48
8.10 8.29 - 8.69 4 4 8.29 - 8.99 4 4 8.49 - 9.49 4 4 2 12 2 14 24 48
8.40 8.59 - 8.99 4 4 8.59 - 9.29 4 4 8.61 - 9.79 4 4 — 14 — 16 24 48
8.70 8.89 - 9.29 4 4 8.89 - 9.59 4 4 9.09 - 10.09 4 4 6 10 6 12 28 56
9.00 9.19 - 9.59 4 4 9.19 - 9.89 4 4 9.21 - 10.39 4 4 4 12 4 14 28 56
9.30 9.49 - 9.89 4 4 9.49 - 10.29 4 4 9.69 - 10.69 4 4 2 14 2 16 28 56
Choose the right diagonal crosses for the distance between the frames.
The schedule of materials does not include scaffold planking units.
The scaffold planking units have to be planned separately for each set-up configuration. Provided they are located in the same level, they replace
the Diagonal crosses 12.xxx needed for horizontal bracing. This reduction in the number of diagonal crosses needed must be allowed for in the
schedule of materials.
999811602 - 01/2019 57
Component overview User Information Load-bearing tower d3
58 999811602 - 01/2019
User Information Load-bearing tower d3 Component overview
Staxo 100 spindle adapter 3.4 582351000 Doka coil 16mm 0.009 588633000
Staxo 100-Spindeladapter Doka-Coil 16mm
Galvanised Galvanised
Height: 26 cm Diameter: 1.6 cm
999811602 - 01/2019 59
Component overview User Information Load-bearing tower d3
Transition angle coupler 48/60mm 1.6 582562000 Handrail post T 1.80m 17.7 584373000
Übergangsnormalkupplung 48/60mm Einschubgeländer T 1,80m
Galvanised Galvanised
Width-across: 22 mm
Follow the directions in the "Fitting
instructions"!
60 999811602 - 01/2019
User Information Load-bearing tower d3 Component overview
Lifting strap 13.00m 4.0 583013000 Solid tire wheel 34.5 582573000
Umsetzgurt 13,00m Vollelastikrad
Green Painted blue
Follow the directions in the "Opera- Height: 45 cm
ting Instructions"!
999811602 - 01/2019 61
Component overview User Information Load-bearing tower d3
Multi-trip packaging
Doka multi-trip transport box 1.20x0.80m 70.0 583011000
Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm
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User Information Load-bearing tower d3 Component overview
999811602 - 01/2019 63
Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999811602 - 01/2019