GANTRY GIRDER DESIGN

INDEX Date- September 7, 2019

INPUT VALUE ONLY

DESIGN PARAMETERS
CRANE CAPACITY 10 MT
TROLLY WEIGHT 0.87 MT
CRANE BRIDGE WEIGHT 8.38 MT
GANTRY GIRDER SPAN 9.2 m
WHEEL LOAD 7.44 MT
WHEEL BASE 3.2 m
WHEELS PER SIDE 2 nos.
ASSUME RAIL WT 0.3 kN/m

IF WHEEL NO. IS MORE THAN 2 NOS. ENTER FOLLOWING CALCULATED VALUES

Max. vertical bending moment BMv 306.99 kN-m
Max. vertical shear force Sv 160.40 kN
Max. horizontal bending moment BMh 17.06 kN-m
Max. horizontal shear force Sh 8.98 kN
Above values are with impact
DESIGN CODE USED IS:800-1984
IMPACT LOAD 25 %
LATERAL LOADS 10 %
LONGITUDINAL LOADS 5 %

DIMENSIONS AND PROPERTIES

BUILT-UP BEAM
SECTION DETAILS BUILT UP
Yield stress fy 345 MPa
WEB DEPTH dw 624 mm
TOP FLANGE WIDTH w tf 248 mm
TOP FLANGE THK. t tf 10 mm
BOTTOM FLANGE WIDTH w bf 248 mm
BOTTOM FLANGE THK. t bf 10 mm
WEB THK. tw 6 mm
Centre of Gravity (from bottom) y 322.00 mm
AREA A1 8704.00 mm^2
Wieght w1 68.33 kg/m
Moment of Inertia about major axis I xx 619952085.33 mm^4
Moment of Inertia about minor axis I yy 25432885.33 mm^4
CAP CHANNEL
SECTION ISMC300
Yield stress fy 250 Mpa
DEPTH h 300 mm
FLANGE WIDTH b 90 mm
FLANGE THK. tf 13.6 mm
WEB THK. tw 7.6 mm
Centre of Gravity Cy 2.4 cm
AREA A2 4564 mm^2
Weight w2 35.83 kg/m
Moment of Inertia about major axis I xx 6362.60 cm^4
Moment of Inertia about minor axis I yy 310.80 cm^4

COMBINED SECTION PROPERTIES

Centre of Gravity Cy 105.12 mm
Moment of Inertia about major axis I xx 902678490.96 mm^4
Moment of Inertia about minor axis I yy 89058885.33 mm^4
Section modulus Z xx 2113397.43 mm^3
Iy for compression part above NA 76342442.67 mm^4
WEIGHT W W=(w 1 + w 2 + stiffners) 116.70 kg/m

Overall depth D D = ( tbf + tw + ttf )beam + (tw)channel 651.60 mm

Mean thk.of comperssion flange T 8.69 mm

Unsupported length L 9.20 m

Radius of gyration ry 81.93 mm
D/T D/T 75.02
Slenderness ratio L/r y 112.29

Calculation as per clause 6.2.3 & 6.2.4 of IS:800-1984 for finding permissible stresses

Y (value required for f cb ) Y 210.16 Mpa

X (value required for f cb ) X 221.62 MPa

Factor for reduction of flange k1 (coeffi. For symmetry of beam assume=1) 1.00
Ratio of MI of compression flange to MI of
ω 0.86
combined section
Factor for unequal flange k2 k2 = ω - 0.5 0.36
Extreme compression fibre Distance c1 224.48 mm
Extreme tension fibre Distance c2 427.12 mm
Ealastic critical stress f cb
564.52 Mpa
PERMISSIBLE STRESSES

….. n = factor assumed as 1.4

@ compession flange of built up beam σ bc 170.29 MPa

As per IS:800-1984, clause 3.9.3, stress increasing by 10% 187.32 MPa
@ compession web of cap channel σbc,ch. 135.34 MPa
As per IS:800-1984, clause 3.9.3, stress increasing by 10% 148.87 MPa
@ tensile flange of girder σ bt 207.00 MPa
As per IS:800-1984, clause 3.9.3, stress increasing by 10% 227.70 MPa
Permissible Shear stress τ va 138.00 MPa

CALCULATED STRESSES

compressive stress due to vertical load σ bc1,cal 76.34 MPa

compressive stress due to horizontal load σ bc2,cal 37.25 MPa
compressive stress due to combine load σ bc,cal 113.59 MPa
tensile stress due to combine load σ bt,cal 145.26 MPa
comp.stress due to combine load @ beam top flange 109.74 MPa
Calculated shear stress τ va,cal 41.51 MPa

STRESS RATIO
COMPRESSION FLANGE 0.76 OK
TENSION FLANGE 0.64 OK
SHEAR STRESS RATIO 0.30 OK
SLENDERNESS RATIO 112 OK

DEFLECTION CHECK
ALLOWABLE DEFLECTION 12.27 mm
MAX. DEFLECTION 11.60 mm OK

CHECKS FOR FATIGUE

Number of stress cycle N sc 500000

For gantry girder case f fn 92 Mpa

Allowable fatigue stress

ff 198.21 Mpa
(for 5x10^6 < Nsc < 10^8 )

Fatigue stress ratio 0.67 O.K.