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WHAT MAKES US DIFFERENT INDUSTRIES SERVED

• Power Generation
• Industrial Gas Turbine
Laser metal deposition (LMD) is not a niche offering for us…. it’s
• Chemical Processing
what we do. Constantly striving to stay at the forefront of this
• Aerospace
fast-growing technology has resulted in a full staff dedicated
• Transportation
to the science of LMD. This expertise ranges from metallurgical
• Oil – Gas Exploration
sample evaluations to custom LMD equipment designs. Helping • Dept. of Defense
you through feasibility, qualification, serial production and up to • Mining
onsite vertical integration is our daily routine. With annual americancladding.com
powder deposition amounts now exceeding 32 tons, we’ve APPLICATIONS
learned how to help you stay successful. We currently offer • Hardfacing overlays
24 hour/day LMD work cells whose part capacity ranges from • Corrosion resistant overlays
ounces to multiple tons that are over 40 feet in length. • Original material restoration
• Boss / profile buildups
• R&D / feasibility studies
• Systems build & training

CLADDING IN POWER GENERATION:


Extend pump component life
PARTIAL LIST OF ADDITIVE ALLOYS
• Low Alloy Steel: 4130 | 4140 | 4340 | H-13
• Stainless: 304 | 309 | 316 | 347 | 410 | 420 |


15-5PH | 17-4PH
Cobalt Alloys: Stellite 6 | 21 | 31 | 75 with laser cladding
• Ni Alloys: Inconel 622 | 625 | 718 | Waspaloy |
Hastelloy X
Roll Repairs Valve Coatings (67-70 Rc) • Aluminum: 4047
• Bronze: Nickel bronze | Aluminum bronze
• Titanium: Ti-6Al4V | CP
• Others: Tungsten carbides | Chrome carbides |
various proprietary alloys

ACCREDITATIONS & CERTIFICATIONS


• ISO 9001
• AS9100
• ASME boiler & pressure vessel
•S •R • PRT
Chemical Processing Industry Internal Diameter (ID) Cladding

Scott Poeppel
Want to Learn More? Vice President

START A CONVERSATION TODAY. spoeppel@americancladding.com


860.784.1962

FOR MORE INFORMATION American Cladding Technologies


15 International Drive
SUBSCRIBE TO OUR BLOG East Granby, CT 06026
860.413.3098
americancladding.com

© 2017 American Cladding Technologies. All rights reserved. (12/2017) A COMPANY


LASER CLADDING ADVANTAGES PUMP APPLICATIONS
Laser cladding, also known as laser metal deposition (LMD), Twin Rotary Screw Pump
uses metal alloy powders to enhance the surfaces of metal
components. These enhancements are usually focused on Hardfacing Flights
extending component life by minimizing erosion/corrosion
of the base material. • PROBLEM:
The top of the flight of a screw
Advantages of LMD over more traditional additive is exposed to metal-to-metal
processes include: rubbing contact with the casing
or adjacent shaft screw, causing
• Lower powder costs wear. Therefore, the integrity of
due to thinner coatings hardfacing alloy to the base of
• Improved metallurgy the flight is very
with higher material hardness important.
• Less stress
• SOLUTION:
due to lower heat input
Laser hardfacing is welded
• Shorter process time to form a “metallurgical
than traditional processes like PTA bond” rather than a Shaft Repair
“mechanical bond”
commonly found in thermal • PROBLEM:
spray processes or sometimes Wear to shaft and shaft components.
Typical Pump Challenges spray and fuse applications.
• SOLUTION:
Laser cladding to repair shaft and
Casing/Impeller Wear shaft components with a cost-effective
Laser cladding can repair wear to pump casings and impellers caused by:
• Minor abrasive wear from pumping light slurries
Centrifugal Pump and environmentally friendly solution.

• Heavy casing wear and erosion from pumping solids and/or cavitation
• Chemical attack
• Wear to specific areas of the casing or impeller
• PROBLEM:
Shaft Wear Corrosion inside the pump caused by
the fluid properties.
Laser cladding restores worn shafts caused by:
• Packing and oil seals – typically the result of constant pressure and • SOLUTION:
abrasion against the shaft surface By coating with a corrosion-resistant
• Neglect and improper lubrication – causes the packing to heat up alloy, the component can be manufac-
and result in severe wear to the shaft tured from a less expensive material
resulting in an overall cost reduction.

Benefits We are – and intend to remain – • PROBLEM:


• Long-lasting protection from wear and erosion at the forefront of this fast-growing
industry. This strength enables us to
Wear of the impeller or other pump components – can be worsened by suspended solids.
• Extended component life achieve laser metal deposition 
solutions of unprecedented • SOLUTION:
• Improved pump reliability precision, quality and reliability
for our customers.  In many cases, wear-resistant coatings can be applied to increase component lifespan or
That is our guarantee. original material can be applied to the wear location to allow component restoration.
LASER CLADDING ADVANTAGES PUMP APPLICATIONS
Laser cladding, also known as laser metal deposition (LMD), Twin Rotary Screw Pump
uses metal alloy powders to enhance the surfaces of metal
components. These enhancements are usually focused on Hardfacing Flights
extending component life by minimizing erosion/corrosion
of the base material. • PROBLEM:
The top of the flight of a screw
Advantages of LMD over more traditional additive is exposed to metal-to-metal
processes include: rubbing contact with the casing
or adjacent shaft screw, causing
• Lower powder costs wear. Therefore, the integrity of
due to thinner coatings hardfacing alloy to the base of
• Improved metallurgy the flight is very
with higher material hardness important.
• Less stress
• SOLUTION:
due to lower heat input
Laser hardfacing is welded
• Shorter process time to form a “metallurgical
than traditional processes like PTA bond” rather than a Shaft Repair
“mechanical bond”
commonly found in thermal • PROBLEM:
spray processes or sometimes Wear to shaft and shaft components.
Typical Pump Challenges spray and fuse applications.
• SOLUTION:
Laser cladding to repair shaft and
Casing/Impeller Wear shaft components with a cost-effective
Laser cladding can repair wear to pump casings and impellers caused by:
• Minor abrasive wear from pumping light slurries
Centrifugal Pump and environmentally friendly solution.

• Heavy casing wear and erosion from pumping solids and/or cavitation
• Chemical attack
• Wear to specific areas of the casing or impeller
• PROBLEM:
Shaft Wear Corrosion inside the pump caused by
the fluid properties.
Laser cladding restores worn shafts caused by:
• Packing and oil seals – typically the result of constant pressure and • SOLUTION:
abrasion against the shaft surface By coating with a corrosion-resistant
• Neglect and improper lubrication – causes the packing to heat up alloy, the component can be manufac-
and result in severe wear to the shaft tured from a less expensive material
resulting in an overall cost reduction.

Benefits We are – and intend to remain – • PROBLEM:


• Long-lasting protection from wear and erosion at the forefront of this fast-growing
industry. This strength enables us to
Wear of the impeller or other pump components – can be worsened by suspended solids.
• Extended component life achieve laser metal deposition 
solutions of unprecedented • SOLUTION:
• Improved pump reliability precision, quality and reliability
for our customers.  In many cases, wear-resistant coatings can be applied to increase component lifespan or
That is our guarantee. original material can be applied to the wear location to allow component restoration.
WHAT MAKES US DIFFERENT INDUSTRIES SERVED
• Power Generation
• Industrial Gas Turbine
Laser metal deposition (LMD) is not a niche offering for us…. it’s
• Chemical Processing
what we do. Constantly striving to stay at the forefront of this
• Aerospace
fast-growing technology has resulted in a full staff dedicated
• Transportation
to the science of LMD. This expertise ranges from metallurgical
• Oil – Gas Exploration
sample evaluations to custom LMD equipment designs. Helping • Dept. of Defense
you through feasibility, qualification, serial production and up to • Mining
onsite vertical integration is our daily routine. With annual americancladding.com
powder deposition amounts now exceeding 32 tons, we’ve APPLICATIONS
learned how to help you stay successful. We currently offer • Hardfacing overlays
24 hour/day LMD work cells whose part capacity ranges from • Corrosion resistant overlays
ounces to multiple tons that are over 40 feet in length. • Original material restoration
• Boss / profile buildups
• R&D / feasibility studies
• Systems build & training

CLADDING IN POWER GENERATION:


Extend pump component life
PARTIAL LIST OF ADDITIVE ALLOYS
• Low Alloy Steel: 4130 | 4140 | 4340 | H-13
• Stainless: 304 | 309 | 316 | 347 | 410 | 420 |


15-5PH | 17-4PH
Cobalt Alloys: Stellite 6 | 21 | 31 | 75 with laser cladding
• Ni Alloys: Inconel 622 | 625 | 718 | Waspaloy |
Hastelloy X
Roll Repairs Valve Coatings (67-70 Rc) • Aluminum: 4047
• Bronze: Nickel bronze | Aluminum bronze
• Titanium: Ti-6Al4V | CP
• Others: Tungsten carbides | Chrome carbides |
various proprietary alloys

ACCREDITATIONS & CERTIFICATIONS


• ISO 9001
• AS9100
• ASME boiler & pressure vessel
•S •R • PRT
Chemical Processing Industry Internal Diameter (ID) Cladding

Scott Poeppel
Want to Learn More? Vice President

START A CONVERSATION TODAY. spoeppel@americancladding.com


860.784.1962

FOR MORE INFORMATION American Cladding Technologies


15 International Drive
SUBSCRIBE TO OUR BLOG East Granby, CT 06026
860.413.3098
americancladding.com

© 2017 American Cladding Technologies. All rights reserved. (12/2017) A COMPANY

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