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GUIDELINES
M E C H A N I C A L SYSTEM
REVISION 2019
TABLE OF CONTENTS
1. GENERAL 2
1.1 Designer’s Responsibilities 2
1.2 Codes and Standard Compliance 2
1.3 Design and Submission Compliance 2
1.4 General Principles of Design and Installation 2
2. SYSTEM REQUIREMENT AND SPECIFICATION 4
2.1 Centralized Chilled Water Systems 4
2.2 Variable Refrigerant Volume Systems (VRV) 6
3. DESIGN CRITERIA 7
4. ENERGY CONSERVATION 9
5. SPECIFICATION AREA SYSTEM SELECTION 10
5.1 Guestroom 10
5.2 Public Areas 10
5.3 Kitchens 10
5.4 Back of House 11
5.5 IT Server Room and Lift Machine Rooms 11
5.6 Laundry 11
6. EQUIPMENT AND MATERIALS 13
6.1 Cooling Towers 13
6.2 Pumps 13
6.3 Heaters / Convectors 13
6.4 Fans and Blowers 14
6.5 Fan Coil Units 14
6.6 Ductwork 15
6.7 Filters 15
6.8 Piping 15
6.9 Pipe and Duct Insulation 16
6.10 Dampers 17
6.11 Electric Motors, Starters and Controller Motors 17
6.12 Freeze Protection 18
7. CONTROLS AND INSTRUMENTATION 19
8. COMMISSIONING, CLEANING, TESTING, 21
BALANCING AIR AND WATER SYSTEMS
9. TRAINING AND INSTRUCTIONS 22
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1. GENERAL
1.1 DESIGNER’S RESPONSIBILITIES
Engineers who design systems on behalf of the owner must fully understand their
obligations to familiarize themselves with all relevant standards and codes
Design Engineer has to minimize impacts on aesthetics, architectural features and
interior designs of the facility.
Engineer has to consider what types of engineering systems, devices, materials and
products will be required to properly support and integrate the overall design
Items associated with engineering systems which may be specified by an interior
designer, architect or operator. Engineer has responsibilities to review all of those items
and bring to the attention of the concerns if any items that do not fit the quality or
function of the design for the hotel
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The design must be energy efficient and compatible with the architectural/interior
designs. In general, this should include:
o Introduction of the appropriate amounts of conditioned outside air to promote
good air quality
o Odor control and removal
o Provide individual temperature controller in each occupied rooms. The control
device shall be able to be programmed by the hotel staff for temperature limits.
o Temperature controller in guestroom shall be easy to use by the guest.
o Zone control divided by space and function.
o Each space shall have the ability to heat or cool at any time with no mechanical
changeover.
o Appropriate room acoustics
o Good thermal control
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2. SYSTEM REQUIREMENTS AND SPECIFICATION
HVAC systems shall be provided in all guest areas of the building(s) and in back of house
spaces where appropriate.
Selection of systems must take into account the local supply, ability for maintenance,
operation cost.
These systems may include one or a combination of the following:
o Four Pipe Chilled Water/ Heating distribution system (Desired Overall System)
o Variable Refrigerant Volume Systems (VRV)
o Two Pipe Central chilling system and distribution (only for areas with no heating
or very limited heating requirements)
o Two Pipe Central heating system and distribution (only for areas with no cooling
requirements)
o Supply and extract ventilation systems including smoke control systems
o Control systems
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o Number and size of cooling units
Chillers shall be electrically driven screw, centrifugal type, or scroll.
Chillers to be either air or water cooled depending on the conditions. The determination
shall take into account the availability of water, location of equipment, ability to control
sound and a life cycle cost analysis.
All necessary winter head pressure safeguards must be adopted.
If cooling towers are proposed for rejecting heat, they must be so designed to prevent
short circuiting of discharge and must be treated with twin biocides to prevent
Legionnaires disease.
Cooling towers shall be sized to match chiller configuration. One (1) tower per chiller
sized to match the demand of the chillers. Towers should be piped and valved to permit
either tower to work with either chiller.
The chilled water circuit shall incorporate a chilled water buffer vessel to avoid repeated
compressor starts.
Chiller control shall include temperature reset based on ambient conditions for energy
savings with humidity override if necessary.
The system shall be designed in a primary/secondary configuration with the secondary
pumps on Variable Frequency Drives (VFD). A decoupler or primary piping bypass shall
be included in the Central Plant. The primary distribution shall incorporate variable
speed pumping where applicable. The cooling tower pumps shall be constant volume.
Redundancy provisions for all central plant shall be comprised of three chillers at 50% of
peak capacity. Pump, valve and piping configurations and sizes shall be designed such
that no one plant component can reduce the plant capacity below 100%.
Chilled water circulation shall be at 5.5/13.3ºC (42/56°F). A chilled water bypass control
valve shall be provided to ensure the chillers minimum chilled water flow rate is
achieved at all times.
The chilled water shall serve all main central air handling units and Guestroom fan coil
units.
Condensate drains by gravity shall be installed below any cooling coil irrespective of the
degree of latent removal or chilled water temperatures. An air break must be installed
on the condensate line drain. Wherever possible, the use of condensate pumps shall be
avoided.
The configuration of the circuits should be such that clear zones can be individually
served, thus making it possible to close down areas of the hotel. Vertical risers serving
guestroom FCUs shall be provided with isolation valves at the bottom of the riser as well
as a drain port to enable the riser to be isolated and drained.
Modulating two-way control valves shall be installed on all FCU’s and AHU’s including
100% Outside Air Units (OAU).
The distribution system shall be designed to ensure that energy efficient operation, pipe
work sizing and fitting selection shall ensure that noise is not created within the system.
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Adequate means of isolation of all components, venting and draining of the entire
system shall be provided.
All external pipe work shall be trace heated using a self-regulating trace heating tape, or
adequately protected from freezing as necessary.
A manual single dose chemical feeder shall be provided for treatment of the water
circulated in closed loop systems to allow for control of corrosion within the system and
minimize the number of strainers/filters required.
All open loop systems shall have a continuous chemical feed system to prevent the
growth and accumulation of biologics, scale and corrosion.
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3 DESIGN CRITERIA
The design, installation and maintenance provisions shall be in full compliance with all
relevant International, National and Local standards and regulations, and in particular
any health, fire, safety and environmental legislation.
These systems shall be designed and operated to achieve:
o Interior design conditions for each area, as indicated in Table at the end of this
section.
o Maximum air velocity in the occupied space of 0.15m/s
o Design conditions should be achieved at ambient conditions which do not exceed
historical weather data for the location for more than 2% of the year.
o The life expectancy of the plant and equipment used shall be in accordance with
CIBSE, ASHRAE, BS 7543 or other recognized International Standards, with an
expected life in the order of 25 – 30 years.
o Operating costs shall be minimized by utilizing passive building design, good
insulation levels, efficient engineering plant and systems, appropriate zoning,
effective control systems, selection of the most cost effective fuels and heat
recovery systems.
o Space utilization shall be minimized for plant and equipment and distribution by
planning of most appropriate location for plant, coordination with structure (for
optimizing ceiling heights) and providing efficient distribution systems.
o Minimizing capital cost by utilizing natural energies and building form, simplifying
the services design and designs appropriate to the building location.
o In extremely dry climates where relative humidity is below 40% RH for extended
periods of time, humidification systems shall be considered. Any humidification
system must be approved
The systems proposed should comply with the following recognized International
Industry Standards:
o CIBSE
o ASHRAE
o NFPA (Smoke Control Systems)
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The final system selection shall be subject to verification by a technical Submission
including a full life cycle cost benefit analysis by the designer, and approval
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4 ENERGY CONSERVATION
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5 SPECIFICATION AREA SYSTEM SELECTION
The previous section described the various factors to consider when determining the
most appropriate air conditioning system for different areas within the Hotel. This
section further defines and specifies equipment for specific areas.
5.1 Guestroom
Each guestroom will be provided with its own self-controlled system to enable guests to
control their own room temperature within pre-set limits, typically 4 degrees C either
side of the set point. The control shall be set up as listed in the Energy Conservation
Section
Exhaust ventilation shall be provided over the shower, tub and water closet in the
bathroom. The exhaust air system shall have an energy recovery unit to transfer energy
from the exhaust air to the guest room fresh air supply to assist with pre-conditioning
the outside air. Fresh air supply should be ducted into each guestroom, with fire/smoke
dampers being provided to suit local regulations.
Preference is to use a vertical fan coil unit located in the corner of the room to allow for
ease of access for maintenance.
All system designs shall incorporate acoustic mitigation to prevent sound intrusion from
air flow, water flow and equipment vibration/mechanical noise.
5.3 Kitchens
A dedicated AHU shall be provided to serve the kitchen area. The unit shall provide
100% fresh air (no re-circulation permitted). This shall be tempered to room conditions
(cooled/heated) prior to supply to the kitchen.
The kitchen grease hoods shall be mechanically exhausted to the exterior of the
building. The preferred point of discharge shall be up to the roof wherever possible.
Makeup air shall be provided to each hood per the Food Service Equipment Designers
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specifications. Care shall be taken to keep the kitchen negatively pressurized relative to
the adjacent dining room and other spaces.
Only a minimal amount of make up air shall be drawn from the dining areas or
surrounding spaces, but must not be drawn over food services. If the kitchen has a
significant heat loss or gain, then further heating or cooling may be required.
The exhaust duct shall be a dedicated system constructed from 16 gauge steel with drip
proof weld joints. Provide clean out access doors at all changes in direction, for sprinkler
heads and every 6 m maximum. Fire dampers are not permitted. The duct shall be
wrapped with 2-hr fire wrap from the connection at the hood to the point of
termination to the exterior or to the point that it enters a 2 hr rated chase. The duct
should be fire rated in accordance with the fire strategy for the property and to meet
local regulations.
Dishwasher exhaust ducts and ducts carrying moisture laden air with a dew point
temperature higher than 15.5 degrees C shall be sealed watertight and shall be
constructed of welded #316 stainless steel with low points piped to drain. Dishwasher
exhaust fan shall be interlocked with dishwasher operation.
Kitchen hood systems shall be variable speed, or 2 speed minimum to operate at low
speed for energy savings at times of low use.
5.6 Laundry
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Laundry to be kept under a negative pressure. Capture heat at its source and exhaust
directly to the outdoors.
Internal temperature should be kept below 30 C where employees are present. Spot
cooling to be used at employee stations adjacent to hot equipment.
Fully duct Ironers and Dryers directly to the outdoors. Insulate ductwork from point of
connection to point duct exits building envelope.
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6 EQUIPMENT AND MATERIALS
Additional relevant information for equipment and materials that have not been defined
fully in other locations throughout this manual.
6.2 Pumps
Types. Pumps shall be serviceable without disturbing piping. Pumps shall have
mechanical seals. Pumps 50 HP or smaller may be the end suction centrifugal type.
Pumps 60 HP and larger shall be a double suction horizontal or vertical split case
centrifugal type.
Pumps 10 HP or smaller may be either base mounted, or “in-line” centrifugal type.
Motor speed shall not exceed 1,750 rpm.
Motors may be integrally mounted on end suction and booster pumps. Horizontal split-
case pumps and end suction pumps without integrally mounted motors shall have
flexible coupled motors with pump and motor mounted on a single cast iron or
fabricated steel base. Small pumps shall be provided with adequate mechanical support
brackets or frames.
Design pump with variable frequency drives, and minimum by pass at low flow
conditions.
6.3 Heaters/Convectors
Heating Elements to be finned tube type, either with copper or aluminum fins in guest
areas, or electric baseboard may be used, in certain climates, as evaluated by the
Engineer.
Control hot water flow thru heating elements with thermostatically controlled
automatic control valves.
Enclosures to be designed to permit easy access for maintenance of valves, vents,
controls, etc., and to meet Architectural requirements.
Finishes to be coordinated with Interior Designer
Open areas as receiving docks require electric infrared heaters where outdoor design
temperature if 2°c or lower.
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Propeller Type Heater (Steam, Water, Electric, Gas) may be used in enclose loading
docks, receiving office and equipment rooms, if infrared sources are impractical. Where
hot water heaters are specified in loading dock and other areas and where they may be
exposed to freezing, specify thermostatically controlled fan cycling, do not control water
thru heater.
Cabinet Heaters with centrifugal fans may be used for entrances in lieu of directly
ducted supply with terminal reheat. Selection of such units shall take freezing
possibilities into account.
Utilize Underground Propylene Glycol Snow/Ice Melting System if required by local code
or practice, typically on driveways, particularly ramps at entryways to the hotel.
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Aluminum grilles shall be provided for air supply – all grilles will be painted to match the
surrounding wall surface.
Select units to satisfy the required heating and cooling loads at medium speeds.
Specify ceiling hung units with high condensate level detectors. Detector to de-energize
fan and close chilled water control valve when activated.
All system designs shall incorporate acoustic mitigation to prevent sound intrusion from
air flow, water flow and equipment vibration/mechanical noise.
6.6 Ductwork
Heating, ventilating and air conditioning ducts shall be galvanized steel, constructed in
accordance with ASHRAE and SMACNA standards for gauge, reinforcing, support,
insulation and leak tightness. This specifically requires the sealing of longitudinal joints
during the fabrication process.
Spaces above suspended ceilings may be used as return air plenums. Appropriate means
to transfer the return air to those plenums shall be provided. All materials in plenums
shall be listed for plenum and shall comply with NFPA 90A and ASHRAE Standard 15.
Sheet metal exhaust ducts to be used. Air Duct Leakage Test manual for Class 24
ductwork. All outlets must be balanced to 10% of design capacity without
objectionable noise.
6.7 Filters
Filters for all air conditioning and ventilation systems, shall be based on ASHRAE
Standard 52.2.
6.8 Piping
Steel pipe 6.5cm and larger shall be made up with welded steel or mechanical joints;
smaller piping may be made up with screwed joints or in copper type L. In mechanical
equipment rooms, chilled water piping can be made up utilizing mechanical joints and
fittings with gaskets selected for application. Do not specify mechanical joints in steam,
condensate or open condense water systems. Joints around pumps shall be secured to
prevent pipe movement when pumps start and stop. Do not specify press fit piping.
Piping distribution systems shall be valved to permit repairs to piping without shutting
down more than 50% of the system being repaired. Every supply and return riser shall
be equipped with servicing, flow balancing, and drain valves. Consider a dedicated drain
system for vertical risers, and dedicated horizontal drain system for air condensate
drain. Valves connections with hose bib at bottom of risers may be acceptable for
draining of risers.
Manual air vents shall be specified at all water coils, and automatic type air vents shall
be specified at all high points in the piping systems. Where vents are not accessible,
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automatic vents shall be used in conjunction with isolation valves and manual cocks and
the vents shall be piped to the nearest drain.
Drain valves with a manual hose and drains shall be specified at all low points of the
piping systems.
Strainers shall be provided to protect pumps, control valves, etc. as required and should
be made of a non-corrosive material. Provide blow down valves with hose end adapters
and brass caps.
Valves utilized only for servicing may be ball, or lug-type butterfly. Valves utilized for
both servicing and balancing shall be lug-type butterfly, plug cock with taps and
calibrated preset balance valves. Gate valves shall be installed with stems horizontal.
Piping systems shall be valved in such a way as to allow each riser to be isolated and all
horizontal piping runs serving more than one guestroom unit to be isolated. Each
guestroom heat pump or fan coil unit shall be equipped with unions, isolation valves,
strainer, flow limiting valve and control valve.
All valves in insulated piping shall include extended stems so that the valve lever or
handle will clear insulation by 6mm minimum.
Provide dielectric unions at connections of all dissimilar metals.
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Installation Requirements such as chiller, boilers shall be factory insulated when
possible.
Design insulation system to avoid premature failures.
Outdoor piping insulation shall be covered with an aluminum covering.
6.10 Dampers
Balancing Dampers - To be butterfly or multiple exposed blade type 20cm maximum
blade width) equipped with locking quadrant to be provided in every branch duct of
conventional duct systems.
Automatic Dampers –
o Dampers used on combustion air intakes to be specified with end switches and
interlocking with equipment served.
o Code required protection for all fresh air intakes to be specified, as applicable.
o Dampers to be specified for installation in outside air inlet ducts and at discharge
ducts from exhaust fans.
Do not design exhaust fans designed for cooking hoods, laundry dryers, laundry ironer
and smoke exhaust with discharge dampers. Rain and wind protection shall be provided
by alternate means.
Fire and/or smoke dampers shall be installed in accordance with current editions of
NFPA 90A “Standards for the Installation of Air Conditioning and Ventilating Systems”,
local codes and U.L. 505.
101 “Code for Safety from Fire in Buildings and Structures”, use local codes if more
stringent.
Dampers may be curtain, 24 V or 120 V, single blade or multi-blade type, with external
position indicating device, and shall bear the label of the Underwriters Laboratories (UL)
or equivalent agency and be installed in a sheet metal sleeve in accordance with NFPA
Standard 90A. Where required specify dampers in parallel.
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All motors and accessories to comply with NEMA or other recognized standards, to be
suitable for operation in the ambient condition of their application, and to include a
service factor of 1.25
Where climatic conditions warrant, motors shall be of a manufacturing standard
specifically rated for tropical applications.
Two speed motors with special controllers for low speed operation shall be used where
required during the emergency power mode.
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7 CONTROLS AND INSTRUMENTATION
Temperature and humidity controls shall be in accordance with the most current and
applicable ASHRAE Standards 90.1 and 62, in addition to the requirements stated herein.
All control shall be electronic with standalone microprocessor based controllers.
Controls to be adoptable to central Building Management System.
Room temperature control shall be via local thermostat for guest room fan coils,
mechanical areas and storage areas. Controls for FCU’s in accessible rooms must meet
the criteria of ADAAG. For other areas in the hotel, provide temperature transmitter to
central energy management system. Public meeting spaces shall have local temperature
override/adjustment.
HVAC heating and cooling plants and other major equipment:
o Properties of 299 rooms or less: Unitary controllers such as Johnson Controls DX
9100 or Honeywell, Siemens, or ABB equals. Application specific controllers may
be used for terminal units.
o Properties of 300 rooms or greater: Johnson Controls NAE, Honeywell Excel 500,
Siemens Technologies MBC, or ABB. Application specific controllers may be used
for terminal units.
o Central PC in shop area with Windows operating system, printer and backup disk
drive.
o Read only of fire point status at central PC.
o Alarm of high sump level and kitchen refrigeration failures.
o Pager activation of Wyndham selected alarms.
Listed below are minimum computerized control points to be controlled by unitary or
digital controllers specified:
o AHU or Fan Coil --Start/stop, flow, room temperature control, mixed air control,
discharge air temperature control and fan volume control, where applicable (all
units in excess of 480 l/s).
o Chillers --Start/stop, demand control through demand limiter, chilled water reset
and chilled water supply and return temperatures. Chiller manufacturer controls
shall operate machine.
o Boilers --Start/stop, heating water supply and return temperatures; outside air
temperature shut-off.
o Pumps --Start/stop and flow prove.
o Cooling Tower --Modulation of variable speed drives. Return and supply water
temperatures. Local controls for freeze protection devices.
o Zone or VAV Boxes – Application specific controller interfaced computerized
control system.
o Kitchen & Laundry Exhaust and Make-up – Start/stop with electrical interlock to
corresponding make-air fan and flow prove.
o Guest room energy management system
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o Outdoor lighting.
o General Exhausts --Central start/stop for fans ¼ hp and larger including all guest
room toilet exhausts.
o Unit Heaters, Equipment Room, Exhaust Fans, etc.
o Kitchen & Domestic Hot Water Supply and Return Temperatures – Monitor.
o Water Consumption – Monitor.
o Electrical Demand – Monitor.
o Gas Consumption – Monitor.
o Kitchen Refrigeration – Cooler and freezer temperatures.
o Municipal Water Temperature – Monitor.
o Control valves, including those in fan coil and heat pump units, shall be specified
to withstand the highest expected chilled and hot water differential pressures
without being forced open.
o Control valves shall be two-way, except at ends of risers or hydronic loops, to
provide circulation.
Provide O&M manual for system including shop drawings, device cuts, and complete
software listings, instructions customized to project and sequenced descriptions.
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8 COMMISSIONING, CLEANING, TESTING, BALANCING AIR AND WATER
SYSTEMS
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9 TRAINING AND INSTRUCTIONS
Hotel engineering personnel shall be provided with both written and oral instructions
and training on all HVAC equipment, controls and mechanical system component.
Training will also include the operation and maintenance of fire protection and life
safety equipment. This includes emergency power systems; smoke control systems, fire
alarm and detection systems, automatic sprinkler system, standpipes and fire pumps.
Training shall be provided by persons qualified and appropriately certified to provide
such training.
Training should be video recorded with two (2) copies of the complete training delivered
to the property.
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