Documente Academic
Documente Profesional
Documente Cultură
Arsalan Ahmed
Askari Cement Wah, Taxila
PREAPARED BY:
ARSALAN AHMED
MTE INSTRUMENT& PLC
Submitted to:
SIR. NIAZ HUSSAIN
DM INSTRUMENT & PLC
SIR. MUHAMMAD NADEEM
AM INSTRUMENT & PLC
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PLANT MAIN MOTORS & THEIR SAFETIES | Arsalan Ahmed
1 TABLE OF CONTENTS
2 Electrical Motors ................................................................................................................................... 3
3 Working Principle & Applications ......................................................................................................... 3
4 Motor Construction .............................................................................................................................. 4
5 Types of Motors .................................................................................................................................... 5
5.1 AC Motors ..................................................................................................................................... 5
5.2 DC motors ..................................................................................................................................... 5
5.2.1 Permanent Magnet DC Motors ............................................................................................. 5
5.2.2 Series DC Motors................................................................................................................... 5
5.2.3 Shunt DC Motors ................................................................................................................... 6
5.2.4 Compound DC Motors .......................................................................................................... 6
6 Plant Main Motors ................................................................................................................................ 7
6.1 Raw Mill (361) ............................................................................................................................... 7
6.1.1 Raw Mill Motor List & Specs ................................................................................................. 7
6.1.2 Raw Mill Main Drive Safeties & Interlocks ............................................................................ 8
6.2 421 ID Fan (421-FN2-MO1) ........................................................................................................... 9
6.2.1 ID Fan Motor Specs ............................................................................................................... 9
6.2.2 ID Fan Safeties & Interlocks .................................................................................................. 9
6.3 Kiln Main Drive (461-KL1-MO1) .................................................................................................. 10
6.3.1 Main Drive Specifications.................................................................................................... 10
6.3.2 Kiln Main Drive Safeties & Interlock ................................................................................... 10
6.4 Cement Mill (561) ....................................................................................................................... 11
6.4.1 Cement Mill Motors ............................................................................................................ 11
6.4.2 Cement Mill Main Drive Safeties & Interlocks .................................................................... 11
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PLANT MAIN MOTORS & THEIR SAFETIES | Arsalan Ahmed
Electric motors have found widespread application in various industrial processes, systems and devices.
These are some of the application fields:
All electric motors are powered by two sources. They are mainly powered by direct current (DC) sources
(batteries, rectifiers or motor vehicles), but some are powered by alternating current (AC) sources (power
grid, generators or inverters).
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PLANT MAIN MOTORS & THEIR SAFETIES | Arsalan Ahmed
4 MOTOR CONSTRUCTION
The main components of a typical electric motor are:
• Rotor – The moving part of the motor. It turns the shaft to transfer the mechanical power.
• Stator – The stationary part, which has windings or permanent magnets.
• Air gap – It is the space between stator and rotor.
• Windings – Wires that are wrapped around the iron magnetic core.
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PLANT MAIN MOTORS & THEIR SAFETIES | Arsalan Ahmed
5 TYPES OF MOTORS
Electric motors can operate on three different principles: magnetic (the most common), electrostatic and
piezoelectric. Based on the type of electricity for their work, they can be divided into two categories:
5.1 AC MOTORS
AC motors operates on Alternating current, single phase or three Phase. AC motors can be divided into
two types.
• Synchronous Motors
• Asynchronous (Induction) Motors
A.C. electrical motors, and are driven by alternating current, for e.g. the synchronous motor, which always
runs at synchronous speed. Here the rotor is an electromagnet which is magnetically locked with stator
rotating magnetic field and rotates with it. The speed of motors is given by
𝑓
𝑁𝑠 = 120 ⁄𝑃
Ns - Synchronous speed
f - Frequency of AC Supply
P - No. of Poles
And induction motors rotor run on slightly less speed then synchronous speed. Difference between
synchronous and actual speed is called slip & is given by.
𝑁𝑠 − 𝑁
𝑆𝑙𝑖𝑝 =
𝑁𝑠
Ns – Synchronous speed
N – Rotor Speed
5.2 DC MOTORS
Use direct current for operation. They differ in how the windings are connected, as well as by their
characteristics. There are four main types of DC motors.
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PLANT MAIN MOTORS & THEIR SAFETIES | Arsalan Ahmed
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PLANT MAIN MOTORS & THEIR SAFETIES | Arsalan Ahmed
Sr. Operating
Motor Tag Description Type Rating RPM Manufacturer
No. Voltage
3ø
361-RM1- Raw mill Main
1 Induction 6.3KV 2290KW 993 ABB
MO1 Motor
Motor
3ø
361-FN1- Raw mill Fan
2 Induction 6.3KV 25KW 992 ABB
MO1 Motor
Motor
311-BC4- Belt conveyor DC
3 415V 68KW 1800 ABB
MO1 Motor Motor
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PLANT MAIN MOTORS & THEIR SAFETIES | Arsalan Ahmed
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PLANT MAIN MOTORS & THEIR SAFETIES | Arsalan Ahmed
Sr. Operating
Motor Tag Description Type Rating RPM Manufacturer
No. Voltage
3ø
421-FN2- 690V
1 ID Fan Induction 2100KW 994 Siemens
MO1 (Delta)
Motor
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PLANT MAIN MOTORS & THEIR SAFETIES | Arsalan Ahmed
Sr. Operating
Motor Tag Description Type Rating RPM Manufacturer
No. Voltage
3ø
461-KL1- 690V
1 Kiln Main Drive Induction 690KW 1491 Siemens
Mo1 (Delta)
Motor
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PLANT MAIN MOTORS & THEIR SAFETIES | Arsalan Ahmed
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