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M/s. ULTRA-TECH
ENVIRONMENTAL LABORATORY AND CONSULTANCY
(GazzetedByMoEF)
Unit No. 206, 224, 225 Jai Commercial Complex, Eastern Express Highway,
Opp Cadbury Factory, Khopat, Thane (West) – 400 061
Tel: 022 2534 2776, Fax: 022 25429650, Email: sales@ultratech.In
Website: www.ultratech.in
EIA Report for LPG Bottling Plant Una, Himachal Pradesh iii
7.2.4 Events and Ignition Probability .............................................................................. 78
7.2.5 Consequential Events .............................................................................................. 79
7.2.6 Consequence Analysis ............................................................................................ 81
7.2.7 Likelihood Estimation............................................................................................. 98
7.2.8 Risk Analysis ........................................................................................................ 100
7.2.9 Risk Contours........................................................................................................ 100
7.2.10 Conclusion ............................................................................................................ 102
7.2.11 Recommendations ................................................................................................. 102
CHAPTER 8. ENVIRONMENT MANAGEMENT AND MONITORING PLAN ............ 105
8.1 Introduction .................................................................................................................. 105
8.2 EMP during Construction Phase .................................................................................. 105
8.2.1 Air Environment ................................................................................................... 105
8.2.2 Noise Environment ............................................................................................... 106
8.2.3 Water Environment ............................................................................................... 106
8.2.4 Land Environment ................................................................................................ 107
8.2.5 Biological Environment ........................................................................................ 107
8.2.6 Socio-economic Environment ............................................................................... 107
8.2.7 Health and Safety .................................................................................................. 107
8.3 EMP during Operation Phase ....................................................................................... 108
8.3.1 Air Environment ................................................................................................... 108
8.3.2 Noise Environment ............................................................................................... 108
8.3.3 Water Environment ............................................................................................... 109
8.3.4 Land Environment ................................................................................................ 109
8.3.5 Biological Environment ........................................................................................ 109
8.3.6 Socio-economic Environment ............................................................................... 110
8.4 Environmental Monitoring Programme ...................................................................... 110
8.4.1 Ambient Air Quality ............................................................................................. 111
8.4.2 Surface Water Quality........................................................................................... 112
8.4.3 Noise Level ............................................................................................................... 112
8.5 Environmental Management Cell................................................................................. 112
8.6 Budgetary Allocation for Environmental Protection Measures ................................... 112
CHAPTER 9. DISCLOSURE OF CONSULTANTS ENGAGED ....................................... 114
9.1 Consultants Engaged .................................................................................................... 114
9.2 Laboratory for Analysis ............................................................................................... 115
LIST OF TABLES
LIST OF FIGURES
Figure 1.1: Connectivity Map ......................................................................................................... 8
Figure 2.1: Project Location ......................................................................................................... 15
Figure 2.2: Google Image of the Project Site ............................................................................... 16
Figure 2.3: Google Image of the Project Site ............................................................................... 17
Figure 2.4: Process Flow Chart..................................................................................................... 22
Figure 2.5: Typical Mounded Bullet System ................................................................................ 23
Figure 3.1A: Satellite Map of the study area ................................................................................ 30
Figure 3.1B: Landuse/Landcover of 10 Km Study Area .............................................................. 31
Figure 3.2A: Drainage Map of the study area............................................................................... 32
Figure 3.2B: Drainage Map of the study area ............................................................................... 33
Figure 3.3: Baseline Sampling Monitoring Locations .................................................................. 34
Figure 3.4: Windrose for period of January 2017 to April 2017. ................................................. 36
Figure 3.5: Percentage Distribution of Main Workers in the Study Area .................................... 55
Figure 7.1: Risk Acceptance Criteria ............................................................................................ 73
Figure 7.2: Event tree for Continuous release with rainout (from PHAST software) .................. 79
LIST OF ANNEXURE
ANNEXURE I: Project Site Layout Plan
ANNEXURE II: Ambient Air Quality Monitoring Results
In order to meet the local need in the State of Himachal Pradesh,IOCL is proposing to augment
the storage capacity at Una LPG Bottling Plant withinIOCLpremises of32.56 Acres.
Project Description
There will be no chemical process involved and the operation carried out will be receipt of LPG
in Bulk form in tank trucks from the sources namely IOCL Jalandhar, Lonietc. The storageshall
be in mounded bullets (existing and proposed) and filling of LPG into cylinders using carousel
and associated systems. The cylinders filled will be checked for quality and then dispatched. In
the proposed augmentation of storage capacity at LPG bottling plant the storage will be
pressurized form in mounded storage. The LPG storage will be in existing 3 bullets of 300 MT
(i.e. 900 MT existing) each and proposed 2 bullets of 600 MT each (i.e. 1200 MT proposed)with
a total capacity of 2100 MT.
TheMounded Bullet System will store the LPGin liquid form. The system of mounded storage
has been recognized as one of the safest form of storage for LPG.Mounded Bullets will be
submerged in ground and encased in four sided retaining wall having a designed layer of earth
over the bullets
Power Requirement
Power required for the existing operations is 450 KW contracted demand from Himachal
Pradesh State Electricity Board. D.G Sets are used of 1x250 kVA, 1x400 kVA and 1x500 kVA.
No additional power or DG Sets are required for proposed augmentation.
Water Supply
Total water requirement approx. 15 m3/day including domestic and fire water is being sourced
from existing tube wells from site and no additional requirement is envisaged with proposed
augmentation. The existing premises of LPG BP include STP of 5 m3/day capacity.
Table 2: Water Consumption
SN Description Water Consumption in Source
3
m /day
1 Domestic 4 Fresh Water
2 Cylinder washing 5 Approx 4 m3/day shall be
recycled and reused.
Remaining 1 m3/day shall be
sourced as Fresh Water
3 Gardening 3 Treated water from STP
4 Fire Water Makeup 3 Fresh Water
Needed once a month during fire-
mock drills
Total 15
The existing premises of LPG BP also include ETP (effluent treatment plant) of 3 KLPD
capacity for treatment of waste process water.
Manpower
The total IOCL manpower requirement at the LPG BP is 23. No additional requirement is
envisaged with proposed augmentation.
Description of Environment
The area around the LPG Bottling Planthas been surveyed for physical features and existing
environmental scenario. The field survey and baseline monitoring has been done from the period
ofmid-January 2017 to mid-April 2017
Project Benefits
To cater the domestic as well as non-domestic LPG demand, Bulk LPG and Auto LPG demand
of Unaand surrounding districts.
IOCL is a premier public sector company in the Oil & Gas Sector and is engaged in the business
of refining and retailing of petroleum products including LPG in the country. It is the leading
Indian corporate in the Fortune 'Global 500' listing, ranked at the 168th position in the year 2017.
IOCL is having about 91 LPG bottling plants, which serve every corner of the country. Indane
(the trade name of LPG of IOCL) is supplied to the consumers through a network of about 5,456
distributors (51.8% of the industry).The growth in demand of LPG for domestic purpose is
increasing at a rapid pace.
Bulk Liquefied Petroleum Gas (LPG) is received in a bullet tanker – truck from IOCL Jalandhar
and Loniunloaded by using vapor compressors and stored in Mounded Bullets. The empty
cylinders are unloaded in the unloading shed and sent bymeans of conveyors to the carousel for
filling them with LPG. LPG is filled in cylinders of capacity 5 kg,14.2 kg, 19.0 kg and 47.5 kg.
LPG from the storage area is pumped to the filling machine by means of LPGpumps for filling
the cylinders. After filling cylinders and subsequent checks, the filled cylinders are sent tothe
filled cylinder shed and loaded on to the trucks for dispatch to the LPG distributors to use for
house holdand industrial purposes.The details of the Project and Proponents are as mentioned in
Table 1.1.
Table 1.1: Project and Project Proponent Description
Name of Project Proposed augmentation in LPG Bulk Storage capacity at
LPG Bottling Plant atMehatpur, Una, Himachal Pradesh by
M/s Indian Oil Corporation Ltd.
Project Proponent M/s Indian Oil Corporation Limited
EIIA Report fo
or LPG Bottlling Plant Una,
U Himachaal Pradesh 8
1.3 Scope of the Study
EIA integrates the environmental concerns in the developmental activities so that it can enable
the integration of environmental concerns and mitigation measures in project development. The
study includes detailed characterization of existing status of environment in an area of 10 km
radius around project site. In order to get an idea about the existing state of the environment,
various environmental attributes such as meteorology, air quality, water quality, soil quality,
noise level, ecology and socio-economic environment are studied /monitored. Environmental
baseline monitoring has been carried out during mid-January 2017 to mid-April 2017 used to
identify potential significant impacts. The report is prepared as per the Standard ToR and
additional ToR granted at the21stEAC meeting held on 28th March, 2017 at Delhi
The scope of the study broadly includes:
To describe the project and associated works together with the requirements for carrying out
the proposed development
To establish the baseline environmental and social scenario of the project site and its
surroundings
To identify and describe the elements of the community and environment likely to be
affected by the project
To identify, predict and evaluate environmental and social impacts during the construction
and operation phase of the project
To study the existing traffic load, predict the increment in traffic due the project and to
suggest the management plan for the same
Details about conservation of resources
To design and specify the monitoring and audit requirements necessary to ensure the
implementation and the effectiveness of the mitigation measures adopted
To access risk during construction and operation phase and formulate the disaster
management plan onsite and offsite
To evaluate proposed pollution control measures and delineate Environmental Management
Plan (EMP)
To delineate post-project environmental quality monitoring program
Bulk LPG to the BP is positioned by road tankers which are loaded primarily from Loni BP near
Delhi which is at a distance of about 350 kms from Una. In the event of non-availability of
product at Loni, either due to high demand at other plants/markets or any technical constraint in
JLPL, bulk LPG supplies to Una BP is executed from alternate sources e.g. Jaipur, Dumad,
Kandla or Jamngar, which are at a distance higher than Loni. This may result in non-availability
of product at Una if sufficient stock at plant is not maintained. The existing tankage at Una BP is
sufficient for bottling of around 4 days. Any disruption in supplies either due to non-availability
of product may result in dry out. In view of the foregoing, IOCL has proposed for provision of
augmentation with 2nos of mounded bullets with 600 MT capacities at Una LPG BP. The
augmentation of the storage capacity of Bottling Plant is estimated to cost 21.70crores.
The project location and google image are provided as Figure 2.1 and Figure 2.2 respectively.
The layout of the bottling plant has been prepared as per prescribed OISD-144 & 150. The road
network is designed to ensure smooth movement of bulk/filled cylinder trucks. Layout plan of
The design considerations for the site layout of the proposed project are provided as below:
Design Parameters: Temperature, Pressure, Internal Corrosion, Hydro Test Pressure
Design Procedure: As per the Design Code: ASME SEC. VIII or equivalent duly approved
by PESO.
Piping layout is as per OISD-150. One liquid line, one vapour line, 2no’s SRVs, ROVs on
liquid and vapour lines
2.5.2 Unloading
LPG in road tankers will be unloaded in TLD shed comprising 8 nos. of unloading bays. LPG
will be unloaded from the road tanker by differential pressure method. During LPG unloading,
vapour from one storage bullet will be sucked and will be compressed in LPG compressor. The
compressed LPG vapour will be fed to bulk tanker to pressurize it and LPG (Liquid) will be
transferred from the road tanker to the Bullet.
After LPG unloading, the compressor suction will be reversed by changing the valve position
and LPG vapour will be recovered from road tanker through the same compressor and
discharged till the suction pressure of tanker is approximately1.5 Kg/cm2.
Air removal from cylinders and LPG vapour filling - Purging Unit
This unit will be required to fill LPG vapour in cylinders (new and repaired) after sucking the air
from cylinders by vacuum pumps. This operation is required to eliminate the possibility of
forming explosive mixture with air. Vacuum will be created upto 300 mm of Hg inside the
cylinder and then LPG vapour will be injected into the cylinder up to a pressure of 1.5 to 2
kg/cm2g before using them for filling of LPG.
Gas Monitoring System: The system consists of gas detecting sensors linked to a computerized
processing unit and with alarm panels at control room, filing shed, plant manager’s cabin as well
as security gate having audio / visual alarms and MIMIC Panel to alert the plant personnel. The
sensors are located at all sensitive or potential hazard areas in the plant as indicated in OISD 144.
Air/Vapor Extraction System: It is a blower with ducts extended to different operating points
in filling shed. The blower extracts any leaking LPG vapor from the floor level and cold flares
the same to the free atmosphere at the height of 1.5 meter from the highest points of eves of the
shed. This system is interlocked with filling system, such that the blower has to be started before
the carousel is started for filling operation. Blower runs during filling operation continuously. A
standby blower is also given to meet situations where one of the blowers is out of order. In this
Remote (Control) Operated Valves: These are pneumatically operated quick shut off valves
provided on LPG pipelines (in liquid line) connected to LPG equipment (like storage vessels,
carousel, TLD lines) with actuating points located both remotely and nearer to operating
facilities in plant. When actuated, the valves will close within 30 seconds, stopping the flow of
LPG in pipelines. Besides, in case of leakage of LPG through flange joint or rupture of pipeline,
the Excess Flow Check Valve are operated restricting the leakage of LPG to the sections
between two Gate Valves in LPG pipe line and the LPG in upstream area and the storage bullet
area is cut off from the leaking point, thereby preventing major leakage or fire.
High Level Alarm: This kind of alarm is installed in bullets. In case of filling of more than 85 %
the alarm will be actuated at Pump House and remote operated valves installed in storage vessel
will close the flow of LPG to vessel. The actuation of remote operated valve and alarm is
interlocked with the level of LPG liquid in vessel.
Fire Hydrant Network: All round the plant in licensed and non licensed area there are fire
water line ring network. In both licensed & non licensed area there are intermittent fire hydrants
and water motitors in a specific distance. Further in licensed area there are deluge valve in all
critical areas (called as fire zones), as per OISD 144. MV sprinkler system can be operated from
deluge valves.
Emergency Trip Buttons and Manual call Points: These emergency push buttons are provided
at strategic places in the plant. In case of emergency, when the emergency trip button is actuated
action takes place as specified in the clause 11.11 of OISD 144 which involves tripping of
electricity to all the operating equipment in the hazardous area of the plant, closure of all remote
operated valves on the LPG pipelines and sounding of siren. Operation of manual call point will
denote an abnormal situation alerting the plant personnel and will involve the sounding of siren
only. An annunciator panel installed at manned control room will indicate the location from
where Manual Call Point is actuated. These points are provided at strategic locations in the plant.
Medium Velocity Spray System : This sprinkle system is provided in the operating areas of
hazardous areas of plant like sheds involving filling, storage and operation on cylinders, tank
lorry decantation shed, expose flanges of mounded storage, LPG pump house, etc., as per the
specifications given in OISD 144 / 150.
Adequate storage of fire water in exclusive above ground tanks is maintained as per the fire
water calculation. There is a fire water pipeline system which is constantly kept pressurized with
a minimum of 7 kg per cmsquare at farthest point using jockey pumps which start and stop
automatically at preset pressures. The fire water pipeline is connected to the MV spray system
Interlock Shut Down System: As per OISD 144 all the plant has Inter Locked Shut Down
System (ILSD) in place. It is a combination of syncrhonised activity to control a emergency
situation in a far better way. In the plant with ILSD if fire water started at any point by any of the
4icases of actuation of sprinkler either by bursting of quartzite bulb, or operating sprinkler
manually, all plant machineries will trip electrically, electric siren will be sounded, fire engine
will be started, all remote operated valve in liquid LPG line will be closed and emergency light
will be activated (at night). This system is called Interlocked Shut down System. Apart from that
zone of emergency will be indicated in annuciator panel at control room.
Mutual Aid –
The existing environmental setting is considered to adjudge the baseline conditions which are
described with respect to climate, atmospheric conditions, water quality, soil quality, ecology,
socioeconomic profile, land use and places of archaeological importance.
3.2 Methodology
The methodology for conducting the baseline environmental survey obtained from the guidelines
given in the EIA Manual of the MoEF&CC. Baseline information with respect to air, noise,
water and land quality in the study has been collected by primary sampling/field studies during
the period of mid-January 2017 to mid-April 2017.
The meteorological parameters play a vital role in transport and dispersion of pollutants in the
atmosphere. The collection and analyses of meteorological data, therefore, is an essential
component of environmental impact assessment studies. The long term and short term impact
assessment could be made through utilization and interpretation of meteorological data collected
over long and short periods. Since the meteorological parameters exhibit significant variation in
time and space, meaningful interpretation can only be done through a careful analysis of reliable
data collected very close to the site.
The studdy area of 101 km radiuus from the centre of project site shows s six different
d landd use
classes. Agriculture
A land
l dominaates the landd use patternn of the area.. It is follow
wed by scrubb land
and openn land togethher of the lannd use. The LULC classses are identtified and prresented in Table
T
3.1 and Figure
F B
3.1B
Figu
ure 3.2A: Drrainage Maap of the stu
udy area
3.3.3 Contour
C Patttern of the Study
S Area
Contouriing is the staandard methood of representing relieff on topograaphic maps. Contour
C linees are
lines joinning points of
o equal elevvation on thee surface of the ground. For a givenn map the veertical
distance between adjjacent contoour lines or the
t contour interval
i is fiixed i.e.25m
m.Contour map
m of
10 km radius aroun nd project siite predominnantly show ws an undulating terrainn. The Norttheast
Figure 3.2B:
3 Drain
nage Map off the study area
a
The 10 km
k study areaa inclusive of
o all the monitoring locaations has beeen as shownn in Figure 3.3.
5 R
Relative Hum
midity Hygromeeter D
Daily at 08:30 and 17:30 IST
The aforesaid meteorological parameters were being observed in the field during monitoring period.
The analysis of the field observations is given in Table 3.4. The wind rose during the study period is
presented in Figure 3.4.
3.5 A
Ambient Airr Quality
The ambbient air quaality monitooring was caarried out att ten locatioons within thhe 10 km radius
r
around thhe site of prroject to knoow the existing backgroound ambiennt air qualityy. The purpoose of
the estim
mation of bacckground poollutant conccentration was to assess the impact of the projeect on
the ambiient air quality within thhe region baased on the activities off the project. The param
meters
chosen for
f assessmeent of air quality
q weree PM10, PMM2.5, Sulphurr Dioxide (SO2), Oxidees of
Nitrogenn (NOx), Hyd drocarbon (MMethane andd Non-methaane HC) and VOCs.
Ambient air quality monitoring was carried out on 24 hour basis with a frequency of twice a
week at a station during the study period for 8 locations.
The location of the monitoring stations with reference to the project site is given in Table
3.4&Figure 3.3.
Table 3.4: Ambient Air Monitoring Locations
Sl. No Location Location Code
1 Project Site A1
2 NayaNangal A2
3 Nangal A3
4 Kherabagh A4
5 Barsara A5
6 Palakwah A6
7 Una A7
8 Saontokgarh A8
9 Sukhsal A9
10 Brahmpur A10
The ambient air quality results are as summarized in Table 3.5. The detailed Ambient Air
Quality results are as referenced in Annexure III
The other parameters such as CO, Benzene, Benzo (a) Pyrene, Ammonia, Hydro Carbons,
VOCs, etc. are all below detection limits.
PM10 has been estimated by gravimetric method. Modified West and Gaeke method (IS-5182
part-II, 1969) has been adopted for estimation of SO2 and Jacobs-Hochheiser method (IS-5182
part-VI, 1975) has been adopted for the estimation of NOx. Calibration charts have been
prepared for all gaseous pollutants.
3.6 Noise
Noise in general is sound, which is composed of many frequency components of various
loudness distributed over the audible frequency range. The most common and universally
accepted scale is the A weighted scale which is measured as dB (A). This is more suitable for
audible range of 20 to 20,000 Hz and has been designed to weigh various components of noise
according to the response of a human ear.The environmental assessment of noise from the
industrial activity, construction activity and vehicular traffic can be undertaken by taking into
consideration various factors like potential damage to hearing, physiological responses, and
annoyance and general community responses.
3.6.1 Objective
The main objective of monitoring of ambient noise levels was to establish the baseline noise
levels in different zones. i. e. Residential, Industrial, Commercial and Silence zones, in the
surrounding areas and to assess the total noise level in the environment of the study area.
3.6.2 Methodology
Identification of Sampling Locations
A preliminary reconnaissance survey was undertaken to identify the major noise sources in the
area. The sampling location in the area was identified considering location of industry,
commercial shopping complex activities, residential areas with various traffic activity and
sensitive areas like hospital, court, temple and schools also near the railway track for railway
noise.
The noise monitoring was conducted at eight locations in the study area during monitoring
period. 10 sampling locations were selected for the sampling of noise.
Free Field
The free field is defined as a region where sound wave propagates without obstruction from
source to the receiver. In such case, the inverse square law can be applied so that the sound
pressure level decreases by 6dB (A) as the distance is doubled.
Near Field
The near field is defined as that region close to the source where the inverse square law does not
apply. Usually this region is located within a few wavelengths from the source.
Far Field
The far field is defined as that region which is at a distance of more than 1-meter from the
source.
Table 3.7: Noise Level Monitoring Stations in the Study Area
Sl. No Location Location Code
1 Project Site N1
2 NayaNangal N2
3 Nangal N3
4 Kherabagh N4
5 Barsara N5
6 Palakwah N6
7 Una N7
8 Saontokgarh N8
9 Sukhsal N9
10 Brahmpur N10
Where,
L10 (Ten Percentile Exceeding Level) is the level of sound exceeding 10% of the total time of
measurement.
L50 (Fifty Percentile Exceeding Level) is the level of sound exceeding 50% of the total time of
measurement.
L90 (Ninety Percentile Exceeding Level) is the level of sound exceeding 90% of the total time of
measurement.
Lday: This represents Leq of daytime. Lday is calculated as Logarithmic average using the hourly
Leq’s for day time hours from 6.00a.m to 10.00p.m
Lnight: This represents Leq of night time. Lnight is calculated as Logarithmic average using the hourly
Leq’s for nighttime hours from 10.00p.m to 6.00a.m.
The noise data compiled on noise levels is given in Table 3.8. Noise level of the study area varied
from 55 to 64 dB (A) in day time and from 44 to 52 dB (A) in the night time.
In the study area, ground water occurs under semi-confined and confined aquifer conditions. The
quality of ground water at project site is saline.
The depth of water table in the study area range varies from 4-5 m below ground level during
pre-monsoon period and less than 2-4 m during post-monsoon period. (Source: CGWB).
3.7.3 Methodology
Water samples were collected from all the sampling locations and analyzed for relevant physical,
chemical and bacteriological parameters. Collection and analysis of the samples was carried out
as per established standard methods and procedures, prescribed by HPPCB, relevant IS Codes
and Standard Methods of Examination of Water. This report presents data for the Monitoring
Period.
Analyses of the parameters like temperature; pH, dissolved oxygen and alkalinity were carried
out at the sampling stations immediately after collection of samples with the help of Field
Analysis Kits. For analysis of other parameters, the samples were preserved and brought to
laboratory. The metallic constituents like arsenic, mercury, lead, cadmium, chromium, copper,
zinc, selenium, iron and manganese were analyzed with Atomic Absorption Spectroscope.
3.8 Soil
Soil is generally differentiated into two horizons of minerals and organic constituents of variable
depth, which differ from the parent material below in morphology, physical properties,
constituents, chemical properties, and composition and biological characteristics. The physico-
chemical characteristics of soil have been determined at 4 locations during the monitoring period
with respect to colour, texture, cation exchange capacity, pH, N, P, and K etc. The sampling
locations have been selected to represent the study area.
Ecology is the study of surrounding environment wherein various living or biotic groups live
together and form a system of existence where every component, whether small or big is
interdependent and hence is an indispensable part of an Ecosystem. In an ecosystem, plants are
important as primary producers of a food chain followed by small organisms that are food of the
other organisms. An ecosystem gets disturbed even if a single member of it gets extinct. The
various ecosystems constitute of the man and animals, plants, microorganisms, aquatic and
desert animals and so on.
Humans are dependent on their environment, as are all other organisms. Any change in the
environment affects the living things and their behaviour. All organisms are dependent on each
other in many ways. Destruction of one organism in the environment can lead to the destruction
of other organisms. Technological advances have given humans the ability to exert great
influence over the environment of all living things. However, the ability of ecosystems to sustain
humans is becoming increasingly stunted. For this reason, it is necessary to have an
understanding of ecology in order to survive. The EIA studies would be very much incomplete
if proper attention is not provided towards project’s impact foreseeable on flora and fauna of the
study area. Accordingly, conducted the necessary survey of terrestrial flora, fauna and literature
review of aquatic
A detailed flora fauna study was carried out in 10 km radius area of the site. The structure and
type of vegetation depends on climatic conditions and physiography of an area. Climate of the
study area is suited for the variety of vegetation. The contents of this subsection are based
primarily on reconnaissance surve. & through secondary sources. The baseline study, for the
assessment of the floral and faunal biodiversity of the study area, within 10 km radius of the site
was conducted during Mid January 2017 to Mid April 2017.
Methodology:
The study region was earmarked for 10 km radius area and its relevant baseline data was
collected from the Census data book. The survey methodology was based on the flora and
fauna species identification in personal and recently recorded and found in the region by the
localities. Sampling of grass species was carried out by quadrat sampling method to examine
the species distribution and its frequency in the region.
The vegetation of this area was represented by tall trees, middle layer trees and shrubs, ground
layer of herbaceous and twiners and climbers. This biodiversity is the natural biological capital
of the earth and presents important opportunities for all nations. It provides goods and services
essential to support human livelihoods and aspirations and enables societies to adapt to
changing needs and circumstances. In addition, biodiversity maintains the ecological balance
necessary for planetary and human survival.
Overall 29 plant species have been recorded. Fabaceae was the most dominant family followed
by Myrtaceae and Moraceae. The list of naturally occurring trees, under growth plants, fruit trees
within the Study area are as shown in Table 3.15, Table 3.16 and Table 3.17 respectively.
The faunal survey was also carried out in the project area. Overall, 12 naturally occurring and
introduced animal and avian species belonging to 9 families have been recorded. The fauna was
dominated by seasonal butterflies and variety of honey bees. Phasianidae and Columbidae were
the most dominant families. The list of Faunal members in the Study Area are as provided in
Table 3.18
There are no ecologically sensitive areas like National Parks or Wildlife Sanctuaries, Tiger
Reserves, Elephant Reserves, Turtle Nesting Ground and Core Zone Biosphere Reserve within
the 10 km radius of the proposed project site. Though the area executes good floral diversity,
there were no reports of any species falling in endangered category.
Project Location
The proposed expansion project i.e. M/s Indane Bottling Plant of IOCL is located near the
Village: BadeharNichla Tehsil: Una, District: Una in Himachal Pradesh.
Methodology
The data is collected and analysed using secondary sources. The secondary data was collected
and collated from sources such as viz. District Census Handbook 2011, Census of India website,
District Statistical Abstract etc.
Table 3.19: Demography of Una &Rupnagar Districts
Demographic Attributes Una District RupnagarDistrct
1. Area 1,549 sq. km. 1,356 sq. km.
2. Population 521,173 684,627
3. Decadal Growth rate 16.24 % 8.9%
4. Male population 263,692 3,57,485
5. Female population 257,481 3,27,142
2
6. Density of population (persons per km .) 338 505
7. Sex Ratio (females per 1000 males) 977 915
8. Literacy 87.23 % 82.19%
9. Male literacy 92.75 % 87.50%
10. Female literacy 81.67 % 76.42%
11. Urban Population 8.62 % 25.97%
Vulnerable Population
The Schedule Caste (SC) population within the study area is 19.39% and the Schedule Tribe
(ST) population is 0.86% of the total population of study area. Out of the tehsils, Nangal
surprisingly does not have any ST population; however in other tehsils also ST population is
negligible. SC and ST population break-up Tehsil viz is shown in the Table 3.23
Table 3.23: SC & ST Population break-up in the Study Area
Economic Activity
As per the Census 2011, the workforce in the study area is more than one lakh and 40 thousand
which constitutes 38.06% of the total population of the study area. The workers comprise more
than one lakh main workers and thirty seven thousand marginal workers.
Main workers1 constitute 74.36% percent of the total workers. The remaining 25.64% are
marginal workers2. Among the main workers, male workers are more as compared to the female
workers. Majority of female workers working are also from rural areas, as they are employed in
farm sector. This is also more than that of male workers, which may be due to their being
employed predominantly in activities like cultivation and agricultural labour. In the urban areas,
majority of female workers are engaged in Households industry and other work.
1
Main workers were those who had worked for the major part of the year preceding the date of enumeration i.e., those who were engaged in
any economically productive activity for 183 days (or six months) or more during the year.
2
Marginal workers were those who worked any time at all in the year preceding the enumeration but did not work for a major part of the year,
i.e., those who worked for less than 183 days (or six months).
After other workers category, cultivators (22%) and agricultural labour (6%) together constitute
28% of the total main workers. It reflects that agricultural sector has only absorbed 28% of the
main workers. Only 2% of workers in the study area are engaged in the household industry.
Surprisingly, in the other workers category, more than 60% percent of the total main workers in
other category are rural in nature whereas only 40% are urban in nature. Thus it reflects that the
opportunities for other category workers are also available in rural areas of study area as
compared to the urban areas.
Figure 3.5
5: Percentagge Distributtion of Main
n Workers in
i the Studyy Area
Infrastru ucture
The studyy area consiists of 258 villages, 4 tow wns within the
t radius arrea. The areaa is more rurral in
nature with
w 81% ass rural popuulation and 19% urbann populationn. This sectiion analyses the
infrastruccturefacilitieeslikewatersuupply,roads,, markets,baanks,postoffiices,schoolsaandelectrificcation
in the stuudy area. Un na town, the district headdquarter is thhe biggest urrban pocket in the studyy area
with exceellent physiccal and sociaal infrastructture and basiic amenities..
Educatioonal facility y at the miniimum level of primary education iss available in all the villlages
and, townns of the stu udy area. Thhere are manny villages having more than one priimary schoool and
some largge villages have
h three prrimary schoools. For college educatioon the studennts go to thee city.
There aree some 16-20 0 adult literaacy centres in
i the rural area
a of the stuudy area.
Medical facilities off one or the other type are a available in all the viillages in thee study areaa. The
Una townn and Nangaal also have a big generaal hospital.
Post and d Telegraph h facility is available inn all the villaages and tow wns of studyy area. Althhough
phone coonnections arre available in most of the t villages but
b people teend to use mobile
m phonees for
communiication.
Drinkingg water is notn a problem m here as all the villagess and towns have the faccility of tap water
w
and welll water. Som me villages also have hand h pump and
a tube weell as drinkinng water soource.
Road an nd Rail conn nectivity is better
b in thee study area as all the villages and toowns have paved
p
roads and connected d by bus serrvices. Somee villages arre connectedd to Railwayy Line also.. The
proportioon of electriified villagees for the sttudy area iss impressivee. All villagges and townn are
enjoying power supp ply facility foor all the purrposes.
4.1 Introduction
Identification of impacts and mitigation measures of the same in Environmental Impact
Assessment study helps in quantification and evaluation of impacts. During baseline study
several impacts can be identified but it is necessary to identify the critical impacts both positive
and negative on various components of the environment that are likely due to installation of LPG
mounded bullets within the existing LPG BP Una. The environmental impacts can be categorized
as either primary or secondary. Primary impacts are the ones that are caused directly due to the
project activity on environmental attributes, whereas secondary impacts are indirectly induced.
The construction and operational phase of the project activity comprises various activities, each
of which may have either positive or negative impact on some or other environmental attributes.
The proposed project activities would impart impact on the environment in two distinct phases:
During construction phase - Temporary or short term impact
During operation phase - May have long term impact
Air Environment
The emission anticipated during construction period will include fugitive dust due to
excavation of soil, leveling of soil, use of DG sets, movement of heavy construction
equipments/vehicles, site clearing and other activities
Noise Environment
The proposed project will lead to emission of noise that may have significant impact on the
surrounding communities in terms of increase in noise levels and associated disturbances.
Following activities would result in increase in noise level;
Noise generated from operation of pumps and blower
Noise generated from vehicular movement
Noise generated from DG Set
Nuisance to nearby areas due to noise polluting work at night
Water Environment
Increased water demand during construction phase for site preparation, dust spraying,
construction activities, curing, domestic and other water requirements for labour and staff
onsite
Increase in site runoff and sedimentation
Stagnant water and unsanitary conditions may cause mosquito breeding at site
Socio-Economic Environment
The proposed project does not involve any displacement of inhabitants for the construction of
LPG Bottling Plant.
Construction phase could lead to creation of employment and procurement opportunities.
A multiplier effect will be felt on the creation of indirect employment through the local
community establishing small shops like tea stalls, supply of intermediate raw materials,
repair outlets, hardware stores garrages etc.
Self- employment options for individuals possessing vocational or technical training skills
like electricians, welders, fitters etc, which are likely to be sourced locally;
There would be influx of workers during construction phase which could lead to pressure on
key local infrastructure such as water, healthcare, electricity.
The construction activity could lead to increased nuisance level from air emissions and noise
due to transportation of material and equipment as well as labourers.
The construction activity could also lead to water stagnation at pockets which may lead to
breeding of mosquito and related health impacts.
Air Environment
No emission is envisaged during the storage and handling of LPG in mounded bullets
No fugitive emission during loading and unloading of LPG in and from mounded bullets is
envisaged
Impacts on ambient air during operation phase would be due to emissions from operation of
DG sets only during power outages.
Noise Environment
Impact of noise due to vehicular traffic
Noise generated due to DG set
Water Environment
Stress on existing water supply
Generation of waste water & domestic effluent
Increased run off from site
Socio-Economic Environment
Project and associated construction of LPG Bottling Plant will eventually lead to permanent
job opportunities in the organized and unorganized sector. There is likely to be increased
demand for security, kitchen help, need for drivers etc.
Development of physical infrastructure due to construction of the plant which could benefit
the local population
Air
Checking of vehicles and construction machinery to ensure compliance to Indian Emission
Standards3
Transportation vehicles, DG sets and machineries to be properly and timely maintained and
serviced regularly to control the emission of air pollutants in order to maintain the emissions
of NOX and SOX within the limits established by HPPCB
Minimize idling time for vehicles and adequate parking provision and proper traffic
arrangement for smooth traffic flow
Use of good quality fuel and lubricants will be promoted. Moreover, low sulphur content
diesel shall be used as fuel for DG sets to control emission of SO2
Water sprinkling shall be carried out to suppress fugitive dust during earthworks and along
unpaved sections of access roads
Attenuation of pollution/ protection of receptor through strengthening of existing greenbelt/
green cover
However, the construction activities will be for temporary period and hence, its impact on the
existing ambient air quality as well as vegetation will be reversible. Dust emissions are likely to
be confined within the limited area.
Noise
No noise polluting work in night shifts
Acoustic enclosures for DG Sets will be provided as per CPCB guidelines
Pumps – Enclosure in acoustic screen, allowing for engine cooling and exhaust, use of anti-
vibration mounting, flexible couplings of hoses, maintaining adequate inlet pressure
Provision of Intake mufflers, unidirectional fan for Cooling and enclosures for electrical
motors
Provision of ear plugs for labour in high noise area
Provision of barricades along the periphery of the site
All contractors and subcontractors involved in the construction phase shall comply with the
CPCB noise standards4
Activities that take place near sensitive receptors to be carefully planned (restricted to
daytime, taking into account weather conditions etc.)
Vehicles and generator sets to be serviced regularly and maintained properly to avoid any
unwanted generation of noise or vibration from them
4
http://CPCB.nic.in/divisionsofheadoffice/pci2/Noise-vehicle.pdf
http://cpcb.nic.in/divisionsofheadoffice/pci2/noise_rules_2000.pdf
Water
Water Avoidance of wastage of curing water
Use of tanker water for construction activity.
Provision of temporary toilets for labour
Wastewater generated will be recycled/reused duringoperation of the LPG Plant
Socio-Economic Environment
Employing local people for construction work to the maximum extent possible.
Providing proper facilities for domestic supply, sanitation, domestic fuel, education,
transportation etc. for the construction workers.
Barricades, fences and necessary personnel protective equipment such as safety helmet,
shoes, goggles, gloves, harness etc. will be provided to the workers and employees.
Constructional and occupational safety measures to be adopted during construction phase of
the industry.
The health of workers will be checked for general illness; first time upon employment and
thereafter at periodic intervals, as per the local laws and regulations.
The workers will be diagnosed for respiratory functions at periodic intervals and during
specific complaints etc. Medical Aid as per Factory Act and Panel doctor facility will be
provided to the workers.
Job rotation schemes will be practiced for over-exposed persons. Insignificant impact is
expected on the workers health and safety during the operation phase stage.
http://cpcb.nic.in/divisionsofheadoffice/pci2/noise_rules_2000.pdf
Noise
Provision of proper parking arrangement, traffic management plan for smooth flow of
vehicles help to abate noise pollution due to vehicular traffic.
Green belts and landscaping shall act as noise buffer.
Water
Waste water generated from cylinder washing shall be recycled /resuedafter
sedimentation.
Rain water harvesting shall be promoted. Rainwater from the landscape area and
hardscape area will be used to recharge the ground water sources through recharge pit
Provision of Storm water drainage system with adequate capacity, Proper maintenance of
storm water drainage.
Socio-Economic Environment
Both skilled and unskilled local person shall be given preference for the jobs in the operation
and maintenance of the plant.
5
http://cpcb.nic.in/Vehicular_Exhaust.php
4.6 Conclusion
From the above discussion it can be concluded that proposed project activity at Una, Himachal
Pradesh shall not create any significant negative impact on physical features, water, noise and air
environment. The proposed project shall generate additional indirect employment and indirect
service sector enhancement in the region and would help in the socio-economic up-liftmen of the
local area as well as the state.
Expansion will be carried out within existing premises; hence no displacement of people is
required
Substantial Socio-economic benefits
Good Techno-commercial viability
Around the project site semi-skilled and unskilled workmen are expected to be available
from local population in these areas to meet the manpower requirement during construction
phase.
Infrastructural facilities will be improved due to the project
Secondary employment will be generated thereby benefiting locals
Thus a significant benefit to the socio-economic environment is likely to be created due to the
project.
The direct employment opportunities with IOCL are extremely limited and the opportunities
exist mainly with the contractors and sub-contractors. These agencies will be persuaded to
provide the jobs to local persons on a preferential basis wherever feasible.
Moreover, unit has planned to carry out various activities for the up-liftment of poor people,
welfare of women and labors, education of poor students as part of CSR in the nearby villages
and therefore , during and after proposed project, unit will spent more than that required by
statutory norms every year towards CSR activities. The various CSR activates planned at
present by the unit is described below;
Plantation along the road side and development of garden/greenbelt on government barren
land/common plots
Education aids and scholarship to poor students
Organize medical camp and providing support for the development and maintenance of the
health facilities
Financial support and assistance for the development and maintenance of the infrastructure
facilities
Participate and contribute in local social programs
Organize various types of training program for the community like training on scientific
agricultural practices, educational training, (training for tailoring, embroidery), etc. which
ultimately helpful for income generation
Organize various types of awareness program for the community like awareness on the child
labor, educational promotion etc.
The techniques used for risk prediction within the QRA have inherent uncertainties associated
with them due to the necessary simplifications required. In addition, QRA incorporates a certain
amount of subjective engineering judgment and the results are subjected to levels of uncertainty.
For this reason, the results should not be used as the sole basis for decision making and should
not drive deviations from sound engineering practice. The results should be used as a tool to aid
engineering judgment and, if used in this way, can provide valuable information during the
decision making process.
Risk Criteria
PNGRB risk tolerability criterion in terms of Individual Risk (IR) is defined in the Section 61 of
the Petroleum and Natural Gas Regulatory Board Act, 2006 (19 of 2006),Guidelines for
preparation of ERDMP, which is also applicable to IOCL facilities.
The maximum tolerable IR is 1.0 x 10-3 per year, whilst an IR of 1.0 x 10-6 per year is regarded
as broadly acceptable. An IR falling between these values is within the ALARP region of risk
acceptability and must be demonstrated to be as low as reasonably practicable.
These criteria are given here below –
IRPA Fundamental improvements needed.
Intolerable Only to be considered if there are no
alternatives and people are well informed
10-3/yr
Too high, significant effort required to
improve
10-4/yr
The ALARP or Tolerable
High, investigate alternatives
region (Risk is tolerated only)
10-5/yr
Low, consider cost-effective alternatives
Broadly Acceptable region
(no need for detailed working to 10-6/yr
demonstrate ALARP)
Negligible, maintain normal precautions
Hazard Categories
In order to identify hazards posed by the facility, it is very important to identify the type of
hazards posed by the materials being handled. IOCL handles and stores LPG.
All these are flammable and pose fire and burn risk. As there is no toxic material being handled
at MOT, there is no toxic risk envisaged
Hazardous Properties
Combustion of liquids occurs when flammable vapours released from the surface of the liquid
ignite. The amount of flammable vapour given off from a liquid, and therefore the extent of the
fire or explosion hazard, depends largely on the temperature of the liquid, how much of the
surface area is exposed, how long it is exposed for, and the air movement over the surface. The
hazard also depends on the physical properties of the liquid such as flashpoint, auto-ignition
temperature, viscosity, and the upper and lower explosion limits.
These are the various materials are stored in tanks & have been taken into Quantitative Risk
Assessment.
Properties LPG HSD
Flash Point(°C) < -60 > 35°C
Scenarios
Considering hazardous properties and facility, following scenarios have been considered for
consequence and risk assessment –
As per OGP – Risk Assessment Directory, for each of scenario four leak sizes are considered
for release from Piping,
1. Small leak – Leak size 5 mm (representative size of 1 to 10mm)
2. Medium Leak – Leak size 25 mm (representative size of 10mm to 50mm)
3. Large Leak – Leak size 100 mm (representative size of 50 to 150mm)
4. Full Bore Rupture (FBR)
In case of release from storage, following leak sizes are considered:
1. Small leak – Leak size 5 mm (representative size of 1 to 10mm)
2. Medium Leak – Leak size 25 mm (representative size of 10mm to 50mm)
3. Large Leak – Leak size 100 mm (representative size of 50 to 150mm)
4. Catastrophic Rupture
Climatic Conditions
Meteorological Data
The consequences of released flammable material are largely dependent on the prevailing
weather conditions. For the assessment of major scenarios involving release of flammable
material, the most important meteorological parameters are those that affect the atmospheric
dispersion of the escaping material. The crucial variables are wind direction, wind speed,
atmospheric stability and temperature. Rainfall does not have any direct bearing on the results of
the risk analysis; however, it can have beneficial effects by absorption / washout of released
materials. Actual behavior of any release would largely depend on prevailing weather condition
at the time of release.
Pool Fire
The released flammable material which is a liquid stored below its normal boiling point, will
collect in a pool. The geometry of the pool will be dictated by the surroundings. If the liquid is
stored under pressure above its normal boiling point, then a fraction of the liquid will flash into
vapour and the remaining portion will form a pool in the vicinity of the release point. Once
Ignition Probability
There are 2 main types of ignitions, namely:
1. Immediate ignition — Ignition following rapidly after the release is initiated, prior to
personnel being able to escape from the area; and
2. Delayed ignition — Gas cloud drifting over an ignition source and depending on the
ignition delay, personnel may be able to escape before fire or explosion occurs.
PHAST has systematic approach for deciding ignition probabilities depending upon type of
release, phase of material released, reactivity and release rate. These have been used for the
purpose of the study.
Table 7.3: Ignition Probabilities as used in PHAST.
Type and Size of Release Type of Material Released
K0 K1 K2 K3 K4
o
Gas; liquid: Tfl< 0 C liquid: liquid: liquid: liquid
Continuous Instantaneous Reactivity: Reactivity:
Tfl< Tfl< Tfl< Tfl>
High, Average, o
Low 21 C 55oC 100oC 100oC
Unknown
< 10 kg/s < 1000 kg 0.2 0.02 0.065 0.01 0 0
1000 - 10,000
10 - 100 kg/s 0.5 0.04 0.065 0.01 0 0
kg
> 100 kg/s > 10,000 kg 0.7 0.09 0.065 0.01 0 0
Modes of failure
Leak and tank on fire are two types of scenarios considered in the study. Tank on fire is
applicable only to floating roof tank. For leak scenario, the leak sizes considered are as under,
Table 7.4: Leak sizes considered
Leak Sizes
Leak Representative
Remarks
Description Hole Diameter
Small
5 mm Represents leaks from flange joints and pump seals.
(0 – 10 mm)
Medium Represents release due to failure of small bore piping
25 mm
(10 – 50 mm) (instrument tapping, drain connection etc.).
Represents release due to failure of large section of
Large
100 mm equipment or piping (e.g. damage due to external
(50 – 150 mm)
impact, failure of flexible pipe/ hose).
Represents release due to failure of large section of
Rupture >150mm equipment or piping equivalent to its rupture / full
bore release.
Above leak sizes are taken from Centre of Chemical Process Safety(CCPS) AIChE
CCPS QRA guidelines, chapter 2 – Consequence analysis, also mentions about leak duration. It
says that the Department of Transportation (1980) LNG Federal Safety Standards specified 10-
min leak duration; other studies (Rijnmond Public Authority, 1982) have used 3 min if there is a
leak detection system combined with remotely actuated isolation valves. Other analysts use a
shorter duration. Actual release duration may depend on the detection and reaction time for
automatic isolation devices and response time of the operators for manual isolation. The rate of
valve closure in longer pipes can influence the response time. Due to the water hammer effect,
designers may limit the rate of closure in liquid pipelines.
Considering this and isolated facility of IOCL, we have considered 10min discharge duration as
a conservative approach.Impact CriteriaAn impact criterion relates the modeling of the hazard
effects to the resultant consequences to personnel and asset, and determines the nature and detail
of results required from the simulation. The impact criteria for personnel and equipment on
IOCL are summarised in the following sub-sections.
Personnel Following table defines the impact of thermal radiation on personnel. The thermal
radiation levels listed includes solar radiation of 1 kW/m2.
The damage effects are different for different scenarios considered. In order to appreciate the
damage effects produced by various scenarios, it will be appropriate to discuss the physiological/
physical effects of the accidental loss of containment event.
Notes:
NR: Not Reached
FBR: Full Bore Rupture
It can be noted that the flammable cloud dispersion distances (LFL) are more in case of full bore
rupture of LPG Mounded Bullets. It goes up to approximately 450m for5Dwind condition.
Radiation Distances due to Jet Fire
A jet or spray fire is a turbulent diffusion flame resulting from the combustion of a fuel
continuously released with some significant momentum in a particular direction or directions.
The properties of jet fires depend on the fuel composition, release conditions, release rate,
release geometry, direction and ambient wind conditions.
Radiation due to jet fire are given in the table below –
Table 7.8: Jet fire radiation distances
SN Scenario Description of scenario Leak Jet Fire distances in m
Failure Frequencies
This scenario is considered only for floating roof type of tank. Under section 2 of Report No. 434
– 3 the failure frequency of sunken roof in case of floating roof tank is 1.1 × 10-3/avg year.
For other scenarios, the failure frequency has been estimated using parts count approach. The
total leak frequency for any scenario is estimated by counting the number of each type of
component in the section. This process is called “Parts Count”. The generic leak frequencies are
then multiplied by the number of corresponding components in each isolatable section to obtain
the overall leak frequency for that section.
The calculated frequencies are given here below
EIA Report for LPG Bottling Plant Una, Himachal Pradesh 100
It can be seen that the risk level of 1E-03/avg year is surrounded to the LPG Bulltes.
Above figure shows the risk impact of the entire facility. It can be seen easily that though the risk
contour goes beyond the facility is 10E-06/avgyear, there is no other populated facility which
will get affected.
FN Curve
The FN Curve shows the frequency (F) with which events cause N or more fatalities. F-N curve
for risk posed by LPG Bottling Plant, Una on public surrounding is given here below. The risk is
well within ALARP limits
EIA Report for LPG Bottling Plant Una, Himachal Pradesh 101
7.2.10 Conclusion
The risk analysis shows that the risk is below 1E-04/avg year. After benchmarking the risk
against PNGRB’s Individual Risk Acceptance criteria, the risk is within ALARP or Tolerable
Region – (Risk is tolerated only – High, investigate alternatives)region which means that normal
precautions shall be maintained.
However, in case of emergency there should be availability of the fire fighting system to control
fire and also the vehicles to escape from hazardous area.
7.2.11 Recommendations
The facility handles storage and handling of LPG which is highly inflammable in nature.
Considering the hazard associated with storage and handling of LPG, state-of-art safety and
security system has to be conceived to eliminate the hazard.
1. Safety as a consideration; the whole Tank Farm must be automated in order to avoid delays
in mitigating the risks unlike in manual operations.
2. Periodic preventive maintenance of pumps, valves, flanges, nozzles, flame arrestors,
breather valves etc. must be done. This preventive maintenance includes:
a. Regular inspection of all pumps checking for mechanical seal to prevent leakages and
fugitive emission.
b. Regular inspection of storage tanks checking for leaks due to cracks, spillages,
corrosion/erosion etc.
c. Regular inspection of flame arrestors and breather valve checking for corrosion.
d. Periodic functional tests of all valves ( isolation valves or any other valves installed along
the pipeline)
e. Checking of storage areas for accumulation of any hazardous or combustible material.
f. Safety devices and control instruments to be calibrated once in a year.
3. Fire & Gas detection system must be installed within one meter radius of tank farm area.
4. Flameproof Motors for unloading near flammable storage tank should be provided with
double earthing.
5. At every tank farm its license number, storage capacity & name of the chemicals should be
displayed at the entrance.
6. There should be good communication system available near tank farm area to the control
room, and it should be flameproof.
7. Periodic On Site Emergency Mock Drills and occasional Off Site Emergency Mock Drills
must be conducted, so that the staff is trained and are in a state of preparedness to tackle
any emergency.
8. Safe operating procedure to be prepared for hazardous processes and material handling
process.
9. Operating personnel should be adequately trained.
10. Work permit system must be implemented mandatorily for hazardous work in the plant.
EIA Report for LPG Bottling Plant Una, Himachal Pradesh 102
11. Safety manual and Public awareness manual needs to be prepared and distributed to all
employees and nearby public.
12. Fire & Safety organization setup to be planed and implemented for better plant process
safety.
13. Security circuit containing fusible plugs to detect heat/fire and thereby closing ROVs in
vase of fire.
14. Fire water deluge and sprinkler system for spheres and mounded vessels.
15. LPG Storage vessel pressure safety valves designed for fire case.
16. Gas detectors at vantage points near LPG Storage vessel to detect any gas leak and give
alarm.
17. Dyke of small height at the LPG storage to collect LPG spillage with the floor at the
bottom of LPG Storage vessel sloping away from Storage vessels so that LPG will not form
a pool below the Storage vessel itself.
18. All the ROVs should be fire safe certified and CCOE certified for SOV.
19. Emergency push buttons should be provided in LPG control room and also in field at safe
location for manual actuation of emergency shutdown interlock by the operator.
20. LPG transfer pumps should have double mechanical seal type with low level indication and
high pressure indication in field at seal pot. Low level alarm and high pressure alarm
should be available in LPG control room for monitoring the status of level and high
pressure for pump operation, accordingly action should be initiated for running of LPG
Pump.
21. For additional safety, in case of any rupture in the discharge line of LPG Transfer Pump,
alarm should be received in the control room and LPG pumps should automatically stop
running.
22. Water sprinkler arrangement should be always in working condition at the Bullet top
exposed domes / structure, Horton LPG Storage vessels and pumps area.
23. Entire storage and handling facility should be covered under fire hydrant and monitor loop.
24. In case of flame detection in pump house and LPG Storage area, action should be initiated
through various interlocks for closing of all ROVs located in LPG mounded vessels outlet
line, inlet line, vapour balance line, saturation line and pump minimum flow line.
Sequentially, Deluge Valve will open, Marcaptan Dosing Pump will trip and also LPG
pumps will trip. Accordingly, fire water sprinkler system will actuate automatically as per
logic.
25. Actuation of pressure switch due to quartzoid bulb failure on any of fire detection loop
should give audio-visual alarm at the LPG control room, fire station and security gate
indicating fire.
26. ROV should be manually auto reset type. All DV’s should be ready for taking next signal
immediately after one operation is over, without any further interruption or manual reset.
The Deluge valve position (Opened/Closed) should be indicated by proximity sensor.
EIA Report for LPG Bottling Plant Una, Himachal Pradesh 103
27. Suitable corrosion protection for internal and external surface of mounded storage vessel
should be provided.
28. Cathodic protection should be provided for mounded storage vessels on the external
surface.
29. In order to reduce the frequency of failures and consequent risk, codes, rules and standards framed
e.g. OISD 144, SMPV rules (Unfired), gas cylinder rules etc. should be strictly followed with
respect to construction of new facilities.
30. There should be no depression or low lying areas in the plant in order to avoid accumulation of
LPG vapour and consequent hazard.
31. Safety valves located on the storage vessels and other places must be tested regularly. The block
valves before safety valve must always be kept in open condition when safety valves are in
position. It is desirable to provide a chain and lock to ensure that the block valve is not
inadvertently kept closed when safety valve is in position.
32. Vehicular traffic as well as entry of personnel inside the plant area must be restricted.
33. Smoking within the premises should be strictly prohibited. Use of naked light or hot work must be
restricted to the areas designated for the purpose.
34. The sprinkler system including quartzoid bulbs, heat detectors and remote operated valves must be
checked regularly for timely actuation of the safety system. LPG gas detection system should be
checked regularly.
35. The DG sets must be periodically tested on load to ensure that it remains always in operating
condition.
36. Training of all the employees for fire fighting and use of safety apparatus must be conducted
regularly. Mock drills should be conducted at regular intervals keeping liaison with local
administration and fire-fighting facilities available in the area.
37. Safety Audits must be regularly done as per norms & recommendations of OISD.
38. Inspection and testing of the major equipments e.g. LPG storage, LPG pumps and compressors etc.
should be done at regular intervals for ensuring their health and condition monitoring.
39. Mutual aid agreement should be done with nearby industries. Also agreement shall be made with
hospitals, fire services, nursing homes for help during emergency.
40. Procurement of materials, construction & erection of the plant should be done as per international
codes & practices.
41. Proper lighting system should be done in the plant so that plant personnel can approach in any part
of the plant during night.
42. Disaster Management plan which has been prepared for the plant should be updated to cover the
proposed refrigerated LPG storage and handling facilities along with proposed mounded vessels.
EIA Report for LPG Bottling Plant Una, Himachal Pradesh 104
CHAPTER 8. ENVIRONMENT MANAGEMENT AND MONITORING
PLAN
8.1 Introduction
The Environmental Management Plan (EMP) provides an essential link between predicted
impacts and mitigation measures during implementation and operational activities. EMP outlines
the mitigation, monitoring and institutional measures to be taken during project implementation
and operation to avoid or mitigate adverse environmental impacts, and the actions needed to
implement these measures.
The likely impacts on various components of environment due to the project during
developmental activities have been identified and measures for their mitigation are suggested.
The EMP lists all the requirements to ensure effective mitigation of every potential biophysical
and socio-economic impact identified in the EIA. For each attribute, or operation, which could
otherwise give rise to impact, the following information is presented:
Timing for implementation of the action to ensure that the objectives of mitigation are
fully met
The EMP comprises a series of components covering direct mitigation and environmental
monitoring, an outline waste management plan and a project site restoration plan. Therefore,
environmental management plan has been prepared for each of the above developmental
activities.
Directly or indirectly all the environmental components get affected due to the construction
activity. The following environmental protection and enhancement measures are suggested for
implementation by the contractor or the authority during the construction as applicable.
EIA Report for LPG Bottling Plant Una, Himachal Pradesh 105
During the construction phase, gaseous emissions are expected from the heavy machineries
deployed for construction. All other emission sources are intermittent. Though the gaseous
emissions are not expected to contribute significantly to the ambient air quality, some generic
measures to reduce fugitive and gaseous pollutants emissions during construction phase from
point area and line sources shall include the following:
All equipment used during construction shall have valid PUC certificate.
The storage and handling of soil, sub-soils, top-soils and materials will be carefully managed
to minimize the risk of wind-blown material and dust
To avoid generation of air borne dust, water sprinkling shallbe done.
There will be no on-site burning of any waste arising from any construction activities
All vehicles delivering construction materials or removing soil will be covered to prevent
escape of dust
Engines and exhaust systems of all vehicle and equipment will be maintained so that exhaust
emissions do not exceed statutory limits and that all vehicles and equipment are maintained
in accordance with manufactures’ manuals. Periodic monitoring of this shall be undertaken to
ensure compliance
Exhausts of other equipment used for construction (e.g. generators) will be positioned at a
sufficient height to ensure dispersal of exhaust emissions and meet the standards set by
HPPCB.
Drinking water requirements during the construction phase by the contractors shall be met from
existing borewells on site. Construction labourersshall be provided with adequate quantity of
drinking water of potable quality.
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Sufficient and appropriate sanitary facilities shall be provided in order to maintain hygienic
conditions in the camps of construction labourers. The wastes, such as, sanitary wastes shall be
treated in Septic Tank along with Soak Pit.
The solid waste generated shall be collected and disposed in an appropriate manner either at a
landfill site or used as compost to be used in lawns/gardening purpose.
On completion of construction works all temporary structures, surplus materials and wastes
shall be completely removed. Dumping of construction waste on agricultural land will be
prohibited and used appropriately.
The solid wastes such as paints, lubricants, oil or any other non-biodegradable wastes that
have leachable constituents will be disposed to authorized recyclers.
A waste management plan shall be prepared or integrated with existing plan before the
commissioning, implemented and monitored. In areas, where soil quality for natural
vegetation is of critical concern, loosening of soil in such areas will be done to mitigate soil
compaction caused due to operation of heavy machinery.
The region does not have dense vegetation and landuse is dominated by agriculture activities.
Following environmentalmanagement measures are recommended to mitigate adverse impacts
on biological environment during construction phase:
Native species will be preferred for plantation in addition to beautification plants/species.
Given that the project and related developments like construction camps will not be dependent
on local resources (power, water), during both construction and operations, the only likely
impact on infrastructure would be on the roads, during the construction phase. Considering the
high traffic emanating during construction phase an effective traffic management scheme will be
put in place to avoid congestion on the nearby and local roads.Local persons will get
employment during Construction phase.
The movement of heavy equipment will be undertaken with proper precaution to prevent any
accidents on the road. Occupational risk shall be minimized at the project site through
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implementation of a full proof safety system. Speed limit set for movement of vehicles with
20 km/hr on village roads to reduce risks of accidents or injuries.
Safety training shall be provided to all construction workers on operation of equipment.
Security shall also be extended during non-working hours to ensure there is controlled access
to the machinery and equipment.
The contractors shall also be vigilant to detect workers showing symptoms of communicable
diseases. Health check up of the contract labors shall be done/ recorded at times. All illness
and incidents shall be reported and recorded.
Leak detection and repair (LDAR) program has been implemented in the facility and shall be
extended for the proposed Mounded Storage Bullets system
Ambient air quality with respect to SPM, RPM, SO2, NOx, H2S, CO and HC monitoring
shall be continued in the impact zone as per regulations
To minimize occupational exposure/hazards, the present practice of using personal protective
equipmente.g. helmets, safety (gas) mask/safety dress, safety harness for working at heights,
safety shoes, safety goggles, low temperature hand gloves & shock resistant hand glovesetc.
shall be continued for workers engaged in operation of process units within the facility
complex
Stacks of adequate height (CPCB norms) for DG Sets to ensure adequate dispersal of
pollutants has already been provided
Waste Lube oil will not be incinerated and will be continued to sold to HPPCB authorised
waste oil recyclers
All access roads (internal as well as external) to be used by the project authorities have been
paved (either with WBM, concrete or bitumen) to suppress the dust generation along the
roads
Similar measures as proposed in the construction phase for noise making machinery, to ensure
practicably low noise levels within the work environment.
The major areas of concern for noise generation have already been adequately addressed by
considering it during procurement of the machinery from vendors, project implementation
stage. Further feedback from the monitored noise levels at sensitive locations will be taken to
ensure that the impact due to high noise levels is practically minimized.
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Monitoring job and location specific noise levels for compliance with HSE regulations by
verifying acceptability of noise levels caused by the project activities and comparison with
noise criteria
Conducting periodic audiometric tests for employees working close to high noise levels, such
as compressors, DG sets, etc
Provision of PPE’s shall be continued to be done and their proper usage will be ensured for
eardrum protection of the workers as well as visitors
Acoustic barriers and silencers shall be used in equipment wherever necessary
Sound proofing/ glass panelinghave been provided at critical operating stations/ control
rooms, etc
Monitoring of ambient noise levels shall also be continued to be carried out regularly both
inside the facility area as well as outside the peripheral greenbelt
For domestic sewage, Septic Tank along with Soak Pithas been provided.
There are/will be no industrial effluent generated in this plant. However, waste water
being generated during plant operations (during washing of empty cylinders) shall be re-
circulated/ re-used.
There shall be no increase in quantity of waste water generation from operation of
proposed Mounded Bullets.
Rain Water Harvesting: The rain water harvesting program has been implemented in LPG
bottling plant. The system has been developed around the admn. Building, Truck Parking
area, Cold Repair shed, Empty cylinder shed in the plant. The practice shall be continued
and extended further.
No solid hazardous waste will be generated in the operation of LPG Bottling Plant.
Development of green belt with carefully selected plant species is of prime importance due to
their capacity to reduce noise and air pollution impacts by attenuation/assimilation and for
providing food and habitat for local micro fauna.
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8.3.6 Socio-economic Environment
In order to mitigate the impacts likely to arise out of the proposed project and also to maintain
good will of local people, steps will be taken for improving the social environment. Necessary
social welfare measures by the industry shall be undertaken in gaining public confidence and to
meet local area development requirement. The following measures are suggested:
IOCL shall continue to undertake social welfare programs for the betterment of the Quality
of Life of villages around in collaboration with the local bodies
Some basic amenities, viz. education, safe drinking water supply to the nearby villages may
be taken up
Regular medical checkup shall be continued at times in the villages around the facility
Focus shall be on to educate villagers regarding safety measure provided in the plant.
For the effective and consistent functioning of the project, proper environmental monitoring
programmeshall be continued to be carried out at the LPG Bottling Plant.
Environmental Monitoring
Work of monitoring shall be carried out at the locations to assess the environmental health in the
post period. A post study monitoring programme is important as it provides useful information
on the following aspects.
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It helps to verify the predictions on environmental impacts presented in this study.
It helps to indicate warnings of the development of any alarming environmental situations,
and thus, provides opportunities for adopting appropriate control measures in advance.
The monitoring programmes in different areas of environment, outlined in the next few sections,
have been based on the findings of the impact assessment studies described in Chapter 4. Post
study monitoring programme have been summed up in Table 8.1.
Noise Within Plant shed Twice a year Sound Pressure Levels (Leq) during
for bottling Plant operations.
operations
Solid Waste Records of As & when --
generation of required
used drums, bags
and
records of their
dispatch to
suppliers for
refilling
Environmental Environmental Once in a year --
Audit Statement statement under
the EP (Act) 1986
Monitoring of ambient air quality at the LPG Bottling Plant site shall be continued to be carried
out on a regular basis to ascertain the levels of hydrocarbons in the atmosphere; ambient air
quality shall be monitored as per Table 8.1.
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8.4.2 Surface Water Quality
Water quality constitutes another important area in the post study monitoring programme. There
are no major streams or perennial sources of surface water in the study area. Contamination of
surface water in the vicinity of LPG Bottling Plant area during the operation is possible only in
one form.
Ambient noise levels have been monitored at 8 stations inside and outside the plant during
baseline season for day time and night time.
Apart from the regulatory requirements, officials conduct inter station environment auditing to
improve the performance. As part of company’s endeavour, the IOCL has been accredited with
national and international certification of repute such as ISO: 14001 and ISO: 9002. Under this
following aspects are covered.
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Table 8.3: Cost of Environmental Protection Measures
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CHAPTER 9. DISCLOSURE OF CONSULTANTS ENGAGED
Ultra-Tech offers environmental consultancy services to assist its clients to obtain environmental
clearance for their large buildings, construction, CRZ, SEZ, high rise buildings, township
projects and industries covering sugar and distilleries from respective authorities.
Ultra-Tech also provide STP/ETP/WTP project consultancy on turn-key basis apart from
Operation and Maintenance of these projects on annual contract basis. Also, having MoEF
approved environmental laboratory, Ultra-Tech provide laboratory services for monitoring and
analysis of various environmental media like air, water, waste water, stack, noise and
meteorological data to its clients all over India and abroad.
The EIA team involved for the proposed EIA Report is as mentioned in Table 9.1.
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Functional area experts and assistance to FAE involved in the EIA study for “M/s.Indian Oil
Corporation Ltd.” is as shown in Table 9.2:
ACCREDITATION
NAME OF LABORATORY SCOPE OF SERVICES
STATUS
Monitoring and Analysis of:
Ambient Air Monitoring
Stack Emission Monitoring
VALIDITY
ENVIRON-TECH Bore Water(Analysis)
23.04.2019
Domestic and Potable
Water(Analysis)
Waste Water(Analysis)
EIA Report for LPG Bottling Plant Una, Himachal Pradesh 115
ANNEXURE - I
Site Layout
ANNEXURE 2
Ambient Air Quality Results
Site 1