DL2250,3000,4500,6000 PDF

OB207t-1qxp 25/9/97 8:51 PM Page 1
TCL
WALL MOUNTED SPLIT-TYPE AIR CONDITIONERS
SERVICE MANUAL No.TE031229
Models
TAC-07CS/K TAC-07CHS/K
TAC-07CSC/K TAC-07CHSC/K
CONTENTS
1. IMPORTANT NOTICE ···································2

2. TECHNICAL SPECIFICATION ·····················3
3. DIMENSIONS ················································8
4. REFRIGERATING CYCLE SYSTEM ············· 9
5. PERFORMANCE CURVES ····························12
6. OPERATION DETAILS ·············16
7. WIRING DIAGRAM ······························23
8. EXPLOSION VIEW ···················29
9. PARTS LIST ·································33
10. ANNEX 1 THERMISTOR CHARACTERISTIC
11. ANNEX 2 GENERAL
12. ANNEX 3 TROUBLE SHOOTING
13. ANNEX 4 R407C REFRIGERANT
14. ANNEX 5 INSTALLATION INSTRUCTION Part 1
TCL Air Conditioner Service Manual
IMPORTANT NOTICE
This service manual is intended for use by individuals possessing adequate

backgrounds of electrical, electronic and mechanical experience. Any
attempt to repair the appliance may result in personal injury and property
damage. The manufacturer or seller cannot be responsible for the
interpretation of this information, nor can it assume any liability in
connection with its use.
The information, specifications and parameter are subject to change due to
technical modification or improvement without any prior notice. The
accurate specifications are presented on the nameplate label.
How to order spare parts

To have your order filled promptly and correctly, please furnish the
following information:
1. Model No. with Indoor or Outdoor
2. No. in the Explosion View
3. Part Name
4. The quantity you ordered
2
Technical Specifications
Model No. TAC-07CS/K TAC-07CHS/K TAC-09CS/K TAC-09CHS/K
Type Cooling Only Heating Pump Cooling Only Heating Pump
Control type Remote Remote Remote Remote
Rated cooling capacity Btu/h 7,000 7,000 9,000 9,000
Rated heating capacity Btu/h N/A 7,500 N/A 9,500
EER for cooling Btu/h.w 9.6 9.6 9.6 9.6
COP for heating W/W N/A 2.8 N/A 2.8
Moisture removal Liters/h 0.8 0.8 0.8 0.8
High dB(A) 36 36 36 36
Indoor noise level at
Med. dB(A) 32 32 32 32
cooling
Low dB(A) 29 29 29 29
Outdoor noise level dB(A) 50 50 50 50
Electrical Data
Power supply 220-240V~/50Hz
Voltage Range V 198~264 198~264 198~264 198~264
Cooling A 4.2 4.2 4.2 4.2
Rated current
Heating A N/A 4.1 N/A 4.1
Cooling W 895 895 900 900
Rated input
Heating W N/A 880 N/A 880
Refrigerating System
Refrigerant/Charge Gram R22/700g R22/700g R22/700g R22/700g
Type Rotary Rotary Rotary Rotary
Model ------------------ ----------------- ------------------ ------------------
Compressor
LRA A ------ ------- ------ ------
MFG ----------------- ----------------- ---------------- -----------------
Evaporator Louver fin and Grooved tube type (φ7)
Condenser Corrugated fin and Grooved tube type (φ9.53)
Expansion device Capillary tube
Defrosting system Microcomputer controlled reverse system
Fan System
Indoor air circulation m3/h 430 430 430 430
Indoor fan type Cross flow Cross flow Cross flow Cross flow
Cooling rpm 1000/950/900 1000/950/900 1000/950/900 1000/950/900
Indoor fan speed Heating rpm N/A 970/900/800 N/A 970/900/800
H/M/L Dry rpm 900 900 900 900
Sleep rpm 650 650 650 650
Indoor fan motor output W 12 12 12 12
Outdoor air circulation m3/h --- --- --- ---
Outdoor fan type Propeller fan Propeller fan Propeller fan Propeller fan
Outdoor fan speed rpm 895 895 895 895
Outdoor fan motor output W 31 31 31 31
Connections
Refrigerant coupling Flare type
Gas Inches 5/8 5/8 5/8 5/8
Connecting Pipe
Liquid Inches 7/16 7/16 7/16 7/16
Size × Core
Connecting Wiring
number
Drainage Pipe O.D 16mm
Others
Suitable area m2 12~19 12~19 12~19 12~19
Net dimensions Indoor mm 710×250×179 710×250×179 710×250×179 710×250×179
(W x H x D) Outdoor mm 600×500×232 600×500×232 600×500×232 600×500×232
Indoor kg 7.5 7.5 7.5 7.5
Net weight
Outdoor kg 25 25 25 25
Packing dimensions Indoor mm 805×325×270 805×325×270 805×325×270 805×325×270
(W x H x D) Outdoor mm 745×352×542 745×352×542 745×352×542 745×352×542
Indoor kg 10 10 10 10
Gross weight
Loading Capacity 40’/40’HC 132/280/318 132/280/318 132/280/318 132/280/318
3
Model No. TAC-07CSC/K TAC-07CHSC/K TAC-09CSC/K TAC-09CHSC/K

High dB(A) 38 38 38 38
Med. dB(A) 36 36 36 36
cooling
Low dB(A) 32 32 32 32
Electrical Data
Voltage Range V 198~264 198~264 198~264 198~264
Cooling A 4.1 4.1 4.1 4.1
Rated current
Cooling W 880 880 880 880
Rated input
Refrigerant/Charge Gram R407C/700g R407C/700g R407C/700g R407C/700g
Model ------------------ ----------------- ------------------ ------------------
Compressor
LRA A ------ ------- ------ ------
MFG ----------------- ----------------- ---------------- -----------------
Fan System
Cooling rpm 1230/1150/1000 1230/1150/1000 1230/1150/1000 1230/1150/1000
H/M/L Dry rpm 1000 1000 1000 1000
Sleep rpm 1000 1000 1000 1000
Connections
Gas Inches 7/16 7/16 3/4 3/4
Connecting Pipe
Liquid Inches 3/4 3/4 7/16 7/16
Size × Core
Connecting Wiring
number
Others
Suitable area m2 12~19 12~19 12~19 12~19
(W x H x D) Outdoor mm 700×255×540 700×255×540 700×255×540 700×255×540
Indoor kg 8.0 8.0 8 8
Net weight
(W x H x D) Outdoor mm 803×380×598 803×380×598 803×380×598 803×380×598
Indoor kg 10 10 10 10
Gross weight
4
Model No. TAC-12CS/K TAC-12CHS/K TAC-18CS/K TAC-18CHS/K

High dB(A) 38 38 42 42
Med. dB(A) 36 36 40 40
cooling
Low dB(A) 32 32 36 36
Electrical Data
Voltage Range V 198~264 198~264 198~264 198~264
Cooling A 5.6 5.6 9.6 9.6
Rated current
Cooling W 1270 1270 2100 2100
Rated input
Refrigerant/Charge Gram R22/870g R22/870g R22/1700g R22/1700g
Model ------------------ ----------------- ------------------ ------------------
Compressor
LRA A ------ ------- ------ ------
MFG ----------------- ----------------- ---------------- -----------------
Fan System
Indoor air circulation m3/h 530 530 800/850 800/850
Cooling rpm 1150/1060/900 1150/1060/900 1300/1200/1100 1300/1200/1100
H/M/L Dry rpm 900 900 840 840
Sleep rpm 650 650 900/1000 900/1000
Connections
Gas Inches 7/16 7/16 3/4 3/4
Connecting Pipe
Liquid Inches 3/4 3/4 7/16 7/16
Size × Core
Connecting Wiring
number
Others
Suitable area m2 16~28 16~28 30~40 30~40
(W x H x D) Outdoor mm 700×255×540 700×255×540 760×255×540 760×255×540
Indoor kg 8.0 8.0 14 14
Net weight
(W x H x D) Outdoor mm 803×380×595 803×380×595 863×376×605 863×376×605
Indoor kg 10 10 19 19
Gross weight
5
Model No. TAC-12CSC/K TAC-12CHSC/K TAC-18CSC/K TAC-18CHSC/K

High dB(A) 38 38 43 43
Med. dB(A) 36 36 40 40
cooling
Low dB(A) 32 32 36 36
Electrical Data
Voltage Range V 198~264 198~264 198~264 198~264
Cooling A 5.5 5.5 8.7 8.7
Rated current
Cooling W 1170 1170 1900 1900
Rated input
Refrigerant/Charge Gram R407C/1450g R407C/1450g R407C/1800g R407C/1800g
Model ------------------ ----------------- ------------------ ------------------
Compressor
LRA A ------ ------- ------ ------
MFG ----------------- ----------------- ---------------- -----------------
Fan System
Cooling rpm 1230/1150/1000 1230/1150/1000 1060/970/880 1060/970/880
H/M/L Dry rpm 1000 1000 880 880
Sleep rpm 1000 1000 880 880
Connections
Gas Inches 3/4 3/4 3/4 3/4
Connecting Pipe
Liquid Inches 7/16 7/16 7/16 7/16
Size × Core
Connecting Wiring
number
Others
Suitable area m2 16~28 16~28 30~40 30~40
(W x H x D) Outdoor mm 760×255×540 760×255×540 890×307×660 890×307×660
Indoor kg 8.0 8.0 13 13
Net weight
(W x H x D) Outdoor mm 863×376×605 863×376×605 990×405×705 990×405×705
Indoor kg 10 10 10 10
Gross weight
6
Model No. TAC-24CS/K TAC-24CHS/K TAC-24CSC/K TAC-24CHSC/K

High dB(A) 47 47 47 47
Med. dB(A) 44 44 44 44
cooling
Low dB(A) 40 40 40 40
Electrical Data
Voltage Range V 198~264 198~264 198~264 198~264
Cooling A 13 13 11.8 11.8
Rated current
Cooling W 2600 2600 2600 2600
Rated input
Refrigerant/Charge Gram R22/2500g R22/2500g R407C/2540g R407C/2540g
Model ------------------ ----------------- ------------------ ------------------
Compressor
LRA A ------ ------- ------ ------
MFG ----------------- ----------------- ---------------- -----------------
Fan System
Cooling rpm 1300/1200/1100 1300/1200/1100 1300/1250/1150 1300/1250/1150
H/M/L Dry rpm 1000 1000 1150 1150
Sleep rpm 1000 1000 1150 1500
Connections
Gas Inches 7/8 7/8 7/8 7/8
Connecting Pipe
Liquid Inches 5/8 5/8 5/8 5/8
Size × Core
Connecting Wiring
number
Others
Suitable area m2 35~48 35~48 35~48 35~48
(W x H x D) Outdoor mm 890×307×660 890×307×660 890×307×660 890×307×660
Indoor kg 16 16 16 16
Net weight
(W x H x D) Outdoor mm 990×405×705 990×405×705 990×405×705 990×405×705
Indoor kg 20 20 20 20
Gross weight
Note: The technical specifications is only reference.
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Product Dimensions
Indoor Unit
54 mm 16mm
124mm
C
A
Outdoor Unit
F G H
J
D K
Unit: mm
Capacity A B C D E F G H I J K
7K&9K 710 250 179 600 500 231 271 296 52 365 55
12K 770865 250 179 700 540 255 290 320 40 439 55
18K 1036 313 204 760 540 255 340 370 62 635 63
24K 1036 313 204 860 730 307 340 370 62 635 63
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Refrigerating Cycle System

Heat Pump
Reversing valve OUTDOOR UNIT

INDOOR UNIT Refrigerant pipe
(Option) (4- way valve)
(with heat insulator)
Indoor coil
Indoor thermistor
heat
exchanger Distributor Outdoor
Flared connection
heat
exchanger
Room temperature
thermistor Accumulator
Defrost
Compressor thermistor
Flared connection Capillary tube

Check
valve
Capillary tube
Refrigerant pipe
(Option)
Refrigerant flow in cooling or Defrosting
Refrigerant flow in heating
Cooling Only
Refrigerant pipe
(Optional)
INDOOR UNIT (with heat insulator) OUTDOOR UNIT
Indoor
heat Indoor coil Stop valve Outdoor
exchanger thermistor (with service port) heat
exchanger
Room temperature Flared

thermistor connection Compressor
Stop valve Capillary tube

Strainer
Refrigerant pipe
(Option) Refrigerant flow in cooling
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MAX. REFRIGERANT PIPING LENGTH

Refrigerant piping
Piping size O.D : mm Length of connecting pipe : m
Models Max. length : m
A Gas Liquid Indoor unit Outdoor unit
07K
10
09K 9.52
12K
12.7 6.35 0.40 0
18K 15
24K
15.88 9.52
MAX. HEIGHT DIFFERENCE
ADDITIONAL REFRIGERANT CHARGE(R-22 : g)

Outdoor unit precharged Refrigerant piping length (one way)
Models
(up to 7m) 7m 10m 15m
07K
see <<Specification>>
09K
12K 0 60
see <<Specification>>
160
18K see <<Specification>>
Calculation : Xg=20g/m ✕ (A-7)m
Outdoor unit precharged Refrigerant piping length (one way)

Models
(up to 7m) 7m 10m 15m
24K
see <<Specification>> 0 90 240
Calculation : Xg=30g/m ✕ (A-7)m
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EVACUATION PROCEDURES(AIR PURGE)
Connect the refrigerant pipes (both the liquid and gas pipes)
between the indoor and the outdoor units.
Remove the service port cap of the stop valve on the side of the outdoor unit gas pipe.(The stop valve will not
work in its initial state fresh out of the factory (totally closed with cap on))
When vacuuming
Connect the gage manifold valve and the vacuum pump to
the service port of the stop valve on the liquid pipe side of the
outdoor unit.
Run the vacuum pump for more than 15 minutes and at this
time confirm that the pressure gage indicates – 0.1 Mpa.
Check the vacuum with the gage manifold valve, then close
the gage manifold valve, and stop the vacuum pump.
Leave it as it is for one or two minutes. Make sure the pointer

of the gage manifold valve remains in the same position.
,
Remove the gage manifold valve quickly from the service port of the stop valve.
After refrigerant pipes are connected and evacuated, fully open all stop valves on gas and liquid pipe sides.
Operating without fully opening lowers the performance and causes trouble.
Pipe length : Pipe length

7m maximum exceeding 7m
No gas charge Charge the prescribed
is needed amount of gas
Tighten the cap to the service port to obtain the initial status.
Retighten the cap.
Leak test
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PERFORMANCE CURVES
The standard data contained in these specifications apply only to the operation of the air conditioner under normal conditions,
since operating conditions vary according to the areas where these units are installed. The following information has been pro-
vided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE

Rated voltage : ±10% (198 ~ 264V),50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature : °CWB

(2) Indoor outlet air wet-bulb temperature :
(3) Outdoor intake air dry-bulb temperature :
(4) Total input:
(5) Indoor intake air dry-bulb temperature :
°CWB
°CDB
W
°CDB
} Cooling
(6) Outdoor intake air wet-bulb temperature :

(7) Total input :
°CWB
W } Heating
Indoor air wet/dry-bulb temperature difference on the left side of the chart on next page shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference

1. Attach at least 2 sets of wet-and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets
of wet-and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air
speed is high.
2. Attach at least 2 sets of wet-and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once(twice) to start the EMERGENCY COOL(HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
INDOOR UNIT OUTDOOR UNIT
Wet-and dry-bulb
thermometers
Wet-and dry-bulb
thermometers
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12.0 14.0
11.4 12.7
10.4 11.5
9.4 9.1 10.3
8.5 9.2
7.6 8.1
24
19.9 25.5 28.7 28.0 28.0
18.4 23.5 26.5 25.9 25.9
16.9 21.6 24.3 23.7 23.7

15.3 19.6 22.5 21.6 21.6
13.8 17.6 19.9 19.4 19.4
12.3 15.6 17.7 17.2 17.2
10.7 13.7 15.5 15.1 15.1
9.2 11.7 13.2 12.9 12.9
24
NOTE:The above curves are for the heating operation without any frost.
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT

COOL operation
① Both indoor and outdoor unit are under the same temperature/humidity condition.
Dry-bulb temperature Relative humidity(%)

20 50
25 60
30 70
➁ Air flow should be set at MAX.

③ The unit of pressure has been changed to MPa on the international system of units(SI unit system).
The conversion factor is : 1(MPa • G) =10.2(kgf/ f • G)
(kgf/F•G)(MPa•G) 07K 07K

7 0.7
Outdoor unit current (A)
220V
0.6
Outdoor low pressure
6
240V
220/240V
5 0.5
4 0.4
3 0.3
Ambient temperature(˚C) Ambient temperature(˚C)

Ambient humidity(%) Ambient humidity(%)
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7 0.7
220V

6 0.6
240V
5 0.5
220/240V
4 0.4
3 0.3

7 0.7

220V
6 0.6
240V
5 0.5
220/240V
4 0.4
3 0.3


7 0.7
220/240V
0.6
6 220V
5 0.5
240V
4 0.4
3 0.3
2 0.2

7 0.7 13
220V 220V
0.6
12
6
240V
5 0.5
4 0.4
3 0.3
2 0.2

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HEAT operation
Condition indoor:Dry bulb temperature 20.0°C Outdoor:Dry bulb temperature 7,15,20°C
Wet bulb temperature 14.5°C Wet bulb temperature 6,12,14.5°C
07K 12K

220V 220V
240V
240V
09K 18K
220V 220V
240V 240V
24K
13
220V
12
240V
11
10
Ambient temperature(˚C)
15
Operation Details
1 Remote controller
Remote controller
The remote controller transmits signals to the system.
1 ON/OFF button
Used to start and stop operation
when pressed.
FEEL
SLEEP TIMER ON TMIER OFF
AUTO 2 TIMER button
COOL HIGH
DRY MID Used to select TIMER operation.
FAN LOW
HEAT SWING
3 UP button (TOO COOL button)
3 Used to increase the set room temperature
and time.
5 SLEEP FAN 7
4 DOWN button (TOO WARM button)
2 TIMER SWING 6 Used to decrease the set room temperature
and time.
8 MODE ON/OFF 1 5 SLEEP button
Used to set or cancel sleep mode operation.
4
6 VANE control button
Used to adjust airflow direction.
7 FAN SPEED control button

Used to select the indoor fan motor speed:
Auto, High, Mid and Low.
8 MODE button
Used to select the type of operation mode: Feel,
Cooling, Dry, Fan and Heating(Only for Heat Pump).
Note: Each mode and relevant function will be further specified in following pages.
Remote Controller presetting

The remote controller is not er presetting presetting as Cooling Only Air Conditioner or Heat Pump by
manufacturer.
Each time after the remote controller replace batteries or is energized, the arrowhead will flashes on the front of
Heat or Cool on LCD of the remote controller.
User can preset the remote controller type depending on the air conditioner type you have purchased as follows:
Press any button when the arrowhead flashes on the front of Cool , Cooling Only is set.
Press any button when the arrowhead flashes on the front of Heat , Heat Pump is set.
If you don t press any button within 10 seconds, the remote controller is preset as Heat Pump automatically.
Note :
If the air conditioner you purchased is a Cooling Only one, but you preset the remote controller as Heat Pump, it
doesn t bring any matter. But if the air conditioner you purchased is a Heat Pump one, and you preset the
remote controller as Cooling Only, then you CAN NOT preset the Heating operation with the remote controller.
16
Elctronic Controller
1. Safety Control
(1) Time Delay Safety Control
3 minutes delay for compressor---The compressor is ceased for 3minutes to balance the pressure in the
refrigeration cycle in order to protect the compressor.
2 minutes delay for 4-way valve---The 4-way valve is ceased for 2 minutes to prevent the
refrigerant-gas abnormal noise when the HEATING operation is OFF or switch to the other operation
mode.
20 seconds delay for indoor fan--- When the assistant thermistor turns off, the indoor fan operates in
low speed for 20 seconds to release the heat of indoor unit.
(2) Indoor Pipe Temperature Sensor Frost Prevention Control
When the indoor pipe temperature sensor reads 0℃ or below for 5 minutes, the indoor pipe temperature
sensor frost prevention control starts. The compressor and outdoor fan stop and indoor fan operates at high
speed for 3 minutes. After that, if the indoor pipe temperature sensor reads less than 5℃ this control
prolonged until the indoor pipe temperature sensor reads 5℃ or more.
(3) High Temperature Protection Control
During HEATING operation, the outdoor fan motor and compressor are controlled by the indoor pipe
temperature to prevent the high temperature of compressor.
Outdoor fan OFF: 52℃
Outdoor fan ON:48℃
Compressor OFF:62℃
Compressor ON:48℃
2. “I Feel” Mode Operation
(1) When the “I Feel” mode is selected, the operation mode and initial set temperature are determined by the
initial room temperature at start-up of the operation except to turn off the air conditioner and operates it
again.
(2) If the mode is change to “I Feel” mode from other mode, the “I Feel” mode doesn’t operate until compressor
stop for more than 3 minutes.
Mode Initial room temperature Initial set temperature
COOLING 26℃ or more 24℃
DRY 20℃ to 25 ℃ 18℃
HEATING for Heat Pump Type Less than 20℃ 23℃

FAN for Cooling Only Type
In the “I Feel” mode , when the controller receives the up or down single of temperature, the set
temperature can adjust by 1℃ upper or lower. The biggest you can adjust by 2℃ upper or lower.
3. “COOLING” Mode Operation
(1) When the COOLING mode is selected without setting temperature, the system will set the set temperature at
26℃ automatically with the AUTO FAN speed.
(2) When selecting the COOLING mode operation, the system will operate according to the setting by the
remote controller and the operation is as following:
17
Room Temp.
Set TEMP. ＋1℃
Set TEMP. －1℃
Time More than 2 min More than 2 min More than 2 min More than 2 min More than 2 min
Indoor Fan Set Speed Set Speed Set Speed Set Speed Set Speed
Compressor ON OFF ON OFF ON
Outdoor Fan ON OFF ON OFF ON
4. “DRY” Mode Operation

(1) The system for DRY operation used the same refrigerant circle as the cooling circle.
(2) When the system operates in DRY mode ,at first it operates in cooling mode at 18℃ for 3 minutes, and
then, the system operates in cooling mode with low speed that regards the temperature of the room
temperature sensor reads decrease 2℃ as the set temperature. During the course of this, the fan speed
setted operation is failing but the vane motor can be controlled.
5. “HEATING” Mode Operation (Only available for Heat Pump)
(1) When the HEATING mode is selected without setting temperature, the system will set the temperature at 23
℃ automatically with the AUTO FAN speed.
(2) When selecting the HEATING mode operation, the system will operate according to the setting by the
remote controller and the operation is as following:
Set Temp. ＋1℃
Set Temp. －1℃
Room Temp.
Time More than 2 min More than 2 min More than 2 min More than 2 min More than 2 min
Compressor ON OFF ON OFF ON
Outdoor fan ON OFF ON OFF ON
(3) In HEATING mode, the indoor fan motor is controlled by Cold Air Prevention Control.
(4) Cold Air Prevention Control
The function is intend to prevent cold air from being discharged when the heating operation starts or
when defrosting.
The indoor fan speed will be controlled as following:
The vane angle is at the angle C(100°).
Indoor Pipe Temperature
34℃
30℃
27℃
25℃
23℃
OFF UL Set Speed UL OFF UL
18
(5) Defrost
Defrosting of the outdoor heat exchange is controlled by the microprocessor with detection by the defrost
sensor.
Defrost starting conditions
When the conditions of a) or b) is satisfy, the defrosting operation starts.
a) Under the heating operation, the compressor cumulative operation time exceeds 50 minutes and the
temperature of the outdoor defrost sensor reads lower than －8℃
b) Under the heating operation, the compressor cumulative operation time exceeds 50 minutes, if the
indoor pipe temperature sensor reads lower than 40℃ continuously for 2minutes.
Note: If haven’t the outdoor pipe temperature sensor that use the condition b) to defrost, against
use the condition a).
Defrost terminating conditions
When the condition c) or d) is satisfy, the defrosting operation stops.
c) The outdoor defrost sensor reads 15℃ or more.
d) The defrosting time exceeds 10 minutes.
Defrosting time chart
Outdoor Fan ON OFF ON
Revering Valve ON OFF ON
Compressor Relay ON OFF ON OFF ON
39S 5S Defrost Count MAX 12min 19S 15S t
(6) Assistant Thermistor Function

Assistant thermistor is add the thermitor of the electricity to rise the heating capacity automatically not
effected by the signal of the remote controller about assistant thermistor ON/OFF buttons.
1) When the condition all of A~G are satisfy, the assistant thermistor opens.
A. Under the heating operation, the compressor operates over than 3 minutes.
B. The indoor fan operates in normal.
C. The system operates not in defrosting.
D. The assistant thermistor turn off over than 30 seconds.
E. The set temperature is 3℃ or more than the room temperature.
F. The room temperature sensor reads less than 22℃.
G. The indoor pipe temperature reads 43℃ or less.
2) When one of the conditions of A~E is satisfy, the assistant thermistor is off.
A. The compressor is turned off.
B. The room temperature sensor reads 24℃ or more.
C. The indoor pipe temperature sensor reads 48℃ or more.
D. The indoor fan is stopped.
6. “FAN” mode operation
19
The indoor fan motor always turns on at the set speed and the vane motor turns on at the set fattle.
7. 4-way Valve contro
HEATING ON
COOLING/DRY OFF
The 4-way valve reverses for 5 seconds right before start-up of the compressor as following chart:
COOLING/DRY HEATING
Compressor
4-way Valve
5s 5s
Outdoor Fan
8. “SLEEP” mode
When the SLEEP button is pressed, the SLEEP mode is selected as following:
The indoor fan speed is set at the super low speed.
When selecting COOLING/DRY operation with SLEEP mode, the set temperature will be raised by 1℃ 1
hour later and by 2℃ 2 hour later.
When selecting HEATING operation with SLEEP mode, the set temperature will be dropped by 1℃ 1
hour later and 2℃ 2hour later.
After the System operates in SLEEP mode for 8 hours, it will stop automatically.
9. Fan motor control
(1) Rotational frequency feedback control
The indoor fan motor is equipped with a rotational frequency sensor, and outputs signal to the
microprocessor to feedback the rotational frequency. Comparing the current rotational frequency with the
target rotational frequency, the microprocessor adjusts fan motor electric to make the current rotational
frequency close to the target rotational frequency. With this control, when the fan speed is switched, the
rotational frequency changes smoothly.
(2) When the rotational frequency feedback signal has not output for 5 seconds (or when the microprocessor
can’t detect the signal for 5 seconds), the fan motor is regarded locked-up. Then the electric current to the
fan motor is shut off. 10 seconds later, the electric current is applied to the fan motor again. During the fan
motor lock-up, the POWER indicator lamp flashes on and off to show the fan motor abnormality.
10. Auto Fan Speed Control
(1) When the auto fan speed is selected, the indoor fan motor speed is automatically controlled by the room
temperature and the set temperature.
(2) In COOLING mode, the indoor fan motor operates as following:
Fan Speed
Hi
Me
Lo
Room temperature minus set temperature: 1℃ 2℃ 4℃
(3) In HEATING mode, the indoor fan motor operates as following;
Fan Speed
Hi
Mi
Lo
Room temperature minus set temperature 1℃ 2℃ 4℃
20
11. Auto Vane Operation Control

(1) Vane motor drive
The unit is equipped with a stepping motor for the vane. The rotating direction, speed and angle of the
motor are controlled by pulse signal transmitted from indoor microprocessor.
(2) Positioning
The vane is once pressed to the vane stopper below to confirm the standard position and then set to the
desired angle. The positioning is decided as follow:
When the ON/OFF button is pressed.
When the vane control is change from AUTO to MANUAL.
When the SWING is finished.
When the test run starts.
When the power supply turns ON.
(3) The auto vane changes as follows by pressing the VANE CONTROL button.
(4) VANE AUTO mode
In vane auto mode, the microprocessor automatically determines the vane angle and operation to make the
optimum room-temperature distribution.
(5) SWING mode
When presses the SWING button, the vane swings.
12. TIMER Operation
How to set the timer
Press ON/OFF button to start the air conditioner.
Press TIMER CONTROL button for once in timer on--- SET the TIME of TIMER; press for second
time---START operation for SHUT OFF; press third time---CANCEL operation for TIMER.
Press TIMER CONTROL button for once in timer off---SET the TIME of TIMER; press for second
time---START operation for TURN ON; press for third time---CANCEL operation for TIMER.
Press UP and DOWN button to set the time, time setting is 30-minutes units.
After setting the timer, check that TIMER INDICATOR lamp of the indoor unit lights.
Press the ON/OFF button for the air conditioner operates in timer, the timer will be cancelled.
TIMER setting can be cancelled by power failure or breaker functioning.
13. EMERGENCY-TEST Operation
When the EMERGENCY Operation switch is press once, COOLING mode is selected and if in 3 seconds the
EMERGENCY Operation switch is pressed again, HEATING mode is selected. Then presses once again, the
unit switch off.
When the remote controller is missing, has failed or the batteries run down, press the EMERGENCY
Operation switch on the front of the indoor unit, The unit will start.
The first 30 minutes of operation will be the test run operation. The operation is for servicing in set mode. The
indoor fan runs at high speed and the system is in continuous operation. The vane motor is ON and the timer
is reset to normal.
After 30 minutes of test run operation the system shifts to AUTO COOLING/HEATING mode. and the indoor
fan runs in outomatic speed. The vane motor is on. The operation continues until the EMERGENCY
operation switch is pressed or a button on the remote controller is pressed, the normal operation will start.
NOTE: Do not press the EMERGENCY Operation switch during normal operation.
14. AUTO RESTART function (Option)
When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the
fan speed are memorized by the indoor electric control PCB. The AUTO RESART function sets to work the
21
moment power has restored after power failure. Then, the unit will restart automatically.
Auto-restart presetting:
The appliance is preset as no auto-restart function by manufacture. If Auto-restart function is needed, follow the
below step to active this function:
1) Make sure air conditioner is turned off.
2) Press down and hold the Emergency button (ON/OFF) on the indoor unit white turn on the air conditioner.
3) Keep pressing the Emergency button for over 10s until three short beeps are heard.
Then Auto-restart function is activated. To cancel the Auto-restart function, repeat above procedure until four
short beeps are heard.
15. Failure Display and Handling
a) The failure of the resistance of heat sensitive:
When the resistance of heat sensitive reads the temperature is lower than －50℃ or over than 110℃ that
judge the heat sensitive is bad.
b) The Outdoor Protection Control
When the system checks the signal from outdoor of the voltage is 0V, the system delay 1second to start for
check the signal again, if checks the signal of the voltage is 0V too, that the system not to star, or operates on
normal.
c) Failure Display
When the controller is failure, the buzzer will voice long for three times, and displays the failure from the
failure lamp.
d) Failure Code
If have the digital pipe that display the failure code for digital pipe, or display for the run lamp.
Type of failure The lamp flash Display of digital pipe
The failure of room temperature sensor Once/cycle E1
The failure of indoor pipe temperature sensor Twice/cycle E2
Outdoor protection function 5 times/cycle E5
The failure of indoor fan 6 times/cycle E6
e) Failure Handling
When the room temperature sensor or the indoor pipe temperature sensor is failure, the system will be
shut off, the compressor will be OFF, and the outdoor fan and the indoor fan will be OFF. The system
doesn’t receive the signal of remoter controller except the signal of shut off it. When the failure
disappear, the controller can operate in normal mode. before this, presses the “ON/OFF” to start the
system, and it will operate in COOLING or HEATING for 30 minutes, and follows shut off. During
this, it displays the failure and the protction is failing. You must be give the electric again to operate it.
In the failure, you can operate the FAN mode.
When the outdoor protects in the COOLING or DRY, the outdoor unit stops, the indoor fan operates in
set speed ; and in the HEATING, the outdoor unit stops, the assistant thermistor stops, the indoor fan
operates in cold air prevention control. The system doesn’t receive the signal of remoter controller
except the signal of shut off it. When the system check the voltage is 220V and the delay control is
finished, it operates at normal again.
When the indoor fan motor is failure, the compressor is stopped, the outdoor fan and indoor fan is
stopped and display the failure. The system doesn’t receive the signal of remoter controller except the
signal of shut off it.
f) Display Of The Control
In the display board the lamp from left is the POWER lamp(Red), the SLEEP lamp(Yellow), the TIMER
lamp(Yellow), the RUN lamp(Green).
(7) When gives the control electric, the buzzer voices a long for 0.3 second per cycle.
22
Wiring Diagram
Mode No.: TAC-07CS/K, TAC-09CS/K, TAC-12CS/K
TAC-07CSC/K, TAC-09CSC/K, TAC-12CSC/K
INDOOR UNIT
PCB
CN1
Yellow/Green
transformer CN2 P2-1 Blue N
Brown 1
P2-2
N.O. 4
K1 Yellow/Green
Display PCB
CN8 COM 3 Blue
Brown
Unit
Outdoor
TH1
Room Temp.Sensor CN6
TH2 CN5 CN4 CN3
Pipe Temp.Sensor Power supply
evaporator
protector
θ
Vane Motor M
M Fan Motor
Indoor Unit
OUTDOOR UNIT
Compressor
CM
C R(M)
White S
Red Blue
θ
White
Brown Black Protector Compressor Capacitor
1
Blue Blue
N
Yellow/Green
Blue
Yellow/Green Fan Capacitor
Orange
Blue
M Yellow/Green
Fan Motor
Indoor Unit Outdoor Unit
23
Mode No.: TAC-07CHS/K, TAC-09CHS/K, TAC-12CHS/K

TAC-07CHSC/K, TAC-09CHSC/K, TAC-12CHSC/K
INDOOR UNIT
PCB Yellow/Green
CN1 P2-1 Blue
Yellow N
P5 3
Transformer CN2 Red
P4 Brown 2
CN11 1
P2-2
Theimistor Blue
CN10 NO 4
K1 Yellow/Green
Display PCB COM 3
CN8 Brown
TH1
Outdoor
Room Temp. sensor CN6
Unit
TH2 Power Supply
CN5 CN4 CN3
Pipe Temp. sensor
Evaporator
θ Protecter
Note: The thermistor is only with
M
the assistant thermistor type. M Fan Motor
Vane Motor
Indoor Unit
OUTDOOR UNIT
Com pressor
4-way Vane
CM
C R(M )
S
Blue
Blue
Red Blue
θ
Brow n(W hite) W hite Protecter Com pressor
1 Capacitor
Red Black
2
Y ellow 3
Blue N Blue
Y ellow /G reen Blue Fan Capaciter
Orange
Yellow/Green Blue
M Y ellow /G reen
Indoor U nit O utdoor U nit Fan M otor
24
Mode No.: TAC-18CS/K, TAC-18CSC/K
INDOOR UNIT
To The Outdoor
Transformer
PCB Fan Motor
White
Brown 1 FM
Blue
Blue N AC(N)
Yellow/Green Yellow/Green 5
4
N.O 3
2
SM
Relay 1
Yellow/Green Yellow/Green COM

5
4
L
3
2
1
SM
Blue
N N Blue 1 2 3 4 Vane Motor
Brown Brown
L Room Temp. Sensor
Display PCB
Pipe Temp. Sensor
OUTDOOR UNIT
Compressor
CM
C R(M)
White
S
Red Blue
θ
White
Brown Black Protector Compressor Capacitor
1
Blue Blue
N
Yellow/Green
Blue
Yellow/Green Fan Capacitor
Orange
Blue
M Yellow/Green
Fan Motor
Indoor Unit Outdoor Unit
25
Mode No.: TAC-18CHS/K, TAC-18CHSC/K
INDOOR UNIT
To The Outdoor Unit
White
Brown 1
Red
Red 2 O.FAN PCB
Yellow N.O Transformer
Relay
Yellow 3 VAL
Blue COM FM
Blue N AC(N)
Fan Motor
Yellow/Green Yellow/Green
SM
Yellow/Green Yellow/Green
L SM
Blue N Blue
N
Vane Motor
Brown Brown
L Room Temp. Sensor
Display PCB
Pipe Temp. Sensor
To The Outdoor Sensor
OUTDOOR UNIT
Compressor
4-way Vane
CM
C R(M)
S
Blue
Blue
Red Blue
θ
Brown(White) White Protecter Compressor
1 Capacitor
Red Black
2
Yellow 3
Blue N Blue
Yellow/Green Blue Fan Capaciter
Orange
Yellow/Green Blue
Pipe Temp. Sensor M Yellow/Green
Indoor Unit Outdoor Unit Fan Motor
26
Mode No.: TAC-24CS/K, TAC-24CSC/K
INDOOR UNIT
Transformer
To Outdoor Unit
PCB
White N.O
1
Relay
White
Blue COM FM
Blue N
AC(N) Fan Motor
Brown L Brown 5
4
3
2 SM
Yellow/Green Yellow/Green 1
5
4
3
2
1
SM
1 2 3 4 Vane Motor
Room Temp. Sensor

Display PCB
Pipe Temp. Sensor
OUTDOOR UNIT
Yellow/Green
To Power Supply To Indoor Unit
White Blue
White
1 Red Fan Capacitor Conpressor
White Capacitor
Yellow/Green
Blue C1 Blue
N
Yellow
Brown C2
L Brown
Red
White
Blue
Yellow/Green
Red
Blue
Brown
Yellow/Green
L
Blue N CS R
FM CM
Brown
Relay Fan Motor Conpressor

Motor
27
Mode No.: TAC-24CHS/K, TAC-24CHSC/K
INDOOR UNIT
White
White 1 Transformer
Red
To Outdoor Unit
Red 2 O.FAN PCB

Yellow N.O
Relay
Yellow 3 VAL
Blue COM FM
Blue N AC(N) Fan Motor
Brown
Brown L 5
4
3
SM
Yellow/Green 1
2
Yellow/Green 5
4
1
3
2 SM
1 2 3 4
Vane Motor
To Outdoor Unit
Room Temp. Sensor
Display PCB
Pipe Temp. Sensor
OUTDOOR UNIT
Yellow/Green
White White Blue

1 Fan Capacitor
To Indoor Unit
Red Red C1
2 Compressor
Yellow
Yellow Blue Capacity C2

Red
3 Blue
Blue
White White White

4-way Vane
Red
N
Yellow/Green
Brown
L Brown
Yellow/Green Yellow/Green CS R
To Power Supply
FM FM
Brown
L
Blue Compressor
N Blue Fan Motor
Motor
Relay
Brown Blue
Pipe Temp. Sensor
28
INDOOR UNIT
TAC-07CS/K,TAC-07CSH/K,TAC-07CSC/K,TAC-07CHSC/K,TAC-09CS/K,TAC-09CHS/K,TAC-09CSC/K,
TAC-09CHSC/K, TAC-12CS/K, TAC-12CHS/K, TAC-12CSC/K, TAC-12CHC/K,
1
2
3
4
30
5
6 29
7 28
8 27
9 26
10
25
11 24
23
22
12 21
13 20
19
14
18
17
16
15
29
INDOOR UNIT
TAC-18CS/K, TAC-18CSC/K, TAC-18CHS/K, TAC-18CHSC/K

TAC-24CS/K, TAC-24CSC/K, TAC-24CHS/K, TAC-24CHSC/K
2 30
3
4 29
5
28
6
27
7 26
25
8
24
9 23
10 22
11
21
12 20
13 19
18
14 17
16
15
30
Outdoor Unit ： TAC-07CS/K, TAC-07CSC/K, TAC-09CS/K, TAC-09CSC/K, TAC-12CS/K,

TAC-12CSC/K, TAC-18CS/K, TAC-18CSC/K, TAC-24CS/K, TAC-24CSC/K
4
5
6
7
8
9
20～28
19
18
17
16
15
14
13
12
10
11
31
Outdoor Unit: TAC-07CHS/K, TAC-07CHSC/K, TAC-09CHS/K, TAC-09CHSC/K, TAC-12CHS/K

TAC-12CHSC/K, TAC-18CHS/K, TAC-18CHSC/K, TAC-24CHS/K, TAC-24CHSC/K
4
5
6
7
8
9
19～28
18
17
16
15
14
13
12
10
11
32
Parts List
Indoor Unit- TAC-07CS/K, TAC-09CS/K
No. Part No. Part Name Q’ty Remark
1 1080030003 Installation Plate 1
2 1210250103 Base 1
3 1070020017 Cross Fan 1
4 1070100010 Bearing Mount 1
5 1210230101 Evaporator 1
6 1070250102 Water Drainage Assembly 1
7 1070320105 Vertical Vane Assembly 2
8 1070250104 Face Frame 1
9 1070320112 Screw Cover 2
10 1090320102 Display PCB 1
11 1070320115 Display PCB Box 1
12 1070250106 Air Filter 2
13 1070251801 Front Panel 1
14 1070251001 Display PC Board Cover 1
15 1170120042 Power Supply Cord 1
16 1070250103 Vane 1
17 1070110008 Drainage Hose 1
18 1070040006 Electrical Box Cover 1
19 1070040004 Cable Clamp 1
20 1170200039 Terminal 1
21 1070250109 Terminal Fixing Board 1
22 1170020011 Vane Motor 1
23 1090250602 Main PCB 1
24 1110040001 Sensor Holder 1
25 1070320113 Electrical Box 1
26 1070320111 Indoor Motor Cover 1
27 1170030052 Indoor Motor 1
28 1170240001 Transformer 1
29 1170230001 Pipe Temp. Sensor & Room 1
Temp. Sensor Assembly
30 1070320101 In And Out Pipe Fixer 1
31 1090010071 Remote Controller 1 Not shown in Explosion
31 1073030303 Remote Controller Supporter 1 view
32 1190250204 Indoor Carton 1
33 1190060008 Left Foaming 1
34 1190060009 Right Foaming 1
33
Indoor Unit- TAC-07CHS/K, TAC-09CHS/K

2 1210250103 Base 1
3 1070020017 Cross Fan 1
8 1070250104 Face Frame 1
9 1070320112 Screw Cover 2
10 1090320102 Display PCB 1
12 1070250106 Air Filter 1
13 1070251801 Front Panel 2
16 1070250103 Vane 1
19 1070040004 Cable Clamp 1
20 1170200040 Terminal 1
22 1170020011 Vane Motor 1
23 1090250202 Main PCB 1
27 1170030052 Indoor Motor 1
33 1190060008 Left Foaming 1
34
Indoor Unit- TAC-07CSC/K, TAC-09CSC/K

2 1210320107 Base 1
3 1070020016 Cross Fan 1
8 1070320107 Face Frame 1
9 1070320112 Screw Cover 2
10 1090320102 Display PCB 1
12 1070320109 Air Filter 2
13 1070321501 Front Panel 1
16 1070320104 Vane 1
19 1070040004 Cable Clamp 1
20 1170200039 Terminal 1
22 1170020011 Vane Motor 1
23 1090320102 Main PCB 1
27 1170030047 Indoor Motor 1
33 1190060005 Left Foaming 1
35
Indoor Unit- TAC-07CHSC/K, TAC-09CHSC/K

2 1210320107 Base 1
3 1070020016 Cross Fan 1
8 1070320107 Face Frame 1
9 1070320112 Screw Cover 2
10 1090320102 Display PCB 1
12 1070320109 Air Filter 2
13 1070321501 Front Panel 1
16 1070320104 Vane 1
19 1070040004 Cable Clamp 1
20 1170200040 Terminal 1
22 1170020011 Vane Motor 1
23 1090320103 Main PCB 1
27 1170030047 Indoor Motor 1
33 1190060005 Left Foaming 1
36
Indoor Unit- TAC-12CS/K, TAC-12CSC/K

2 1210320107 Base 1
3 1070020016 Cross Fan 1
8 1070320107 Face Frame 1
9 1070320112 Screw Cover 2
10 1090320102 Display PCB 1
12 1070320109 Air Filter 2
13 1070321501 Front Panel 1
16 1070320104 Vane 1
19 1070040004 Cable Clamp 1
20 1170200039 Terminal 1
22 1170020011 Vane Motor 1
23 1090320102 Main PCB 1
27 1170030047 Indoor Motor 1
33 1190060005 Left Foaming 1
37
Indoor Unit- TAC-12CHS/K, TAC-12CHSC/K

2 1210320107 Base 1
3 1070020016 Cross Fan 1
8 1070320107 Face Frame 1
9 1070320112 Screw Cover 2
10 1090320102 Display PCB 1
12 1070320109 Air Filter 2
13 1070321501 Front Panel 1
16 1070320104 Vane 1
19 1070040004 Cable Clamp 1
20 1170200040 Terminal 1
22 1170020011 Vane Motor 1
23 1090320103 Main PCB 1
27 1170030047 Indoor Motor 1
33 1190060005 Left Foaming 1
38
Indoor Unit- TAC-18CS/K,TAC-18CSC/K, TAC-24CS/K, TAC-24CSC/K

2 1073090101 Base 1
3 1070020014 Cross Fan 1
8 1073090110 Face Frame 1
9 1073090111 Screw Cover 3
10 1093090102 Display PCB 1
12 1073090112 Air Filter 2
13 1070500205 Front Panel 1
14 1070500208 Display PCB Cover 1
17 1073090108 Vane A 1
18 1073090125 Vane B 1
20 1070040003 Cable Clamp 2
21 1170020011 Vane Motor 1
22 1170200038 Terminal 2
25 1093090201 Main PCB 1
27 1170030045 Indoor Motor 1
31 1090010071 Remote Controller 1
31 1073030303 Remote Controller Supporter 1 Not shown in Explosion
32 1130120008 Indoor Carton 1 view
33 1073030303 Left Foaming 1
35 1190060002 Middle Pasteboard Supporter 1
36 1190060021 Middle Foaming Supporter 1
39
Indoor Unit- TAC-18CHS/K,TAC-18CHSC/K, TAC-24CHS/K, TAC-24CHSC/K

2 1073090101 Base 1
3 1070020014 Cross Fan 1
8 1073090110 Face Frame 1
9 1073090111 Screw Cover 3
10 1093090102 Display PCB 1
12 1073090112 Air Filter 2
13 1070500205 Front Panel 1
14 1070500208 Display PCB Cover 1
17 1073090108 Vane A 1
18 1073090125 Vane B 1
20 1070040003 Cable Clamp 2
21 1170020011 Vane Motor 1
22 1170200040 Terminal 2
25 1093090101 Main PCB 1
27 1170030045 Indoor Motor 1
31 1090010071 Remote Controller 1
31 1073030303 Remote Controller Supporter 1 Not shown in Explosion
32 1130120008 Indoor Carton 1 view
33 1073030303 Left Foaming 1
35 1190060002 Middle Pasteboard Supporter 1
36 1190060021 Middle Foaming Supporter 1
39
Outdoor Unit- TAC-07CS/K, TAC-09CS/K

1 1083510901 Grille 1 Optional
2 1080050016 Top Cover 1
3 1210250112 Condenser 1
4 1080050015 Outdoor Motor Supporter 1
5 1170040062 Outdoor Motor 1
6 1070030006 Propeller Fan 1
7 1080050012 Left Plate 1
8 1080050018 Front Plate 1
9 1080050019 Fan Guard 1
10 1210250101 Capillary Assembly 1
11 --------------- Compressor and its Accessories 1
12 1120250608 Discharge Pipe 1
13 1123521402 Suction Pipe 1
14 1213530414 Base 1
15 1120120008 Two-way Valve 1
16 1080050014 Valve Supporter 1
17 1120130011 Three-way Valve 1
18 1080050013 Right Plate 1
20 1080020001 Electrical Parts Box 1
21 1080010002 Capacitor Strip 1
22 1170100014 Compressor Capacitor 1
23 1170100031 Fan Motor Capacitor 1
24 1170200019 Terminal 1
25 1070040002 Cable Clamp(φ7) 1
26 1173570501 Compressor Power Supply 1
Wiring
27 1173570502 Earthing Wiring 1
28 1190070014 Base Carton 1
29 1190250201 Cabinet Carton 1 Not shown in the Explosion
30 1190070016 Base Foaming 1 view.
31 1190070015 Cover Forming 1
40
Outdoor Unit- TAC-07CSC/K, TAC-09CSC/K

2 1080050011 Top Cover 1
3 1210350207 Condenser 1
7 1080050012 Left Plate 1
8 1080050009 Front Plate 1
9 1080320112 Fan Guard 1
10 1210250101 Capillary Assembly 1 Consist The Filter For Dry
13 1123521402 Suction Pipe 1
14 1210500106 Base 1
15 1120120017 Two-way Valve 1
18 1080050002 Right Plate 1
24 1170200019 Terminal 1
25 1070040002 Cable Clamp1(φ7) 1
Wiring
28 1190070020 Base Carton 1
41
Outdoor Unit- TAC-07CHS/K , TAC-09CHS/K

1 1083510901 Grille 1
2 1080050016 Top Cover 1
3 1210250112 Condenser 1
7 1080050012 Left Plate 1
8 1080050018 Front Plate 1
9 1080050019 Fan Guard 1
10 1213530404 4-way Assembly 1
13 1123521402 Suction Pipe 1
14 1213530414 Base 1
15 1120120008 Two-way Valve 1
18 1080050013 Right Plate 1
24 1170200020 Terminal 1
25 1070040001 Cable Clamp(φ6) 1
26 1070040002 Cable Clamp(φ7) 1
Wiring
29 1190070014 Base Carton 1
42
Outdoor Unit- TAC-07CHSC/K, TAC-09CHSC/K

2 1080320105 Top Cover 1
3 1210320101 Condenser 1
7 1080050001 Left Plate 1
8 1080320113 Front Plate 1
9 1080320112 Fan Guard 1
10 1210250605 Capillary Assembly 1 Consist the filter for dry
12 1210250606 4-way Vane Assembly 1
13 1210320103 Base 1
14 1120120017 Two-way Valve 1
17 1080050002 Right Plate 1
23 1170200020 Terminal 1
24 1070040001 Cable Clamp(φ6) 1
25 1070040002 Cable Clamp(φ7) 1
26 1173570501 Compressor Power Supply
Wiring
28 1190070017 Base Carton 1
43
Outdoor Unit- TAC-12CS/K

2 1080320105 Top Cover 1
3 1210320106 Condenser 1
7 1080050001 Left Plate 1
8 1080320113 Front Plate 1
9 1080320112 Fan Guard
13 1120320702 Suction Pipe 1
14 1210320103 Base 1
15 1120120016 Two-way Valve 1
18 1080050002 Right Plate 1
24 1170200019 Terminal 1
25 1070040002 Cable Clamp 1
Wiring
28 1190070017 Base Carton 1 Not shown in the Explosion
29 1190500302 Cabinet Carton 1 view.
30 1190070019 Base Foaming 1
44
Outdoor Unit- TAC-12CSC/K

2 1080050011 Top Cover 1
3 1210350207 Condenser 1
7 1080050012 Left Plate 1
8 1080050009 Front Plate 1
9 1080320112 Fan Guard 1
10 1210250101 Capillary Assembly 1 Consist The Filter For Dry
13 1123521402 Suction Pipe 1
14 1210500106 Base 1
15 1120120017 Two-way Valve 1
18 1080050002 Right Plate 1
24 1170200019 Terminal 1
25 1070040002 Cable Clamp(φ7) 1
Wiring
28 1190070020 Base Carton 1
45
Outdoor Unit- TAC-12CHS/K

2 1080320105 Top Cover 1
3 1210320101 Condenser 1
7 1080050001 Left Plate 1
8 1080320113 Front Plate 1
9 1080320112 Fan Guard 1
13 1210320103 Base 1
14 1120120016 Two-way Valve 1
17 1080050002 Right Plate 1
23 1170200020 Terminal 1
24 1070040001 Cable Clamp(φ6) 1
25 1070040002 Cable Clamp(φ7) 1
Wiring
28 1190070017 Base Carton 1
46
Outdoor Unit- TAC-12CHSC/K

2 1080050011 Top Cover 1
3 1210350207 Condenser 1
7 1080050001 Left Plate 1
8 1080050009 Front Plate 1
9 1080320112 Fan Guard 1
13 1210500106 Base 1
14 1120120017 Two-way Valve 1
17 1080050002 Right Plate 1
23 1170200020 Terminal 1
24 1070040001 Cable Clamp(φ6) 1
25 1070040002 Cable Clamp(φ7) 1
Wiring
28 1190070020 Base Carton 1
47

2 1080050011 Top Cover 1
3 1210500107 Condenser 1
7 1080050001 Left Plate 1
8 1080050009 Front Plate 1
9 1080320112 Fan Guard 1
13 1120500101 Suction Pipe 1
14 1210500106 Base 1
15 1120120016 Two-way Valve 1
18 1080050002 Right Plate 1
24 1170200019 Terminal 1
25 1073570503 Up Cable Clamp 1
26 1073570502 Lower Cable Clamp 1
Wiring
31 1190070021 Base Foaming 1
48

2 1084530504 Top Cover 1
3 1210700102 Condenser 1
7 1084530516 Left Plate 1
8 1084530514 Front Plate 1
9 1084530515 Fan Guard 1
12 1210700102 Suction Pipe 1
14 1214561809 Base 1
15 1120120011 Two-way Valve 1
18 1084530503 Right Plate 1
24 1170200010 Terminal 1
25 1074060118 Cable Clamp 1
Wiring
28 1174561801 AC Contactor 1
31 1190070004 Cover Carton 1
49

2 1080050011 Top Cover 1
3 1210500107 Condenser 1
7 1080050001 Left Plate 1
8 1080050009 Front Plate 1
9 1080320112 Fan Guard 1
12 1210500102 4-way Vane assembly 1
13 1210500106 Base 1
14 1120120016 Two-way Valve 1
17 1080050002 Right Plate 1
23 1170200020 Terminal 1
24 1073570503 Up Cable Clamp 1
25 1073570502 Lower Cable Clamp 1
Wiring
28 1174561802 Outdoor Pipe Sensor 1
31 1190070021 Base Foaming 1
50

2 1084530504 Top Cover 1
3 1210700202 Condenser 1
7 1084530516 Left Plate 1
8 1084530514 Front Plate 1
9 1084530515 Fan Guard 1
13 1214561809 Base 1
14 1120120011 Two-way Valve 1
17 1084530503 Right Plate 1
23 1170200036 Terminal 1
24 1074060118 Cable Clamp 1
Wiring
27 1174561801 AC Contactor 1
31 1190070004 Cover Carton 1
51

2 1084530504 Top Cover 1
3 1210700102 Condenser 1
7 1084530516 Left Plate 1
8 1084530514 Front Plate 1
9 1084530515 Fan Guard 1
12 1210700102 Suction Pipe 1
14 1214561809 Base 1
15 1120120011 Two-way Valve 1
18 1084530503 Right Plate 1
24 1170200010 Terminal 1
25 1074060118 Cable Clamp 1
Wiring
28 1174561801 AC Contactor 1
31 1190070004 Cover Carton 1
52

2 1084530504 Top Cover 1
3 1210700102 Condenser 1
7 1084530516 Left Plate 1
8 1084530514 Front Plate 1
9 1084530515 Fan Guard 1
12 1210700102 Suction Pipe 1
14 1214561809 Base 1
15 1120120011 Two-way Valve 1
18 1084530503 Right Plate 1
24 1170200010 Terminal 1
25 1074060118 Cable Clamp 1
Wiring
28 1174561801 AC Contactor 1
31 1190070004 Cover Carton 1
53

2 1084530504 Top Cover 1
3 1210700202 Condenser 1
7 1084530516 Left Plate 1
8 1084530514 Front Plate 1
9 1084530515 Fan Guard 1
13 1214561809 Base 1
14 1120120011 Two-way Valve 1
17 1084530503 Right Plate 1
23 1170200036 Terminal 1
24 1074060118 Cable Clamp 1
Wiring
27 1174561801 AC Contactor 1
31 1190070004 Cover Carton 1
54

2 1084530504 Top Cover 1
3 1210700202 Condenser 1
7 1084530516 Left Plate 1
8 1084530514 Front Plate 1
9 1084530515 Fan Guard 1
13 1214561809 Base 1
14 1120120011 Two-way Valve 1
17 1084530503 Right Plate 1
23 1170200036 Terminal 1
24 1074060118 Cable Clamp 1
Wiring
27 1174561801 AC Contactor 1
31 1190070004 Cover Carton 1
55
ANNEX 2 GENERAL
INDEX
1. Type of air conditioner

2. Four elements of air conditioning
3. Principle of refrigerating cycle
4. Definition of terms
5. The term of unit
6. The term of function
7. Mollier diagram
8. Psychrometric chart
9. Noise characteristics
10. Load calculation
11. The coordination coefficient of cooling capacity
1. Type of air conditioner

1.1 Distribution according to function
Cooling
27 c 20 c
Cooling + Heating (Electric heater)
Cooling + Heating (Heat pump)
19 c 40 c
Cooling Cooling+Heating
1.2 Distribution according to installation type
Window Window
Skinny Duct
PTAC
Cassette
Split
Split Split
Floor Standing
Multi
Window
Cassette
Floor Standing
Duct Skinny
Convertible
Convertible
PTAC
Multi
2
2. Four elements of air conditioning
1) Temperature : The dry-bulb temperature by cooling or heating room air.

2) Humidity : A comfortable humidity condition of room air is generally kept by the relative humidity of
air, and the room air is controlled into a given relative humidity condition.
3) The degree of purity : Remove dusts in the air, and keep smoke from exceeding the allowable degree of
concentration.
4) Air flow : To disperse properly the air regulated in temperature, humidity and the degree of purity
into indoor, make an appropriate air flow and keep uniformly the temperature/humidity
condition of room unit.
• Standard for feeling comfortable
Classification Summer Winter
Temperature 21 ~ 28°C 20 ~24°C
Relative humidity 30 ~ 60% 30 ~ 60%
Air flow 0.2m/s or less 0.2m/s or less
3. Principle of refrigerating cycle

3.1 Principle of refrigerating : It is as follows.
1) Sprinkling with water in summer causes to cool surroundings.

• Because water absorbs the heat of surroundings with evaporating.
2) Gasifying a liquid (R-22) which is easier to evaporate than water makes cooler.
• Because water evaporates at 100°C under 1 atmosphere but freon gas (R-22) does a very low temperature of
-40°C
3) It is an Airconditioner that the principle is used for.
3
3.2 Refrigerating cycle

1) Refrigerating cycle
ROOM AIR CONITIONER

CYCLE OF REFRIGERATION
EVAPORATOR COILS CONDENSER COILS
VAPOR INLET
SUCTION LINE
COMPLETE LIQUID HOT
COOL LOW PRESSURE VAPOR
BOIL OFF POINT DISCHARGED
COOLED AIR
AIR
ROOM AIR HEAT LOAD
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
MOTOR
COMPRESSOR
OIL
LIQUID
PRESSURE LIQUID OUTLET
DROP
(LIQUID REFRIGERANT)
HIGH PRESSURE VAPOR
CAPILLARY TUBE LIQUID REFRIGERANT

LOW PRESSURE VAPOR
2) The principle of refrigerating cycle
Compressor Condenser Capillary Evaporator
Low High High Low Low

Press Compression Press Liquification Press Expansion Press Evaporation Press
Gas Gas Liquid Liquid Gas
(Mid. Temp) (Hi. Temp) (Hi. Temp) (Low Temp) (Mid. Temp)
Emission Absorbing
3) The role of each cycle
(1) Compression : The gasified refrigerant evaporated is absorbed into compressor through the suction pipe,
and then compressed by a piston in cylinder and turned into a gas of high temperature and
high pressure which is able to be liquified in a room temperature.
(2) Liquification : The gas of high temperature and high pressure in compressor is cooled by air in condenser
and liquified by a condensing heat.
(3) Expansion : With passing through the capillary tube, the high pressure refrigerant liquified in condenser
turns into a low pressure condition, which is easy to evaporate.
(4) Evaporation : The liquid refrigerant of low temperature and low pressure passed though the capillary tube
absorbs the room air heat in evaporator and evaporates into a gas.
4
4. Definition of terms
1) Air conditioning : Keeping room air in an optimum condition, depending on the use or purpose. (Cooling, heat-
ing, humidity regulating, air cleaning, etc.)
2) Cooling (Heating) capacity : Calorie which is able to be released (or added) per a unit time in room.
It is expressed in Kcal/h, BTU/h or W.
3) Absolute humidity : The amount of vapor contained in the air. Generally it is equal to the amount of vapor by g
unit contained in 1m3 air, and is expressed in g/m3.
4) Relative humidity : The ratio between the amount of vapor contained in the air and the maximum amount (the
amount of saturated vapor) of vapor capable of containing at that temperature in %.
* Relative humidity = Actual vapor pressure/Saturated vapor pressure x 100
or
= Actual vapor pressure of dew point temperature /saturated vapor pressure of dry-bulb
temp. x 100
5) Dew point temperature : The surface temperature which starts dewing on the surface when cooling a sub-
stance in the air.
6) Latent heat and sensible heat : Heat which causes a change in the state of a substance, with its temperature
constant, is called latent heat whereas heat which changes the temperature of
a substance is called sensible heat. Latent heat is expressed in terms of calo-
ries needed to cause a change of state of a substance per 1 kg. The following
equation shows that Q Kcal is needed to change state of a substance weight
G Kg when the latent heat is L Kcal/kg.
Q = GL
Liquid Va
po
t riz
ea C
at
io
H on n
on H
n
si d
t io
Fu H ens ea
ea t
H ifica
ea a t
t tio
lid
n
So
Solid Gas
Sublimation Heat
Three States of a Substance

7) Thermal flow
(1) Radiation : A phenomenon which thermal energy as an electro-magnetic wave is transmitted
directly from a thermal source.
(2) Conductive emission : A phenomenon which transmits from high to low temperature when there is a
temperature difference partially in a substance.
(Example : When one tip of iron rod becomes hot.)
(3) Convection : When the temperature of a fluid like gas or liquid changes by heat, the high tem-
perature part expands and thus the density drops to cause to be light whereas
the low temperature part is to be heavy. It means a phenomenon that heat is
transmitted together when floating happens by the weight difference of air.
5
5. The term of unit

1) Kcal : Adding or releasing heat to or from a substance changes its temperature. This change of temperature is
in proportion the heat added or released. This heat is called calorie which is expressed in Kcal or cal.
1 Kcal is equal to the amount of heat required to raise the 1°C temperature of 1kg water 4°C.
2) BTU : 1 BTU is equal to the amount of heat required to raise the 1°F temperature of 1 lb water.
• 1 Kcal = 3.968 BTU, 1 BTU = 0.252 Kcal
3) RT : 1 RT (Refrigerating Ton) is equal to the capacity which makes 1 Ton water 0°C into ice 0°C in 24 hours. It
is expressed in calorie required to freeze water 1 Ton water 32°F(2000 lb) into ice 32°F, and when using
the solidification latent heat of water, 1RT is as follows
• 1 RT = 144BTU/lb x 2000 lb/24hr = 12,000 BTU/hr = 3,024 Kcal/hr = 3.517 KW
4) Hp : Horse Power
• 1 Hp = 0.75 KW = 645 Kcal/h, 1W = 0.86 Kcal/h
5) Temperature conversion (°C ↔ °F)

• °F = 9/5°C + 32, °C = 5/9 (°F-32)
6) Area or volume conversion

• 1m2 = 10.764 ft2, 1m3 = 35.3165 ft3
7) Weight conversion
• 1Kg = 2.2 lb, 1 lb = 0.45 Kg
8) Unit conversion table
Classification BTU/h Kcal/h W KJ Hp RT

1BTU/h 1 0.252 0.293 1.055 0.00039 0.000083
1Kcal/h 3.968 1 1.163 4.186 0.00155 0.000329
1W 3.413 0.86 1 3.601 0.00133 0.000283
1KJ 0.948 0.239 0.278 1 0.00037 0.000079
1Hp 2559 645 750 2700 1 0.212
1RT 12000 3024 3516 12660 4.68 1
6
6. The term of function

1) Compressor : Absorb and compress the low pressure refrigerant gasified in evaporator and flow into con-
denser. At this time, the low pressure needed is kept in evaporator and the refrigerant gas flows into con-
denser as high pressure condition. The most economical condition of compressor for an operating reason
is when the refrigerant gas absorbed into compressor is in dry-saturated condition. The overly-heated suc-
tion gas may cause the mechanical ability of compressor to be reduced and the cylinder clearance of com-
pressor to be re-expanded, and as a result, the refrigerant may be used without its refrigerating effect.
The types of compressor is Recipro. type, Rotary type, Scroll type, Screw type, etc. and consists of cylin-
der, piston, vane, shaft, bearing, case and accumulator for structure reason.
2) Condenser : The high temperature/high pressure refrigerant gas compressed by compressor is sucked into
condenser and liquified by cooling. The condenser is cooled by the forced-convection of fan.
The calorie emitted from condenser is equal to the sum of the heat absorbed in evaporator and the calorie
used for compressor operating.
3) Evaporator : Absorb the heat from room air by forced-convection.
The liquid refrigerant in evaporator is evaporated by absorbing heat from room air and flowed into compres-
sor as a gasified state. The evaporating temperature of refrigerant is decided by pressure, which is decided
by the wet-bulb temperature of suction air and the wind flow, and the pressure in evaporator is normally
5Kg/cm2G and the evaporating temperature is 5~8°C.
4) Capillary : Regulate the refrigerant flow into evaporator, lower the pressure of refrigerant, and expand into a liq-
uid of low temperature and low pressure. The type of capillary is generally a thin and long copper tube of
0.6~2.0mm2 inner diameter and 1~2m long. The resistance of tube causes to turn into a liquid of low pres-
sure and low temperature.
5) Dryer : Any moisture in refrigerating cycle may cause the compressor motor to be damaged or the refrigerant to
be an ice state in the middle of cycle, which blocks the flow of refrigerant. Dryer is installed in a cycle for the
purpose of removing such moisture.
There are two types of dryer ; a liquid line dryer which is connected serially to the condenser outlet and a
suction line dryer which is connected serially to the suction line, with a desiccative in dryer.
The dryer is designed for uni-directional flowing of the refrigerant.
6) Muffler : Since Recipro. type compressor discharges the compressed gas discontinuously, a pulsating sound or
vibration occurs through pipe. Muffler is installed in the discharged part of compressor for the purpose of
absorbing the vibration of the discontinuously-discharged gas.
7) Strainer : Strainer serves to remove foreign substances from refrigerant by a metal net pelt of fine grid or a
glass wool being inserted into metal vessel and refrigerant being passed through between the interval.
The mounted position is between condenser and temperature auto expansion valve.
8) Service valve : SVC valve is used for vacuum working and refrigerant filling. Front seat is called a state which
cap is opened and valve is completely rotated clockwise and refrigerant stops flowing in that condition,
whereas back seat is called a state which valve is rotated completely counter-clockwise and refrigerant
flows. In case of pressure measurements or vacuum work from service valve, the back seat condition is
changed into some front seat condition. Product is released in front seat condition, so the back seat by
brake-in is not needed.
7
9) Motor : Drive a rotating force by electric power and supply the driving force to fan and blower in both indoor and
outdoor of air conditioner.
10) Fan : Serve to blow air through condenser and blow out the heat generated with refrigerant liquified in con-
denser. Its structure is similar with a motor fan.
11) Blower (Cross Flow Fan: C.F.F) : Suck room air, blow into evaporator, make evaporator absorb the heat, and
disperse the cooled air into room. Blower is placed indoor unit, so a small size, high wind flow and low
noise type is used.
12) Thermostat (Thermistor) : Sense the suction air into room and regulate automatically room temperature by
compressor on/off depending on temperature. Thermostat is used for a mechanical type model and ther-
mistor for a micom type control method.
13) Capacitor : Supply a driving torque to the compressor motor or fan motor for aircon and make the operating
efficiency better during operation.
14) Over load protector (O.L.P) : A protective device of automatic return type which is placed in the wire of com-
pressor and shuts off the power of compressor motor against the overheat and overcurrent of compressor.
At this time, compressor is stopped operating by power off and fan only is at work. Generally the working
temperature is 115±5°C and the return temperature is 93±5°C.
15) High pressure switch (H.P.S/W) : A protective device of automatic return type which protects compressor
from overload by sensing the discharge pressure of compressor, working at an abnormal high temperature,
and shutting off the electric circuit. Generally the working pressure is 28kg/cm2G and the return pressure is
23 kg/cm2G.
16) Sump heater : A cord heater which is wound around the compressor bottom, and its type is decided depend-
ing on the capacity of compressor. If compressor is not at work at power on, sump heater is at work
whereas if compressor works, sump heater does not work, so be sure to always keep the compressor
temperature higher than any other unit.
17) Accumulator : A kind of liquid refrigerant separator which prevents the liquid refrigerant from sucking into
compressor and is installed in the suction inlet of compressor.
18) Reversing valve (4 way valve) : Convert the flow of refrigerant upon cooling/heating switch-over, electrically
power on when heating and off when cooling, be installed in outdoor, and have four connecting valves as
shown in the name. The refrigerant passing through compressor always flows to a constant direction and
is able to reverse-operate completely the refrigerating cycle of both cooling and heating by a reversing
valve. Consist of reversing valve and solenoid valve. The main valve in reversing valve uses a nylon resin
which is deformed by heat 120°C or over and thus causes valve not to work, so be cautious while
operating or when welding.
8
19) Solenoid valve : Regulate the refrigerant flow by refrigerant on/off in cycle which refrigerant flows according
as the valve operates through a coil unit being powered on. Mainly it is used when reversing the 4 way
valve of a cooling/heating model or constructing each unit cycle of multi model.
20) Check valve : Prevent refrigerant from reverse flow in refrigerating cycle. It is installed in a place where it is
necessary to prevent the reverse flow of refrigerant in a copper pipe. It has a mechanical structure and
attached to the opposite of a heating capillary to expand the heating/cooling model by two speeds, and is
constructed so as to flow through capillary in heating and through the check valve in cooling only.
9
7. Mollier diagram
7.1 Refrigerant state transition on Mollier diagram
1) Refrigerant changes iso-barically and iso-thermally in evaporator, so enthalpy (the heat absorbed from evapora-
tor) increases as shown in Figure 7.1 below.
2) In compressor, as the running speed of compressor is fast, it is thought there is no thermal input/output from or
to the outside within a short time, which is regarded as an adiabatic change. Accordingly the compression
process rises upto the discharge pressure along the iso-entropic line and the amount of energy of the
compressor is the same as the enthalpy change of refrigerant between compressor cylinder inlet and outlet.
3) In condenser, the overheated vapor is cooled as much as the
degree of overheat, saturated, and then condensed and
somewhat over-cooled. The process is established by an isobar Condensation
process, so an enthalpy down (the calorie emitted from
Compression
condenser) happens horizontally on diagram. P Expansion
4) Expansion process is a throttle expansion which there is no

enthalpy change before and after the expansion valve and the Evaporation
pressure and temperature drop, so the process changes
vertically downward. i
Figure 7.1 Refrigerating cycle
7.2 How to draw a refrigerating cycle
For example, draw a refrigerating cycle under the following operating condition.
1) Evaporation & condensation temperature :
Find an evaporation temperature 8°C on the saturated Refrigerant R-22
liquid line or saturated vapor line in Mollier diagram
and draw a horizontal line, isobar line (pressure 6.54 Evaporation temp. 8°C
kg/cm2 abs) from that point. In the same manner, draw Condensation temp. 46°C
a isobar line at condensation temperature 46°C, and
the evaporation and condensation process changes Overheat temp. of suction gas. 8°C
states between two isobar lines. Temp. just before expansion valve. 40°C
P
46 C
Pd =18.1kg/cm,2 abs tc = 46 C P
16 °C
Compression
46 C
8°C
8 °C
Ps = 6.54kg/ tc = 8 C tc = 16°C
2 Ps A
cm, abs Evaporation
8C
16°C
8°C
i i 152kcal/kg
Figure 7.2 Evaporation & condensation temperature Figure 7.3 Suction gas state of compressor
2) Suction gas state of compressor : The state of compressor suction gas is the same as that of refrigerant at
evaporator outlet, and the evaporation temperature and is 8°C and the degree of superheat is 8°C, so the
temperature of suction gas is to be 16°C Accordingly the state point of compressor suction gas is the
intersection between pressure 6.54 kg/cm2 abs at wet vapor 8°C and superheat vapor 16°C, and is a point of
pressure 6.54 kg/cm2 abs, temperature 16°C, enthalpy 152.0 Kcal/kg, non-volume 0.0024m3 /kg, entropy 1.182
Kcal/kg °K. (See Figure 7.3)
10
3) Discharged gas state (the state at compressor outlet or condenser inlet) : An adiabatic change is almost
seen in compressor, so the state of discharged gas follows the isentropic line at point B of Figure 7.4.
Accordingly the state point of discharge gas is the intersection with wet-vapor pressure 18.1 kg/cm2 abs entro-
phy 1.138kcal/kg °K at condensation temperature 46°C, and is a point of pressure 18.1kg/cm2 abs, temperature
75°C, enthalpy 158.0 Kcal/kg, specific volume 0.00152m3 /kg, entropy 1.182 Kcal/kg °K, and superheat 30°C.
(Figure 7.4)
P Supercooling=6°C
P
40°C
46°C
Isenthalpy line
75
C
td = 46°C C td = 46°C
Pd B Pd 40°C
i 158.0kcal/kg 112kcal/kg
i
Figure 7.4 A state of discharge gas Figure 7.5 A state of condensed liquid
4) State of condensed liquid : The temperature of refrigerant liquid just before expansion valve in the design con-
dition is 40°C, so the state point is the intersection between 46°C wet air pressure 18.1kg/cm2 abs and 40°C
isothermic line (point C of Figure 7.5) in pressure 18.1kg/cm2 abs, temperature 40°C, enthalpy 112.0 Kcal/kg,
supercooling 6°C.
5) State of expansion valve outlet (The state of evaporator inlet) : The state is changed on isentropic line with-
out thermal input/output in expansion valve, so the state point is the intersection between enthalpy 112.0
Kcal/kg line and evaporation temperature 8°C isothermal line (point D of Figure 7.6) at pressure 6.54kg/cm2
abs, temperature 8°C, enthalpy 112.0 Kcal/kg, specific volume 1.0080m2/kg, entrophy 1.025 Kcal/kg °K, and the
degree of dryness 0.2.
Temperature q2
P just before
expansion v/v
=40°C
40°C e d Condensation temp=46°C
Pd Condensation
46°C c b
P
Expansion
on
Suction gas temp. = -16°C

40
si
res
Dry saturated vapor

mp
Isenthalpy line tc= 8°C

Co
Evaporation temp.= 8°C

Ps a
D f g Evaporation
q3 = (ia-ig)
112.0 kcal/kg i O q1 = (ia -if) Al
Figure 7.6 A state of expansion valve outlet Figure 7.7 A standard refrigerating cycle
11
For the refrigerating cycle a➔b➔e➔f as shown in Figure 7.7, if the cooling capacity of condenser increases by the
temperature down of saturated liquid, cooling water or air and then the temperature of condenser outlet
refrigerant liquid decreases, the refrigerating cycle will be a➔b➔e➔f. Likewisely, the temperature difference when
the temperature of condenser outlet refrigerant liquid is below the temperature of saturated liquid at that pressure
is called the degree of supercooling, which enhances the refrigerating effect. The effect of supercooling is as
follows.
Standard Supercooling rise

Refrigerating effect qe=ia-ig < qe'=ia-if
qe ia-id qe' ia-if
Coefficient of performance = < =
Al ib-ia Al ib-ia
7.3 Calculation of refrigerating cycle

1) Refrigerating effect : Calories which evaporator absorbes, and the refrigerant flowing through evaporator is a
wet vapor and at outlet a superheat vapor. In D➔A process in Figure 7.8, refrigerant absorbs Calorie qe from
surroundings with evaporating.
qe = iA - iD .......................................................................................................................................... (7.1)
The refrigerating effect is one which is calculated by equation (7.1), and is expressed in calories which
refrigerant 1kg absorbs from evaporator during A➔B➔C➔D cycle.
The refrigerating effect when the state of refrigerant gas sucked into compressor is changed into A', A'' in
Figure 7.8 is as follows.
qe' = iA' - iD ......................................................................................................................................... (7.2)
qe" =iA" - iD ......................................................................................................................................... (7.3)
C B P C B
P
A" A' A
D
q"e D A
q'e
qe AI
qe
iCiD i i"A i' A i A iA iB
i
Figure 7.8 Refrigerating effect Figure 7.9 Work of compression
2) Work of compression : The heat equivalent of work which
has compressed refrigerant 1kg is the difference of enthalpy
between compressive process A➔B as shown in Figure 7.9,
and the equation of calculation is as follows. P C B
Al = iB - iA ............................................................... (7.4)
3) Calorie of condensation : The calorie emitted from
D A
condenser is the sum of the refrigerating effect and the heat AI
qe
equivalent of work. (Figure 7.10)
q e'= q e AI
qe' = qe + Al
qe = (iA - iD) + (iB - iA) = iB - iD.................................. (7.5) iC i iA iB
iD
Figure 7.10 Calorie of condensation
12
4) Circulation amount of refrigerant : An amount of refrigerant to be evaporated in evaporator to obtain the

refrigerating capacity needed. It is expressed in the weight by the unit time.
Q ............................................................................................................................................. (7.6)
G=
qe
G: Circulation amount of refrigerant (kg/h)
Q: Refrigerating capacity needed (Kcal/h)
qe: Refrigerating effect by the refrigerant 1kg (Kcal/kg)
To decide the capacity of compressor, the circulation amount of refrigerant should be converted into the suction
gas amount of compressor.
Q QvA
V = GvA = vA= (m3/h) .......................................................................................................... (7.7)
qe iA - iD
V: Suction gas amount of compressor (m3/h)
VA: Specific volume of refrigerant at compressor inlet (m3/kg)
The amount of piston extrusion is calculated as follows.
V' = π D2L X 60nL ............................................................................................................................................. (7.8)
4
D: Diameter of cylinder (m)

n: Rotational speed of compressor (rpm)
L: Piston stroke (m)
N: No. of cylinder
5) Coefficient of performance : The efficiency of refrigerating cycle. It is expressed in COP as the abbreviation
of Coefficient of Performance.
Refrigerating effect Refrigerating effect

COP = ¡
Heat equivalent of work Shaft power for compressor(KW) x 860
qe iA-iD
COP = = ...................................................................................(7.9)
Al iB-iA
Al : Heat equivalent of work for compression (Kcal/kg)

qe : Refrigerating effect (Kcal/kg)
COP is greater than 1, and the greater COP is, the better the performance is.
For the general COP of refrigerator, compressive efficiency hc and machine efficiency hm should be considered.
COP'= COP x hc x hm ............................................................................................................................(7.10)
13
Example) By using the Mollier diagram of R-22, find the compression ratio, refrigeratiny effect, work of compres-
sion, calorie of condensation, circulation amount of refrigerant, coefficient of performance, and refriger-
ating effect per 1KW.
Condensation pressure : Pd = 18.1kg/cm2abs
Evaporation pressure : Ps = 6.5kg/cm2abs
Compression ratio : Pr = Pc/Pe = 18.1/6.5 = 2.78
Absolute Pressure(kg/cm2 abs)

46°C
Enthalpy : iA = 148.5kcal/kg C C' 38°C B 75°C 0.0016m3 /kg
15.0 0.0024m3 /kg
iB = 158.5kcal/kg 40°C
iC = 110kcal/kg
iD = 110kcal/kg 8°C E
3.0 16°C
D D' A
iC' = iD'= 112kcal/kg
iE = 148kcal/kg
110 112 148 148.5 158.5
Accordingly, Refrigerating effect : q1 = iA - iD = 148.5 - 110 = 38.5 [kcal/kg]

Work of compression : A1 = iB - iA = 158.5 - 148.5 = 10 [kcal/kg]
Calorie of condensation : q2 = iB - iC = 158.5 - 110 = 48.5 [kcal/kg]
Circulation amount of refrigerant : G=Q/q1 = 3320/38.5 = 86.2 [kg/h.RT] (per 1 Refrigerating Ton)
COP : q1/A1 = 38.5/10 = 3.85
Refrigerating effect per 1KW : k = 860 x 3.85 = 3311 [kcal/h. KW]
14
Mollier diagram
p-h graph of R22

3
g.K
/kg
5 m
cal/k
70 80 90 100 110 120 130 140 .001
150 0 160 170 180 190
v=
.10k
150.0 150.0
C
0.002
s=1
0°
15 3
0°C
0°C
20
150.0 1. 0.00
100.0
15
10
0.004
60.0 0.005
50°C
0.006 60.0
0.008
40.0 p-h graph of R22 t=90°C t=90°C 20 0.01
1 . 40.0
80 80
70 70
60 60 0.02
20.0 50 50 20.0
40 40 0.03
30 30
10.0 0.04
20 10.0
20
0.06
10 10 25
6.0 1. 6.0
0 0 0.1
4.0 4.0
-10 -10
P
0.15
-20 -20 0.2
2.0 2.0
15
-30 -30
.1
0.2
0.4
0.3
0.6
0.9
0.4
0.7
0.8
0.5
-40
x=0
1.0 -40 1.0
30
1.
-50 -50
(kgf/cm2)
0.6 0.6
1.0
0.4 -60 -60 0.4
3
v= 2.0m /kg
0.2 -70 -70
0.2
150°C
0°C
100°C
50°C
-80 -80 g.K

0.1
200°C
50°C
0.1 a l/k
5 kc
.3
S =1
0.06 0.06
t=-90°C t=-90°C
0.04 0.04
0.02 0.02
70 80 90 100 110 120 130 140 150 160 170 180 190
h kcal/kg
8. Psychrometric chart
8.1 Psychrometric chart
Psychrometric chart shows the characteristics of moist
air by a diagram, including i-x, t-x, and t-i diagram. The
i-x diagram is shown in the right side. A point express-
ing the state of air in the psychrometric chart is called
a state point, which is used for finding a dry-bulb tem- I=1
perature,wet-bulb temperature, dew point temperature, 2.6 t'=18.71
0%
relative humidity, absolute humidity, enthalpy, etc. For
=5
example, at dry-bulb temperature 26°C, and relative
humidity 50%, the enthalpy, absolute humidity, wet-
bulb temperature, dew point temperature and specific t"=14.70 0.0105
volume is found from the psychrometric chart as fol-
V=
lows. 0.
86
Enthalpy I = 12.6 (Kcal/kg) 2
Absolute humidity x = 0.0105 (kg/kg)
Wet-bulb temperature t’ = 18.71 (°C) [°C] 26
Dew point temperature t” = 14.70 (°C)
Figure. Psychrometric chart
Specific volume v = 0.862 (m3/kg)
8.2 Discomfort index (DI)

In summer, Discomfort Index is frequently used in the weather forecast on TV or newspapers. Man feels hot
or dry according as the relative humidity is high or low, but not the absolute humidity. Generally, now that we
feel discomfortable at high relative humidity, the state which is felt uncomfortable at both dry-bulb and wet-
bulb temperature may be expressed empirically as an equation, Discomfort Index (DI), which is used as an
emotional index for summer temperature and humidity condition.
* DI = (Wet-bulb temperature + Dry-bulb temperature) x 0.72 + 40.6
* Degree of DI
DI Degree of DI
86 Intolerable discomfort (Unable to bear the sultry weather.)
80 Everybody feels uncomfortable. (Sweat at hot weather.)
75 Half or more people feel uncomfortable. (Feel the heat a little.)
70 Start to feel uncomfortable.
68 Comfortable
16
8.3 Dewing
The most damp condition of air is at the saturated air condition of relative humidity 100% which is unable to
contain moisture any longer. As a result, the water vapor (moisture) in the air is condensed and turned into
liquid as waterdrop which can be seen. Such phenomenon is called dewing or condensation, commonly
“sweating”.
Dew point temperature means the temperature of air when starting to form dew. For example, when taking
out a bottle of beer from refrigerator in summer, you have probably seen several times the surface of beer
bottle sweats, that is, waterdrop form. The phenomenon is because the moist air around the bottle of beer is
changed rapidly into a state beyond relative humidity 100% with rapid cooling below the dew point tempera-
ture, and the vapor in the air not contained forms dew. Maybe you have ever experienced damages that sum-
mer cooling in your house caused the bedclothes in wardrobe to be damp by de wing or the winter heating
caused to form dew on window and waterdrop to flow into wall or floor carpet.
❒ Dewing prevention
Such a fine particle (vapor in air) that its shadow or shape has never appeared is rapidly cooled when it
touches a cold substance below dew point temperature. That is, shocking or starting by rapid cooling
causes waterdrops to be emerged out; dewing.
It is necessary to prevent from dewing in room because it gives trouble. For example, in order to keep
room windows from dewing in heating, insulation effect should be increased by making room humidity
down or using a double window.
Americans frequently does not humidify when heating, and if humidifying, they lower room humidity con-
siderably.
Relative humidity in room to prevent inner area from dewing
Heat loss rate Outdoor temperature [°C]

[Kcal/m2h°C] -10 -7.5 -5 -2.5 0 2.5 5
6 22[%] 25[%] 29[%] 33[%] 38[%] 43[%] 48[%]
5 29 32 36 40 45 50 55
4 37 41 44 48 53 58 62
3 48 52 55 59 62 66 70
2 62 65 67 70 73 76 79
1 79 80 82 83 85 87 89
17
30 0.037
29 0.036
34
28 0.035
40
33 0.034
27
0.033
26 32
0.032
25
31 0.031
24
35
30 0.030
0.96
23
0.029
PSYCHROMETRIC CHART 29
22 0.028
NORMAL TEMPERATURES ATMOS PHERIC PRESSURE 760mm Hg
(-10~+50°C, ATMOS PHERIC PRESSURE 760mm Hg) 21 28
❒ Psychrometric chart
0.027
20 27 0.026
Heat 30
inher 19 26 0.025
¡ =d ent moistu
h/dx[k r 18 0.024
cal/k e ratio ] 25
g] A) 7 0.023
0.95
g(D 1 24
la /k 0.022
h [kc 16 23 25
ctor lpy 5 0.021
at Fa 22
nsible He ntha 1
Se 0.020
E 4
1 21
0.019
13 20
19 0.018
18
12 ]
% 0.017
18 We ø[ 20
t Bu
11 17 ree
0.94
0.016
lb te
mp d eg
16
Absolute humidity x [kg/kg(DA)]
10
era d
ture ate 0.015
Steam partial pressure Pw [mmHg]
15 t' [ tur
9 14
°C] Sa ] 0.014
%
13 ø[
8 y 0.013
12 dit 15
mi 0.012
7 11 hu
10 ive
6 9 lat 0.011
Re
8 0.010
5 7
6
0.93
0.009
4 5 10
4 0.008
Spe
3 3
c
2 0.007
1
ific v
2 0 ter 0.006
-1 wa
olum
1
e
-2 Ice 0.005
v [
0 -4 5
m
0.004
-6
3 /kg(
0.003
-8
0.92
DA)
]
0.002
0.001 1
0.000 0
-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Dry Bulb temperature t' [°C]
0.75 0.76 0.77 0.78 0.79 0.80 0.81 0.82 0.83 0.84 0.85 0.86 0.87 0.88 0.89 0.90 0.91
9. Noise characteristics
9.1. Sound composition :
The physical amount of sound is expressed in a logarithm and the sound level (dB) is calculated by simple
addition or subtraction.
Lc, the sum of n sounds L1, L2, ....Ln (dB) is calculated by the following equation.
Lc = 10 log (10 L1/10 + 10 L2/10 + ..... 10 Ln/10)
Generally, the noise level by composing two sounds of L1 (dB) and L2 (dB) is found in the following figure.
3.0
2.8 Example) When composing 60dB and 57dB sounds, the level of
complex sound is calculated as follows.
2.4
L1-L2=60-57=3
2.0
n the left figure, ∆L¡ 1.7
1.5 Complex sound level : L3 = L1+∆L
∆L = 60+1.7=61.7dB
1.2
0.8
0.4
L3 = L1+10log(1+10-(L1-L2)/10)
= L1+∆L(L1≥L2)
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
The equation is applied to the sound decomposition method.
L1 L2 (dB)
(Figure: Calculation chart of dB composition)
7
6.87
When complex sound (measured sound) is L3(dB) and 6
background noise is L2(dB), the object sound L1 (dB) is
calculated as follows. 5
L1= L3 + 10 log (1-10 -(L3-L2)

/10) 4.33
= L3 - ∆L'(L3 ≥ L2) 4
∆L' 3
3.00
Example) While machine sound is measured 65dB, the noise at

2.19
machine stopping is 63dB. 2
1.65
Accordingly the noise level of machine itself is 1.25
0.96
1 0.75
L3-L2 = 65-63 = 2 0.58 0.36
0.46 0.26
In the right figure, ∆L' ¡ 4.33 0
1 2 3 4 5 6 7 8 9 10 11 12
Noise level of machine is L3 L2 (dB)
L1 = L3-∆L' = 65-4.33 ¡ 60.7 (Figure: Calculation chart of dB decomposition)
19
9.2 Sound attenuation

The sound pressure level Lp[dB] at r[m]from a point sound source is composed of the following equation.
Lp = Lw + 10 log (Q/4πr2 + 4/R)
Lw : Power level of sound source
R : Real integer
Q : Directional factor (Spherical sound : 1, Semi-spherical sound: 2)
Generally the noise level Lpr (dB) at r[m] from the sound source is
Lpr = Lps - 20 log r + C
* Lps : Sound source level (dB)
C: Characteristics of sound sources including a point sound source and plane sound source
And the noise level Lp1 and Lp2 at r1 and r2 from noise source is
Lp1 = Lps-20 log r1 + C, Lp2 = Lps - 20 log r2 + C
Therefore, eliminate Lps, and Lp2 = Lp1 + 20 log r1/r2
Example) In a condition the four condensers of noise

level 50dB are placed parallelly, what is the
complex noise at point A? And what is the a b c d
sum of noise at background noise 35dB and
2m 2m 3m 4m
1m distance?
1) The noise level at point A of each aircon is ;
Lpa = Lpb = 50+20 log 1/2 = 44.0
Point A
Lpc = 50 + 20 log 1/3 = 40.5
Lpd = 50 + 20 log 1/4 = 38.0
2) Considering the noise source, the complex noise level is;
L =10 log(1044/10+1044/10+1040.5/10+1038/10+1035/10)
= 48.5(dB)
9.3 Allowable level of noise
1) NC curve 90
NC curve as an abbreviation of Noise Criteria is a NC Curve
curve expressing the allowable level by frequency for 80
Octave frequency band level (dB)
noise evaluation.
NC-70
70
For NC 50, the band level at octave frequency band
(0 dB=0.00002 µ bar)
1200-2400Hz is at 50dB and the high level is allowed NC-60

60
at low sound side. To inhibit to NC50, the result of
octave band analysis at that sound should be below NC-50
50
NC50 curve.
2) Allowable level of noise NC-40
40
NC dB(A) Place NC
Place Curve dB(A) NC-3
Curve 0
30
Studio 15-20 25 House 25-30 40
NC-
20
Music hall 20 30 Hospital 30 35 20
Theater 20-25 35 Library 30 40
10
Classroom 25 40 Small office room 30-35 45 20 75 150 300 600 1200 2400 4800
75 150 300 600 1200 2400 4800 10000
Conference room 25 40 Large office room 45 50
Octave frequency band level (c/s)
Apartment, Hotel 25-30 40 Factory 50 60-70
20
10. Load calculation

10.1 Cooling/Heating load calculation
1) Calorie from wall body
2) Calorie from glass
3) Calorie by clearance wind
4) Calorie generated from human body
5) Calorie generated from thermal instruments
6) Shaft heat load of wall body
7) Acquired calorie within machine
8) Others (Outdoor load)
The cooling load is calculated by summing up from item 1 through item 8. As a reference, the calorie
generated from human body is as follows.
Table 10.1 Calorie from human body (Kcal/h. person)
Room temp 28(°C) 27(°C) 26(°C) 24(°C) 21(°C)

Working posture
Example Total SH LH SH LH SH LH SH LH SH LH
Sit upright Theater 88 44 44 49 39 53 35 58 30 65 23
Studying School 101 45 56 49 52 53 48 61 40 69 32
Office work/light walking Hotel Dept. 113 45 68 50 63 54 59 62 51 72 41

Erect, sit upright, walk Bank 126 45 81 50 76 55 71 64 62 73 53
Business Restaurant 139 48 91 56 83 62 77 71 68 81 58
Seated work Light work at factory 189 48 141 56 133 62 127 74 115 92 97
Normal dancing Dance hall 215 56 159 62 153 69 146 82 133 101 114
Walking 4.8 (km/h) Heavy work at factory 252 68 184 76 176 83 169 96 156 116 136
Balling Balling 365 113 252 117 248 121 244 132 233 153 212
Note : SH : Sensible heat, LH : Latent heat
21
Example) Calculation of simple cooling capacity

By using a simple cooling capacity calculation table, calculate the cooling load.
North
0.9 Entrance door (Opening/shutting door)

Wall
2.5
0.5
Living room
4 5 Double window
1 (Without pent roof)
2.3
7
Wall (inner wall)
No sunshine
( unit : m )
Condition : .• Apartment living room (middle layer) Sunshine

• 4 persons in room Veranda
• 2 fluorescent light 20W Sliding door
• One TV set 150W (Double window)
(Curtain)
22
10.2 Simple cooling capacity calculation table
Item Area (m2) Coeff. Load(Kcal/h) Calculation method

Max.direc E (1) Calculate each window load for one
tion of Sun- direction only of maximum load.
S
sunshine shine
(2) For all the other windows, calculate as
load W
1.Window “Others” item.
(Double E
No (The sunshine window not max.load, the
window:
Sun- S east, west & south windows all day shade,
Coeffi.x4)
shine and north window are calculated as others.
W
Others 50 (1) For outer wall area, subtract the window
25 area.
Sunshine
25 (2) All of each outer wall to the directions
2.Outer 10 (east,west,south) with sunshine is
wall calculated as “sunshine” and the outer
North,
10 wall to north or shade direction is calcu-
Shade
lated as north and shade.
Sliding 15 (1) For sliding doors and glass, calculate all
door, glass 15 the movable part.
3.Compart 10
Wall, (2) Calculate wall except sliding door and
ment
Open/close glass area.
door(APT 10
entrance) (3) Do not calculate saparately wall and
sliding door.
Upper is room. 10 (1) Use the area of ceiling.
4.Ceiling Upper is 35 (2) The upper part of the top floor or one
roof. story building is roof.
Lower is (1) If the space beneath floor is ventilated
0
5.Floor ground. even though it is ground, calculate as
Lower is room 10 “room”.
Korean-style (1) Be ventilated by a clearance wind or
6. house 25
door open/close. If using a fan, this cal-
Ventilation culation is not applicable.
Western-style
15
house
(1) Calculate maximum number of persons
if possible, but follow customer’s
7.Person request.
(2) Unless otherwise specified, general
housing is based on one person per
floor area 3.3m2.
Fluorescent (1) For other electric appliances,
light 1
8.Heater input (W) by coefficient. Fluorescent
Electric light : coefficient 1. (2) Gas appliance is
heaters 0.86 calculated by gas heat * gas
consumption.
Gas
instruments
Total
23
10.3 Aircon selection

1) Calorie required per 1m2
100 ~ 130 Kcal/h/m2
2) Considerations in capacity selection

• A place of good insulation, an apartment ¡ 90~105 kcal/h/m2
• A place of poor insulation, a slate building ¡ 135~150 kcal/h/m2
• A place of poor insulation and many windows ¡ 150 kcal/h/m2 or over
• A place of poor insulation, many windows, much sunshine ¡ 160 kcal/h/m2 or over
• Western or southern room (+)
• Many persons in a room (+)
• Heater in a room (+)
3) Rough selection of capacity

Considering the above 2), add the clearance rate by 10% each except for lecture room, kitchen, or special
area, and select the capacity.
The nominal area is selected on the basis of outdoor 35°C and indoor 27°C, but actually the temperature in
condenser is higher than standard condition according to summer hottest temperature and condenser installa-
tion condition, so the capacity selection by the rough method does not matter.
24
11. The coordination coefficient of cooling capacity

You can use the cooling selection guide chart to determine the size unit best suited for the consumer's
application.
1900 ttic 1900

1800 ra 1800
ling de
1700
cei un 1700
e g
1600 in 1600
ov eil
Area to cooled-square feet
1500 ab c attic 1500

ce ed er
1400 a lat u nd 1400
sp ns
u ing
1300
ed -l c eil 1300
1200 u pi B ted 1200
c n d ula
1100
- Oc Ba nl
ns 1100
1000 A N o 1000
nd C-
900
Ba nd 900
800 Ba 800
700 700
600 600
500 500
400 400
300 300
200 200
100 100
Daytime 4000~ 6000~ 8500~ 11000~ 15000~19000 19000~24000 24000~ 27000~32000
Cooling 6000 8500 11000 15000 27000
Cooling capacity required-BTU/Hr.

Primarily 4000 5000 6000 If area to be cooled includes a kitchen, add 1,000 BTU/Hr.
Nighttime If more than two people occupy area, add 600 BTU/Hr. per person.
Cooling If only one person, subtract 600 BTU/HR.
How to read the cooling Selection Guide

1. Determine area to be cooled in sqare feet.
Locate that point on the left side of the Cooling Selection Guide.
2. Move horizontally across to Band A, B or C, according to ceiling condition in the area to be cooled as follows:
- Band A: Occupied space above ceiling
- Band B: Insulated ceiling under attic
- Band C: Non-insulated ceiling unter attic
This "band" on the Selection Guide indicates a range of BTU/Hr. capacity normally required to cool such an area.
25
ANNEX 3 TROUBLE SHOOTING
INDEX
1. Electric parts
2. Refrigerant system
3. Troubleshooting
4. Installation Fundamentals
1. Electric parts
It is compressor and motor fan that finally drives after power is supplied. And it is necessary to check the inter-
nal factors like switches, protectors, or lead wires that are needed to reach the compressor and motor fan to
see if their connections are normal and the external factors to see if voltage is normally supplied.
1.1 External factors check
1) Working power and voltage drop
The rated voltage for airconditioner is specified in a workable range.
In order to operate airconditioner normally, it is desirable for the working voltage and minimum. starting voltage
to be within the following chart range.
Especially, just the fact that the voltage when airconditioner is not at work is within the working voltage range is
insufficient, and the voltage is sure to be within the working voltage range by measuring in a operating condi-
tion.
lnput voltage (V1)
* Usable voltage = Product rating ±10%

Voltage drop
Voltage
Starting voltage(V2) Running voltage(V3)
Time
2) Electric wire capacity

The electric wire for airconditioner should have an allowable current more than the load current of the circuit
and be able to control the voltage drop by the load current within 2%.
And it should be a thickness capable of keeping the voltage drop by a starting current within -10%, and espe-
cially for an airconditioner of single phase, the voltage drop (Flicker voltage) by the starting currnet be within
about 5%.
A = V1 - V2 : Voltage drop by the starting current of airconditioner (Flicker voltage)
B = V1 - V3 : Voltage drop by the normal running current of airconditioner
V1 - V3 V1 - V2
X 100 ≤ 2%(B case) X 100 ≤ 5%(A case)
V1 V1
In case of using an airconditioner in a low voltage area where power supply voltage is low, especially, the Flicker
voltage due to inadequate wires may cause the fluorescent light to be off or may affect the other electric products.
So, care should be taken to the wiring work.
2
3) Wire thickness required
Rated current appliance(A) Nominal cross-sectional area(mm2)

Up to and including 6 0.75
Over 6 up to and including 10 1.0
For rated currents up to 3A, a nominal cross-sectional area of 0.5mm2 is only allowed if the length of the cord
does not exceed 2m.
1.2 Internal factors check
Power Compressor
supply Switches Function parts Protector
Motor Fan
• Operation switch • Operation • Pressure switch

• Rotary switch indicator lamp • O.L.P
• Remocon • Relay • Fuse
• reversing coil
• Conductor
• Thermistor
1.2.1 Insulation resistance

Measure the insulation resistance between live part and dead metal part by 500V insulation resistor to
check if the insulation resistance is more than 10MΩ.
1.2.2 Insulation resistance measurement of compressor
Measure the insulation resistance of compressor between compressor terminal and dead metal part by insu-
lation resistor, and the insulation resistance should be above 10MΩ.
Compressor may change the insulation resistance while running. Accordingly, measure the insulation
resistance just after running as needed.
• Note: For R-22 used in airconditioner, the dielectric rate on liquid state is high. If a contaminant is mixed
into R-22, the electric resistance is extremely low and the poor insulation is occurred. Accordingly,
be sure to prevent contaminants from mixing into refrigerant system.
3
1.2.3 Running capacitor

1) Earth inspection between terminal and body
As shown in Figure 1, connect a resistor between one side terminal and body of condenser to check for
continuity.
2) Capacity inspection
(1) Remove the lead wire from both terminals of condenser to be checked.
(2) Contact both terminals of lead wire for 2-3 sec., and discharge.
(Be sure to perform to prevent the tester damage before measuring.)
(3) After discharging, contact both terminals of tester with the terminal of condenser to see the dial vibrating
direction of resistor. (See Figure 2.)
There are three kinds of dial vibrating direction in tester, and each vibrating direction and symptom is as
follows.
A: Normal : Dial shakes instantaneously and returns to the original state immediately.
B: Short : Dial remains moved.
C: Capacity consumed up : Dial does not move at all.
Figure 1. Figure 2.
1.2.4 Motor fan

1) Power off, remove motor fan, and test independently.
2) Measure the resistance of main coil, sub coil and control coil in motor.
3) Use a good quality of capacitor in testing.
4) Diagnose the following troubles by the independent test, and replace motor.
a) Motor is not started.
b) Motor rotation rises very slowly.
c) Bearing failure : The shaft does not move.
d) Arc occurs in the motor inside.
e) Smoke emits from motor inside.
f) Excessive noise
4
Measuring main coil resistance : White ↔ Black

Black Brown Measuring sub coil resistance : Brown ↔ Black
S Measuring control coil resistance : Red ↔ Black
O.L.P
Red White
C M
1.2.5 Thermostat
There are 3 kinds of thermostat malfunction.
1) Leak of gas charged in sensor part
2) Short of contact point
3) Wrong wiring
Switch off at room temperature 18-30°C, turn carefully the knob of thermostat from 1 to 10 (the number may
be different or a figure be used according to model) or reversely, and click sounds.
After the sound is heard, turn reversely to check again the click sounds.
If click sounds, the thermostat is in normal. If room temperature exceeds 30°C, test should be done after
cooling by putting the sensor part of thermostat into a cold water container because the contact point is not
opened.
If knob is turned but click does not sound, remove the thermostat cover and examine the contact point.
The fused contact point should be replaced with a new thermostat.
If contact point is not closed despite of the sensor temperature being sufficiently high, the gas at the sensor
part may be leaked. In this case, replace the thermostat.
When replacing thermostat, be sure to conduct after performing carefully as the above content.
1.2.6 Thermistor
Pull out the lead wire of thermistor terminal to test continuity.
Connect a tester to the terminal of thermistor and measure the resistance. The resistance value varies
according to the measuring condition and temperature, so in order to vary temperature forcibly, put water in
a cup, cool the sensor part of thermistor, and then measure the resistance, and also measure in a condition
that the sensor part of thermistor becomes warm by hands.
5
1.3 Compressor trouble diagnosis

1.3.1 Electrical troubles
1) Ground test
Test single phase and three phase in the same
manner.
(1) Shut off the power supply to product.
(2) Remove the wires connected to the compres-
sor terminal.
(3) Clean the compressor terminal and discharge
(suction) pipe.
(4) Measure the resistance of discharge (suction)
pipe and each terminal by using a R x 1K Ohm Meter
scale of Ohm meter. R x 1K
(5) If dial moves remarkably, the terminal is in
ground state. So, replace the compressor.
2) Wrong wiring check of compressor terminal
Examine the wiring diagram of compressor terminal or the electric circuit diagram of product on the cover
of compressor terminal to check if there is wrong wiring.
3) Checking of wire disconnection or overload protector (O.L.P) operating condition
This check is to see the wire terminal condition of motor inside, and for a single phase compressor with
O.L.P built-in, it identifies the O.L.P operating condition and wire disconnection.
(1) Shut off the power supply to product.
(2) Remove the wires connected to the compres-
sor terminal.
(3) After checking the ground state, cool the
compressor sufficiently.
(at room temperature)
<For single-phase compressor>
(4) Measure the resistance of each terminal by
Ohm meter R x 1K scale, and if dial does not
move, compressor is in opened condition.
<For three-phase compressor>
(5) Measure the resistance of each terminal by
Ohm meter R x 1K scale, and if dial does not
move, the wire between two terminals is
disconnected.
-> Action: Replace the compressor.
* OLP may be operated by the following causes, so be sure to find and remove the cause.
(1) Operation at low voltage
(2) Defects of operation or starting device
(3) Overheat of compressor motor due to the condensing coil closing, condensing motor defects,
liquid line close, or injection capillary close.
6
1.3.2 Mechanical troubles

1) Not starting
(1) Phenomenon : Compressor is not started but the starting current continues to flow.
(2) Checking
a) Check capacitor. (for a type where a capacitor for compressor starting or operating is used)
b) If there is no trouble, it is judged as lock due to the wear of compressor inside or the damage of lubricating
device. Replace the compressor.
2) Poor compression
(1) Phenomenon : Compressor is at work, but the cooling capacity is weak, the pressure of high pressure side
is low and the pressure of low pressure side is high.
(2) Cause : Damage of valve in compressor inside, damage of connecting rod or crank shaft, or other internal
leak
(3) Checking
a) Stop and then start the condenser fan, and if the pressure of high pressure side does not increase, the
compressor is bad.
b) Measure the temperature of discharge pipe in compressor, and if it is abnormally low temperature (50°C or
less), the compressor is bad.
c) Conduct the pump down test of system to check the compression capacity.
- Power off the product.
- Close the service valve of liquid line. (Rotate the valve rod clockwise to close the valve rod.)
- Start product and observe the suction pressure.
- If compressor is normal by pumping down the system, pressure is kept 0-5 psiG (0-0.35kg/cm2.G), and if
the suction pressure increases, the compressor is bad due to the internal leak or valve damage.
(4) The compressor to be assumed as bad compression should be replaced.
If running for a long time in a bad compression condition, abnormal superheat may occur and the
compressor motor is burnt.
- Clean the cycle.
3) Overcurrent flowing while running
Check the working pressure, and if there is no trouble, it is assumed as the compressor bearing damage.
Replace the compressor.
(Excessive refrigerant charging may cause the overcurrent.)
7
2. Refrigerant system
2.1 Refrigerant system troubleshooting
Check the following items when troubleshooting the refrigerant system.
1) The thermostat setting or remocon temperature setting is not wrong?
2) Air filter is not cleaned?
3) Blower fan control switch is not at "low"?
4) Ventilation lever is not opened?
5) There is no obstacle in suction or discharge side of outdoor unit?
6) Dirty heat exchanger causes the heat exchanging efficiency to be down?
(Thorough cleaning)
7) Cooling/heating load is not increased?
8) Too many persons are in room? (Cooling)
9) The insulation of window gap is not wrong?
If there is no trouble from the above checks and also if there is no trouble on the electric appliances of
airconditioner body, it is assumed as refrigerant system failure.
a) Set aircon to High cool, run cooling for 15 min. or more, and measure the temperature difference of suc-
tion/discharge air in indoor unit. (Adjust the wind direction so that wind is discharged to the front direction in
the installed condition.)
b) Measure the voltage and current in running condition.
c) Measure the pressure of low pressure side in cooling condition.
(If the temperature is low, convert into the test switch.)
2.1.1 Temperature difference and current of suction/discharge air in evaporator
No temperature difference. -- Gas leak (almost) Refrigerant

80% or less of rated current. cycle closed
Temperature difference Temperature diff.: Under 8°C. -- Gas leak, refrigerant cycle
of suction/discharge air 80% or less of rated current. closed, bad compressor
Temperature diff.: Under 8°C.

Running current -- Excessive refrigerant charging
Rated current or over.
measurement
Temperature diff.: 8°C or over. -- No refrigerant cycle trouble
• Temperature difference of suction-discharge air

Normally, the temperature difference is based at 10°C. Actually, the judgemnt criteria is 8°C, because when the
room humidity is high, the temperature difference is small and when humidity is low, it becomes large.
8
2.1.2 Pressure and temperature of refrigerant
P1
Capillary Tube
High pressure (Liquid side)tube
P2
Outdoor Side
Compressor
Indoor Side
Evaporator
Accumulator
Low pressure(Gas side) tube

Compressor
The pressure in normal condition shows the figure in the right side Measuring place Pressure(kg/cm2 G)
table, but the pressure (P1) of high pressure side tube is affected
greatly by the temperature change and about 16kg/cm2.G in a low P1 About19.5
temperature condition (indoor/outdoor 21°C).
P2 About 5.0
The pressure fluctuation is affected by the tube length or insulation
as well as temperature change, so measure the pressure (P2) of low
pressure side for the trouble shooting of refrigerant system.
<Trouble finding by pressure/temperature>
Pressure Temperature
Cause Explanation
(than normal) (than normal)
Bad compression:
Compressor failure, Bad revers- Current flows weakly.
Higher
ing Valve
Higher
Cooling load is small. Current flows weakly.
Normal Liquid refrigerant suction: High pressure is not
Excessive refrigerant charging increased rapidly in early
running stage.
Gas short : Gas leak Current is low.
Lower Higher
Closed : Pipe internal Current is low.
Note) The high/low temperature is a figure converted into pressure.

The low pressure is normally 4.5-6.0kg/cm2G.
(Temperature is normally 3°C-10°C.)
9
• Pressure measurement of low pressure side
Closed Closed
As shown in Figure above, connect the manifold gauge to the low pressure (gas side) tube of condenser and mea-
sure the pressure.
2.1.3 Symptoms and actions

1) Short of refrigerant
The short of refrigerant appears in a slightly different symptom as (1) no refrigerant or (2) short of refrigerant.
(1) Symptoms : The temperature difference of suction-discharge air is 8°C or less, the running
current is less than the rated current, and the pressure of low pressure side is
low. (These are symtoms changed by short of refrigerant.)
(2) Judgement method : Frost is formed from the capillary tube outlet to the evaporator inlet.
The suction pipe of compressor is not cold. (The temperature of suction pipe is
similar to the outdoor temperature.)
The pressure of low pressure side in cooling is 4kg/cm2.G or less. (Surrounding
temperature : 30°C or over)
Refrigerant oil comes out from the evaporator-condenser connections and each
welded portion. (Finding the gas leak place)
(3) Actions: ➀ Find the gas leak area. (Check at balance pressure of 5kg/cm2.G or over.)
➁ Charge refrigerant to the specified level.
➂ Check for gas leak.
2) Closing of refrigerant system

(1) Symptoms : If the refrigerant system of strainer or capillary tube is closed, pressure drops at
the outlet of closed area, and refrigerant evaporates to form and attach dew or
frost.
The running current is less than the rated current, and the pressure of low pres-
sure side is lower than the normal. If completely closed, the pressure of low
pressure side is to be 0kg/cm2.G as time goes by.
(2) Judgement method : The same symptoms as the short of refrigerant appears, and the same phenome-
non occurs even if refrigerant is sealed.
It takes 3 min. or more for refrigerant to balance.
If running in the condition, the temperature of discharge gas becomes higher, the
refrigerant oil is deteriorated, and the life time may be affected.
(Compressor motor may be burnt.)
10
3) Overcharge
(1) Symptoms : • The temperature difference of suction-discharge air is 8°C or less, the running current
is higher than the specified current, the pressure of low pressure side is high, and
the compressor and suction pipe are cold.
If running in the condition, pressure switch activates at overload operation to make
continuous operation impossible, compressor is difficult to start, and fuse or breaker is
easy to be disconnected.
(2) Actions : ➀ Dischage the refrigerant. (By 3-5kg/cm2G)
➁ Charge refrigerant to the specified level.
➂ Check for gas leak.
4) Bad compression
(1) Symptoms : • The temperature difference of suction-discharge air is little, the running current is less
than the specified current, the pressure of high pressure side is low, and the pressure
of low pressure is high.
(2) Judgement method :• Close service valve of high pressure side in condenser (front seat) and connect the
manifold gauge to the service valve of low pressure side.
(Close the valve.)
• If the dial of pressure gauge does not indicate 0kg/cm2G or less by cooling in the con-
dition, the compressor is judged as bad.
Liquid side tube

Outdoor
Unit
Indoor
Compressor
Unit Low High
Gas side tube
Note) If pressure gauge is near 0kg/cm2G, immediately stop the cooling.

Otherwise, air flows into the refrigerating cycle or the compressor motor coating is taken off to cause the
poor insulation. So, care should be taken.
11
2.1.4 Summary of check items by cause
Check item Suction/discharge air Rated current Low pressure High pressure
temp.diff. of evaporator
Cause Cooling Heating Cooling Heating Cooling Heating
Cooling 8°C Heating 14°C
Short of refrigerant ¢ ¢ ¢ ¢ ¢ ¢ ¢ ¢
Capillary closing (a part) ¢ ¢ ¢ ¢ ¢ ¢ ¢ ¢
Outdoor heat exchanger ¢ ¢ ¢ ¢ ¢ ¢ ¢ ¢

contaminated
Indoor heat exchanger ¢ ¢ ¢ ¢ ¢ ¢ ¢ ¢

contaminated
Bad compressor ¢ ¢ ¢ ¢ ¢ ¢ ¢ ¢
2.2 Precautions on repair

1) When discharging refrigerant (from pipe or body), the discharge outlet should direct the direction where
nobody exists.
2) Do not work near fire or flame.
3) Work in a large space if possible and arrange the scaffold.
4) Especially for working on rooftop, prepare a place to keep tools and take care to prevent from falling.
5) While running (pump down work, test run), do not insert hands into fan.
6) Clean the Indoor-outdoor connecting pipes and the manifold gauge edges to be free from dust or moisture.
7) Be sure to fill refrigerant to the specified level. (If refrigerant is too much or short, the capacity is down and
trouble may occur.)
8) Keep tools well, and check the measuring machine periodically.
12
3. Troubleshooting
3.1 Product does not operate at all.
Power receptable voltage

Product input voltage
Power supply voltage check Evaportor-condenser
connecting pipe
PCB assy
(fuse, varistor, pattern)
Power input voltage

Driving load terminal Connector contact check
Display PCB connector
AC about 14±3V
Power trans output voltage (General model)
PCB assy check
13
3.2 Room fan does not operate at all.
Connector contact check Motor output connector

Motor capacitor
Motor bearing inserted

Motor-related parts check
state
Fan(Blower) fixed state
Fan(Blower) contact state
Coil resistance (TP)

Motor detail check Motor capacitor
Motor insulation resistance
Communication effor
Error code check
Blower lock sensing
In dehumidifying, heating,
Operation mode check or artificial intelligence
operation, room fan may
be off.
PCB ass'y check
Motor driving circuit

Relay output
14
3.3 Compressor or outdoor fan does not operate at all.
Re-input after power off
Set the desired temperature of remocon to be lower by 2°C or over than room
temperature, and start the cooling operation.
Does not operate at all. Repeat running/stopping at

a short time period.
Temperature sensor Thermistor and evaporator

surface contact check.
open/close check - Clearance is needed (5mm).
Connector check Connector check

(Contact & power) (Contact & power)
Disconnection/short circuit OLP/High pressure switch/

check of connecting wire Low pressure switch check
Electric wire connection Operation mode

check for outdoor side (dehumidifying) check
Compressor & motor detail

check
Insulation resistance
Coil resistance PCB assy check
Capacitor capacity
Compressor OLP Temperature sensing circuit
Relay output
15
3.4 Up/down vane does not operate at all.
Vane bending, structures

interferance check
Motor shaft assembly check
If a constant torque is felt when rotating vane by hands,

the assembled condition is normal.
Connector check
(Disconnection/short
circuit/malconnection)
Blower operating condition

check
At the moment the blower is stopped, up/down vane auto

switch is stopped, and if blower is started, auto switch is
re-operated.
- Especially, it occurs while dehumidifying or heating.
PCB ass'y check
Step motor driving circuit
16
3.5 Left/right louver does not operate at all.
Louver/link/cam assembly
check
Motor shaft assembly check
If a constant torque is felt when rotating louver by hands,

the assembled condition is normal.
Connector check
(Disconnection/short
circuit/malconnection)
Blower operating condition

check
At the moment the room fan is stopped, louver auto

swing is stopped, and if room fan is started, auto swing is
re-operated.
- Especially, it occurs while dehumidifying or heating.
PCB ass'y check
Step motor driving circuit

Synchronous motor driving circuit
17
3.6 Function setting by remocon is disable.
Power input after power off
Operation ON by remocon
• UCheck the transmission signal of remocon - If there is no remocon transmission signal,

- Liquid crystal remocon: signal blinked check the battery or remocon operation.
- Button remocon: LED blinked - If product receiving is not checked,
• UCheck the product receiving check the display PCB.
- Buzzer sounds.
Switchover the air flow by remocon.
- In cooling mode, if compressor is stopped, blower is operated at low fan.

- In dehumidifying mode, to enhance the dehumidifying effect, blower is operated at low fan.
- In heating mode, blower is stopped or operated at low fan according to the situations
(defrosting, hot start, compressor off).
- In Sleep operation mode, blower is operated without switched-over (low or middle fan).
- In artificial intelligence mode, room fan switching-over is not possible by remocon.
PCB ass'y check
Display PCB assy check

- Connector/damage
18
3.7 Cooling/heating conversion is disable.
Heating operation ON by remocon
If the reversing valve (4-way valve) is ON, "tick" sounds.
Connector check
4-way valve connection check

outdoor unit connecting wire
check
PCB ass'y check
4-way valve relay output = ON
Switchover into cooling operation by remocon,

and after about 30 sec., check the 4-way valve
relay output = 4-way valve OFF
If 4-way valve is OFF, the refrigerant flowing sounds

(pee....) due to cycle switchover occurs.
4-way valve coil resistance check
19
4. Installation Fundamentals
Leakage /Freon - 1/4 Case-1
Key Factor Pipe cutting
Troubles & Gas leaks due to the mal-flared copper pipes with non-rectangular section.
Causes
Defect Details
Pipe cutter
Cutting curved pipe leads

mal-rectangular section.
And it makes gas leakage.
Cu. pipe
Guidelines
Pipe cutter
90˚
Make pipe straight before

cutting, and it makes a
rectangular section.
Cu. pipe
20
Key Factor Removing burrs of pipes.
Troubles & Gas Leaks due to the burrs caused by cutting and not removing properly.
Causes
Defect Details
Burrs not removed properly

after cutting.
• Flaring the pipe with burrs(not removed after cutting)

can make freon gas leakages.
• Burrs won't make smooth contacting surfaces.
Guidelines
Reamer
• Burrs should be removed clearly with REAMER.

• Only clean surfaces prevent gas leakages.
21
Factor Flaring works
Troubles & Gas leaks and connecting troubles on tubings caused by the inaccurate sizing during flaring
Causes works.
Defect Details
Pipe worked with large Pipe worked with small sized

sized b won't be b will make small contact
b assemsled into the nut. with nut and gas leak against
even a weak shock.
Guidelines
Recommending sizes for several pipes which

make proper connectings.
a
b
c unit:mm
(a) Pipe dia. (b) Hight (c) Flared dia.
ø6.35 1.0~1.3 8.3~8.7
ø9.52 0.8~1.0 12.0~12.4
ø12.70 0.5~0.8 15.4~15.8
ø15.8 0.5~0.8 18.6~19.0
ø19.05 0~0.5 23.3~22.9
22
Factor Flare nut's fastening.
Troubles & Damaged flares by over-fastening make gas leakages.

Causes And incompletely fastened nuts too.
Defect Details
Damaged Flares by
over-fastening
Incompletely fastened nuts
Outdoor Side
Indoor Side
Guidelines
■ Fastening Torques of Flare Nuts ■ Torque-wrench is required for proper fastenings.
■ Check gas leakages of 4 fastened points and welded
Tube Dia.(mm) Torques (Kg-Cm) points with soap bubbles ctc.
6.35 160~200 -High pressure points: amid compressor's running.
9.52 350~450 -Low pressure points: amid compressor's not running.
15.88 450~550
19.05 550~650
23
Leakage / Drainage - 1/5 Case-5

1. Indoors leveling
Factor 2. Drain hose connecting.
Troubles & Water leaks caused by the inclined indoor unit and the drain hose's bad connecting.
Causes
Defect Details
1. Non-leveled indoor 2. Mal-linked drain hose
Slanted
Evaporator
Horizon
Drain pan
drainage
leaks Connect hoses with drain pan
Guidelines
■ Indoors need to be leveled. ■ Confirm the water draining is good or not by
(For a better drain the install-plate may be poring water into the drain pan.
tilted 2~3° to drain-pan's drain side)
■ Connecting parts of drain pan and hose should
be well fixed with bond for waterproofing.
Install-plate
Weight
24

1. Drain hose extend(adding another hose).
Factor 2. Drain hose laying.
Troubles &
Causes Water leaks came from the extending or laying work of drain hose.
Defect Details
1. Improperly extended drain hose. 2. Curved or upward drain hose.
(Water leaks through the

inside-connected drain
hose.)
Drain hose
Extending hose
Guidelines
■ Connect the extending hose outside and seal ■ Install the drain hose straightened and
with bond and finish by taping. downward.
Drain hose Extending hose
Downward
25
Factor Drain piping and ending.
Troubles & Water leaks caused by upwarded drain hose along the wall-through hole and clogged drain
Causes hose with water.
Defect Details
1. Upwarded drain hose along the wall-through 2. Clogged drain hose with water.
hole.
Drainage can't flow down

across the wall.
Drainage can't flow

down along the
hose.
Guidelines
■ The wall-through hole should be downward. ■ Don't make drain hose clogged with water.
Downward
Arrange gap
26
Leakage / Drainage- 4/5 Case-8
Factor Insulation work on connecting parts and hidden parts of tubings.
Troubles & Water leaks caused by wrong insulation works on tubing lines.
Causes
Defect Details
1. Incomplete insulation works on tube 2. Un insulated hidden parts.
connecting parts.
Ceiling
Drainage flows
Drainage flows down down from the
from incompletely hidden parts.
insulated parts.
Guidelines
■ Completely insulate weak points like
pipe-connection and hidden parts.
Ceiling
Use designated Hidden parts like behind

insulations on pipe the ceiling is a weak point,
connecting parts. too.
27
Leakage / Drainage -5/5 Case-9
Factor Tubing and taping works against the waterdrops.
Troubles &
Causes Water leaks by the waterdrops led by wrong tubing and taping works.
Defect Details
1. Pipe from upside lead waterdrops(rain, drainage
etc.) into the room.
outdoor unit
2. Wrong taping direction lead waterdrops into the

room too.
Waterdrops
Outdoor unit
Downward
Guidelines
■ Make U-trap against the waterdrop inflow.
Outdoor unit
■ tapings should be upward form downside.
Upward
Taping direction
U-trap
Indoor unit
28
Freon shortage Case-10
Factor Tube Extending and freon adding.
Troubles &
Causes Cooling capacity downs by the freon shortage.
Defect Details
1. Not adding freon for extended tubings. 2. Gas leakage on welded points for extending
tubings.
Guidelines
■ Ensure to add freon after extending tubings.(For
a simple check of proper freon quantity, com
pare the in-and-out air temperature after 15 m in
Air out from com pressor's running.)
< Temp. diff. >

-Cooling: 8deg
-Heating: 14deg
Air in
Lo Hi
■ Detect the gas leakages before insulation
tubing(confirm new welded points). R-22
29
Cooling capacity - 1/5 Case-11
Factor Spacing for the air flows in split type air conditioners.
Troubles &
Causes Cooling capacity downs by bad air flows.
Defect Details
1. The space for air intake is too narrow. 2. The space for air discharge is too narrow.
Wall Wall
Guidelines
■ Ensure the distance needed for air flows.
50cm
10cm
Wall Wall
■ Bad air flows lead cooling capacity's drop.

(The product may not run normally as the accumulated heat make compressor stop by protecting
device's work like PTC)
30
Factor Spacing for the air flows in window type air conditioners.
Troubles &
Causes Cooling capacity downs by bad air flows.
Defect Details
1. The space for air intake is too narrow. 2. The space for air discharge is too narrow.
Closed air intake flow

Closed air
discharge flow
Wall Wall
Guidelines
■ Ensure not to disturb the air intake flows. ■ Ensure not to disturb the air discharge flows. The
awning is recommended for a optimum cooling.
Air intake holes
Wall Wall
30cm
31
Factor Improper installation and awning for outdoor unit.
Troubles &
Causes Cooling capacity downs by improper air flows and awning.
Defect Details
1. The outdoor shut in a verandah does not work normally.
(The air around the outdoor unit arise too high)
Verandah 2. Improper awning
Living
Guidelines
■ Discharged air should be outward and not ■ Establish a proper awning.
disturbed.
Verandah
Wall
Living room
30cm
32
Factor Using crushed tubes and changed tubes.
Troubles &
Causes Cooling capacity downs by the crushed tubes and changed tubes.
Defect Details
1. Crushed tube by improper bending

works.
Crushed area
2. Changed tubing from specified tubes.
(Not using proper tubes designed for each
product.)
Guidelines
■ To get a good shaped tube after bending, ■ In changing air conditioning unit, the tubes too
use specified spring or bending tools. should be changed with proper ones.
(Spring for bending) (Bending tool)
33
Factor Long distance tubings.
Troubles &
Causes Cooling capacity downs by long distance tubings.
Defect Details
■ Installed too high beyond recommended height difference between indoor and outdoor unit.
Nth.
.
.
.
.
3rd.
Higher than recommended
2rd.
1st. floor
Guidelines
■ Recommending maximum distances between indoor and outdoor unit:
-RAC (Split): vertical=5m, horizontal =10m
-PAC (3.0 HP¡ ¡Ø): vertical=5m, horizontal=10m
-PAC (3.5 Hp¡¡Ł): vertical=5m, horizontal=20m
34
Noise - 1/2 Case-16
Factor Unstable installing units.
Troubles &
Causes Noise from the unstably installed parts and units.
Defect Details
1. Unstable installed outdoor unit. 2. Released fittings and fasteners.
Duct
Indoor
unit
Slanted
Guidelines
■ Install the unit balanced stably using specified legs etc.
■ To prevent vibrations and noises, fasten tightly all

the connecting parts for electric heater, steam line, Parallel
air duct line etc.
35
Noise - 2/2 Case-17
Factor Unstably fixed tubings.
Troubles &
Causes Noise and vibration form the tubings.
Defect Details
■ Unstable fixing of surplus tubings will make vibrations and noises during the compressor's
running.
Guidelines
■ Cut away the surplus tubings.
But if there are any surplus tubings left for some reasons, be sure to fix them stably with fixing bands.
Fixing band
36
Wiring mistake -1/2 Case-18
Factor Wiring in 3 phase electric power lines.
Troubles &
Causes Major electrical problems(not operating properly) by bad wirings.
Defect Details
1. Not firmly fixed screws of electric power 2. Wiring mistake of fan's electric power lines
lines.(It can be led to critical accidents) for outdoor.(Fan rotates reversely and the
unit will be shutdown with overload.)
SRT
Fixing screw Circu it breaker

(Exclusive)
Air discharge
RST
(Reversed flow)
Guidelines
■ Fix screws firmly. ■ Confirm the R-S-T phase lines respectively.
RST
➧ Each phase should be matched
one by one.
Circuit breaker
(Exclusive)
RST
37
Wiring mistake -2/2 Case-19
Factor Poor electric insulation.
Troubles & Major electrical problems(not operating properly) by bad insulations of connecting cables.
Causes
Defect Details
■ Poor electric insulations of connecting cables between indoor and outdoor.
Insulation break
(Badly insulated or damaged cables)
To indoor
Black
White
Red
From outdoor Cupper pipes
Guidelines
How to confirm the correct insulations of connecting cables.

(for the troubles be insulation break)
1. Outdoor runs on main electric power's supply.
❒ Short between white and red cables.
2. Fuse melts on compressor's running.
❒ Short between red cable and copper pipe.
3. Fuse melts on main electric power's supply.
❒ Short between black (or white) cable and copper pipe.
4. Main electric braker operates on electric power's supply.
❒ Short between black or white cables.
5. Main electric braker operates after 10~20 min from electric power's supply.
❒ Short between black or white cables.
(Occurs after drainage break into badly insulated parts)
38
Bad smells & Gases Case-20
Factor Bad smells and gases delivered by drain line.
Troubles & Bad smells and gases from outside(Ex. ditch) are discharged from the system.
Causes (Be careful not to be confused as if it's from the system).
Defect Details
■ Discharging bad smells & gases
Bad smells & gases

Bad smells & gases can be
(from ditch etc.)
discharged through the drain hose.
Guidelines
■ Add trap on the drain line.
Trap against gas smells etc.
Bad smells & gases are

protected by the trap.
39
ANNEX 4 R407C REFRIGERANT
1 General
out and stored in a disposal cylinder (do not ventilate in
R-407c is a blend of three basic constituents: R32, R125, ambient).
R-134a with respectively weight composition 23%, 25%, 52%.
2) Refrigerant charge will have to be done only with liquid
R-407c is an HFC refrigerant that does not destroy Ozone phase in order to guarantee proper refrigerant composition
layer. inside the system; this can be done or using dedicated
General behaviour of R-407c systems is very similar to cylinders with two valves (one for liquid, the other for
standard R22 one; system differences linked to R-407c are vapour), or, in case of one valve cylinder, put cylinder in
below: up side down position.
• Since R-407c is a zeotropic blend, during phase change, 3) In case of too much refrigerant charged, it is dangerous to
liquid composition is different from vapour one; for this remove partially the charge; this could change refrigerant
reason in case of leakage in zones with biphase, residual composition inside the system; in such case it is suggested
refrigerant composition could be changed. to remove completely the refrigerant charge, pull vacuum
again and recharge the system with proper amount of
• R-407c phase changes are not at constant temperature refrigerant.
as in R22 case, but with increasing temperature during
evaporation and with decreasing temperature during Leak detection will have to be carryed-out only with HFC
condensation (Glide effect). sensitive leak detector.
In case of refrigerant recharge, in order to assure correct Even if R-407c refrigerant is ozone friendly, do not ventilate it
composition two following steps will have to be followed: in the ambient because its warming effect is not zero.
1) Residual refrigerant in the system will have to be pulled For all other technical details see standard for R22.
1
2 Main differences between R-407c and R22 refrigerant

R-407c R-22
1. Refrigerant charging procedure
2. Refrigerant composition
R-407c
{ R32 23%
R125 25%
R-134a 52%
3. Partial refrigerant charge
NOT PERMITTED! YES!

Only complete refrigerant charge Possible partial refrigerant charge
4. Leak detector
Use only HFC detector Use only HCFC detector
5. Temperature trend in evaporate
6. Temperature trend in condenser
2
ANNEX 5 INSTALLATION INSTRUCTION
Part 1 Wall-mounted Split Type

INSTALLATION
1. Characteristics of refrigerant
1.1 Temperature-pressure relationships in saturated condition
Saturation curve
35
Pressure (kg/cm2 G)
30
25
R-22
20
R-12
15
10
0
-10 0 10 20 30 40 50 60 70 80
Temperature(°C)
1.2 Strong/weak points of freon

1.2.1 Strong points
1) Chemical stability
2) No toxicity
3) By little corrosive action on metals, it is applicable to almost all metals.
4) The ratio of Cp/Cv is lower than ammonia and the discharge gas temperature is low, so air cooling type is available.
1.2.2 Weak points

1) A little amount of evaporation heat should circulate a great deal of liquid at the same refrigerating capacity.
2) When using for iron steels, scale occurs more rapidly than ammonia use due to hydrolysis .
3) Generally it is fused in lubricant.
4) Since it is not melted in water, water is separated and water closing occurs in capillary tube.
5) High price
2
2. Tools required
2.1 Tools
Screw driver Hand drill Ruler, knife Gas leak detector Thermometer Hex. wrench
& soup water (Large side: 4mm, 5mm)
Ruler: Length & Temperature

Assembly, Indoor installation distance Leak inspection measurement at Service valve
disassmbly plate fixing measurement. Indoor suction operating
Knife: Tape cutting inlet/discharge outlet.
Core drill Monkey spanner Torque wrench Hook meter Insulation Flare tool set
(diameter 70mm) (300mm): 2EA (for current measurement) resistance meter
Current, voltage, Insulation resistance

Wall through Indoor/Outdoor Indoor/outdoor resistance measurement Pipe cutting,
pipe connection pipe connection measurement (Electric shock prevention) Burr removal
Level Thermometer
Clamp meter
Drive torch Mega tester
2.2 Accessory
Connnection cable Winter cover Anti-vibration Band Adhesive Drain hose

rubber
Indoor-Outdoor Outdoor protection

wire connnection in a unusedseason Vibration absorption Wire & pipe Finishing Drainage
like winter of outdoor finishing
Refrigerant pipe Putty Vinyl tape Remocon fixture Fixture clamping Remocon
(for high/low pressure) screw
Refrigerant circuit
connection to Chaging of wall- Wire & pipe Remocon hanger Remocon fixture
Indoor/Outdoor. through hole finishing fixing
Remark: Some of the above parts are provided by the installer and not included in the standard air-conditioner.
3
3. Split type installation 6) Rooftop Installations:

If the outdoor unit is installed on a roof structure, be
3.1 Select the best location sure to level the unit. Ensure the roof structure and
3.1.1 Indoor unit anchoring method are adequate for the unit location.
Consult local codes regarding rooftop mounting.
1) Do not have any heat or steam near the unit.
2) Select a place where there are no obstacles in front of 3.2 Piping length and elevation
the unit.
3) Make sure that condensation drainage can be conve- Pipe Size Standard Max. Max. Additional
Capacity Length Elevation length Refrigerant
niently routed away. (Btu/h) GAS LIQUID (m) B (m) A (m) (g/m)
4) Do not install near a doorway.
5) Ensure that the space around the left and right of the 7K, 9K 3/8" 1/4" 4 or 5 5 10 20
unit is more than 5cm. The unit should be installed as 12K 1/2" 1/4" 4 or 5 5 15 20
high on the wall as possible, allowing a minimum of 18K 1/2" 1/4" 5 5 15 20
5cm from ceiling.
6) Use a stud finder to locate studs to prevent unneces- 24K 5/8" 3/8" 5 5 15 30
sary damage to the wall.
* Both gas and liquid interconnecting pipes must be
insulated as a pair, but it is not necessary to indi-
More than 5cm More than 5cm vidually insulate them.
Outdoor unit
More than 2.3m More than 5cm
Indoor unit
CAUTION B
Install the indoor unit on the wall where the height from the
floors more than 2.3 meters.
3.1.2 Outdoor unit

1) If an awning is built over the unit to prevent direct sun-
light or rain exposure, make sure that heat radiation
from the condenser is not restricted. Outdoor unit
2) Ensure that the space around the back and sides is
more than 10cm. The front of the unit should have
more than 70cm of space.
Oil trap A
3) Do not place animals and plants in the path of the
warm air.
4) Take the air conditioner weight into account and select Indoor unit
a place where noise and vibration are minimum. B
5) Select a place so that the warm air and noise from the
air conditioner do not disturb neighbors.
In case more than 5m
More than 60cm
More than 10cm More than 10cm CAUTION
• Capacity is based on standard length and maximum allowance

length is on the basis of reliability.
• Oil trap should be installed every 5~7 meters.
More
More than 70cm than 60cm
4
3.3 How to fix installation plate • The position of the center of the hole.
The wall you select should be strong and solid enough to
prevent vibration Left holecore position Right holecore position
3.3.1 Mount the installation plate on the wall with D

D
four type A screws. If mounting the unit on a
concrete wall, use anchor bolts.
• Mount the installation plate horizontally by aligning the center-
line using a level.
D D
Installation Plate
3.4 Drill a hole in the wall
Type "A" screw Marking-off line • Drill the piping hole with a ø70mm hole core drill.
Thread Drill the piping hole at either the right or the left with
the hole slightly slanted to the outdoor side.
Weight
3.3.2 Measure the wall and mark the centerline. It

is also important to use caution concerning WALL
the location of the installation plate-routing Indoor Outdoor
of the wiring to power outlets is through the
walls typically. Drilling the hole through the
wall for piping connections must be done
(0.2~0.3")
safely.
5-7mm
Left rear piping Right rear piping
D
C B,D A,B,C
C
A A,B
C
A,B,D D
ø70mm
Hole Center Installation plate
• For right rear piping and left rear piping, draw a

line in the direction of the arrow marked "D". The
meeting point of the two lines is the center of the
hole.
5
3.5 Flaring work and connection of piping

3.5.1 Flaring work
Main cause for gas leakage is due to defect in flaring D. Flaring work
work. Carry out correct flaring work in the following • Carry out flaring work using flaring tool as shown
procedure. below.
A. Cut the pipes and the cable. Outside diameter A

1) Use the piping kit accessory or the pipes pur- mm inch mm
chased locally.
ø6.35 1/4 1.0~1.3
2) Measure the distance between the indoor and the
outdoor unit. ø9.52 3/8 0.8~1.0
3) Cut the pipes a little longer than measured dis- ø12.7 1/2 0.5~0.8
tance. ø15.88 5/8 0.5~0.8
4) Cut the cable 1.5m longer than the pipe length.
Firmly hold copper pipe in a die in the dimension shown in

Copper the table above.
pipe 90° Slanted Uneven Rough
Handle
"A"
Bar Bar
Yoke
Cone
B. Burrs removal Copper pipe

1) Completely remove all burrs from the cut cross
Clamp handle
section of pipe/tube. Red arrow mark
2) Put the end of the copper tube/pipe in a downward
direction as you remove burrs in order to avoid E. Check
dropping burrs into the tubing. 1) Compare the flared work with figure below.
2) If flare is noted to be defective, cut off the flared sec-
Pipe tion and do flaring work again.
Reamer
Smooth all round

Point down Inside is shiny without scratches
= Improper flaring =
C Putting nut on
Inclined Surface Cracked Uneven
• Remove flare nuts attached to indoor and outdoor damaged thickness
unit, then put them on pipe/tube having completed Even length
all round
burr removal.
(not possible to put them on after flaring work)
Flare nut
Copper tube
6
3.5.2 Connection of piping--Indoor C. Tape the tubing, drain hose and the connecting
1) Preparing the indoor unit's piping and drain hose for cable. Be sure that the drain hose is located at the
installation through the wall. lowest side of the bundle. Locating at the upper
2) Remove the plastic tubing retainer(see illustration side can cause drain pan to overflow inside the
unit.
below) and pull the tubing and drain hose away from
chassis.
3) Replace the plastic tubing holder in the original posi-
tion.
Indoor tubing
Connecting Drain hose

cable
Gas side
Connecting
piping
cable
Liquid side
Drain hose piping
CAUTION NOTE: If the drain hose is routed inside the room, insulate the
When install, make sure hose with an insulation material* so that dripping from "sweat-
that the remaining parts ing"(condensation) will not damage furniture or floors.
must be removed clearly so *Foamed polyethylene or equivalent is recommended.
as not to damage the piping
and drain hose, especially D. Indoor unit installation
power cord and connecting • Hook the indoor unit onto the upper portion of the
cable.
installation plate.(Engage the two hooks of the rear
top of the indoor unit with the upper edge of the
For right rear piping installation plate.) Ensure that the hooks are properly
seated on the installation plate by moving it left and
right.
A. Route the indoor
tubing and the
drain hose in the
direction of rear Connecting
Indoor tubing
right. cable
Drain hose
B. Insert the connecting cable into the indoor unit from Drain hose
the outdoor unit through the piping hole. Press the lower left and right sides of the unit against the
1) Do not connect the cable to the indoor unit. installation plate until the hooks engage into their slots(click-
2) Make a small loop with the cable for easy connection ing sound).
later.
3) Connecting cable
E. Connecting the pipings to the indoor unit and
Capacity (Btu/h) Cooling Model Heat Pump Model drain hose to drain pipe.
7K,9K,12K,18K
• Align the center of the pipings and sufficiently tighten
the flare nut by hand.

24K
Length of con- Gas side piping

necting cable 74cm Liquid side piping
Cable Indoor unit tubing Flare nut Pipings
7
• Tighten the flare nut with a wrench. • Wrap the area which accommodates the rear piping
housing section with vinyl tape.
Connection Indoor
Spanner (fixed) pipe unit pipe
Vinyl tape Wrap with vinyl tape

Flare nut (wide)
Connection pipe
Torque wrench
Connecting cable
Indoor unit tubing
Pipe Size[Torque] Pipe

Capacity
(Btu/h) GAS LIQUID Vinyl tape(narrow)
7K,9K 3/8"[4.2kg.m] 1/4"[1.8kg.m]
12K,18K 1/2"[5.5kg.m] 1/4"[1.8kg.m] • Bundle the piping and drain hose together by wrapping
them with vinyl tape over the range within which they fit
24K 5/8"[6.6kg.m] 3/8"[4.2kg.m] into the rear piping housing section.
Wrap with vinyl tape

• When extending the drain hose at the indoor unit, install
the drain pipe. Pipe
Vinyl tape(wide)
Drain pipe Drain hose
For left rear piping

Indoor unit drain hose
A. Route the indoor tubing with the drain hose to the
Vinyl tape(narrow)
Adhesive required piping hole position.
F. Wrap the insulation material around the connecting

portion.
• Overlap the connection pipe insulation material and the

indoor unit pipe insulation material. Bind them together
with vinyl tape so that there is no gap.
Plastic bands Insulation material
B. Insert the piping, drain hose and the connecting cable

into the piping hole.
Connecting cable
Drain pipe
Pipe
8
C. Insert the connecting cable into the indoor unit. Capacity Pipe Size[Torque]
1) Don't connect the cable to the indoor unit. (Btu/h) GAS LIQUID
2) Make a small loop with the cable for easy connection 7K,9K 3/8"[4.2kg.m] 1/4"[1.8kg.m]
later.
12K,18K 1/2"[5.5kg.m] 1/4"[1.8kg.m]
D. Tape the tubing, drain hose and the connecting
24K 5/8"[6.6kg.m] 3/8"[4.2kg.m]
cable.
• Connecting cable • When extending the drain hose at the indoor unit,
install the drain pipe.
Capacity (Btu/h) Cooling Model Heat Pump Model
7K,9K,12K,18K Drain hose
24K
Indoor unit drain hose
Vinyl tape (narrow)

Adhesive
G. Wrap the insulation material around the connect-

ing portion.
• Overlap the connection pipe heat insulation and the
Loop indoor unit pipe heat insulation material. Bind them
together with vinyl tape so that there is no gap.
E. Indoor unit installation
1) Hang the indoor unit from the hooks at the top of the
installation plate.
Plastic bands Insulation material
2) Insert the spacer etc. between the indoor unit and the
installation plate and separate the bottom of the indoor
unit from the wall.
Indoor unit
Spacer
• Wrap the area which accommodates the rear piping

Installation plate
housing section with vinly tape.
8cm
F. Connecting the pipings to the indoor unit and the
drain hose to drain pipe. Connection Indoor
pipe unit piping
• Align the center of the pipings and sufficiently tighten
the flare nut by hand. Vinyl tape
Connecting cable
Indoor unit tubing Flare nut Pipings

Pipe
• Tighten the flare nut with a wrench.
Vinyl tape(narrow)
Spanner (fixed)
Flare nut
Connection pipe
Torque wrench
Indoor unit tubing
9
• Bundle the piping and drain hose together by wrapping 3.5.3 Connection of the pipes-Outdoor
them with cloth tape over the range within which they fit A. Align the center of the pipings and sufficiently tighten
into the rear piping housing section. the flare nut by hand.
Pipe
Vinyl tape
Drain hose
H. Reroute the pipings and the drain hose across the
back of the chassis.
B. Finally, tighten the flare nut with torque wrench until

Piping for the wrench clicks.
passage through • When tightening the flare nut with torque wrench,
piping hole
ensure the direction for tightening follows the arrow on
I. Set the pipings and the drain hose to the back of the the wrench.
chassis with the tubing holder.
Capacity Pipe Size[Torque]

• Hook the edge of tubing holder to tap on chassis and
(Btu/h) GAS LIQUID
push the bottom of tubing holder to be engaged at the
bottom of chassis. 7K,9K 3/8"[4.2kg.m] 1/4"[1.8kg.m]
12K,18K 1/2"[5.5kg.m] 1/4"[1.8kg.m]
24K 5/8"[6.6kg.m] 3/8"[4.2kg.m]
Taping
Outdoor unit
Gas side piping

(Bigger diameter)
J. Indoor unit installation
1) Remove the spacer. Liquid side piping
(Smaller diameter)
2) Ensure that the hooks are properly seated on the
installation plate by moving it left and right. Torque wrench
Connecting
cable
Drain hose
Press the lower left and right sides of the unit against
the installation plate until the hooks engage into their
slots(clicking sound).
10
3.6 Connecting the cable between indoor

unit and outdoor unit CAUTION
The power cord connected to the indoor unit should be
3.6.1 Connect the cable to the Indoor unit.
complied with the following specifications
• Connect the cable to the indoor unit by connecting (Type H05VV-F(Indoor), H07RN-F(Outdoor) approved
the wires to the terminals on the control board indi- by HAR or SAA).
vidually according to the outdoor unit connection.
(Ensure that the color of the wires of the outdoor unit NORMAL
and the terminal No. are the same as those of the CROSS-SECTIONAL
indoor unit.) AREA 2.5mm2
(18K: 1.5mm2, 7K~14K: 1.0mm2)
• 7K~18K cooling model

Terminal on the indoor unit
The power connecting cable connected to the indoor
1 N and outdoor unit should be complied with the following
specifications
BROWN BLUE GREEN/YELLOW (Type H07RN-F approved by HAR or SAA).
BROWN BLUE GREEN/YELLOW NORMAL

CROSS-SECTIONAL
Terminal on the outdoor unit 1 N AREA 2.5mm2
(18K: 1.5mm2, 7K~14K: 1.0mm2)
• 7K~18K heat pump model
Terminal on the indoor unit 1
The connecting cable connected to the indoor and out-
N 2 3
door unit should be complied with the following specifi-
BROWN BLUE GREEN/YELLOW RED YELLOW cations
(Type H07RN-F approved by HAR or SAA).
BROWN BLUE GREEN/YELLOW RED YELLOW

NORMAL
Terminal on the outdoor unit 1 N 2 3 CROSS-SECTIONAL
AREA 0.75mm2
• 24K cooling model
Terminal on the indoor unit 1 N L
WHITE BLUE BROWN
GREEN/YELLOW
Power supply
WHITE BLUE BROWN . 24K heat pump model
Terminal on the outdoor unit L N 1 N L

Terminal on the indoor unit 1 2 3 L N
WHITE RED YELLOW BROWN BLUE GREEN/YELLOW
Power supply
. WHITE RED YELLOW BROWN BLUE GREEN/YELLOW
Terminal on the outdoor unit L N 1 2 3 L N
CAUTION
❒ ~18K Model ❒ 24K~ Model
If a power plug is not to be used, provide a circuit breaker If a power plug is not to be used, provide a circuit breaker
between power source and the unit as shown below. between power source and the unit as shown below.
Main power source Main power source
Air Air
Conditioner Circuit Breaker Conditioner Circuit Breaker
Use a circuit Use a 25A circuit
breaker or time breaker or time
delay fuse. delay fuse.
11
3.6.2 Connect the cable to the outdoor unit

A. Remove the control cover from the unit by loosen- Outdoor unit
ing the screw. Terminal block
Connect the wires to the terminals on the control
board individually.
Over 5mm
B. Secure the cable onto the control board with the
cord clamp.
C. Refix the control cover to the original position with Connecting cable
the screw.
D. Use a recognized circuit breaker 20A(18K) , Power cord
25A(24K) between the power source and (power connecting
the unit. A disconnecting device to adequately dis- cable)
connect all supply lines must be fitted. Control cover
CAUTION
After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method
of wiring, be guided by the circuit diagram posted on the inside of control cover.
2) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose
from vibrations to which the unit is subjected during the course of transportation. Check them
and make sure that they are all tightly fastened.
(If they are loose, it could cause burn-out of the wires.)
3) Specification of power source.
4) Confirm that electrical capacity is sufficient.
5) See to that the starting voltage is maintained at more than 90 percent of the rated voltage
marked on the name plate.
6) Confirm that the cable thickness is as specified in the power source specification.
(Particularly note the relation between cable length and thickness.
7) Always install an earth leakage circuit breaker in a wet or moist area.
8) The following would be caused by voltage drop.
• Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal
function of the overload.
9) The means for disconnection from a power supply shall be incorporated in the fixed wiring and
have an air gap contact separation of at least 3mm in each active(phase) conductors.
12
3.7 Checking the Drainage and forming 3.7.2 Form the piping
the pipings
3.7.1 Checking the drainage A. Form the piping by wrapping the connecting portion
of the indoor unit with insulation material and secure
A. To remove the front panel from the indoor unit, it with two kinds of vinyl tapes.
remove the front panel from the indoor unit cabinet. • If you want to connect an additional drain hose, the end
1) Set the air direction louvers up-and-down to the posi- of the drain outlet should be routed above the ground.
tion(horizontally) by hand. Secure the drain hose appropriately.
2) Remove 3 screws that retain the front panel.
Pull the lower left and right sides of the grille toward B In cases where the outdoor unit is installed below the
you and lift it off. indoor unit perform the following.
Chassis 1) Tape the piping, drain hose and connecting cable from
Grille
down to up.
2) Secure the tapped piping along the exterior wall using
saddle or equivalent.
Seal small openings
around pipings with a
gum type sealer.

,

Taping
Drain
hose
Remove screws (3places)
B. To check the drainage.

1) Pour a glass of water on the evaporator. Pipings
2) Ensure the water flows through the drain hose of the Connecting
indoor unit without any leakage and goes out the drain cable
exit.
,,
Trap is required to prevent water
from entering into electrical parts.
,,
C. In cases where the Outdoor unit is installed above
the Indoor unit perform the following.
1) Tape the piping and connecting cable from down to

,

up.
2) Secure the taped piping along the exterior wall. Form
a trap, to prevent water entering the room.
C. Drain piping 3) Fix the piping onto the wall by saddle or equivalent.
• The drain hose should point downward for easy drain
flow. Seal small openings

Downward slope
around pipings with a
gum type sealer.
Trap
• Do not make drain piping.
Accumulated
Do not raise
drain water
Air Tip of drain hose
Less than
dipped in water Trap
50mm gap
Water Water Water

leakage leakage
Waving
leakage
Trap is required to prevent water
Ditch
from entering into electrical parts.
13
3.8 Air purging • Do a leak test of all joints of the tubing(both indoor and
outdoor) and both gas and liquid side service valves.
3.8.1 Air purging
Bubbles indicate a leak. Be sure to wipe off the soap
with a clean cloth.
Air and moisture remaining in the refrigerant system • After the system is found to be free of leaks, relieve the
have undesirable effects as indicated below. nitrogen pressure by loosening the charge hose con-
1) Pressure in the system rises. nector at the nitrogen cylinder. When the system pres-
2) Operating current rises. sure is reduced to normal, disconnect the hose from the
3) Cooling(or heating) efficiency drops. cylinder.
4) Moisture in the refrigerant circuit may freeze and
block capillary tubing.
5) Water may lead to corrosion of parts in the refrigera-
tion system.
Therefore, the indoor unit and tubing between the indoor
and outdoor unit must be leak tested and evacuated to
remove any noncondensables and moisture from the
system.
3.8.2 Air purging with vacuum pump
A. Preparation
• Check that each tube(both liquid and gas side tubes)
between the indoor and outdoor units have been prop-
erly connected and all wiring for the test run has been
completed. Remove the service valve caps from both
the gas and the liquid side on the outdoor unit. Note
that both the liquid and the gas side service valves on
the outdoor unit are kept closed at this stage.
B. Leak test
• Connect the manifold valve(with pressure gauges) and
dry nitrogen gas cylinder to this service port with
charge hoses.
CAUTION
Be sure to use a manifold valve for air purging. If it is
not available, use a stop valve for this purpose. The "Hi"
knob of the manifold valve must always be kept close.
• Pressurize the system to no more than 150 P.S.I.G.

with dry nitrogen gas and close the cylinder valve when
the gauge reading reached 150 P.S.I.G. Next, test for
leaks with liquid soap.
CAUTION
To avoid nitrogen entering the refrigerant system in a liquid state, the
top of the cylinder must be higher than its bottom when you pressurize
the system. Usually, the cylinder is used in a vertical standing position.
14
Soap water method

(1) Remove the caps from the 2-way and 3-way valves. Outdoor unit
(2) Remove the service-port cap from the 3-way valve. Cover control
(3) To open the 2-way valve turn the valve stem counter-
clockwise approximately 90°, wait for about 2~3 sec, and
close it.
(4) Apply a soap water or a liquid neutral detergent on the
indoor unit connection or outdoor unit connections by a Gas side
soft brush to check for leakage of the connecting points (Bigger diameta)
of the piping.
(5) If bubbles come out, the pipes have leakage. 3-way valve Liquid side
(close) (Smaller diameta)
2-way valve Hexagonal

(open) wrench
Cap
C. Evacuation
• Connect the charge hose end described in the preced- Service port cap
ing steps to the vacuum pump to evacuate the tubing
and indoor unit.
Confirm the "Lo" knob of the manifold valve is open.
Then, run the vacuum pump.
The operation time for evacuation varies with tubing Indoor unit
length and capacity of the pump. The following table
shows the time required for evacuation.
Required time for evacuation when 30 gal/h
vacuum pump is used
If tubing length is less if tubing length is longer
than 10m (33 ft) than 10m (33 ft) Outdoor unit
10 min. or more 15 min. or more
• When the desired vacuum is reached, close the "Lo"
knob of the manifold valve and stop the vacuum pump.
D. Finishing the job
1) With a service valve wrench, turn the valve stem of liq-

uid side valve counter-clockwise to fully open the
valve.
2) Turn the valve stem of gas side valve counter-clock-
Manifold valve
wise to fully open the valve.
3) Loosen the charge hose connected to the gas side
service port slightly to release the pressure, then Pressure Lo Hi
gauge
remove the hose.
4) Replace the flare nut and its bonnet on the gas side
service port and fasten the flare nut securely with an
adjustable wrench. This process is very important to Open Close
prevent leakage from the system.
5) Replace the service valve caps at both the gas and
the liquid side and fasten them tight.
This completes air purging with a vacuum pump.
The air conditioner is now ready to test run.
Vacuum pump
15
3.9 Test running 3. Ensure the difference between the intake temperature
and the discharge is more than 8°C (Cooling) or
1) Check that all tubing and wiring have been properly
reversely (Heating).
connected.
2) Check that the gas and liquid side service valves are
fully open. Intake temperature
A. Prepare remote control
1) Remove the battery cover by Discharge air

pulling it according to the arrow
direction.
2) Insert new batteries making sure Discharge temperature
that the (+) and (–) of battery
are installed correctly.
3) Reattach the cover by pushing it
back into position.
4. For reference; the gas side pressure of optimum condi-
tion is as below.(Cooling)
Outside ambient TEMP. The pressure of the gas side service valve
NOTE:
• Use 1.5volt batteries. Do not use rechargeable 35°C(95°F) 4~6kg/cm2.G(56.8~85.2 P.S.I.G.)
batteries.
• Remove the batteries from the remote control if the NOTE: If the actual pressure are higher than shown, the system
system is not going to be used for a long time. is most likely over-charged, and charge should be
removed. If the actual pressure are lower than shown,
the system is most likely undercharged, and charge
B. Settlement of outdoor unit should be added.
1) Anchor the outdoor unit with a bolt and nut The air conditioner is now ready for use.
tightly and horizontally on a concrete or rigid mount.
2) When installing on the wall, roof or rooftop, anchor
the mounting base securely with a nail or wire assum-
ing the influence of wind and earthquake. PUMP DOWN
3) In the case when the vibration of the unit is conveyed
to the hose, secure the unit with an anti-vibration rub- This is performed when the unit is to be relocated or
the refrigerant circuit is serviced.
ber.
Pump Down means collecting all refrigerant in the out-
door unit without loss in refrigerant gas.
Bolt
CAUTION:
Be sure to perform Pump Down procedure with the unit
cooling mode.
Pump Down Procedure

1. Connect a low-pressure gauge manifold hose to the
charge port on the gas side service valve.
Tubing connection 2. Open the gas side service valve halfway and purge the air
from the manifold hose using the refrigerant gas.
3. Close the liquid side service valve(all the way in).
C. Evaluation of the performance 4. Turn on the unit's operating switch and start the cooling
operation.
Operate unit for 15~20 minutes, then check the system 5. When the low-pressure gauge reading becomes 1 to
refrigerant charge: 0.5kg/cm2.G(14.2 to 7.1 P.S.I.G.), fully close the gas side
valve stem and then quickly turn off the unit. At that time,
1. Measure the pressure of the gas side service valve. Pump Down has been completed and all refrigerant gas
2. Measure the temperature of the intake and discharge will have been collected in the outdoor unit.
of air.
16

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OB207t-1qxp 25/9/97 8:51 PM Page 1

SERVICE MANUAL No.TE031229

1. IMPORTANT NOTICE ···································2

This service manual is intended for use by individuals possessing adequate

How to order spare parts

Model No. TAC-07CSC/K TAC-07CHSC/K TAC-09CSC/K TAC-09CHSC/K

Model No. TAC-12CS/K TAC-12CHS/K TAC-18CS/K TAC-18CHS/K

Model No. TAC-12CSC/K TAC-12CHSC/K TAC-18CSC/K TAC-18CHSC/K

Model No. TAC-24CS/K TAC-24CHS/K TAC-24CSC/K TAC-24CHSC/K

TCL Air Conditioner Service Manual

TCL Air Conditioner Service Manual

Refrigerating Cycle System

Reversing valve OUTDOOR UNIT

Flared connection Capillary tube

Room temperature Flared

Stop valve Capillary tube

TCL Air Conditioner Service Manual

MAX. REFRIGERANT PIPING LENGTH

MAX. HEIGHT DIFFERENCE

ADDITIONAL REFRIGERANT CHARGE(R-22 : g)

Calculation : Xg=20g/m ✕ (A-7)m

Outdoor unit precharged Refrigerant piping length (one way)

Calculation : Xg=30g/m ✕ (A-7)m

TCL Air Conditioner Service Manual

EVACUATION PROCEDURES(AIR PURGE)

Leave it as it is for one or two minutes. Make sure the pointer

Pipe length : Pipe length

Retighten the cap.

TCL Air Conditioner Service Manual

(1) GUARANTEED VOLTAGE

(1) Indoor intake air wet-bulb temperature : °CWB

(6) Outdoor intake air wet-bulb temperature :

How to measure the indoor air wet-bulb/dry-bulb temperature difference

INDOOR UNIT OUTDOOR UNIT

TCL Air Conditioner Service Manual

9.4 9.1 10.3

19.9 25.5 28.7 28.0 28.0

18.4 23.5 26.5 25.9 25.9

16.9 21.6 24.3 23.7 23.7

OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT

Dry-bulb temperature Relative humidity(%)

➁ Air flow should be set at MAX.

(kgf/F•G)(MPa•G) 07K 07K

Ambient temperature(˚C) Ambient temperature(˚C)

TCL Air Conditioner Service Manual

(kgf/F•G)(MPa•G) 09K 09K

Outdoor unit current (A)

Ambient temperature(˚C) Ambient temperature(˚C)

Outdoor unit current (A)

Ambient temperature(˚C) Ambient temperature(˚C)

(kgf/F•G)(MPa•G) 18K 18K

Outdoor unit current (A)

Ambient temperature(˚C) Ambient temperature(˚C)

Ambient temperature(˚C) Ambient temperature(˚C)

TCL Air Conditioner Service Manual

Outdoor unit current (A)

Ambient temperature(˚C) Ambient temperature(˚C)

Ambient temperature(˚C) Ambient temperature(˚C)

The remote controller transmits signals to the system.

7 FAN SPEED control button

Remote Controller presetting

Mode Initial room temperature Initial set temperature