Split Case Pump Mos

CONSTRUCTION OF D LINE TSE PUMPING STATION & TRANSMISSION MAIN DS105– C762
PROJECT ID: IA 2018 C 011 G

METHOD STATEMENT FOR INSTALLATION OF TSE PUMPS IN PUMPING STATION
Document Reference C762-MEC-MS-00049 Rev. 0 Date: 29-8-2019
For Review and

0 29-08-2019 CM QA/QC PD
Approval
Rev Date Purpose Prepared by Reviewed by Approved
Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 1 of 10

METHOD STATEMENT FOR INSTALLATION OF

TSE PUMPS IN PUMPING STATION

Table of Contents
1. PURPOSE..................................................................................................................... 4
2. SCOPE ......................................................................................................................... 4
3. REFERENCE ................................................................................................................ 4
4. DEFINITION .................................................................................................................. 4
5. RESOURCES ............................................................................................................... 4
5.1 Equipment and Tools .............................................................................................. 4
5.2 Manpower ............................................................................................................... 5
6. RESPONSIBILITIES ..................................................................................................... 5
7. PERMITS and LICENSE............................................................................................... 7
8. WORK SEQUENCE ...................................................................................................... 7
8.1 Pre-requisites ........................................................................................................ 7
8.2 Work Methodology................................................................................................ 8
8.2.1 Pump Installation ................................................................................................. 8
9. QUALITY CONTROL & QUALITY ASSURANCE ....................................................... 10
10. HEALTH SAFETY & ENVIRONMENT ........................................................................ 10
11. ATTACHMENTS ......................................................................................................... 10

1. PURPOSE
The purpose of this Method Statement is to outline the general requirements which should be
taken into consideration for installation of TSE Pumps for Construction of D Line TSE Pumping
Station and Transmission Main project.
2. SCOPE
This Method Statement identifies the general steps & arrangements which should be followed
during installation of TSE Pumps in Pumping Station Building.
3. REFERENCE
 Project Specification
 Project Drawings
 QCS 2014
4. DEFINITION
 Client - ASHGHAL (Public Works Authority)

 Consultant - CDM Smith Qatar
 JEC - Al Jaber Engineering W.L.L.
 QCS - Qatar Construction Specifications
 HSE - Health, Safety & Environment
 PQP - Project Quality Plan
 ITP - Inspection Test Plan
 PPE - Personal Protective Equipment
 IR - Inspection Request
5. RESOURCES
5.1 Equipment and Tools

 Mobile crane
 Crane truck/flatbed trailer
 Full set of metric tools for mechanical assembly
 Strand Jacks and Chain Blocks
 Ventilation fan
 Grinding machine

 Drilling machines
 Welding machines and consumables
 Fitter regular tools (i.e., square, spirit level, hammer, clamps, etc.)
 Fork lift
 Lifting tools and tackles (i.e., nylon belt slings, D shackles, etc.)
 Set of spanners
5.2 Manpower
a. Site Engineer
b. Surveyor
c. Foreman
d. Safety Officer
e. Electrician
f. Pipe Fitter
g. Operator
h. Skilled Worker
i. Labor
6. RESPONSIBILITIES
Project Construction Manager (PCD)
 Responsible for controlling the Project entire activities & for the overall coordination with
the Consultant/Client.
 Coordinating and following up the planning, progress, resource in adherence with Quality
and HSE requirements.
 Monitor the Project progress and financial performance and advice concern of the
corrective and preventive action in case of slippage or violation.
Construction Manager
 Organize the site so that work is carried out to the required specifications with a minimum
risk to men, equipment and materials.
 Adhere to the Project Specific Quality Management Program and HSE Requirements.

QA/QC Manager
 Identify the Projects Specific Quality Requirements, Develop the Project Specific Quality
Assurance Program (Project Quality Plan), Inspection and Test Plan (ITP), Operational and
Control procedures, Mechanism and Forms and ensure effective implementation of the
same.
 Ensure compliance with applicable Standards as well as relevant statutory requirements.
QA/QC Engineer
 Responsible for the work entire Quality Assurance, Quality Control & inspection programs.
 Produce all Quality related documents & necessary quality reports as requested.
 Provide written procedures & to coordinate in formalizing the Method Statements with the
Construction Manager/Site Engineers to describe the job specific work for each stage of
activity.
Site HSE Manager
 Responsible for entire HSE matters and preparing Risk Assessment (RA) in line with Method
statements for particular activity.
 Liaison with Client/Consultant Representative for HSE issues.
 Monitoring the HSE requirements as per Project Specifications and Consultant
requirements.
Safety Engineer
 Ensure that all workers have a safe place of work, advice safe system of work and provide
adequate instructions, training and supervision to enable employees to work in safety.
 Carry out site surveillance on daily basis to ensure that the HSE Methods of working are in
operation & that all regulations are being observed.
 Report, determine & analyze the cause of any accident or dangerous occurrence and
recommend measures for preventing recurrence.
Chief Surveyor/Surveyor
 Chief Surveyor: Chief surveyor will be in-charge of the Topographic survey. He will lead the
survey team and will coordinate with all the concerned parties and ensure survey works is
in time and with proper quality.
 Surveyors: The surveyor will be responsible for all survey work and will report to chief
surveyor.

Site Engineer
 Adheres to the Project specific method statements, procedures, inspection programs & HSE
instructions to get the activities performed to Engineer’s Representative satisfaction with
full coordination with the HSE & Quality personnel.
7. PERMITS and LICENSE
 Obtained relevant permit/license shall be approved and available at site prior to start any
activities.
8. WORK SEQUENCE
8.1 Pre-requisites
 Ensure General Arrangement drawing is approved.
 Ensure the materials inspection approval prior for installation.
 Materials shall be check visually for any damages and defects prior for installation.
 All lifting equipment to be used shall have allowable lifting capacities and valid SWL
certification from approved third party and to be available at site.
 Warning signs shall be set all around the site as necessary. Signs must be clearly visible to
the workforce and drivers by both day and night.
 All necessary work permits shall be obtained from the authorities, prior to the
commencement of any activity at site and shall remain valid throughout the entire
duration of operation.
 Ensure that the persons involved with the works are adequately trained & equipped with
the required PPE against the work hazards.
 Ensure having adequate number & suitable type of equipment and trained & experienced
operators that enable the work to be done smoothly in relation with the HSE, Quality &
Client requirements.
 Pumps shall be lifted in accordance with the pump manufacturer’s specifications and as
per approved method statement.

8.2 Work Methodology

Sewerage water pump schedule – TSE Pumping Station
Unit Type Motor (kW) Speed (rpm) Capacity Qty
8.2.1 Pump Installation
8.2.1.1 Preparation
General recommendations:
Check local codes and requirements before installation. Servicing should be performed by knowledgeable pump
service contractors or authorized service stations.
RECEIVING:
Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim
immediately with the company that delivered the pump. If the manual is removed from the crating, do not lose or
misplace.
STORAGE:
Short Term - Pumps are manufactured for efficient performance following long inoperative periods in storage.
For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant
Temperatures for up to six (6) months.
Long Term - Any length of time exceeding six (6) months, but not more than twenty four (24) months. The units
should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the
elements (rain, snow, wind-blown dust, etc..), and whose temperature can be maintained between +40 deg. F and
+120 deg. F. Pump should be stored in its original shipping container and before initial startup, rotate impeller by
hand to assure seal and impeller rotate freely.
8.2.1.2 Rigging, Crane Selection and Lifting Method
8.2.1.3 Installation
FOUNDATION
The pump foundation should be sufficiently substantial to form a level, rigid support for the combined weight of the
pump and driver and maintain alignment of the installed unit. Foundation bolts, of the proper size, should be
imbedded in the concrete. A pipe sleeve, about 2½” diameters larger than the bolt, should be used to allow for final
positioning of the bolts. See Figure 1.
FOUNDATION FOR HSC PUMP
Foundation should be sufficiently substantial to absorb any vibration and to form a permanent, rigid support for the
base plate.
Foundation bolts of suitable size should be embedded in the concrete located by a drawing or template.
Place pumping unit on foundation with wedges under base plate leaving approximately 3/4” space for grouting.

Carefully level the unit by adjusting the wedges until shafts of pump and driver are leveled, recreating factory
alignment.
Check coupling faces as well as suction and discharge flanges of pump for horizontal or vertical position with a
level.
Slight misalignment at this point may be corrected by adjusting the wedges.
MOUNTING:
Horizontal mounted pumps and drivers that are received from the factory with both machines mounted on a
common baseplate, were accurately aligned before shipment. Vertical mounted pumps were accurately aligned
before shipment.
Figure 1. Foundation Bolt Location and Anchorage
Position unit on foundation and level the baseplate, using rectangular metal blocks and shims, or wedges having
a small taper as shown in Figure 2. A gap of 3/4” to 1½” should be allowed between the baseplate and foundation
for grouting.
Figure 2. Adjusting Wedges for Mounting
8.2.1.4 Pump Alignment

A flexible coupling should not be used to compensate for misalignment of the pump and driver shafts. The
purpose of the flexible coupling is to compensate for temperature changes and to permit end movement of the
shafts without interference with each other, while transmitting power from the driver to the pump.

Figure. Angular misalignment.
8.2.1.5 Pump Connection - Mechanical
8.2.1.6 Pump Connection – Electrical
8.2.1.7 Testing
9. QUALITY CONTROL & QUALITY ASSURANCE
 Activity inspection will be carried as per the approved ITP.

 Ensure approved Shop drawing is being used at site.
10. HEALTH SAFETY & ENVIRONMENT
 HSE induction courses shall be provided to all personnel prior to site attendance.
 All manpower to use the required PPE during execution of all the works.
 Regular tool box meeting shall be conducted to explain the nature of works and associated
risks.
 Continuous on-site supervision will be conducted to ensure safe environment at all times.
11. ATTACHMENTS
 Risk Assessment (RA)

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CONSTRUCTION OF D LINE TSE PUMPING STATION & TRANSMISSION MAIN DS105– C762

PROJECT ID: IA 2018 C 011 G

For Review and

Rev Date Purpose Prepared by Reviewed by Approved

Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 1 of 10

METHOD STATEMENT FOR INSTALLATION OF

Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 2 of 10

Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 3 of 10

 Client - ASHGHAL (Public Works Authority)

5.1 Equipment and Tools

Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 4 of 10

Project Construction Manager (PCD)

Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 5 of 10

Site HSE Manager

Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 6 of 10

7. PERMITS and LICENSE

Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 7 of 10

8.2 Work Methodology

8.2.1 Pump Installation

8.2.1.2 Rigging, Crane Selection and Lifting Method

FOUNDATION FOR HSC PUMP

Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 8 of 10

Figure 1. Foundation Bolt Location and Anchorage

Figure 2. Adjusting Wedges for Mounting

8.2.1.4 Pump Alignment

Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 9 of 10

Figure. Angular misalignment.

8.2.1.5 Pump Connection - Mechanical

8.2.1.6 Pump Connection – Electrical

9. QUALITY CONTROL & QUALITY ASSURANCE

 Activity inspection will be carried as per the approved ITP.

10. HEALTH SAFETY & ENVIRONMENT

 Risk Assessment (RA)

Doc. Ref.: C762-MEC-MS-00049 Rev.0 Page 10 of 10

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