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External L o a d s on N o z z l e s
C. J. D e k k e r
Continental Engineering bv, Joan Muyskenweg 22, 1096 CJ Amsterdam,
The Netherlands
(Received 12 February 1992; accepted 26 February 1992)
ABSTRACT
Local loads are still approximated quite often by means of the so-called
'shrink ring' method first published by the M W Kellogg Company in
their publication 'Design of Piping Systems'. In this article the shrink
ring method is compared with calculation methods from WRC Bulletin
107and BS 5500, Appendix G. Both nozzles on spherical shells as well
as nozzles on cylindrical shells are taken into consideration.
The stresses in spherical vessels were estimated quite reasonably by
means of the shrink ring method; however, the stresses in cylindrical
vessels are severely underestimated. An improved shrink ring method
for cylinders is proposed in Appendix 2 of this article.
1 INTRODUCTION
Local load stresses in the shell wall at the shell/nozzle junction are
sometimes approximated by means of the so-called 'shrink ring'
approach, first published by the MW Kellogg C o m p a n y in its publica-
tion Design o f Piping Systems. 1 Although today better methods are
available (e.g. the W R C Bulletin 107 methods or even comprehensive
finite element m e t h o d (FEM) analysis techniques) the shrink ring
method is still used, which is quite understandable as it is easy to use
and indeed its derivation is appealing (see Appendix 1).
However, these merits do not guarantee that the 'shrink ring'
approximated local load stresses are correct a n d / o r are at all conserva-
335
Int. J. Pres. Ves. & Piping 0308-0161/92/$05-00 © 1992 Elsevier Science Publishers Ltd,
England. Printed in Northern Ireland
336 C. J. Dekker
tbrust ,'%rce)
circJmferentiol moment '~2 of nozzle
(a)
d£ of nozzte
I thrust (force) moment L~
..jjro
(b)
Fi l. 1. Nozzles on (a) cylindrical and (b) spherical shells.
tive. In this article the results from the 'shrink ring' approach will be
compared with the stress intensities as may be derived from the W R C
Bulletin 107 and from BS 5500, Appendix G. Both nozzles on spherical
shells as well as nozzles on cylindrical shells will be considered (Fig. 1).
By defining
K = (ro. T) 2 . Sm/X/-R--T
one finds
F~.a = 3.6K/ro ( = m a x i m u m allowable thrust)
Ml.a = 3.6K/0.9 ( = m a x i m u m allowable longitudinal m o m e n t )
Mc,a = 3.6K/2 ( = m a x i m u m allowable circumferential m o m e n t )
and back substitution yields
r0 x thrust + 0-9 × longitudinal m o m e n t + 2 x circumferential m o m e n t
3.6K s 1
For thrust, the stress ratio with respect to the allowable stress of I x Sm
(with Sm being the basic allowable stress for tension according to
A S M E VIII division 1) is ro x thrust/(3.6K) and noting that 3 . 6 ~
2:r/1.75, the corresponding stress intensity is
Taking into account that the allowable stress for the longitudinal
m o m e n t is taken as 1.5Sm, one finds
3 N O Z Z L E S ON S P H E R E S
cr = SCF × - - × thrust
2;rrT
where SCF is the stress concentration factor which depends on the
nozzle's geometry and is a function of the non-dimensional parameter
p = r/V
Here the thrust's SCF for flush nozzles with t/T = 1-0 from Fig. G.2(31)
is reproduced in the 'thrust' graph for nozzles on spheres (Fig. 2).
The stress intensity due to meridional m o m e n t is given by
cr = SCF x ~ x moment
In the ' m o m e n t ' graph the m o m e n t ' s SCF for flush nozzles with
t/T = 1-0 from Figure G.2(33) is reproduced (Fig. 3).
By adopting the rigid plug approach, the stress intensity due to radial
thrust is readily obtained:
( _ ~ T ) thrust ( _ ~ ) 6 x thrust
a = K, ~ + Kb T2
External loads on nozzles 339
3.0 : i ; ; , ; "
i i i i i i
i i i i i i
Lt.
t)
tO
/ ~ : : : : : ' ~ acc. G 2 . S o f i
. . . . . : -~ ass~oc
? i ???? ! : :
1.0 . . . . . . " ... acc. WRC-107. '
t~l
~'()~1 0.2 0-3 0.4 0.5 0-7 1.0 2"0 3'0 4.0
p,U
3.0
LL
~J
to
1.0
p,U
o=
[ { (NxT~-T ) + 6 (.%V~)} ~r \v'-R--T!
(ro ]2]J V~-/T X
~rr2T m o m e n t
Notes
- - I f one considers the meridional moment as a longitudinal moment,
then
ro × thrust + 2 × moment
-<1
3.6K
4 N O Z Z L E S ON C Y L I N D E R S
(p~) P (-~-~)-~s6P
O".... * = Kn RmT"I- Kb
and
o . ~ ~(~)0.8~
+ 0-8~yJ
For various 7 values this SCF is calculated across the fl range up to
fl = 0-5 and is plotted against the fl p a r a m e t e r in the 'thrust' graph for
nozzles on cylinders (Fig. 4).
For these SCF pertaining calculations the following WRC-107 graphs
were used:
6.0
5.0
~ ~ ¢ =10
4.0
3.0
///
//, \i ilo
~0
2-0
1-0
Sl(circumferential m o m e n t ) = S C F x × circumferential m o m e n t
~tR~T
L\ N. ~ ~fl
o.87~v~
+ (- ~ M. ) 6~rf17 1
, ~ . o.sT~v~,
344 C. J. Dekker
and
N~ :r/3 6n/3y 1
6.0 ¸
=100
50
5"0
4.0
I
!
3oi
2-0
1-O
RV~m/r
SI(longitudinal moment) = SCF × 2¢rr2T x longitudinal moment
Nx ~rfl +( ) 6~rfl7 ]
0. 8752vr~ \ M~-m~ / 0. 8752Vr~.]
and
N~ zfl 6~rfly ]
[ (M1/R2m~) 0.8752x/-~+ (m,'~--m~)
Me~ 0.8752x/~J
As before, this SCF is calculated across the fl range up to fl = 0-5 for
various ~, values and is plotted against the fl parameter in the
'longitudinal moment' graph for nozzles on cylinders (Fig. 6).
The following WRC-107 graphs were used in the calculations
pertaining to the SCF:
N~ M~
Fig.4, for Fig. 2,-1 for
SI(thrust) = 1.75 - -
RVR~/rx thrust
2srroT
The factor 1.75 can be directly compared with the thrust's SCF as
derived from WRC-107 for nozzles on cylinders (see paragraph 4.1.1).
Note that this factor of 1-75 is independent of any parameter such as
WRC-107's fl and/or ),.
346 C. J. Dekker
6.0
4 . 0 . . . . . . . . . . . . . . . . . . . . . . . . . . .
u_
L) 3 0 . . . . ~ . . . . .. , . . • , : . . .
2.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
/ .
5 CONCLUSIONS
radius while the method of G.2.5 of BS 5500 is based upon the mean
nozzle radius, the differences arising from this minor divergence will be
minimal for realistically sized nozzles and will in no way affect the
conclusions reached here.
For nozzles placed on cylinders:
REFERENCES
A P P E N D I X 1: D E R I V A T I O N OF T H E SHRINK RING
METHOD
f
M = 4---~ where /34 = 3(1R2T2
- v 2) (v is the Poisson constant)
Fig. 7. Nozzle with loading (here from a longitudinal moment) and the resulting line
load on the edge of the nozzle opening in the vessel.
External loads on nozzles 349
~ f (= Jine load )
j
Fig. 8. Vessel with shrink ring load (this is a pure axi-symmetric load).
or
V'RT~
o= 1-17--~] (note that v = 0.3)
A P P E N D I X 2: I M P R O V E D SHRINK RING M E T H O D F O R
CYLINDERS
SI (circumferential m o m e n t ) = (1 + 1.05
r0 v -/v
~/-R--TJ rer~T
x circumferential m o m e n t
= (1 + 1.2V~t~)
.l•g,
× circumferential m o m e n t
For realistically sized nozzle and vessel geometries, i.e. fl(=
0.875ro/R) <- 0.5 and 10-< y ( = R / T ) <- 100, the above formulae under-
estimate by 10% at the most the stress intensities as calculated per
WRC-107.
350 C. J. Dekker