EQUIPMENT MANUAL

SD50-LT Spin Dryer

DESIGN, INSTALLATION, & SERVICE

CUSTOMER
COPY

Heinzen Manufacturing, Inc.

405 Mayock Road, Gilroy CA 95020
(408) 842-7233 fax (408) 842-6678
SERIAL
For Spin Dryers built after Feburary, 2015, WO #35320 and later.
Revised Feb 2015
© Copyright Heinzen Manufacturing, Inc, U.S.A. 2003
All rights reserved.

All technical information, descriptions, processes included in this Manual, and any drawings made
available by HMI remain the property of Heinzen Manufacturing, Inc. and may not be copied, reproduced
or made available to third parties in any way without our express written consent.

Any information contained in this Manual, which differs from what is stated in any written contract
concluded with HMI, shall carry secondary importance.

Heinzen Manufacturing, Inc. reserves the right to rewrite this publication and make content changes at
any time without any obligation to make notification of such changes.

Furthermore, HMI cannot accept liability for any loss, which might occur from any error that may occur
in this Manual. No rights may be derived from the text of this Manual.
Should the user of this Manual discover any imperfections or errors in the text, HMI would greatly
appreciate notification of it. Suggestions to improve this Manual are very welcome.

EM228145C02-SD50LT-2015-02.doc - ii -
CONTACT INFORMATION

Heinzen Manufacturing Address:

Heinzen Manufacturing, Inc

405 Mayock Road
Gilroy CA 95020

Tel: 408 842 7233

Fax: 408 842 6678

Heinzen Manufacturing Company Profile:

Heinzen Manufacturing International (HMI) is a full service engineering and fabrication company, specializing in
the design and production of food processing equipment for over 25 years.

Our engineering department draws on a wide range of depth and experience, from food processing machinery
through heavy construction projects. Our job is to successfully develop projects from concept through
fabrication and into installation.

If you need assistance to solve a production problem, a turnkey processing line, or a single piece of production
equipment, regardless of size, please call us. Heinzen Manufacturing International stands ready and able to
assist you in the successful and timely completion of your project. We look forward to working with you and
helping your operation to be more productive and profitable.

EM228145C02-SD50LT-2015-02.doc - iii -
 WARNING!
Do not operate this equipment without all safety guards in place and equipment
secured. Power must be locked out before any maintenance is performed.

Failure to follow the operating and maintenance procedures contained in this manual could
result in unsatisfactory equipment performance and/or serious personal injury and void
warranty.

This machine must be installed according to the procedures and cautions in this Manual. HMI
will not assume any responsibility or liability for installations by customer personnel.

Check to make sure all personnel are clear of moving parts before operating this equipment.

GENERAL PRECAUTIONS:

1. Thoroughly read and understand each section before proceeding with installation, tuning, maintenance, or
trouble-shooting.

2. Before working on any part of the equipment, always be sure that the electric power supply is disconnected
and locked out. Before connecting the power supply, make sure that the supply voltage and frequency
correspond to the equipment nameplate ratings, the equipment is properly grounded, and all conductors are
adequately sized to carry the nameplate voltage and current.

3. Never attach any accessory equipment without consulting the manufacturer. Heinzen Manufacturing, Inc.
will not assume responsibility for equipment performance after unauthorized modification to the equipment
or the use of unauthorized parts.

4. Keep the work area clean to prevent accidents.

5. Use only manufacturer’s approved replacement parts. The use of unauthorized replacement parts may
damage the equipment and void any warranties.

6. Do not wear loose or torn clothing around equipment with moving parts.

7. Keep this equipment in good working order at all times by performing scheduled periodic maintenance and
conducting periodic safety inspections. Correct all unsafe conditions immediately.

8. Before operating the Dryer, make sure all required guards are in place, emergency stop switches are
installed and clearly visible, all moving parts are free to move, and all bolted connections are tight.

9. Hardhats are required to be worn when operating the SD50-LT. Especially when opening & closing the lid.

EXPLANATION OF ICONS:
This icon indicates that the user should give this information particular attention to insure the
equipment functions properly.

Indicates serious injury or death can result if information is ignored.

Indicates machine can be damaged if information is ignored.

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TABLE OF CONTENTS

1 INTRODUCTION TO THE SD50-LT SPIN DRYER

22 PACKING AND SHIPPING LIST

3 INSTALLATION INSTRUCTIONS
3.1 General Guidelines
3.2 Floor Mounting Procedures
3.3 Electrical Hook-up
3.4 Preparation Before Start-Up:

4 COMMON INSTALLATION & OPERATIONAL ERRORS TO AVOID

5 OPERATING INSTRUCTIONS

6 FINE TUNING THE SPIN DRYER

6.1 Parameter Settings
6.2 Description of Keypad and Display Messages

7 MAINTENANCE
7.1 General Instructions
7.2 Periodic Maintenance
7.3 Automatic Lubrication Installation Instructions

8 DRIVEBELT REPLACEMENT

9 REPLACING BEARINGS

10 CLEANING & DISINFECTING PROCEDURE

11 SPARE PARTS

12 APPENDIX
12.1 System Schematics
12.2 Layout Diagram
12.3 Maintenance Instructions for Dryers Prior 2005
12.4 SKF Grease tech sheet

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 1 INTRODUCTION TO THE HMI SD50-LT SPIN DRYER:

Thank you for purchasing the HMI SD50-LT Spin Dryer. We are confident you will find the HMI SD50-LT Spin
Dryer a reliable, efficient, and profitable addition to your facility. To better serve you, HMI has compiled the
following operation manual to assist you in the setup, operation and maintenance of your HMI SD50-LT Spin
Dryer. If you have a question concerning the SD50-LT Spin Dryer or this manual, please feel free to have your
plant manager contact us for the information you need.

1.1 Technical Specifications

General
Machine Description : Spin Dryer
Length : 44”
Width : 36”
Height : 75 11/16” (fully opened)
Weight : 550 lbs.
Drive : 1 ½ HP Electric Motor (460V or 230V)
RPM : 680
Product Information
: Chopped Lettuce, Spring Mix, Spinach
Product
(contact HMI Sales for other types of product)
Capacity : Plastic basket ½ full and 50 lbs per load, maximum
Product Form : Loose leaf

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 2 PACKING AND SHIPPING LIST

Description HMI Part No. Qty

Per sales
HMI SD50-LT 1
order

INSTALLATION KIT:
KSA05000550 6
6 Stainless Steel Anchors (with nuts & washers)

SD50-LT Operations Manual EM228145C02 1

DELTA VFD-E Users CD

- 1
Manual (located in the electrical box)

Equipment Markings

Every SD50-LT is shipped with an etched nameplate that includes the following information:

 Description
 Serial Number

EM228145C02-SD50LT-2015-02.doc -3-
 3 INSTALLATION INSTRUCTIONS:

3.1 General Guidelines

 Locate the dryer’s rear mounting holes (nearest motor) a minimum of 10” from any rear wall or overhead
obstruction less than 75” high.

 Mount Dryers to allow for proper disposal of extracted liquids.

 Allow 48” between dryer centers in multiple dryer layouts.

NOTE: For an example of a typical factory installation, including multiple spacing and
envelope dimensions, see APPENDIX A: Installed Layout Diagram S221474.

Figure 3.0
Floor Mounting Pattern

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 3 INSTALLATION INSTRUCTIONS:

3.2 Floor Mounting Procedure

1) Set the Dryer in place with a pipe

spacer/rubber isolator under each 1
2" NUT
foot.

2) The pattern provided in Figure 3.0 WASHER

may be used to locate the mounting

holes; however, a more reliable
method is to use the Dryer base
plate holes as a drill guide.

3) Drill ½” diameter holes in concrete TOP PLATE

floor for wedge anchors.
1
2" x 512" ANCHOR BOLT
Caution: Do not drill all the way RUBBER
through the concrete floor. Clean ISOLATORS

out the holes with compressed air

PIPE SPACER
or wire brush and blow out bulb. Figure 3.1
4) Install wedge anchor bolts into each hole.

5) Place remaining rubber isolator and top plate over the pipe spacers at each foot.

6) Install washer and nut onto each wedge anchor bolt and tighten the nut until the top plate is tight against
the top of the pipe spacers. This should compress the rubber isolators about 1/8” to 3/16” each, and will
provide a vibration cushion between the dryer and the floor.

3.3 Electrical Hook-Up:

The SD50-LT is shipped without a plug in order to provide the customer the flexibility to provide the desired
receptacle needed for factory installation. A NEC 05 fusible disconnect must be installed within sight of the
dryer.

NOTE: It is the customer’s responsibility to wire to OSHA guidelines and per

local wiring codes.

3.4 Preparation Before Start-Up:

Activate the grease cartridges at the rear of the dryer by turning the dial on top with a 3mm Allen wrench. If you
are using your dryer daily HMI recommends that you set the dial to the #2 setting. See section 7.3 for further
information.

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 3 INSTALLATION INSTRUCTIONS (con’t):

3.4 Preparation Before Start-Up (con’t):

Carefully check the following items before proceeding.

 Make sure that the wiring is correct. In particular, check that the output terminals U/T1, V/T2 W/T3 are
not connected to power and that the drive is well grounded.
 Verify that there are no short circuits between terminals and from terminals to ground or mains power.
 Check for loose connectors, terminals or screws.
 Verify that no other equipment is connected to the AC motor.
 Make sure that all switches are off before applying power to ensure that the ac motor drive does not
start running, and that there is no abnormal operation after applying power.

 Display with Digital Keypad

 Do not operate the drive with moisture on your hands.
 Check the following items after applying power: The display without digital keypad should light up the
Led Ready light.

Standard Drive display

The display with digital keypad should display F 0.0, Forward and Stop LED’s

Display with Digital Keypad

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 4 COMMON INSTALLATION AND OPERATION ERRORS TO AVOID:

Please read the following list of precautionary notes for your operator’s safety and to ensure
your Spin Dryer will serve you to its maximum potential:

1) Do not fill the plastic tote basket more than half full of product and a maximum of 50 pounds. If this
basket is filled to the top, the load will be unsupported and can result in excessive vibration of the dryer.
Excessive vibration can cause damage to the dryer and/or cause the anchors to be pulled from their
positions.

2) Do not over tighten the drive belt on your dryer. Over tightening the drive belt can result in belt breakage
and main bearing damage.

3) Do not operate your dryer if the lid

ACTUATOR
. safety system is not operating
correctly. If you do so, it may result in a
safety hazard. The lid safety is functioning
correctly if the dryer will not start with the lid
open, and shuts the dryer off when the lid is
opened while the dryer is running. The lid
sensor utilized for the SD50-LT consists of
an actuator and a switch (see Figure 4.0).
NOTE: A minimum sensing distance must
be maintained between the actuator and
switch. The sensors must remain in the
position shown to insure that the signal is SWITCH
given to allow the Dryer to run.
Figure 4.0
4) Be sure the power source for the dryer matches the dryer specification.
The SD50-LT is produced for various power sources, and an incorrect
hookup could result in damage to your dryer and/or a safety hazard.

5) The SD50-LT is delivered with a maximum speed set for 680 RPM. This standard speed is designed for
running lettuce products. Damage to your product may occur if your dryer’s speed is too high for the
product in question.

6) Do not alter the program parameters of the Variable Frequency Drive (except for those covered in the
Fine Tuning Sections) without first consulting with an HMI representative. The operational parameters of
this unit control many of the dryer’s safety features.

7) Do not disconnect the power from the dryer while the dryer is running.

8) Do not open the dryer lid while the dryer is turning. Opening the lid while the dryer is turning will cause
the brake to activate and the rotation will slow to a stop.

9) Your VFD is located in a cold room and the condensation that forms on the warm components may cause
electrical problems. Make sure the condensation drain is clear and water does not build up in VFD area.

NOTE: It is very important that your Dryer bearings be greased daily with a food grade
grease. See 7.3 for Automatic Lubrication.

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 Figure 5.0
5 OPERATING INSTRUCTIONS: Start / Stop

Determine which mode the Dryer will run in, Hand or Automatic. Safety
The Hand / Auto Switch is located inside the control box. (see Figure 5.1). Disconnect
Switch
“Hand” Mode: The operator will load the dryer with a basket, close
the lid and depress the Green “Manual Start” button for each cycle.
Manual Start
“Auto” Mode: The operator will load the dryer with a basket, and close
the lid. The Dryer will run one cycle each time the lid is closed.
Menu Selector
1) TEST RUN: Prior to running product, conduct
a test run. Place an empty basket in the dryer and Close the lid.
In “Auto Mode”, pull out the START/STOP button located on the
VFD Control Box (see Figure 5.0). Press the Manual Start
button, open and close the lid. The dryer will run thru a single
cycle and stop, allowing the user to make sure the dryer is fully
functioning. In “Hand Mode” Place an empty basket in the dryer, Hand/ Auto
pull out the START/ STOP button and then press the “MANUAL
START” button. The dryer will run thru a single cycle and stop
allowing the operator to make sure the dryer is functioning.
Brake Resistor

Variable Frequency Drive Figure 5.1

2) Open lid and place a correctly loaded basket (no more than half full and 50 pounds or less) into the dryer.

NOTE: If the baskets are filled above the top of the basket carrier, the dryer could vibrate
excessively and result in failure of the anchor bolts over time.

3) Close lid. If the dryer is in Auto Mode the cycle will start. If the dryer is in Hand Mode, depress the Manual
Start button and the cycle will start.

4) The dryer will then begin an initial balance cycle then automatically enter the spin cycle.

NOTE: From this point forward, if the SD50-LT is in automatic mode; there is no need to activate
the Start/Stop button throughout normal operating conditions.

5) The dryer’s normal operation is very quiet. The motor will be energized from the time the dryer is started
through the brake cycle.

6) After the SD50-LT has completed the spin cycle the brake will activate and basket rotation will stop.

7) Raise lid and remove basket. The dryer is now ready to receive the next load. In “Auto Mode” when the
next load is put into the dryer, the dryer will automatically start when the lid is closed. In “Hand Mode”
press the Manual Start button to start the dry cycle.

8) STOP FUNCTION: In the event the operator desires to stop the dryer, the red Start/Stop button can be
depressed. The brake is fully activated and the drum rotation will brake to a stop.
9) NOTE: The dryer can be fine tuned to meet your production needs (see Section 6).

6
EM228145C02-SD50LT-2015-02.doc -8-
 FINE TUNING THE SPIN DRYER:

6.1 Parameter Settings:

VFD Controller: The SD50-LT utilizes a Delta Variable Frequency Drive (VFD) to control the dryer drum.
Each SD50-LT is delivered pre-programmed and completely tested by the HMI production facility. The table
below describes the parameter changes made by HMI to the Delta default settings.

HMI Factory Setting

Parameter Description
208 Single phase 208 Volts 230 volts 460 volts
00-04 USER DISPLAY 0 0 0 0
00-05 USER DEFINED K 11.4 11.4 11.4 11.4
01-00 MAX OUTPUT FREQ 80 80 80 80
01-02 MAX OUTPUT VOLTS 220 220 220 440
01-09 ACCEL TIME 1 8 8 8 6
01-10 DECEL TIME 1 8 8 8 6
ST
02-00 1 FREQ SOURCE 0 0 0 0
02-01 COMMAND SOURCE 1 1 1 1
02-02 STOP METHOD 2 2 2 2
02-04 REV FWD DISABLE 1 1 1 1
02-09 2D FREQ SOURCE 4 4 4 4
03-00 RELAY OUTPUT 19 19 19 19
03-01 PHOTO OUT MO1 1 1 1 1
06-00 OV STALL LEVEL 0 0 0 0
07-00 MOTOR RATED CURRENT 4.4 4.4 4.2 2.2
07-01 NO LOAD CURRENT 2.6 2.6 2.6 1.5
07.05 MOTOR STATOR 3009 3009 3009 1154
INPUT AMPS 15 9 9 4.3

For a description of all parameter defaults, refer to the Delta User Manual.

Standard PLC Parameters for SD50LT 4 Speed Control

Dry Times can be adjusted by the 4 position “MENU” switch on top of the control box.

1 cycle consists of 16 seconds of spin balance followed by the dry cycle. The dry cycle time can be varied
between four menu settings.

Spin balance: 2hz 4 seconds, 4hz 4 seconds, 30hz 4 seconds, 2hz 4 seconds

Dry cycle: Menu position 1 – 60hz 60 seconds

Menu position 2 – 60hz 90 seconds
Menu position 3 – 60hz 120 seconds
Menu position 4 – 60hz 180 seconds

If the dryer factory programming is not compatible with the product you are drying, alternate
programming is available from HMI. This programming can be installed either by software or by
replacing the drive hardware card, Part Number VFD-EPROG. Please contact your HMI Customer
Service Representative to discuss your application needs.

EM228145C02-SD50LT-2015-02.doc -9-
 FINE TUNING THE SPIN DRYER: (con’t)
6
6.2 Explanation of Keypad Operation and Display Messages
(taken from Delta VFD-E User Manual):

EM228145C02-SD50LT-2015-02.doc - 10 -
 FINE TUNING THE SPIN DRYER: (con’t)
6
6.2 Explanation of Keypad Operation (con’t)
(taken from Delta VFD-E User Manual):

NOTE: PLC Mode should be set to PLC-1 to run normal production.

PLC-0 allows setting the drive parameters. PLC-2 is for transferring PLC Programs,
which requires a computer with the proper software and RS-485 cable.

EM228145C02-SD50LT-2015-02.doc - 11 -
 7 MAINTENANCE:

7.1 General Maintenance Instructions

The SD50-LT is designed for quick and efficient maintenance. Only qualified personnel should faithfully carry
out the following instructions in order to provide the maximum and most efficient operation of this machine and
to ensure that all warranties are valid and remain in effect.

ACTION DAILY WEEKLY MONTHLY REMARKS

Check that the pressurized

SKF lubricator has sufficient X See Section 7.3
grease to lubricate bearings.

Check condition of Lid

Springs
X

Check Drive Belt tension

Adjust if necessary*
X See Section 7.2

Check all external bolts and

tighten if necessary
X

*If Dryer is in operation more than 40 hours per week adjustments may be more frequent.

Safety

Before any maintenance is performed, the unit must be adequately fixed in place and
all turning, rotating, hinged or otherwise moveable parts must be blocked or supported.

EM228145C02-SD50LT-2015-02.doc - 12 -
 7 MAINTENANCE (con’t):

7.2 Periodic Maintenance: Drivebelt Tension Adjustment

NOTE: For dryers manufactured prior to 2005, see section 12.3.

IMPORTANT: Before performing any maintenance to the Dryer, make sure the power is
locked out to Dryer.

1) Remove lower support plate (7 bolts).

Figure 7.0

2) Loosen brass jam nuts on motor mount.

3) TIGHTEN belt by turning the brass nut

COUNTERCLOCKWISE.

4) LOOSEN belt by turning the brass nut CLOCKWISE.

5) Belt deflection should be 3/8” at 5 to 7 lbs as

measured at the midpoint of the belt.

6) Replace support plate.

7) Ensure that all guards and shields are in place and that
access doors and panels are securely fastened.

8) Remove lockouts and turn on electrical power to the

dryer.

Figure 7.1

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 7 MAINTENANCE (con’t):

EM228145C02-SD50LT-2015-02.doc - 14 -
 7 7.3 Automatic Lubrication:
Figure 7.3

Activate lubricator by turning the dial on the top (see Figure 7.3) to the #2
setting. This setting should give a cartridge life of approximately 2-4 months.
The gas operated SKF lubricator must have grease in it to lubricate the dryer
bearings. To ensure the longevity of your Spin Dryer, check the level of the
grease inside the SKF lubricator weekly. Replace the pressurized grease
cartridge when empty.

Figure 7.3

IMPORTANT: Check lubricator weekly. Mark grease level on canister to ensure bearings
are receiving grease flow.

IMPORTANT: Failure to replace the gas operated SKF lubricator when it has run out of
grease could result in damage to the dryer bearings.

IMPORTANT: Failure to properly grease or failure to use HMI approved greases could
result in damage to the dryer’s bearings.

If the Automatic Lubricators are unavailable, unscrew the lubricators and replace them with ¼”NPT grease
nipples. Grease the bearings Daily by hand with approved grease (Klueber Allplex FMG2 or SKF LGFP2) until
the lubricators are replaced.

EM228145C02-SD50LT-2015-02.doc - 15 -
 7 7.4 Lid Spring Replacement:

Tools Needed: ¼” Allen wrench, 9/16” open or box end wrench

1) Close dryer lid.
2) Turn off electrical power supply. Use lockouts as per your company policy.
3) Remove the nut under the bump stop and remove bump stop.
4) Open the lid all the way.
5) Remove the old springs.
6) Assemble new springs on dryer Lid with the nut and bolt thru the top spring mount and the slotted clevis
on the lower spring mount. See Figure 1.
7) Tighten the bolts securely, the spring clevis should still be able to pivot in the mount.
8) Close the dryer lid.
9) Assemble the bump stop and securely tighten the retaining nut.
10) Verify proper open and close function of the dryer lid.
11) Ensure that all guards and shields are in place and that access doors and panels are securely
fastened.
12) Remove lockouts and turn on electrical power to the dryer.
13) Test dryer for normal function.

Figure 7.4

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 8
DRIVEBELT REPLACEMENT:

1) Remove lower cover, per instruction for belt tensioning in Section 7.2.1.
2) Loosen jam nuts and move motor downward to lessen belt tension.
3) Remove 4 bolts that secure lower bearing.
4) Disconnect grease lines.
5) Remove 4 bolts that secure inner basket
6) Remove inner basket
7) Remove 8 bolts that secure Bearing Mount Flange.
8) Lift Shaft assembly far enough to slide belt underneath the lower bearing.
9) Slide Drivebelt out and over the bearing assembly.

3 4 5

6 7 9

NOTE: At this point, the Bearing Assembly can be lifted out of the Dryer in order to
replace the upper & lower bearings (see following Section).

NOTE: For dryers manufactured prior to 2005, see section 12.3.

EM228145C02-SD50LT-2015-02.doc - 17 -
 9 REPLACING UPPER & LOWER BEARINGS:

NOTE: For dryers manufactured prior to 2005, see section 12.3.

On Bench: (Figure 9.0 & 9.1)

1) Loosen set screws on lower
bearing and remove.

2) Loosen set screws on pulley

sheave bushing and remove
pulley.

3) Remove bolts on mounting

plate.

4) Loosen set screws on upper

bearing and remove.

5) Reverse steps for installing

new bearings.

Note: Be sure to tighten

all set screws securely.

Figure 9.0

* Note: Set Pulley Height at 3 7/8” to properly align with pulley on the motor

*
3 7/8”3 15 16" TO 4"

Figure 9.1
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 10 CLEANING AND DISINFECTING

General Instructions

Cleaning and disinfecting are an important and integral part of the production process. To ensure effective
management of the cleaning process, cleaning is best viewed as a component specific process.

Definition

 Removal of coarse particles of foreign material (i.e. dirt)

 Pre-rinse at prescribed pressure and temperature
 Application of a cleaning agent in the prescribed concentration
 Time for the cleaning agent to soak in
 Post-rinse at prescribed pressure and temperature
 If necessary, application of a disinfecting agent in the correct concentration, observing the prescribed
contact time and temperature
 Post-rinsing (compulsory if disinfecting has been performed)

Safety

 Before cleaning begins lock out power to Dryer.

 Wear adequate means of protection of skin, eyes and respiratory passages.

Before any cleaning is performed, the unit must be adequately fixed in place and all turning,
rotating, hinged or otherwise moveable parts must be blocked or supported.

All instructions issued by the suppliers of any cleaning or disinfecting agents

must be strictly followed.

Standard Cleaning Method

 When cleaning (and especially when disinfecting), it is absolutely critical that the equipment is treated and
rinsed ‘top-down’.

Equipment cannot be properly disinfected if it has not been properly cleaned first.

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 11 SPARE PARTS

To make the ordering of spare parts as efficient as possible, HMI recommends the use of the order form found
on the following page.

HMI advises keeping sufficient quantities of spare parts immediately available in order to
prevent a stop in production.

Ordering Spare Parts

1. Copy the order form.
2. Refer to the spare parts list below in order to fill in the required fields.
3. Be sure to include the Serial Number located on the nameplate of your machine (see Section 2 for
additional information regarding the nameplate).
NOTE: The Serial Number is also stamped on the back of the Dryer.
4. Fax the order form to HMI: (ATTN: Customer Service Representative)

SPARE PARTS TABLE

QTY
(per Dryer) DESCRIPTION HMI P/N REFERENCE

1 MOTOR, 1 ½ HP (208V-1ph, 230V-3ph, 480V-3ph) BALDCESSWDM3554T Section 7.2

1 DRIVE BELT FDVB3B60 Section 7.2 & 8

2 BEARING (UPPER & LOWER) FBRGF4BDI115R Section 9

1 SWITCH, LID SENSOR SENT1516Z12KD6 Figure 4.0

2 LID SPRING ASSY F229538 Figure 7.4

2 CENTRIFUGAL BASKET RETAINER F231633 Figure 9.0

1 VFD, DELTA 3HP (480VAC, 3 PHASE) VFD022E43A Figure 5.1

1 VFD, DELTA 3HP (240VAC, 3 PHASE) VFD022E23A Figure 5.1

1 VFD, DELTA 3HP (208VAC, SINGLE PHASE) VFD022E21A Figure 5.1

1 BRAKE RESISTOR, DELTA (480V, 3 PHASE) BR300W250 Figure 5.1

1 BRAKE RESISTOR, DELTA (230V, 3 PHASE) BR300W70 Figure 5.1

BRAKE RESISTOR, DELTA (208V, SINGLE
1 BR300W100 Figure 5.1
PHASE)
1 DRIVE SHEAVE 3.4” FITS MOTOR SHAFT FDSH3A030B34 Section 9

1 BUSHING 7/8” FITS MOTOR SHAFT FDBUTL12100875 Section 9

1 PULLEY 9.4” (aluminum) FDS21094330SK Section 9

1 BUSHING 1 -15/16” FITS DRIVEN PULLEY FDBUQDSK1937 Section 9

LUBRICATOR SKF FOOD GRADE; SKF LAGD
2 SKFLAGD125FP2 Section 7.3
125/FP2; GAS OPERATED

EM228145C02-SD50LT-2015-02.doc - 20 -
 PART ORDER FORM
TEL: (800) 655-4675
FAX: (408) 842-6678

Date : Your P.O. #:

Company :
Contact :
Address : Tel:
Fax:

Please enter
Nameplate
Information:

Description of Part Needed Qty. Price:

HMI Part No.
$

Total:

EM228145C02-SD50LT-2015-02.doc - 21 -
 12 APPENDIX

12.1 MCC Control Box Schematic: Current standard parameters PLC-0, SD50 460 4-12 STD
or SD50 230 4-12 STD
or SD50 208 4-12 STD
Current standard PLC program PLC-2, SD50lt STD 10-09

EM228145C02-SD50LT-2015-02.doc - 22 -
 12 12.1 MCC Control Box Schematic:

EM228145C02-SD50LT-2015-02.doc - 23 -
 12 12.2 Layout Drawing:

MULTIPLE LAYOUT
FRONT VIEW

20 1/4"
SIDE VIEW

EM228145C02-SD50LT-2015-02.doc - 24 -
12.3 MAINTENANCE INSTRUCTIONS FOR DRYERS PRIOR TO 2005:
Drivebelt Tension Adjustment: (Figure 12.1)
1) Lock out power to dryer.
2) Remove belt guard (4 bolts, 1 nut).
3) Loosen brass jam nuts on motor mount.
4) Tighten belt by turning nut away from dryer.
5) Loosen belt by turning nut toward from dryer.
6) Belt deflection distance should be 3/16” at 7 lbs force as measured at the mid-point of the belt.
7) Tighten brass jam nuts on tension adjuster.
8) Replace guard.
9) Restore power and test run dryer.

ADJUSTMENT POINT
FOR BELT TENSION

MAKE MEASUREMENT
FOR BELT TENSION
HERE

BELT GUARD

MOUNTING BOLTS MOUNTING NUT

TYP FAR SIDE

Figure 12.1

EM228145C02-SD50LT-2015-02.doc - 25 -
12.3 MAINTENANCE INSTRUCTIONS FOR DRYERS PRIOR TO 2005:
Drivebelt Replacement: (Figure 12.2)

1) Remove belt guard per previous instructions for belt tensioning.

2) Release belt tension.
3) Remove bearing hardware (4 bolts).
4) Remove the old belt.
5) Replace a new belt over the spindle and on both belt pulleys.
6) Replace Bearing Support.
7) Tension belt per instructions in Section 7.2
8) Tighten Jam nuts on tension adjuster.
9) Replace belt guard.
10) Restore power and test run dryer for proper operation.
DRIVEBELT
FBLT3B60

SUPPORT
HARDWARE TYP 6
PLCS

BEARING SUPPORT
BEARING HARDWARE
4 PLCS

Figure 12.2

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12.3 MAINTENANCE INSTRUCTIONS FOR DRYERS PRIOR TO 2005:
1) Before any work is performed, the unit must be securely blocked and supported.

Replacing Upper & Lower Bearings:

1) Place SD50-LT on secure stand so that access to the bolts under the dryer is available above the floor.
2) Remove dryer basket (see Figure 12.3)
(4 bolts & 2 spring washers).
3) Remove lower portion of Belt Guard and release
Drive belt tension (Section 7.2).
4) Remove lower bearing support plate.
5) Remove lower bearing from shaft
6) Remove Drive Pulley from shaft.
7) Detach Upper portion of Belt Guard (4 bolts).
8) Remove mounting hardware and remove basket
(4 bolts).
9) Remove mounting hardware for Drum Plate (8
bolts) and hoist the shaft assembly out of dryer.

HARDWARE FOR
REMOVING BASKET

Figure 12.3

HARDWARE FOR REMOVAL

OF BELT GUARD (4 PLACES)
BELT GUARD

HARDWARE FOR REMOVAL

OF DRUM PLATE

DRIVEBELT

FDVB3B60

HARDWARE FOR LOWER

BEARING

Figure 12.4
EM228145C02-SD50LT-2015-02.doc - 27 -
12.4 SKF GREASE TECH SHEET

EM228145C02-SD50LT-2015-02.doc - 28 -
12.4 SKF GREASE TECH SHEET

EM228145C02-SD50LT-2015-02.doc - 29 -
NOTES:

EM228145C02-SD50LT-2015-02.doc
 .

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