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PLTM PUSAKA 1
DESIGN DATA
( Perhitungan didasarkan pada kondisi Abnormal / Banjir )
Abnormal Elevation
1,60 m = D Clear Height
2,00 m = L Clear Width
1,70 m = Hs Sealing Height Normal Elevation
2,16 m = B Sealing Width
1,00 tf/m³ = W₀
h₃
- m = Bottom Elevation
h₂
h₀
- m = h₀ h₁ - Hs
- m = h₁ Normal Elevation
h₁
Normal head
6,31 m = h₂ Abnormal elevation
Abnormal head ( in Flood Condition )
Hs
4,61 m = h₃ h₂ - Hs Bottom Elevation
DESIGN LOAD
CALCULATIONS OF GIRDER
Division & Design Load ( Based on Abnormal Condition )
Abnormal Condition
Space of Z I
Girder Force Load P M S
Girder
tf/m ² tf kgf kgfcm kgf cm³ cm ⁴
1 4,61 3,39 3.390,43 100.865,17 1.695,21 77,83 778,28
0,65
2 5,26 6,17 6.173,24 183.654,01 3.086,62 141,71 1.417,08
0,45
3 5,71 5,88 5.878,64 174.889,48 2.939,32 134,95 1.349,46
0,50
4 6,21 4,62 4.617,83 137.380,38 2.308,91 106,00 1.060,03
0,10
6,31
1,70 20,06
P = Load
M = Bending Moment P/8*(2*L-B)
S = Shearing Force P/2
Z = Section Modulus M / σy'
I = Moment of Inertia M * a / 2 * σy'
CALCULATIONS OF GIRDER
PROPERTY APPLICATION
Girder 1, 2 & 3 menggunakan IWF 200 x 100 x 5,5 x 8
20,00 cm = a Length of Flange
18,40 cm = b Clear distance between upper & lower flanges
10,00 cm = c Width of Flange
0,80 cm = d Thickness of Flange
0,55 cm = e Thickness of Web
10,00 cm = f
10,12 cm² = Aw Sectional Area of Web
8,00 cm² = Ac Sectional Area of Compression Flange
1.840,00 cm⁴ = I > Imin = 1.417,08 cm⁴ SAFE! M * a / 2 * σy'
275,80 cm³ = Zc > Zmin = 141,71 cm⁴ SAFE! M / σy'
275,80 cm³ = Zt > Zmin = 141,71 cm⁴ SAFE!
STRESSED on GIRDER
BENDING STRESS σt = M / Zt
Girder M Zt (cm³) σt (kgf/cm²) σta (kgf/cm²) σc = M / Zc
kgfcm Zc (cm³) σc (kgf/cm²) σca (kgf/cm²)
275,80 365,72 1.296,00 SAFE!
1 100.865,17
275,80 365,72 1.296,00 SAFE!
275,80 665,90 1.296,00 SAFE!
2 183.654,01
275,80 665,90 1.296,00 SAFE!
275,80 634,12 1.296,00 SAFE!
3 174.889,48
275,80 634,12 1.296,00 SAFE!
195,00 704,51 1.296,00 SAFE!
4 137.380,38
195,00 704,51 1.296,00 SAFE!
SHEARING STRESS ζ = S / Aw
Girder S ζa = 0,6 * σta
Aw (cm²) ζ (kgf/cm²) ζa (kgf/cm²)
kgfcm
1 1.695,21 10,12 167,51 777,60 SAFE!
2 3.086,62 10,12 305,00 777,60 SAFE!
3 2.939,32 10,12 290,45 777,60 SAFE!
4 2.308,91 11,25 205,24 777,60 SAFE!
CALCULATIONS OF GIRDER
ALLOWABLE STRESS
Allowable Bending Stress AT TENSION SIDE Aw
k = 3 +
1.296,00 kgf/cm² = σta 0,6 * σy * c 2 * Ac
Aw
, however < 2
Allowable Bending Stress AT COMPRESSION SIDE Ac
Aw Ac I b σca → k = 2
GIRDER k q/k I/b
cm ³ cm ³ cm cm kgf/cm²
1 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 l q
<
2 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 b k
3 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 q l
< < 30
4 11,25 20,00 1,81 4,97 57,00 8,00 7,13 1.296,00 k b
I = Flange Supporting Length b = Width of Flange
Flange Width
COMPRESSION SIDE TENSION SIDE
GIRDER
bfc tfc bfc / tfc bft tft bft / tft bfc
< 24
1 10,00 0,80 12,50 10,00 0,80 12,50 TRUE tfc
2 10,00 0,80 12,50 10,00 0,80 12,50 TRUE
3 10,00 0,80 12,50 10,00 0,80 12,50 TRUE bft
< 30
4 8,00 2,50 3,20 8,00 2,50 3,20 TRUE tft
bfc , bft = Width of Flange (cm) tfc tft = Thickness of Flange (cm)
Deflection on Girder
P I δ 1/λ Where ,
GIRDER
kgf cm ⁴ cm bft / tft P L * B² B³
1 3.390,43 1.840,00 0,14 0,00062 SAFE
δ =
48 * E * I
( L³ - 2
+
8
)
2 6.173,24 1.840,00 0,25 0,00112 SAFE
3 5.878,64 1.840,00 0,24 0,00107 SAFE 1 δ
= < 180
4 4.617,83 1.950,00 0,18 0,00079 SAFE λ L
CALCULATIONS OF STRINGER
Modeling and Drafting
761,95
565 570
5687
6237
650
A B 0,5687 kgf/cm²
6712
0,6237 kgf/cm²
450
C D
500
E F 0,6712 kgf/cm²
754,89
bottom
100
P
m
L
CALCULATIONS OF STRINGER
Division & Design Load ( Based on Abnormal Condition )
SECTIONAL FORCE
P m L M S Zmin Imin
STRINGER
kgf/cm² cm cm kgfcm kgf cm ³ cm ⁴
A 0,5687 56,50 65,00 16.969,47 1.044,28 13,09 130,94
B 0,5687 57,00 65,00 17.119,65 1.053,52 13,21 132,10
C 0,6237 56,50 45,00 8.919,88 792,88 6,88 68,83
D 0,6237 57,00 45,00 8.998,82 799,90 6,94 69,44
E 0,6712 56,50 50,00 11.850,88 948,07 9,14 91,44
F 0,6712 57,00 50,00 11.955,75 956,46 9,23 92,25
STRESS
BENDING STRESS SHEARING STRESS
Stringer M Zt (cm³) σt σta (kgf/cm²) S Aw ζ ζa
kgfcm Zc (cm³) σc σca (kgf/cm²) kgfcm cm ² kgf/cm ² kgf/cm ²
130,00 130,53 1.296,00 SAFE!
A 16.969,47 1.044,28 21,05 49,62 777,60 SAFE!
130,00 130,53 1.296,00 SAFE!
130,00 131,69 1.296,00 SAFE!
B 17.119,65 1.053,52 21,05 50,06 777,60 SAFE!
130,00 131,69 1.296,00 SAFE!
130,00 68,61 1.296,00 SAFE!
C 8.919,88 792,88 21,05 37,68 777,60 SAFE!
130,00 68,61 1.296,00 SAFE!
130,00 69,22 1.296,00 SAFE!
D 8.998,82 799,90 21,05 38,01 777,60 SAFE!
130,00 69,22 1.296,00 SAFE!
130,00 91,16 1.296,00 SAFE!
E 11.850,88 948,07 21,05 45,05 777,60 SAFE!
130,00 91,16 1.296,00 SAFE!
130,00 91,97 1.296,00 SAFE!
F 11.955,75 956,46 21,05 45,45 777,60 SAFE!
130,00 91,97 1.296,00 SAFE!
σt = M / Zt ζ = S / Aw
σc = M / Zc ζa = 0,6 * σta
CALCULATIONS OF STRINGER
Division & Design Load ( Based on Abnormal Condition )
ALLOWABLE STRESS
Allowable Bending Stress AT TENSION SIDE Aw
k = 3 +
1.296,00 kgf/cm² = σta 0,6 * σy * c 2 * Ac
Aw
, however < 2
Allowable Bending Stress AT COMPRESSION SIDE Ac
Aw Ac I b σca → k = 2
Stringer k q/k I/b
cm ³ cm ³ cm cm kgf/cm²
A 21,05 6,38 2,16 4,17 53,00 7,50 7,07 1.296,00
B 21,05 6,38 2,16 4,17 53,00 7,50 7,07 1.296,00
C 21,05 6,38 2,16 4,17 37,50 7,50 5,00 1.296,00 l q
<
D 21,05 6,38 2,16 4,17 37,50 7,50 5,00 1.296,00 b k
E 21,05 6,38 2,16 4,17 15,50 7,50 2,07 1.296,00 q l
< < 30
F 21,05 6,38 2,16 4,17 15,50 7,50 2,07 1.296,00 k b
I = Flange Supporting Length b = Width of Flange
Flange Width
COMPRESSION SIDE TENSION SIDE
Stringer
bfc tfc bfc / tfc bft tft bft / tft
A 7,50 0,85 8,82 7,50 0,85 8,82 TRUE
B 7,50 0,85 8,82 7,50 0,85 8,82 TRUE bfc
< 24
C 7,50 0,85 8,82 7,50 0,85 8,82 TRUE tfc
D 7,50 0,85 8,82 7,50 0,85 8,82 TRUE
E 7,50 0,85 8,82 7,50 0,85 8,82 TRUE bft
< 30
F 7,50 0,85 8,82 7,50 0,85 8,82 TRUE tft
bfc , bft = Width of Flange (cm) tfc tft = Thickness of Flange (cm)
PIN HOIST W
47,00 mm = L₁ Distance A B
47,00 mm = L₂ Distance
94,00 mm = L₃ Total Distance L₁ L₂
10.110,00 mm = W Weight
5.055,00 mm = Weight per Pin L₃
SECTIONAL FORCE
11.879,25 kgcm = M Bending Moment ( W * L₁ * L₂ ) / L₃
5.055,00 kg = S Shearing Force ( W * L₁ ) / L₃
PROPERTY OF SECTION
S 45 C ( N ) = Material
4,40 cm = d
8,36 kgcm = Z ( π / 32 ) * d³
15,21 kg = A ( π / 4 ) * d²
STRESS σb < σba --------------------→ SAFE!
3.500,00 kg/cm² = σy Yield Strength
1.890,00 kg/cm² = σba Allowable Bending Stress 0,6 * σy * c
1.420,47 kg/cm² = σb Bending Stress M*Z
1.134,00 kg/cm² = ζa Allowable Shearing Stress 0,6 * σba
332,45 kg/cm² = ζ Shearing Stress S/A
B t
SKIN PLATE
Coefficient Table of Skin Plate base on DIN 19704
b/a 1,00 1,25 1,50 1,75 2,00 2,50 3,00 > 3,00
σ₁ 30,9 40,3 45,5 48,4 49,9 50,0 50,0 50,0
CALCULATIONS OF WHEEL
0,00475 = B+A ½ * ( ( 1 / R₁ ) + ( 1 / R₂ ) )
Mean of Reciprocals of Radius in y - Direction = 1 / ( 2 * R₂ )
=
( ₁Z z - ₁Y y ) 0,35 * ( a / A₁ )
1.030,70 N/mm² = Maximum Differential of Stress Components
515,35 N/mm² = Maximum Shear Stress ½ * ( ₁Z z - ₁Y y )
551,89 N/mm² = Allowable Shear Stress 2,41 * BHN
CALCULATIONS OF WHEEL
CONTACT STRESS
1.304,61 N/mm² = Actual Stress ( 3/2 ) * ( p / ( π * a * b ) )
0,00 = Z₁ / a
0,39 * a = Z₁
2,16 mm = Z₁
d1
d
4.865,00 kgf = Pactual
5.838,00 kgf = Pw ( Safety Factor = 1,2 )
CALCULATIONS OF SHAFT
SECTIONAL FORCE
19.849,20 kgf.cm = Msa Bending Moment Point - a Pw * Ls₃
63.342,30 kgf.cm = Msb Bending Moment Point - b Pw * Ls₁
REACTION FORCE
9.045,21 kgf = Rsb Reaction Force Point - b Pw * ( ( Ls₁ + Ls₂ ) / Ls₂ )
3.207,21 kgf = Rsc Reaction Force Point - c Pw * ( Ls₁ / Ls₂ )
SHEARING FORCE
5.838,00 kgf = Sba = Pw Shearing Force b to a
3.207,21 kgf = Sbc = Rsc Shearing Force b to c
PROPERTY OF SECTION
S 45 C ( N ) = Material
3.497,64 kgf/cm² = σy Yield Strength
0,90 = c Duty Factor
POINT - a d = 6,00 cm
28,27 cm² = Aa ( π / 4 ) * d²
21,21 cm² = Za ( π / 32 ) * d³
POINT - b d₁ = 7,00 cm
38,48 cm² = Ab ( π / 4 ) * d₁²
33,67 cm² = Zb ( π / 32 ) * d₁³
STRESS
Bending Stress
1.888,73 kgf/cm² = σa Allowable Bending Stress
936,03 kgf/cm² = σsa Bending Stress Point - a Msa / Zb
--------------------→ SAFE !
1.881,05 kgf/cm² = σsb Bending Stress Point - b Msb / Zb
--------------------→ SAFE !
Shearing Stress
1.133,24 kgf/cm² = δa Allowable Shearing Stress
275,30 kgf/cm² = δsa Shearing Stress Point - a ( 4 * Sba / 3 * Aa )
--------------------→ SAFE !
202,26 kgf/cm² = σsb Shearing Stress Point - b ( 4 * Sba / 3 * Ab )
--------------------→ SAFE !
d
Bushing (Oilless)
L
5.838,00 kgf = Pw
6,00 cm = d
7,00 cm = L
1,17 cm = L/d L / d = should be in between 0,5 - 2,0
CALCULATIONS OF BUSHING