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VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh.

201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
Date:- 02-09-2019

To,
Mr. Kapil Bagga
New Delhi

Sub: “Technical Commercial Offer of Milk Processing Plant”

Dear Sir,
We are thank you for showing the interest in our company and product, let I
introduce our company, we “VieMilk Engineering” is the leading Manufacture
and Service provider of Milk Processing i.e. Milk Pasteurization, Flavoured Milk,
Ghee, Paneer, Curd Making Plant and other Dairy Machinery or Equipment.

We are in the business of setup a new dairy processing plant by providing the
fabrication, erection and commissioning of complete milk plant; we are serving
the industry since 2007.

As per your requirement we are pleased to submit our most competitive offer
for “Milk Processing Plant” for your reference and favourable discussion.
Should there be any clarification please feel free to get in touch with us and
we shall be pleased to clarify any doubt what so ever.
Awaiting your valuable order

Thanking You
Yours Truly,

VIEMILK ENGINEERING
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
Sub: Quotation for Supply, Erection and Commissioning of
5000Ltrs/Day Milk Processing Plant.

Dear Sir,

At the outset we thank you very much for your inquiry and are pleased to enclose
here with our techno-commercial competitive proposal, as one of the leading
designers, Manufacturers and suppliers of dairy equipment’s and refrigeration
services. Our proposal consists of technical specification of the equipment’s and
services proposed by us more specifically and we would like to offer few comments
as follows:-

 We would consider in our quotation the capacity of milk processing 500 LPH
with incoming temperature of milk 30 Deg C. & the milk pasteurizer capacity
500Ltrs/hour.

 The refrigeration system design in such way to handle 600 Liters of Milk per
Hour.

 For the hot water services we have proposed you hot water generation system
section comprising of Diesel fire steam boiler of 200Kg/hour capacity with
the required accessories and hot water piping with insulation.

 We have not proposed you the substation arrangement and are advised to make
the provision of the same at your end.

 The important things is you have to check following and includes suitably when
you compute the cost of your proposed project.
1. The availability of LT/HT Supply from electricity board and its
arrangements.
2. The availability of water supply, its analysis and storage arrangements.
3. Laboratory place of testing of milk.
4. Single phase elect Supply in build in gas well as the drainage & effluent
arrangements.
5. The normal cleaning chemicals and others consumable as normally requires
in dairy.

We takes this opportunity to inform you that we are the one of the professionally
managed company started by technocrats after acquiring the experience for more
than 15 years in the field of designing, manufacturing and project execution with
various milk industries / A1QL.
We are very much keen in associating with your up-coming projects and look
forward for the pleasure of receiving your valued order.
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org

CLIENT SCOPE AND EXCLUSIVE SUPPLY

1. Main power and earthling connection to our control panel with proper earthling to D.G. sets
and control panel and change over switch etc.

2. All necessary civil work including foundation of machineries plastering of insulation, Boiler
making and breaking of walls and supports. Details regarding civil foundation equipment will
be provided by customer.

3. Water and electricity required for erection, testing and commissioning of equipment would be
made available to us free of charge.

4. All excess material will be taken back after commissioning of the plant.

5. Any statutory approval from the government agency should be arranged by the customer.

6. All necessary wash points in dairy required plumbing work with makeup water and drain
connection where it is required.

7. Any other requirements and machineries/ material/ services which is not including in presents
cope of supply.

8. Customer should arrange the lockable room for our erection crew at site while doing the
installation and commissioning work.

9. Any other machinery which you are going to purchase should be made available in time.
Otherwise our erection people become ideal.
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
DESIGN BASIS & ASSUMPTIONS

# RAW MILK RECEPTION PATTERN:


 Temperature : 30Deg.c.
 Type of milk : Raw mixed milk
 Smell & Taste : Good

 Alcohol stability of milk as required

 No sour milk is to be received at the dairy

# PLANT CAPACITY:

Capacity of the milk processing Plant will be 500 LPH considering morning milk
collection 3 hours & Evening milk collection 3 hour. So @5,000Ltr Milk
comfortably pasteurised per day.

# FINISH MILK PACKING:

Liquid Milk : 5,000Ltrs/day

# ELECTRICAL REQUIREMENT:

 Total connected HP required : Approx 25 KVA Three Phase 440V

 Standby arrangement of D G Sets(40 KVA)

# CONSTRUCTED AREA REQUIRE FOR PLANT & MACHINERY:

We will provide the Equipment layout drawing after receiving of the Order, tentative
area required 2400 Ft with minimum 15 ft height.

# MANPOWER REQUIRED:

Well experienced plant operator, Quality control technician & unskilled worker
required to be depute before commissioning of the plant & machine Y.
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
TECHNICAL SPECIFICATION

Reception Section

SS Weighing Bowl

SS weighing bowl fabricated out of 2mm thick SS 304 sheet without let valve
lifting arrangement

Weighing scale

Electronic plat form type weighing scale with LED display for weighing of milk on
reception

SS Dump Tank

The dump tank will be fabricated out of 2mm thick SS 304 sheet without cover.
The tank will have a gentle slope towards the outlet which be terminated at a 2
way valve.

Milk Transfer Pump

The stainless steel milk transfer pump will be of sanitary design as per dairy
standard. The TEFC drive motor on415V3phase will be fitted with stainless steel
shroud with louvers for air cooling and suitable arrangement for cable
Connection

Inline Filter

38 mm stainless steel inline filter complete with connections.

Plate Chiller

The plate heat exchanger is suitable to chill milk from a temperature of 35deg.c to
4deg.c. The plates of the heat exchanger will be made of SS 304 and will be
compressed between the frame plate and pressure plate. The frame and pressure
plate will be made of mild steel and cladded with SS sheet.
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org

MILK STORAGE SECTION

Milk Storage Tank

The storage tank will be Horizontal in design. The inner shell will be made of SS
304 and the outer shell will be made of SS sheet. The inner shell will be insulated
with 100 mm thermocole. The bottom of the tank will have a gentle slope towards
the outlet. The tank will be mounted on adjustable ball feet. The storage tank will
be complete with the following accessories.SS man way, SS no foam inlet ,Light
glass assembly, sight glass assembly, two way out let valve, sampling cock, SS
vertical agitator & driven by a suitable motor, MS ladder, Thermometer

Milk Transfer Pump

The stainless steel milk transfer pump will be of sanitary design as per dairy
standard. The TEFC drive motor on 415V 3phase will be fitted with stainless steel
shroud with louvers for air cooling and suitable arrangement for cable Connection.

MILK PROCESS SECTION

MULTIDUTY MILK PASTEURISATION PLANT

Design Parameter:

Raw milk feed temperature : 4deg.c/30deg.c


Milk Pasteurization temp : 72.5-78deg.c
Holding time for Pasteurization : 16 second
Finished milk discharge tem : 4deg.c
Heat regeneration : 90%
Chilled water flow rate : 3 times milk flow rate
Chilled water feed temperature : 1.5deg.c

Functional requirement:

This will be used for pasteurization of milk subsequently chilling it. Scope of
Supply

Balance tank: The 150ltr capacity balance tank will be fabricated from 2mm
thick SS 304sheet.The tank will be provided with cover, float, outlet and adjustable
SS ball feet
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org

Milk pump: The SS feed pump will be of sanitary design as per dairy standard
suitable for above PHE. Flow controller: SS flow control device is required to
manually regulate the required flow rate. The flow controller will be of sanitary
design.
Heat Exchanger: The plates will be made from ss304 and will be of sanitary
design. All the milk contact and exterior surfaces will be easily accessible or readily
removable for cleaning and inspection.
Gaskets: The gasket will be sanitary type and the material will be food grade and
be non-toxic, fat resistant, non-absorbent and will have smooth surface.
Holding Section: It will be designed for continuous holding of the product for at
least 16 second at the pasteurization temperature. The holding section will be
external tubular type.
Supporting Frame: The supporting frame for the plate pack will be of a self
supporting design made of mild steel and cladded with stainless steel and provided
with a manually operated SS tightening device.

PACKING SECTION
Pouch Filling Machine

The machine will be suitable to pack milk into polythene pouches 200/500 ML,
The machine will be mechanical type.
Milk Transfer Pump
The stainless steel milk transfer pump will be of sanitary design as per dairy
standard. The TEFC drive motor on415V3phase will be fitted with stainless steel
shroud with louvers for air cooling and suitable arrangement for cable Connection

Inter Connecting Pipes and Fitting:38MM


SS Pipes & fittings of suitable size and length in sanitary design as per compact lay
of above plant

Cream Separator Online


This is centrifuging rotating at very high speed to separate the fat and SNF both fat
and SNF will be coming out separately. Online to separate excess fat in the milk al
l milk contact parts will be of aisi304and the body is made of cast iron the unit
will be supplied with necessary tools and tackles for opening the bowl.
Inter Connecting Pipes and Fitting:38MM
SS Pipes & fittings of suitable size and length in sanitary design as per compact lay
of above plant

Cold Store Room


Cold store to store milk packed in poly packs kept in crates. The cold store cabinet
will be insulated with thermocole panel the cold store room will be supplied with
suitable capacity.
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
Price Schedule
S.No. DESCRIPTION QUANTITY UNIT PRICE (Rs.) TOTAL (Rs.)

01 Milk Reception

Weigh Bowl (with electronic digital scale) 300 kg


Function: Weighment of milk from individual farmers/
producers
Design: SS Weigh bowl, supported on two columns
provided with load cells and a display unit compatible
1.1 for linking with a PC 01 85000 85,000.00

IN-LUNE DUPLEX FILTER 1 klph


Function: Removal of extraneous matter from raw milk
Design: It shall be disc type or barrel type with a sieve
to filter suspended particles. MOC of filter shall be
1.2 SS-304 02 12000 24,000.00

Balance Tank 500 Ltr.


Function: Balance tank between weighing and BMC
Design: Rectangular tank, in SS-304 with rounded
corners and all weld joints smooth finished & polished.
Dump Tank shall be self supported on 4 nos. pipe legs,
provided with SS ball feet, compete with top cover
1.3 and outlet valve. 01 65000 65,000.00

MILK CHILLER 2kl


Function: Cooling of raw milk and storage
Plate type, Alfa Laval Plates S.S 304 make, to chill milk
1.4 from 35 to 4 deg C using chilled water at 1.5 deg C 01 65000 65,000.00

MILK STORAGE TANK 3 kl in 2 Chamber


Function: To store raw chilled milk for further
Processing
Design: Horizontal, Insulated, cylindrical, complete with
1.5 standard accessories, in SS-304, of sanitary design. 01 320000 3,20,000.00

Cream Separator 800Lph.


1.6 Function: For clarification as well as for separation. 01 86000 86,000.00

1.7 Milk Can Scrubber 01 1,20,000 1,20,000.00

1.8 Can Dip Saver 01 65,000 65,000.00

TOTAL PRICE MILK RECEIVING SECTION 8,30,000.00/-


VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org

02 Milk Process Section


HTST Pasteurizer 500 LPH
Function: To Pasteurize the milk / to make it safe for
human consumption
Design: HTST Milk Pasteurizer shall be skid mounted
type with all the standard accessories:-
1. Float Balance Tank
2. Milk Pump
3. Flow regulating Micro Valve
4. External holding tube, for 16 secs
5. Interconnecting SS piping.
6. Control Panel with hooter, temperature
monitoring and necessary electrical, in SS enclosure.
HTST pasteurizer shall be suitable for temp program of
6-45-75 -4 deg C, with 15 sec holding time and minimum
2.1 92% regeneration efficiency. 01 350000 3, 50,000.00
Pasteurized Milk Storage Tank 3 kl in 2 Chamber
Function: To store pasteurized milk
Design: Double compartment Tank shall be
horizontal in design, PUF insulated suitable for indoor
installation, and externally SS cladded over insulation.
Each compartment shall be complete with standard
Accessories:
Manhole of 450 dia with air tight cover
CIP spray ball
Agitator with geared motor
No foam inlet nozzle with SMS union
Outlet nozzle with butterfly valve.
Air vent nozzle
2.2 And a common access ladder for approaching top. 01 320000 3,20,000.00

Pouch Packing Machine 1200 PPH (200ml To 500ml)


Function: Forming pouches and packing of milk
Design: Automatic, Form -fill- seal type, mechanical
and single head machine. With UV light for film
sterilization.
2.3 Batch Coding Provision With Proximity Switch . 01 260000 2,60,000.00

Cold Storage Room 10'x10'x8' FT


Function: Storage of Milk & Milk products at or below
4 deg C
Design: From prefabricated PCGI PUF panels, one
number insulated door and one number hatch
2.4 window. With Freon based independent unit. 01 355000 3,55,000.00

TOTAL PRICE MILK PROCESSING SECTION 12,85,000.00/-


VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
03 Utility Section

Diesel fired Steam Boiler 200kg/hr ( NON IBR )


Function: Generation of dry saturated steam
Design: Diesel fired vertical boiler, complete with water
3.1 softener, service tank for water 01 330000 3,30,000.00

Chilled Water Generator - IBT 5 Tr.


Function: To Generate chilled water and store
refrigeration as ice.
Design: Shall be Ice Bank Tank complete with
compressor, Freon based, and with evaporative
3.2 coil in the IBT, condenser, cooling rower, control Panel 01 380000 3,80,000.00

Milk Pump 5 klph 1hp


Function: For transfer of milk from BMC to float
balance tank of HTST Pasteurizer.
Design: SS-304, Centrifugal pump, with mechanical
seal. Pump shall be directly coupled to a standard 3-
3.3 phase, 440 V electric motor. Motor shall be SS Covered. 05 21000 1,05,000.00

SS Piping & Valve


Function: To interconnect milk processing equipment .
Design: SS-304 piping from Bulk Milk Cooler to HTST
pasteurizer to storage tank to pouch packing machine
and return to balance tank/ BMC for transfer of
milk, line flushing and cleaning. SMS standards fittings,
3.4 wall or floor supported. As Required 150000 1,50,000.00

Electricals As Required
For the complete supplies including motor control
panel and industrial cabling and support
Shall include LT Panel and MCC panels for process and
utilities section.
To operate all the motors panel shall be in sheet metal.
3.5 All the electrical will be of standard make. 01 150000 1,50,000.00

TOTAL PRICE UITILITY SECTION 11,15,000.00/-


04 Paneer Section
Paneer Vat 300 ltr.
Function: To heat and coagulate milk
Design: Rectangular, horizontal vat, steam jacketed,
insulated, sloping bottom for drainage of whey. Self
4.1 supported on pipe legs with ball feet. With strainer. 01 245000 2,45,000.00
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org

Paneer Hoops 10kg.


Function: Mould forming/ whey drainage
Design: SS-304, 3 piece design, bottom container,
central partition and top lid. Perforation in the body
4.2 for whey removal during pressing. 6 5600 33,600.00

Paneer Press, Capacity 50 kg


Function: Whey removal from Paneer
Design: Vertical, single head with a sturdy MS
frame, SS clad, pressure plate, with up - down
movement pneumatically, solenoid valve and hand
4.3 lever. Whey collection tray with a drain valve. 02 72000 1,44,000.00

TOTAL PRICE PANEER SECTION 4,22,600/-


Note:5KL/day to expendable up to 8KL/day

Price Summary
Milk Reception 08,30,000.00
Milk Process Section 12,85,000.00
Utility Section 11,15,000.00
Paneer Section 04,22,600.00
Pipe Line Insulation 90,000.00
Plant Installation 01,50,000.00
Total Amount Rs. 38,92,600.00

Our Bank Detail Given Blow:-


Name : VieMilk Engineering
A/C no. : 629705016653
Bank : ICICI BANK LTD
IFSC Code : ICIC0006297
Branch : C 24-25, Acharya Niketan, Mayur Vihar, Phase-1, New Delhi.
Pan No. : AOSPC0158B
GSTIN No. : 09AOSPC0158B1Z7
VIEMILK ENGINEERING D-52, D Block, Sector 7, Noida Utter Pradesh. 201301
GST No. 09AOSPC0158B1Z7,TEL No. 0120-4559542, +91-9999607441
www.dairyfarmsolutions.co.in,www.dairyfarmsolutions.org
Conditions of Supply of Equipment & Terms of Payment
1. Validity: This offer will remain valid for a period of 30 days from the date of this
quotation. Thereafter is subject to our confirmation.
2. Packing and Forwarding: Include.
3. GST / Taxes: As Per @ 12%
4. Freight / Transportation: To be borne by Customer.
5. Insurance: To be arranged by customer. This can also arrange by us at an extra
price of 0.5% on the total.
6. Payment terms: 50% as advance of the total order value by the way of Advance
along with Purchase Order.
45% of the total order value plus taxes, packing and
forwarding Charge, duties and cost of transaction in full shall be
payable Against Performa Invoice.
05% after commissioning of project.

7. Delivery: Equipments will be supplied within 30-45 days after getting technically
clear and commercially firm order together Rs. 50% of the order valve as advance.

8. Warranty: We will undertake to repair or replace if required any component found to be


defective due to bad workmanship or faulty raw materials, free of cost but not due to
damage during transit. Bad storage, Mishandling of the equipments or normal wear and
tear. This warranty will be valid for a period of 12 months from the date of dispatch of
equipments.

9. Order Cancellation: Once order place order cannot be canceled without prior written
concurrence. If canceled advance will be not refund.

10. Jurisdiction: Any dispute will be done at Gautam Buddha Nagar.

Thanks and Regards,


Ashish Pandey
Marketing Manager
Email :- ashishdfs16@gmail.com
Website :- www.dairyfarmsolutions.org
www.dairyfamsolutions.co.in
VieMilk Engineering
D-52, Sector-7, Noida, U. P. 201301
0120 –4559542, +91-9560457473

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